Comparison of Numerical Simulation of the Flow around an Airfoil in High Lift Configuration with PIV Experimental Results D. Tran DASSAULT AVIATION, 78 quai Marcel Dassault, 92552 Saint Cloud, France Abstract Airplane high lift systems allow to obtain aerodynamic characteristics required for take-off and landing stages. In order to optimize such systems, it is necessary to improve the understanding of the complex flow phenomena in high lift conditions and to develop numerical methods capable to predict this flow with high accuracy. In the framework of the Europiv2 project, velocity fields provided by PIV for the ONERA RA16SC1 three component airfoil in high lift configuration offer an opportunity to acquire flow characteristics, to assess and validate numerical tools. In this paper, 2D steady k-ε Navier-Stokes results are presented for 2 angles of attack and compared to averaged PIV data. For the slat, a good prediction of the stagnation point and the separated zone on the windward side is observed. Concerning the main body, computations as well as experiments show an increase of the boundary layer thickness and a delayed merging of the boundary layer and the wake if the angle of attack becomes higher; but as expected for one point turbulence closures, this mixing is slower in the case of computations. Over the flap, a separated region although more limited in comparison with experiment, is observed in the numerical simulation for the lowest angle of attack considered. 1 Introduction Airplane high lift systems provide aerodynamic characteristics required during take-off and landing stages (Fig. 1). An improved efficiency of such systems allows to increase airplane performance in terms of approach speed, landing and take off lengths and loads, safety, noise. But, the analysis of the flow field around a high lift configuration reveals a complexity with the coincidence of a variety of flow phenomena such as separation, transition, interaction between wakes and boundary layer (Fig. 2). In order to optimize such systems, it is necessary to well understand the flow physics in high lift conditions and to develop numerical tools capable to predict this flow with high accuracy. 44 Session 1 Fig. 1. Airplane in high lift configuration. Fig. 2. Flow around an airfoil in high lift conditions. Within Europiv1 and Europiv2, flowfield velocity data obtained by means of the PIV technique offer opportunities on the one hand to study flow characteristics and on the other hand to assess and validate numerical tools for high lift configurations. In Europiv1, the success of DLR PIV measurements in the AIRBUS Bremen wind tunnel (LSWT) for the ONERA RA16SC1 two element airfoil, has demonstrated the applicability of this technique in industrial conditions and has allowed to get a data base which was used for the validation of numerical simulation [1]. In Europiv2, the considered geometry is the RA16SC1 airfoil in landing configuration with slat and flap deployed respectively at the positions of 30° and 40°. In addition to the main phenomena observed with a two component airfoil (slat lower side separation and interaction between the slat wake and the main body boundary layer), the presence of the flap generates other interesting phenomena such as : - interaction between the wakes coming from the slat and the main body with the flap boundary layer Aeronautics 45 - for low and medium angles of attack, separation on the flap. For this configuration, steady and unsteady velocity data fields provided by PIV measurements allow to analyze the complex flow around a representative high lift configuration and complement the Navier-Stokes code validation of Dassault Aviation. In this paper, 2D steady k-ε Navier-Stokes results are presented and compared to Europiv2 PIV data. 2 Steady Navier-Stokes Aether code The main features of Dassault Aviation's steady Navier-Stokes Aether code are Grids The code can handle the unstructured mixture of numerous types of elements (triangles and quadrilaterals in 2D; tetrahedral, bricks and prisms in 3D). Mean Flow transport Equations Dassault Aviation's Navier-Stodes code solves the 2D, axisymmetric and 3-D compressible Navier-Stokes equations. Space discretisation A finite element approach, based on a symmetric form of the equations is written in terms of entropy variables. The advantages of this change of variables are numerous : in addition to the strong mathematical and numerical coherence they provide (dimensionally correct dot product, symmetric operators with positivity properties, efficient preconditioning), entropy variables yield further improvements over the usual conservation variables, in particular in the context of chemically reacting flows [2], [3]. Integration The Galerkin/least squares (GLS) formulation introduced by Hughes and Johnson, is a full space-time finite element technique, employing the discontinuous Galerkin method