International Journal of Advancements in Research & Technology, Volume 2, Issue 12, December-2013 ISSN 2278-7763 188 Effect of high strength concrete intersecting beam on bond behaviour at the joint Kafeel Ahmed 1, Ahmed El Ragi2, Ayesha Mahmood3, Uzma Kausar3 Civil Engineering Department, University of Engineering and Technology Lahore, Pakistan. Kafeel91@gmail.com Civil Engineering Department, College of Engineering, Qassim University Saudi Arabia 3 Global Engineering Associates, Pakistan 1 2 ABSTRACT At the joint of intersecting beams, bending of one beam, affects the bond strength of the intersecting beam. The bond strength of intersecting beams decreases due to magnification of tangential/circumferential tensile bond stress. Experimentation was carried out to study the bond behaviour at the joint of high strength concrete intersecting beams. High strength concrete beams were casted for this purpose. These were divided into different sets. Each set consisted of three beams, two intersecting and one control. All the beams were instrumented with steel and concrete strain gauges and linear variable displacement transducers. The results of the experimentation showed that at the joint of intersecting beams, bond strength of primary beam reduced as compared to control beam due to flexural action of secondary beam. This reduction in bond strength of primary beam was 11 to 20% as compared to control beam. It necessitates the provision of bond improving measures at the joint of high strength concrete intersecting beams. Keywords : Intersecting beam, Conrol beam, Slip of steel, Bond stress magnification, Fracture process zone. 1 INTRODUCTION T IJOART he bond behaviour of concrete and embedded reinforcing steel is essential for composite action in reinforced concrete construction [1,2,3,4]. Generally the pullout test is performed to determine the bond strength, however, the results do not represent the actual stress as the bond stress distribution in pullout test, is different from that present in flexural members. Lateral confinement is also different in pullout tests. This affects the tangential stress developed around the steel bar in the pull out samples [5,6,7]. However, in reinforced concrete flexural members, the joints of the intersecting beams are important as there are chances of bond failure and subsequent slip of steel relative concrete. Therefore, it is necessary to study their bond performance. At such locations, reinforcement of column and beam is passing, leaving little openings for concrete to be poured. Concrete may not be properly compacted at such locations. This honey combed concrete may have reduced adhesion and friction bond [2]. The provision of micro silica in high strength concrete, may increase the adhesion and friction bond [8]. However this may not be enough to overcome the problem of poor compaction at the congested joints of the flexural members. Moreover the mechanical bond may also be weak due to weak concrete keys that may split as a result of tangential bond splitting stress. This may cause slip of steel relative to concrete. Therefore decrease in bond stiffness at the joint may result in joint rotation and mid span deflection more than the limits given by the code of practice [2, 13]. In order to study this complex stress state at the joints of high strength concrete intersecting beams, bond beam tests with models of intersecting beams were designed and preCopyright © 2013 SciResPub. pared to study the bond behaviour. The development length was kept constant in bond beams tests and models of intersecting beams. The compressive strength of concrete was also same. Bond beam acted as control beams and beams of intersecting model were named as primary and secondary beams. All these beams and models were tested and data was recoded. This data was processed and relationships were developed. In all the samples, bond strength of primary beam reduced as compared to control beam. Taking into account the mechanics of joint of intersecting beams, the flexural stress of one beam acts in the same direction as the tangential/circumferential tensile bond stress developed around the steel bars of the other beam [13]. This tangential stress developed due to slip of the concrete keys at the rib of the reinforcing steel. Concrete crushed infront of the rib, forms a wedge on which concrete present between two ribs (concrete key) slips [9,10]. The flexural stress of the intersecting beam, magnified the tangential bond stress and when, it exceeded the tensile strength of the concrete, longitudinal splitting cracks were initiated [13]. Mathematical model was developed to calculate the magnified bond splitting stress responsible for the initiation of the splitting cracks around the steel bar in high strength concrete beams. 