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Tomoaki TSUTSU1\/[I Takayuki NAKAGAWA Manabu MATSUSHHVIA Hiroyuki OHGA In the maintenance of RC structures, the level of deterioration is judged through visual inspections based on a maintenance manual. If necessary, a detailed inspection is then carried out in order to determine how to repair or reinforce the structure. Decision-making with respect to repairs and reinforcement follows the maintenance manuals of various administrations based on the Standard Specification of the JSCE, JCL and so on. This study sets out to determine the boundary between whether or not to require repairs or reinforcement of a power plant’s RC structures. Crack width and peeling are selected as measures of chloride-induced damage. The critical value for repair is obtained using actual data by inverse calculation based on reliability theory. Keywords: crack width, peeling oflf concrete cover; decision making ofrepair; least expected cost, reliability theory. Dr. Tomoaki Tsutsumi is a Senior Research Engineer at the Engineering Research Center of TEPCO, Tokyo, Japan. He received his Master of Engineering Degree from Tokyo Metropolitan University in 1982. His research interests include the deterioration of RC structures and inspection methods for damaged RC structures. He is a member of the JSCE and JCI. . Mr. Takayuki Nakagawa is a Research Engineer at Tokyo Electric Power Service Co., Ltd, Tokyo, Japan. He graduated from Utsunomiya University in 1995. His research interests include the deterioration of RC structures and the application of mathematical modeling to members sutifering chloride-induced damage. He is a member of the JSCE and JCI. A Dr. Manabu Matsushima is a senior research engineer at Tokyo Electric Power Service Co., Ltd, Tokyo, Japan. He received his‘Doctor of Engineering Degree from Tokyo Denki University in 1994. His research interest is the application of reliability theory to concrete members in RC structures. He is member of the JSCE, JCI, and AIJ. The late Prof. I-Iiroyuki Ohga was Associate Professor at Tokyo Metropolitan University, Tokyo, Japan. He received his Doctor of Engineering Degree from Tokyo Institute of Technology in 1989. His research interests included the deterioration of RC structures and new concrete materials. He was a member of the JSCE and JCI 1 .INTRODUCTION Concrete structures have long been regarded as permanent,with a major advantage being low maintenanceover manyyears. However,it has been observed in recent years that manyconcrete structures are suffering deterioration for various reasons. As a result, the importance of maintenance and rehabilitation work has becomewidely recognized again [ 1 ] , [2]. The process for managing concrete structures begins with a judgment of the deterioration level using a simple visual inspection based on a maintenancemanual.Then, if rehabilitation works is required, a detailed inspection is carried out The visual judgement as to the whether or not to repair and reinforcement is required is carried out based on an administration's ownstandards or those of various public associations. The decision is based on whether or not the performance of the deteriorated structure continues to satisfy the required functionality. The criteria for judging deterioration level are bearing capacity, durability, serviceability, and appearance. However,the most important of these criteria are the bearing capacity of membersand cracking along the reinforcement Bearing capacity can be obtained through structural calculations taking into account the reduced cross section of reinforcement using data obtained in situ. Static bearing capacity is not reduced by the occurrence of cracks along the reinforcement because the corrosion products are few whencracking occurs. However,bearing capacity is reduced because the bond strength of the reinforcement is reduced under repeated positive-negative loading. The corrosion rateof reinforcement increases with elapsed time after cracking. Appearanceis judged in terms of cracking due to corrosion products and rust stains. Deformationis judged by reduced stiffness of membersdue to peeling-off of coverconcrete [3]. Visual inspection of any deteriorationis the usual approach