WEBCOR BUILDERS CIFE, CCC, Protects International and Higher Colleges of Technology Conference December 15th Abu Dhabi, UAE Phil Williams Phil Williams Outline and Topics • Webcor introduction • Virtual Building as a process….BIM as a tool • Planning and Forecasting • Procurement • Construction • New Avenues for Sustainability Webcor Builders and Webcor Consulting Group • Founded in 1971. HQ in San Francisco with offices in Alameda, Los Angeles, and San Diego. • International operations in Middle East, Latin America and Asia Pacific. • Annual Contracts over $1.1 billion. • Consistently listed among the ENR Top 30 Contractors in the Country. • 8th Largest Concrete Contractor in the USA. • Obayashi USA member company Partners and Associates Select relationships: Asia Pacific Islands Eastern US Saudi Arabia Latin America Experience With over 9 million square meters (90 million sf.) of projects to date, our building experience spans a wide range of areas: Health Care Facilities High Density Residential Hotels and Resorts Design Build Structures Cultural and Specialty Renovation - Seismic Upgrades High Tech Corporate Campuses and Commercial Office Interior Construction Sustainability Ranking & Results • • • • • • 2010 – 98.6% 2010 revenue from LEED projects 26.1 Million square feet of LEED projects $9.5 Billion of LEED projects 15% Platinum, 43% Gold, 31% Silver, 11% Certified First Firm in CA to report scope 1,2 and 3 Carbon Emissions Only Construction Sector firm invited by World Resources Institute (WRI) Scope 3 Greenhouse Gas (GHG) Supply chain Protocol SFPUC LEED-Platinum CA Academy of Sciences LEED-Platinum UC Berkeley Memorial Stadium LEED-Gold Transbay Transit Center LEED-Gold Planning-Execution-Completion Virtual Building: • • • • • • • • • Design-Integration Budgets - Cost Control Constructability Sustainability Scheduling Logistics Tender Construction Management Commissioning Close-Out Design and Construction Integration Visualization Owner Quality/ Coord. A/E and Preconstruction Cost Estimating Financial Tracking Design Architect’s team Central Information Base Simulation Energy, CFD, Logistics Structure, MEP Engineers Scheduling Creation Monitoring Virtual Building Multidimensional Building Information Modeling Using virtual time and virtual money to solve real problems. Product Modeling Static Geometry How the components and systems fit together Process Modeling Construction Sequence How the building comes together Analysis Modeling Measurement and Simulation What the building costs and how it performs Multidimensional BIM - unlimited data capacity Concrete Column in the model Multidimensional – Features Schedule Estimate Sustainability Logistics Financial status/projections More Multidimensional BIM - unlimited data capacity Concrete Column in the model Multidimensional – Features Schedule Estimate Sustainability Logistics Financial status/projections More 2D - Confusion or 3D - QUALITY The Quality Process: Planning-Procurement-Construction-Measurement Problem How to generate quality cost and schedule budgets without design drawings at the Concept design stage? Answer: Utilize Relevant Experience and Detailed Data Problem How do we accelerate the process from A-E design drawings to production shop drawings? Answer: Provide digital design elements to the supply chain to enable fast, early and accurate shop drawings for material release. Problem How dose the A-E-C industry provide advanced and innovative procurement options for owners? Answer: Know what is needed, how much is needed, where it is needed, when it is needed, who executes and why it is important so that ownership can analyze global opportunities for hedging and material options, pre-purchase, buy and re-assign and national account opportunities. Problem How to bring together accurate schedule, resources-location and financial data together in real time? Answer: Use model based visualization of data to provide simultaneous integration of key performance metrics. Problem How to improve the design process so that drawings are accurate, free of conflicts and reduce (eliminate) unforeseen cost changes and time delays? Answer: Create design (contract) drawings so that all systems and elements that are distributed for bidding (tender) are been precorrdinated and buildable. Virtual Building and Sustainability • Energy Simulations • Material % Recycled • Location / Sourcing (500 miles) • Carbon and Life Cycle Analysis San Francisco Public Utilities Commission • • • • • • • Raised Access Floors Lighting Controls Operable windows On-Site Power Generation • Wind • Photo-Voltaic Panels 50% Energy Reduction 40% On-site Generation “Near” Net-zero energy building Where’s the Carbon in the Built Environment? 120% Total Carbon (%) 100% Traditional approximation Embodied/Material Carbon vs. Operational Carbon 80% 60% Operational Carbon Embodied Carbon 40% 20% Building Lifespan (yrs) 0% 10 20 30 40 50 Where’s the Carbon? Operations or Embodied? 120% Traditional approximation Material Carbon vs. Operational Carbon Total Carbon (%) 100% Operational Carbon 80% 60% Embodied Carbon 40% 20% 0% 10 Building Lifespan (yrs) 20 30 40 50 Where’s the Carbon at Net Zero Energy? 120% Building Materials = Embodied Carbon 100% 80% 60% 40% 20% Total Carbon (%) Interiors (Drywall, carpet, ceilings) Mechanical, Electrical, Plumbing Envelope (Curtainwall, glazing, roof) Structure (Steel, concrete) 0% 10 Building Lifespan (yrs) 20 30 40 50 Rules We All Can Use GHG Protocol Launch The Business Case for Product and Value Chain Management by World Resources Institute Material Materials Facts Size = m3 GHG % GHG Energy ___kg/m3 ______ Water intensity ___l/m3 Primary Elements ____________ ____________ ____________ % Recycled ____ % Remanufacture ____ 25 The Science Behind CEDA Core Database is CEDA (Comprehensive Environmental Data Archive): Derived from EPA and BEA environmental and economic databases Internationally peer reviewed - Used by Dept. of Commerce, EPA, NIST, European Commission, BEES Baseline for comprehensive and rapid insights into all supply chain tiers - A unique commodity based I/0 structure Includes: - GHG Emissions - Resource consumption (including: water, land & energy use) - Toxins; - PM Emissions; - Ozone Depleting Substances; - Nutrient Emissions; - Waste Generation World Resource Institute (WRI) Scope 3 Protocol • Scope 3 Release Oct 2011 (this year) • 70+ companies participated in road-test • Webcor’s road-test required new rules: was the only professional organization representing the construction industry Summary The Quality Process: Planning-ProcurementConstruction-Measurement Data - Assumptions - Forecasting Every Level-Every Section-Every Detail-Every Angle Advanced Procurement and Financial Forecasting Schedule Control-Location-Financial Integration User: After Care Utilization Carbon Accounting Rules We All Can Use GHG Protocol Launch The Business Case for Product and Value Chain Management by World Resources Institute Material Materials Facts Size = m3 GHG % GHG Energy ___kg/m3 ______ Water intensity ___l/m3 Primary Elements ____________ ____________ ____________ % Recycled ____ % Remanufacture ____ YALJ: Diyafah Hotel (Makkah) YALJ: Maghrabi Hotel (Makkah) Why is this important ? • We “the industry” need continually expanding digital (Virtual Building) performance processes • The industry needs new performance data such as….. CO2, water intensity, human and environmental metrics (in addition to cost, time, strength, weight) • This must continue to accelerate as a Global effort Webcor Builders Saint-Gobain Innovation Day November 30th, 2011 Boston MA.