2. BOND FRACTURE MECHANICS Strain softening and stress redistribution of the bond, adjoining the reinforcing steel bar, do not occur in high strength concrete. There is a small fracture process zone in front of primary and longitudinal splitting bond cracks. The zone of perfect IJOART International Journal of Advancements in Research & Technology, Volume 2, Issue 12, December-2013 ISSN 2278-7763 plasticity is insignificant or very small [13,14,15,16] as shown in Fig.1. Little energy is used in plastic cracking in high strength concrete. All the bond fracture energy consists of surface energy. The stored strain energy is large and crack propagation suddenly take place in a brittle manner [1, 2, 13, 15]. The high strength concrete samples exhibit an initial stiff linear bond behaviour. Cracks initiate at much higher load level, typically 70 to 80% of the ultimate load [17]. Therefore in high strength concrete bond beam tests and models of intersecting beam tests, interface de bonding cracks and longitudinal splitting cracks initiate at higher magnitudes of bond stress. The bond strain energy accumulates in high strength concrete keys, present between the ribs of the steel reinforcing bars. As soon as a crack initiates at the interface due to slip between steel and concrete, all the accumulated bond strain energy is poured in to this crack where it is dissipated in the form of surface energy. Since small cracking occurs therefore whole energy is used in immediate crack propagation in highly abrupt manner [13]. σ ys = rp = rp α k i 2πr p 189 deformed steel bars according to ASTM C 36 were used. Since the tangential bond stress is a function of rib height and rib spacing, therefore geometric properties of the steel bar were measured and these are shown in Table 1. Four control beams were casted. In each set, the strength of the concrete was same and different in defferent sets. In order to keep only one variable, all other factors were kept constant. This variable was the flexural tensile stress of the intersecting beam. The embedded length of 5.0 d b was provided in all the beams. The objective was to study the bond behaviour at the required embedded lengths. PVC pipes were used to break the bond between steel and concrete in the remaining part of the beam as shown in Fig.2. The cross section is shown in Fig.3. This was done on the basis of research findings of pull out and bond beam tests of researchers [8, 9]. Uni-axial strain gauges with 7.0 mm gauge length, were used to determine the strain developed during the testing of the specimens as shown in Fig.4. The surface of the steel bar was made smooth and level, for the installation of strain gauge. Degreasing, conditioning and neutralization of the steel bar was done as per guidelines provided by the strain gauge manufacturer. The concrete stain gauge embedded in polymer concrete, was used to determine concrete strain as shown in Fig.5. Polymer concrete was provided to have a perfect bond between polymer concrete and adjoining concrete of the beam. This arrangement ensured the determination of the concrete strain accurately IJOART Ki 2 2πσys 2 Ki 2 σys 2 (1) (2) (3) σ ys = Yield strength of material r p = Size of fracture process zone K I = Stress intensity factor This bond fracture behaviour of high strength concrete can be explained by linear elastic fracture mechanics (LEFM). All the grains of the fracture path of longitudinal splitting bond cracks, rupture due to de-cohesion of bonds between grains. However, the remaining material shows elastic response. Mathematical relationships mentioned below is for high strength materials and developed by David and Broeks that support the fracture behavior of high strength concrete [14,15,16]. 3. EXPERIMENTATION In this experimentation, cementitious materials, micro fillers, mineral admixtures and superplasticizers were used to fully pack the constituents of high strength concrete. Hot rolled Copyright © 2013 SciResPub. IJOART International Journal of Advancements in Research & Technology, Volume 2, Issue 12, December-2013 ISSN 2278-7763 190 through the data logger of the universal testing machine. Fig. 5 Concrete strain gauge Table 1 Properties of steel bar used Bar Dia meter Rib Height 'a' mm 13 mm 1.21 13 1.35 1.85 19 1.47 1.80 19 1.52 1.84 Table. 2 Results of compressive strength tests with age IJOART Avg. Rib Width 'b' mm Avg. c/c Rib spacing 'c' mm Clear distance between ribs mm a/c 1.91 7.38 4.945 0.16 7.96 5.03 0.17 7.97 4.945 0.18 8.01 5.574 0.19 During pouring, concrete and steel strain gauges and their wires were properly protected. The process of pouring is shown in Fig.6. Immediately after pouring, the curing of the beams was started to stop the loss of water due to evaporation as shown in Fig.7. Since water/cement ratio was kept low therefore water loss may lead to desiccation of cement. The compressive strength of the concrete was determined by testing 150.0mm diameter and 300.0 mm heigh cylinders at 7, 14 and 28 days as per ASTM C-39. The results are shown in Fig.8 and Table.2. The bond beams were tested at 28 days. The marking on the beams was carried out according to the testing scheme of data logger. All channels were reserved for the selected outputs. Testing was done in strain controlled universal testing machine (UTM) as shown in Fig.9. Linear variable displacement transducers (LVDTs) were used to determine the slip of steel and concrete as shown in Fig.10. Load