at the first stage, while the detailed, secondary stage entails investigation of chloride ion density, carbonation depth, and nonedetective test Given the thoroughness of the detailed stage, these inspections are carried out only after the decision has been madeto require repairs. According to the results of a questionnaire put to concrete engineers [4] , the decision as to whether or not torequire repairs mainly depends on concrete cracking and peeling-off. Of secondary importance are exposure of the reinforcement, corrosion products, rust stain, lack of bearing capacity, leakage of water, and appearance. These criteria are judged by visual inspection [5] ~~[ 1 5]. For example, according to the Standard Specifications of the Port and Harbor Bureau,deteriorationis judged using three criteria: the corrosion state of the reinforcement, concrete cracking,and concrete peeling. The authors have studied use of crackwidth as a criterion for repair and peeling off[ 1 6]. Miyamoto at al. [ 17] propose equipment for evaluating concrete bridges based on a nemo-fuzzy expert system constructed using the results of questionnaires completed by inspection engineers. This method provides for evaluation of visual inspections also of repair intervals while taking cost-performance into consideration,and this approach will in future prove useful in maintenance and rehabilitation work.However, there is a need for moredeteriorationdata tobe gathered as in situ data remains scant In this paper, based on the past results of maintenance and rehabilitation works in practice, the critical value of chloride induced damage, namely crack width and peeling, at which repairs became necessary is obtained by inverse calculation using the in situ deterioration data. 2. CRITERIA IN CURRENT STANDARDS The criteria used to judge the relationship between crackwidth and repair interval differ among various administrations. Somedo not refer to crackwidth at all. Some treat crackwidth as related to reinforcement corrosion while others accept no link. Thus, noconsensuscanbe reached amongscholars at present 78 Twocrack width criteria can be considered one for design and one for repair. The critical value for design is smaller than that for repair [3]. The critical value of crack width at various administrations is shown in Figure 1 [5] ~ [ 15]. Where no value is actually given in the specifications, it is derived by comparisonwith other criteria and the authors' experience with deterioration inspections. The target structure is a landing pier assumed to be located in the splash zone.According to this figure, the critical value of crack width lies between 0.2 and 0.4mmin various administrations [5 ]. The state of peeling at which repair becomesnecessary is shown in Figure 2. The criteria of most administrations requires repair and reinforcing whenpartial peeling off occurs. In the case of structures, such as bridges where injury to the general public is a possibility, repairs are requited even whenlight damage occurs to be on the safe side. Japan Road Association: Standard specification for measures against chloride induced damage 5) J S C E : S t a n d a r d s p e c i f ic a ti o n fo r d e s ig n a n d c o n s tru c tio n o f m a r in e c o n c re te s tru c tu re s Civil Engineering Research Center: Project of ministry of constructiondevelopment of durability technology for concrete structures 8) J S C E : S t a n d a r d s p e c i f ic a ti o n fo r d e s ig n a n d c o n s tr u c tio n o f c o n c re te stru c tu re s (D e s ig n ) 12) C e n tra l R e s e a rc h In s titu te o f R a ilw a y T r a n s p o r t a t io n : S t a n d a r d d e s ig n sp e c if ic a tio n f o r r a ilw a y c o n s tru c tio n - C o n c re te s tru c tu re s ' of \j < A r c h ite c tu r a l In stitu te o f Ja p a n : C r a c k m e a s u r e s f o r c o n c re t e b u i ld in g s (D e s ig n a n d c o n s tr u c tio n ) n J C I : S t a n d a r d s p e c i f ic a t io n o n in s p e c tio n , re p a ir , a n d re in fo rc e m e n t o f c o n c re te s tru c tu r e s I I I I I 0 .0 I I 1 .0 0 .6 0 .4 0 .2 Allowable crack width w (mm) Figure 1 Criterion for crackwidth Civil Engineering Research Center: Project of construction-development of durability for