in time [4]. The least square operator ensures good stability characteristics while retaining a high level of accuracy. The local control of the solution in the vicinity of sharp gradients is further enhanced by use of a nonlinear discontinuity capturing operator [4]. Acceleration Convergence to steady state of the compressible Navier-Stokes equations is achieved through a fully-implicit iterative time-marching procedure based on GMRES algorithm with nodal block-diagonal preconditioning [5]. A low-storage extension based solely on residual evaluations was also introduced [6]. It is particularly well adapted to parallel processing, where the linear solver often constitutes a painful bottleneck. This algorithm has proven extremely efficient on many scalar or vector architectures [7, 8]. 46 Session 1 Turbulence Models Due to lack of universality of any turbulence model, several models are implemented in the Navier-Stokes code to cover the whole envelope of numerical simulations. The models available today are the one equation Spalart-Almaras and two-equations models such as k-ε SST wall functions, k-ε SST two layer, k-l, k-ω SST, EARSM. In the k-ε SST two-layer formulation [9] used in this work, the turbulence kinetic energy equation and the mean flow equations are solved in the vicinity of the wall. The eddy viscosity and the turbulence dissipation are evaluated using algebraic length scales. This option requires the distance to the wall to be evaluated before the computation. Turbulence model Implementation In the Navier-Stokes code, all the turbulence models use the "eddy viscosity " concept. The turbulent stresses and fluxes are modeled by analogy to molecular stresses and fluxes. In this approach, generally referred to as the Boussinesq approximation, the effect of turbulence on the mean flow can be expressed in terms of an eddy viscosity function µt and a turbulent Prandtl number assumed to be constant (Pn= 0.9 for turbulent boundary layers). The eddy viscosity function µt is computed with a turbulence model. Coupling with the Navier-Stokes Equations The discretized mean flow equations and the turbulence equations are integrated using a splitting method. At a current time step, we solve the Navier-Stokes equations using turbulence data evaluated at the previous time while the turbulence equations are solved using the flow variables computed at the current time step. 3 Geometry and wind tunnel tests in EUROPIV2 The studied geometry is the supercritical ONERA RA16SC1 airfoil in landing configuration (Fig. 3); it is characterized by a slat and a flap having deflection angles of 30° and 40°. RA16 flap 40 degrees; slat 30 degrees Fig. 3. RA16SC1 Airfoil. The wind tunnel model with a span equal to 2 m and a chord equal to 0.5 m, was designed and manufactured by ONERA-IMFL with aerodynamic loads pro- Aeronautics 47 vided by Dassault Aviation's computations. Experiments were carried out in the LSWT wind tunnel by AIRBUS BREMEN and PIV measurements were performed by DLR. During this test campaign, pressure distributions were obtained along the line of pressure taps located near the center line of the model for 20 angles of attack in the range between 0° and 19.5°. Because of a wind tunnel wall separation which increased with angle of attack and which contaminated completely the wing for angles higher than 20°, the investigation was limited to 19.5°. Concerning PIV measurements, they were performed for 3 angles of attack : 12°, 17.5° and 19°. In order to support these wind tunnel tests, Dassault Aviation had provided two kinds of computational results : - The first one was obtained with a pre-design level code based on an inviscid panel method coupled with a viscous integral method; in the multi-component airfoil case, this code also takes into account the mixing boundary layer and wakes. As output, it provides in a very short time the global aerodynamic coefficients (Lift coefficient, Drag coefficient and Pitching moment) as a function of the angle of attack. This code is a very useful and efficient tool during the design loop of a project. Results obtained for the studied geometry have been sent to ONERA for a strength analysis in order to prepare the model for wind tunnel tests. - The second part of the results was provided by 2D steady turbulent NavierStokes computations for the support of the test matrix definition and more precisely for the definition of 3 angles of attack of interest : 12°, 17.5° and 22° (one in the linear part of the polar, one near maximum lift and one beyond the maximum). Perhaps, due to a more important blockage effect with the presence of the flap, a strong separation not visible in Europiv1 experiments, appeared this time at the wind tunnel walls which hold the model, leading to more 3D flow. Hence, during the tests, it was observed that an important correction of the angle of attack was necessary for the comparison between computed pressure distributions and experimental results. This correction can be obtained by using a strategy which will be presented in the next chapter. 