cells, attached with the data logger, were used to confirm the load values obtained from the UTM. Similarly strain gauges were also attached with the data acquisition system. Two points loading was applied through the load cells. Deflection was measured Copyright © 2013 SciResPub. Compressive Strength Age Sample 1st Set 2nd Set 3rd Set 4th Set Days Cylinder MPa MPa MPa MPa 7 100.0 mmX 200.0 mm 20.0 32.0 43.0 60.0 14 100.0 mmX 200.0 mm 23.0 36.0 56.0 72.0 28 100.0 mmX 200.0 mm 42.0 50.0 75.0 100.0 In the first set of the beams, the strength of the concrete used, was 42.0 MPa. The size of the beam was 150.0 x 200.0 x1080.0 mm. Its behaviour is explained below. First, steel and concrete experienced expansive strain monolithically as recorded by strain gauges and LVDTs. However, when the adhesion and friction bond failed, slip occurred. As the slip increased, steel strain decreased and concrete strain increased. Fig.8 Compressive strength of concrete IJOART International Journal of Advancements in Research & Technology, Volume 2, Issue 12, December-2013 ISSN 2278-7763 The stress was transferred through the mechanical bond. When mechanical bond failed, steel bar relaxed and returned back. Failure started by the initiation of flexural cracks present at locations of PVC pipes. These cracks propagated and multiplied as the load increased. Then they converted to horizontal bond cracks as shown in Fig.11. Finally a “v” notch bond failure was observed. The concrete strain gauge failed quite earlier. However steel strain gauge recoded the data even when steel bar was compressed. 191 beam. The whole testing arrangement is shown in Fig. 16. In the next 2nd , 3rd and 4th set of beams and intersecting models, the strength of the concrete was increased to 50.0, 75.0 and 100.0 MPa respectively. The model of intersecting beams before testing is shown in Fig.15. Testing was done in the same way as that of 1st set as shown in Fig.16. The results were obtained, processed and relationships were plotted. They are shown in Fig.17 to Fig.20 and all bond strengths are compared in Fig.21 and Table.6. Fig. 13 Tied steel and pouring in progress Fig.9 Testing of beam in progress Two point loading IJOART Primary beam Secondary beam Fig.10 Testing of beam in progress Fig. 14 Loading of intersecting beams Fig.15 Model of intersecting beams before test Fig.11 Failure in progress Similarly 1st model of intersecting beams was casted from 42.0 MPa concrete. Its plan and arrangement were same as that of 1st beam of bond beam test. The arrangement of steel in the form and during concreting is shown in Fig.13. The gird marking and instrumentation was done in the same way as it was that of beams. The load was applied through a special testing assembly. This assembly had same shape as that of X-section to be tested as shown in Fig.14. Two point load could be applied simultaneously on both the beams. Load cell was attached with the data logger. One beam having more effective depth was named as primary beam and other as secondary Copyright © 2013 SciResPub. Fig.16 Testing of the model IJOART International Journal of Advancements in Research & Technology, Volume 2, Issue 12, December-2013 ISSN 2278-7763 192 Fig.17 The Bond behaviour of Set_1 Fig.21 Comparison of Bond behaviour of all the beams Table.3 Comparison of the bond strengths Type of beam Secondary Beam Primary Beam Control Beam Bond Strength in MPa Set-1 Set-2 Set-3 Set-4 14.0 18.0 22.0 22.0 24.0 30.0 23.0 29.0 35.4 26.0 33.0 37.0 IJOART Fig.18 The Bond behaviour of Set_2 4. ANALYSIS OF THE RESULTS AND DISCUSSION The bond strength was calculated by using the formula as given below. The strain was measured from the steel strain gauge. Then using the modulus of elasticity of steel, stress present in steel was calculated, from the stress by using the area of steel, force present in steel was calculated. Then this force was divided by the bonded area of the steel bar present over the development length or embedded length. Fig.19 The Bond behaviour of Set_3 (4) (5) f s = Steel Stress A b = Area of steel bar ε s = Steel Strain d b = Bar Diameter E s = Modulus of elasticity of steel l d = Development length Fig.20 The Bond behaviour of Set_4 Copyright © 2013 SciResPub. The results of the experimentation show that in 1st set of experimentation the bond strength of primary beam reduced by about 18.0%, in 2nd set by about 20.0%, in 3rd set by about 18.0% and in 4th set by about 11.0% as compared to control beam. Following equation was developed for the separate control beam and primary beam of the model of intersecting beam. The co-efficient of correlations of these result varied from 0.97 to 0.98. IJOART International Journal of Advancements in Research & Technology, Volume 2, Issue 12, December-2013 ISSN 2278-7763 (6) For Control Beam (7) For Primary Beam u p = Bond stress of primary beam u c = Bond Stress of Control Beam s = Slip of the steel α , β = Coefficients This reduction may be due to the reason that when two intersecting beams are loaded then steel has the tendency to slip relative to the concrete due to difference in stiffness of both the