concrete structures 8) of ministry technology JCI: Standard specification for inspection, reinforcement of concrete structures 7) repair, and Investigation prevention prevention of and and Coast Development Technical Center: marine concrete structure deterioration reinforcing -Manual for deterioration reinforcing 13) I bridges Construction for repair Hokuriku Regional Construction Bureau: Specification for repair of bridges 9> I Hokuriku Regional Bureau: Specification Potentially Partially Overall State of peeling Figure2 Criterion for peeling 79- Loss of section 1 .2 3 . DECISION AS TO WHETHER OR NOTTO REQUIRE REPAIR The deterioration level of a target structure must be evaluated in order to manageits maintenance. Although each administrationhas its owncriteria for deteriorationlevel, assumptions are based on the characteristics of the target structure. Typical criteria are as given in investigation of marine concrete structures ondeteriorationprevention and reinforcing-manual for deterioration prevention and reinforcing-edited by Coast Development Technical Center[13] , Standard specification for maintenance managementof structures, edited by Central Research Institute of Railway Transportation [14] , and Inspection specification on road structures edited by Hanshin Expressway Public Corporation[ 1 5]. In these specifications, concrete cracks,peeled off area, and rust stains are mainly judged by visual inspection and the results used to determine the deteriorationlevel. Oncethe deterioration level has been determined, a decision is made according to 1) the importance of the structure, 2) the results of visual inspection, and 3) budget. Criterion 3) is artificial and varies with social conditions. Criteria 1) and 2) are universal and can be explained as follows. The decision as to whether or not to require repair depends on the importance of the structure and the function of its structural members. The importance of repair can be determined by considering the function of structural membersin the order 1) column, 2) beam, 3) slab, and 4) other non-structural members. Table 1 Maintenance ManagementDiagramusing Visual Inspection Item s n (1) C rack w idth C rack p attern } n ot a ffectin g stru ctu re an d fun ction . W h en crack s affec t structural fu n ctio n , crack w id th *2*is w < 0 .0 0 5 C m m . (2 ) A m ou n to f P eeling P eelin g w ith d iam eter less th an 5 0cm an d d ep th less th an 2 .5 cm . (3 ) E xp o su re S tate o f E x p o sure of agg reg ate . A g g regate (4 ) R u stS tain (5 ) E x po sure R einforcem en t D am ag e L ev el m IV C rack p att ern n o t affectin g C rack w idth affec tin g structure an d fun ctio n . b earin g cap acity of E v en if crack w id th m em b ers w < 0 .00 5m m , pro p agatio n of crack p rog resse s. P eelin g w ith d iam eter o v er 5 0 cm an d d epth o v er 2 .5 cm . A g g regate to sep arate sep aratin g offo r like ly S tates of ag greg ate affectin g b earin g cap acity o f m em b ers W id espread ruststain s E x p o sure o f E x p o su re of rein fo rc em ent o f stru ctural rein fo rcem en to f stru ctu ral m em b ers. m em bers affecting b earin g cap acity of m em bers. *1) Crack not affecting structural members is not bending or shear crackbut crack parallel to mainbars or crack dueto drying and shrinking. *2) Calculation using coverthickness. Generally, the relationship betweencoverthickness and crack width is as follows; C o v e r th ic k n e s s t ( m m ) C r a c k w i d th w ,, S p o tty ruststain s o f E x p osure of rein fo rcem en t of n o n stru cturalm em bers. P eelin g aff ec tin g b earin g c apa city o f m em b ers 30 0 .1 0 50 0 .2 0 -80- 70 0 .3 5 Visual inspections are mainly evaluated with respect to a) crack width, b) concrete peeling, c) rust stains, d) exposure of reinforcement, and e) exposure of aggregate. Of these, deterioration depends directly on a) crack width and b) concrete peeling while c),d), and e) are subordinate. These conclusions can be substantiated by statistical analysis using periodical in situ inspection data[!7]. An example of the criteria used for visual inspections in a marine environment is shown in Table 1. The deterioration level is divided into four stages: I : no deterioration, It : slight deterioration, in : mild deterioration, and IV: severe deterioration [18]. Rehabilitation work is required when the deterioration exceeds in and the boundary between deterioration levels n and HI is the criterion for repair. Although the decision mainly depends on crack width and peeling, the need for rehabilitation work maybe judged synthetically from the importance of the structure and the location of deteriorated members. 