xi TABLE OF CONTENTS CHAPTER 1 2 TITLE PAGE DECLARATION vi DEDICATION vii ACKNOWLEDGEMENTS viii ABSTRACT ix ABSTRAK x TABLE OF CONTENTS xi LIST OF TABLES xiv LIST OF FIGURES xvi LIST OF SYMBOLS xix LIST OF APPENDICES xx INTRODUCTION 1.0 General Introduction 1 1.1 Research Background 2 1.2 Problem Statement 4 1.3 Objectives 4 1.4 Research Scope 5 1.5 Significant of Study 5 1.6 Thesis Overview 6 LITERATURE REVIEW 2.0 Introduction 7 2.1 Semiconductor Thin Film 8 2.1.1 8 2.2 Thermoelectric Thin Film Bismuth Telluride 11 xii 2.2.1 3 4 11 2.3 Structural Properties and morphology of Semiconductor Thin Films 13 2.4 Thin Film Deposition Using Radio-Frequency Magnetron Sputtering 14 METHODOLOGY 3.0 Introduction 20 3.1 Sample Preparation 20 3.1.1 Sputtering Target 20 3.1.2 Substrate 21 3.2 Deposition of Bi2Te3 Thin Films 22 3.3 Atomic Force Microscopy 27 3.4 In-situ Annealing Utilizing Atomic Force Microscopy 31 3.5 X-Ray Diffraction 32 3.6 Scanning Electron microscopy 34 RESULTS AND DISCUSSION 4.0 Introduction 37 4.1 Optimization of Parameters 38 4.2 Structural Properties and Surface Morphology 43 4.2.1 Effect of Substrate Temperature 44 4.2.2 Effect of Argon Flow Rate 52 4.2.3 Effect of Deposition Time 59 4.2.4 Effect of RF Power 65 4.3 In-situ Annealing of Bi2Te3 Thin Films using AFM 4.3.1 4.3.2 5 Crystal Structure 70 Heat Treatment Effect to Surface Roughness, Grain Size and Grain Density 70 Rapid Cooling Effect of Surface Roughness, Grain Size and Grain Density 73 CONCLUSIONS 5.0 Conclusions 76 5.1 Suggestions for Future Work 78 xiii REFERENCES 79 APPENDIX 85 xiv LIST OF TABLES TABLE NO. TITLE 2.1 General properties of Bi2Te3 at room temperature 13 2.2 Evaporation and sputtering comparison 19 3.1 Optimization of deposition parameters of Bi2Te3 thin films with different deposition temperature 25 3.2 Deposition parameters of Bi2Te3 thin films with different deposition temperature 26 3.3 Deposition parameters of Bi2Te3 thin films with different argon flow rate 26 3.4 Deposition parameters of Bi2Te3 thin films with different deposition time 26 3.5 Deposition parameters of Bi2Te3 thin films with different radio-frequency power 27 4.1 PAGE Substrate temperature dependent of surface morphology 44 Substrate temperature dependent of structural properties 52 4.3 Argon flow rate dependent of surface morphology 53 4.4 Argon flow rate dependent of structural properties 58 4.5 Deposition time dependent of surface morphology 59 4.2 xv 4.6 Deposition time dependent of structural properties 64 4.7 RF power dependent of surface morphology 65 4.8 Properties of Bi2Te3 thin film undergone heat treatment 73 4.9 Properties of Bi2Te3 thin film undergone rapid cooling 75 xvi LIST OF FIGURES FIGURE NO. TITLE 2.1 Trade-off between electrical conductivity (σ), Seebeck coefficient (α), and thermal conductivity (κ) that involves increasing the number for free carriers from insulator to metals PAGE 9 2.2 Bi2Te3 crystal structure 12 2.3 Side view of a circular planar magnetron magnetic field 16 2.4 Top view of a typical circular planar magnetron magnetic field 16 2.5 Sputtering process illustration in molecular level 17 2.6 Three modes of thin-film growth 18 3.1 Substrate cleaning process 21 3.2 RF magnetron sputtering