materials. During this conical compression struts are formed around the reinforcing bar ribs and tangential bond stresses generated in the surrounding concrete [2,13]. This stress is responsible for the formation of longitudinal bond splitting cracks around the steel bar as shown in Fig.22. This stress is magnified by the tensile component of the flexural stress of intersecting beam. Hence stress magnification reduces the bond strength of the beam. Brittle behaviour was observed in high strength concrete The mechanics of intersecting model is shown in Fig.23[18]. The mechanism for stress magnification is shown in Fig.24 [2, 13]. In order to calculate the magnitude of the bond splitting stress, 193 Tepfer et al, used the thick walled cylinder analogue to the expanding concrete key over the ribs in the anchorage zone. The inner radius of the cylinder is taken as bar size and out radius as the concrete cover. The radial pressure “pi” is equal to tangential tensile stress as shown in Fig.25. In the plane of the steel bar, the radial pressure is a function of concrete bond stress by the assumption of Mohr-Columb failure criterion, these two parameters are defined as “τ” and “pi” [10,19]. In the model, steel of radius “Ro” is embedded in concrete of radius “Ri”, Where as “Ri” defines the crack front as shown in Fig. 26 [10, 11, 12, 19]. At the crack front tangential bond stress is equal to the tensile strength of the concrete fct. IJOART Fig.25 Radial component of the bond stress Fig. 22 Longitudinal splitting crack formation [19] Fig.26 Model for partly cracked concrete [10,19] Fig. 23 Mechanics of model [16] Fig.27 Stress magnification at the joint Boundary condition is used to calculate “pi” in the elastic outer part. The radial and tangential stresses are given by the classic theory of elasticity [2,10,11,12]. Fig. 24 Stress magnification at intersecting beam [10] Copyright © 2013 SciResPub. p i = τ tanα Assume α = 45o pi = τ (8) (9) IJOART International Journal of Advancements in Research & Technology, Volume 2, Issue 12, December-2013 ISSN 2278-7763 194 For Ascending part of the curve (14) For descending part of the curve (15) (10) At the crack front σ t = f ct r= R i 6. CONCLUSIONS (11) The flexural stress of the secondary beam of the intersecting beam model is given by the bending stress theory and shown in Fig.28. At the joint of the intersecting beams these two stresses add up and magnify the total stress that is responsible for the splitting of the concrete keys in the anchorage zone of the ribs of the steel bar as given by the author in following equations (12) 6.1 When bond behaviour of high strength concrete primary beam is compared with control beam of the model of intersecting beams, then it is clear that bond strength of primary beam reduced as compared to control beam. This result is present incase of all the sets of the beams. 6.2 The bond strength of primary beam of intersecting model reduced for 42, 50, 75 and 100 MPa concrete. The magnitude of the reduction varies from 11.0% to 20.0%. 6.3 This may be attributed to the flexural action of secondary beam that magnified the circumferential tensile bond stresses of primary beam, leading to longitudinal splitting crack initiation and propagations. This reduced the bond strength of primary beam as compared to control beam. IJOART (13) 5. COMPARISON WITH LOCAL BOND CONSTITUTIVE MODEL When the bond behavior of the control beam and primary beam of the intersecting model is compared with bond constitutive model given by Eligehausen et al (1983), (ascending part adopted by Comite- International du Beton- Federation International de la Precontrainte Model Code 1990), then it shows that the response of the beam is close to splitting bond failure and not to pull out bond failure as shown in Fig.28. The reason for this behavior is the splitting of the concrete due to circumferential tensile bond stress. This local bond model is shown in Fig.28. This ascending part is mathematically given by Eligehausen et al (1983) and shown below. The descending part could not be determined in this set of experimentation [11,12,13]. Monotonic Envelope u1 umax α Splitting βumax failure Smax S1 S2 S3 Fig. 28 Bond constitutive model by Eligehausen et al [11] Copyright © 2013 SciResPub. 6.4 Mathematical model is developed to calculate the bond splitting stress responsible for failure at the joint of intersecting beams. 6.5 The results showed the splitting failure which is having same shape as that of bonds splitting failure given by ComiteInternational du Beton- Federation International de la Precontrainte Model Code 1990 ACKNOWLEDGMENT The author wish to thank University of Engineering and Technology Lahore Pakistan, to provide support for this work. REFERENCES Journal [1] Ahmed, K. Mahmood. A, El Rajy, A. Goraya, R. A., “ Effect of cover on bond behaviour of fiber reinforced high strength concrete” International Journal of Scientific and Engineering Research, Vol 5, No. 1, 2014, ISSN: 2229-5518, Accepted for publication. [2] Ahmed K., El Raji A., Kausar U., Goraya, R. 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