4. CRITERIA FOR DETERIORATIONLEVELUSING INVERSE ANALYSIS Aninverse method using crack width is explained below. Concrete structural membersare divided into four types, a) column, b) beam, c) wall, and d) slab. Crack width distributions reflecting deterioration levels II and El , as obtained fromvisual inspections of existing concrete structures located in Tokyo Bay, are shown in Figure 3. Although the boundarybetween n and IH seems vague, the borderbetween n and ffl can be found. These data are for cases where only cracking occurs but no peeling. Therefor, an analysis considered both complex evaluations don't require. The probability density function for each deterioration level is modeled using the crack width data at deterioration levels E and HI. Since the result is not symmetrical about the meanof the data, a lognormal distribution gives an approximation as shownin the figure 4. The log-normal probability density function model f2 (w), d [ l9]. efined as Eq.(l) and Eq.(2) f2 (w)= V 27r|7 w f3 (w) for deterioration levels II and HI may be i flnw-A.; expl (1) '2 ^' ou U D e te ri o r a tio n L e v e l II 8 50 1 D e te ri o r a tio n L e v e l III 40 >> o C 30 24 <D 20 0 10 3 0 0 B , SS: III I n 0 .0 0.5 1.0 1.5 fl O E D 2.0 2.5 3.0 0 0 3.5 3 3 0 0 0 0 0 0 4 D 4.0 4.5 5.0 5.5 6.0 Crack Width w (mm) Figure 3 Crack width of deterioration levels -81 II and HI (Wall) 2 .0 -ODeterioration Level II -0-Deterioration Level III 0 .5 1 .0 1.5 2.0 2 .5 3 .0 Crack Width w(mm) Figure 4Relationship between f2 (w ) and f3 (w ) Table 2 Mean and Standard Deviation of Each Deterioration Level Ite m s D e te ri o ra ti o n le v e l II C o lu m n M ean 0 .5 0 ( 1 4 ) S .D . 1 .2 3 C ra ck w id th B eam 0 .7 5 (2 2 ) w Jm m ) S ab W ai 0 .0 0 (3 ) 0 .8 9 (7 4 ) C o lu m n B eam S ab 0 .4 0 ( 1 6 ) 0 .3 3 ( 1 7 ) 0 .0 5 (1 2 ) W all 0 .4 1 (5 7 ) P e e lin g A J m 2) N M em b er D e te ri o ra ti o n le v e l IE M ean 2 .7 7 (2 1) S .D . 2 .2 1 0 .6 8 3 .3 9 (5 4 ) 0 .0 1 .2 4 0 .1 6 1 0 .4 4 (2 4 ) .4 9 (4 7 ) 1 .5 4 (9 ) 0 .4 9 (3 ) 2 .3 7 5 .9 7 0 .1 6 0 .0 4 0 .6 3 0 .8 7 (7 ) 3 .2 6 (9 ) 1 .1 2 0 .6 7 0 .0 0 0 .3 5 1 .4 8 umberin Q indicates number of data. f 3 (w)= Where, A,L and £,L are the coefficients XL =&HIL -^L2 271&W exp (2) of the log-normal probability and ^L2 =M 1+-V L representatively. density function and described as JIL and aL are the mean and standard 2 ( ^J deviation of crack width at deterioration level L. Suffices 2 and 3 indicate deterioration levels H and HI, respectively. The value in 0 in Table 2 indicates the number of data obtained in situ. The relationship between f2(w) and f3(w) is shown in Figure 4 using a wall as an example. Deterioration level II may be selected whenthe crack width is small. On the contrary, deterioration level III is indicated whenthe crack width is large. The boundary between II and HI is a gray zone that is not easy to divide. Assuming that the crack width at which repair becomesnecessary is wcr, the probability -82- of misjudging a deterioration level of HI when the actual structure is at deterioration level II is described as Eq.(3). +00 C2(wJ= Jf2(w)dr (3) wcr In the same way,the probability of judging a deterioration level of II when the target structure is at deterioration level III is described as Eq.(4) C3 (wc> WJrf3(w )dr o (4) Therefore, wcr is chosen as the optimum crack width at which repair becomes necessary when Cj (wcr ) obtained as the summationEq.(3) and Eq.(4) is minimized as shown in following equation: CT(wJ= C2(wJ+C3 +00 (5) Wcr =Jf2(w)dr+ wcr The distribution (wJ Jf3(w)dr 0 of crack width to require repair is described as Eq.(6) by conversing CT (wcr ) to the equation to take a maximumvalue when CT(wcr ) may be minimized. fWc>cr )= l -CT (wcr ) The probability in Figure 5(a)~(d) distributions of crack width and Rgure 6(a)~(d) (6) fwcr (w ) and peeled area fAcr (A) obtained in this paper are shown respectively. C2 (w ),C3 (w ),C2 (A), and C3 (A) are also shown in the samefigures. 