system 23 3.3 Schematic description of AFM operation 28 3.4 The cantilever and the tip system 29 3.5 The principles of a feedback loop 30 3.6 The Bragg condition for diffraction 32 3.7 X-ray Diffraction (XRD) 33 3.8 Scanning Electron Microscopy Diagram 36 xvii 4.1 FESEM images of Bi2Te3 thin films deposited at (a) 150 ºC, (b) 200 ºC and (c) 250 ºC 4.2 FESEM images of Bi2Te3 thin films deposited at 250 ºC for (a) 5k and (b) 25k magnification in SEI and LEI mode respectively 4.3 Bi and Te content in Bi2Te3 films as a function of deposition temperature 4.4 EDX spectra for Bi2Te3 films deposited at 200 ºC 4.5 AFM images of Bi2Te3 thin films topology deposited at (a) 50 ºC, (b) 75 ºC, (c) 100 ºC (d) 125 ºC and (e) 150 ºC 4.6 4.7 Histogram for substrate temperature dependent of surface morphology 40 41 42 42 45 47 SEM images of Bi2Te3 thin films cross-section deposited at (a) 50 ºC, (b) 75 ºC, (c) 100 ºC (d) 125 ºC and (e) 150 ºC 49 4.8 XRD pattern for Bi2Te3 thin films deposited at 50ºC, 75ºC, 100ºC, 125ºC and 150ºC 50 4.9 AFM images of Bi2Te3 thin films topology deposited at (a) 5 cm3 min-1, (b) 10 cm3 min-1, (c) 15 cm3 min-1 (d) 20 cm3 min-1 and (e) 25 cm3 min-1 53 4.10 Histogram for argon flow rate dependent of surface morphology 55 4.11 SEM images of Bi2Te3 thin films cross section deposited at (a) 5 cm3 min-1, (b) 10 cm3 min-1, (c) 15 cm3 min-1 56 XRD pattern for Bi2Te3 thin films deposited at 5 cm3 min-1, 10 cm3 min-1, 15 cm3 min-1, 20 cm3 min-1 and 25 cm3 min-1 57 4.12 xviii 4.13 4.14 4.15 4.16 AFM images of Bi2Te3 thin films topology deposited at (a) 300 s, (b) 450 s, (c) 600 s (d) 750 s and (e) 900 s 60 Histogram for deposition time dependent of surface morphology 62 XRD pattern for Bi2Te3 thin films deposited at 300 s, 450 s, 600 s, 750 s and 900 s 63 AFM images of Bi2Te3 thin films topology deposited at (a) 50 W, (b) 100 W, (c) 150 W (d) 200 W and (e) 250 W 66 4.17 Histogram for RF power dependent of surface morphology 68 4.18 XRD pattern of Bi2Te3 thin films topology deposited at (a) 50 W, (b) 100 W, (c) 150 W, (d) 200 W and (e) 250 W 69 4.19 4.20 AFM images of Bi2Te3 thin film on Si (111) substrate undergone heat treatment utilizing Atomic Force Microscopy with various temperatures (a) 20 ºC, (b) 150 ºC, (c) 200 ºC, (d) 250 ºC, (e) 300 ºC, (f) 350 ºC, and (g) 400 ºC AFM images of Bi2Te3 thin film on Si (111) substrate undergone rapid cooling utilizing Atomic Force Microscopy under various temperatures (a) 450 ºC, (b) 500 ºC and (c) 550 ºC 71 74 xix LIST OF SYMBOLS α - Seebeck coefficient AFM - Atomic force microscopy B - Magnetic field Cu - Copper d - Interplanar spacing E - Electrical field EDX - Energy dispersion x-ray F - Force FESEM - Field emission scanning electron microscopy FWHM - Full width high maximum HVC - High vacuum coater κ - Thermal conductivity κE - Electrical thermal conductivity κL - Lattice thermal conductivity λ - Wavelength MOCVD - Metal-organic chemical vapor deposition σ - Electrical conductivity RF - Radio frequency SEM - Scanning electron microscopy SPM - Scanning probe microscopy T - Temperature TEM - Transmission electron microscopy XRD - X-ray diffraction ZT - Thermoelectric figure of merit xx LIST OF APPENDICES APPENDIX TITLE A Publication PAGE 85