5. CLASSIFICATION OF REPAIRS The maximumlikelihood estimator of crack width distribution and peeled area is assumed to coincide with the decision point as to whether or not to require repair in this paper. Likelihood values obtained using the method described above are shown in Table 3. Crack width for slabs and peeled area for beams are excluded fromthe evaluation because of a shortage of in situ data as indicated in the table. Crack width obtained in the above manner indicates 0.6~1.2 mm,a value larger than the 0.2mmgiven by the Standard Specification for Design and Construction of Concrete Structures (JSCE; environment severe; cover thickness: 7cm). This value of 0.2mmis obtained by considering the allowable crack width for design, and its value is chosen on the safe side. According to the Standard Specification for Inspection, Repair, and Reinforcement of Concrete Structures (JCI) [ 1 1 ] , 0.4mm is O3 OJ the allowable crackwidth at which repair becomes necessary and this value is also small even if scatter is considered. According to the results on peeling, as shown in the table, the value at slab indicates about only 0.3m3. Critical value at column and wall indicate about 1.Om3.The data at slab can't be reliability as shown in Figure 6(c) because the whole data at unrepair is nearly zero. Therefore, the results of peeling off at slab are to deal as reference after this. The concept behind the classification of rehabilitation work is non described. The probability distribution indicating repair is described as Eq.(6). Therefore, assuming that the integral of Eq.(6) over the whole distribution is 1.0, the risk probability of crackwidth whether or not to require repair Fwc(w c ) is described as Eq.(7). Fw» Jfwcr(wc )iw 0 (7) Where, wcrindicates the critical value of crackwidth with risk probability taken into account The relationship between crack width wcr and risk probability Fwc(wc ) is also shown in Figure 8(a)~(d). The integral of the whole crack width distribution is adjusted to equal 1.0 when the crack width is 10.0mm and whenthe area of peeling is 4.0m3. Although the deteriorationvalue mayreach infinity in a mathematical sense, an upper limit value is assumed in the mannerdescribed earlier in this paper, so the actual phenomenonhas an upper limit Equation (7) meansthat rehabilitation work is definitely not required at zero and is certainly required at 1.0. Therefore, Eq.(7) represents the probability of repair being required. Figure 7 indicates that the cumulate probability density function at walls and beams mayincrease rapidly to 1.0 with crackwidth wcr while it may increase slowly to 1.0 for other members. The difference can be explained by the difference in scatter of deteriorationlevels II and HI , as shown in Figure 5. In case of the cumulate probability density function increasing rapidly to 1.0, the point at which repair becomenecessary is ill-defined because the overlap is larger and the variation of both distribution is spread. On the contrary, when it increases slowly to 1.0, the decision is clear because the overlap is smaller and the variation is narrowed.The critical value of crackwidth and peeling with considering risk probability taken into account is obtained as follows. Generally, 5% or 1% is statistically permitted when a rare event occurs [20]. It is said that those values are appropriate to a human sense[20]. 'A 5% risk probability, namely a 95% reliability value, is also described in the Standard Specification for Design and Construction of Concrete Structures (JSCE) if it is assumed that the distribution of materials is a normal distribution. A 95% reliability value is accepted in this paper according to the same argumentThe critical values mentionedabove are the case of severe condition that a membersmaybe caused immediately by received damage. Onthe other hand, in the case that the bearing capacity of the structure has deteriorated moderatelydue to chloride-induced damage and unaffected immediately bearing capacity by the occurrence of deteriorationcracking,the risk probability can take larger than 5% risk probability. Although the samediscussions are left how to choose the risk probability, a 15% risk probability, namely a 85% reliability value, is adopted in this paper. The critical values of crackwidth obtained using Figure 7 are shown in Figure 9. The critical values of peeling obtained using Figure 8 are shown in Figure 10. The crackwidth is 0.3~0.6mmfor a 85% reliability value and the critical values coincide roughly with various administrations (0.2 ~0.4mm) because various standard specifications for repair are developed in considerationof future deteriorationat the design stage. 1 .04 0 .0 2 .0 3.0 4.0 Crack Width'-w ( a) 2 .0 5.0 .0 6.0 -(mm) 3.0 4.0 A (m2) (a) Column Column 4.0 2.0 Peeling 6.0 0.0 8.0 0.2 0.4 0.6 Crack Width w (mm) 0.8 Peeling (b)B eam 1.0 1.2 1.4 1.6 A (m2) (b)B eam à"0 &-CD=i 1 T77T 0 .0 0 .0 5.0 1 0.0 1 5.0 20.0 1 .0 Crack Width w (mm) (c) 1 .0 0 .0 GO 2.0 Peeling ( c) Slab 3.0 4 .0 A (m2) Slab £ 0 .0 0.5 1 .0 1.5 .0 2.0 Crack Width w (mm) distribution 3.0 A (m2) (d)Wall (d)WaU Figure 5 Probability 2.0 Peeling of crack width fwcr (w ) -85~ Figure 6 Probability distribution of peeled are fAcr (A ) 2 .0 4.0 6.0 8.0 10.0 Crack Width we (mm) Figure 7 Relationship between Fwc(wc ) and crack width wc 1 .0 2.0 Peeling Figure 8 Relationship 3.0 4 .0 Ac (m2) between FAc(Ac ) and peeled area A,, Table 3 Critical Values Ite m s G ar d e W id th W c(m m ) P e e lin g A M C o lu m n B eam S lab 0 .8 1 .2 0 .7 0 .4 ) W aU (2 .0 )* 0 .6 Data in Q for reference only due to shortage at data. Data marked *for reference due to whole data of deterioration 0 .3 * 1 .3 n nearly equaling to 0.0. The crack width for an 85% reliability value is 0.5~1.0mm. These values are larger than existing standard specifications and coincides with the likelihood value (0.8 ~~ 1.Omm)obtained from the distribution of crack width as shown in Table 3. It seems that the critical value in maintenance mutual is in too safety side with considering the fact that rehabilitation managementin practice has been earnedout well. Consequently, it can be proposed that the critical value of crack width in actual rehabilitation managementcanbe eased as a result of the argument above. 86- The area of peeling is 0.4m2 at a 95% reliability value and 0.6~0.7m2 at on 85% reliability value. The critical value of 0.5m2 at which repairs are necessary, as shown in Table 1, coincides roughly with the critical values obtained here. l.O 1.4 ta 」 1.2 I 1.0 mft O 85% R eliab ility V alueTl f Q ) D 95% R eliab ility V alue s¥ 0.8 O 0.6 <u 0.4 」 」 0.2 < nn -D -<D * o n Colu mn Beam Slab Wall Member Figure 9 Allowable crack width WCT u .o -r 6 ^ 0 .7 O 9 5% R e lia b ility V a lu e ! D R e lia b ility V a lu e 85 % 0 .6 ra < 0 .5 0サ = CD n 0 .4 o 0 .3 JO 」 o < ) r ¥¥ v ^ ; 0 .2 -fc u /^ # ^ サ 0 .1 n n Column Beam Slab Wall Member Figure 10 Allowable 6 peeled area A<, . CONCLUSION In this paper, based on the past results of maintenance and rehabilitation works in practice, critical values of major parameters of chloride-induced damage, namely crack width and concrete peeling at which repairs becomesnecessary are obtained by inverse calculation using deterioration data obtained in situ. The following is a summaryof the findings: (1) A stochastic model is proposed using the distribution for two deterioration levels II and ffi using existing investigation data. (2) The crack width at which repair is required is obtained using the proposed model. A value of 0.0~0.6mmat a 95% reliability level is obtained, and coincides with various current standards. A value of 0.0~~1.0mmat an 85% reliability level is obtained, and coincides with records of past rehabilitation work. (3) The area of concrete peeling is 0.4m2 at a 95% reh'ability level and 0.6~0.7m2 at an 85% reliability level. The boundary value of 0.5m2 between repair being required at not, or between deterioration levels II and ffi as shown in Table 1, coincides roughly with the -87- critical value obtained in this paper. 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Ang and Wilson H. Tang: Probability Concepts in Engineering Planning and Design, 1975, John Wiley and Sons. 20) Okamura H.: Limit state design method for concrete structures, Kyoritsu Publication, 1984