4 Computations The upstream conditions are as follows : V = 54 m/s Reynolds number = 1.8 106 based on the chord length C = 0.5 m. The flow is supposed to be fully turbulent and free stream conditions were used (no confinement). In these conditions, 2D k-ε SST steady Navier-Stokes computations have been performed for several angles of attack. The mesh used is unstructured; it contains 47,000 nodes. Fig. 4 shows an important concentration of nodes near the wall. 48 Session 1 RA16SC1 slat 30 deg. flap 40 deg. Fig. 4. Mesh. 4.1 Pressure coefficient As mentioned above, because of a separation on the wind tunnel walls where there was no boundary layer suction device, the flow became three dimensional for this 2D geometry. Hence, a correction of the angle of attack is necessary for comparison between 2D computation and 3D experiment. This correction can be based on the same slat lift coefficient for both 2D computation and 3D experiment. Fig. 5 shows that the correction is -2° for αexp equal to 6° and for αexp equal to 12°, 17.5° and 19° for which PIV measurements were performed, this correction is equal to -4°. Fig. 5. Slat lift coefficient. Aeronautics 49 The equivalence between 3D experiment angles of attack and 2D numerical simulation ones are given in table 1: Table 1. Difference in angle of attack between experiments and computations 3D experiment 2D computation 6° 4° 12° 8° 17.5° 13°.5 19° 15° Fig. 6 presents the comparison between computed pressure coefficient and experimental results with the consideration of the angle of attack correction. For the slat, a good agreement is observed. On the lower side of this element, a region without pressure gradient is visible; it is due to a separation which will be put in light clearly with the velocity field analysis in the next chapter. Concerning the main body, a very good prediction of pressure is obtained. Also, the decrease of the pressure at the suction peak is observed if α increases. Regarding the flap, numerical simulation gives results very comparable to the experiments, except for αexp = 17.5° and 19° where computations overestimate slightly the pressure at the peak suction. Fig. 6. Pressure coefficient. Comparison between computations and measurements. 50 Session 1 In the light of this comparison, the strategy which consists in using an angle of attack correction based on the same slat lift coefficient for both computation and experiment, seems to be adequate. 4.2 Comparison between Computations and PIV Data PIV measurements were performed for the angles of attack equal to 12°, 17.5° and 19°. The analysis of pressure distributions in Fig. 6 shows that the results corresponding to the angles of attack equal to 17.5° and 19° are close to each other. Hence, for comparison between 2D steady Navier-Stokes results and PIV data, only the experimental angles of attack equal to 12° and 19° were considered. Fig. 7 shows windows corresponding to different set-ups where instantaneous and averaged velocity fields were measured by PIV [10]. For comparison between steady Navier-Stokes results and PIV data, averaged experimental velocities given in these windows were used. Fig. 7. PIV windows for different set-ups. 4.2.1 Velocity field Fig. 8 gives the comparison between computation (continuous lines) and PIV results (dashed lines) for αexp equal to 12°. Several flow phenomena mentioned above for a 3 component airfoil in high lift configuration can be seen (separation on the slat lower side, slat wake and main body boundary layer interaction, main body cove separation, slat wake-main body wake and flap boundary layer interaction,..). Aeronautics 51 Fig. 8. Mean velocity modulus. Comparison between computation and PIV data for α = 12°. In Fig. 9, velocity modulus is shown for the slat with PIV data represented by dashed lines and computed velocities by solid lines. A good prediction of the stagnation point on the slat can be observed; with increasing angle of attack, this point moves towards the slat edge. Under this element of the geometry, a separation bubble is visible; its shape and its reverse flow are also correctly reproduced by numerical simulations. As expected, the bubble size decreases if the angle of attack increases. In the gap between the slat and the main body, the flow is correctly predicted and no blockage effect is observed. (a) (b) Fig. 9. Mean velocity modulus under the slat for α = 12° (a) and 19° (b). Comparison between computations and PIV data. 52 Session 1 Over the forward part (Fig. 10) and the rear part (Fig. 11) of the main body, a decelerated flow also visible with pressure analysis in Fig. 6, is disturbed by the slat wake. Comparison between numerical prediction and experiment shows a pretty good agreement for the flow above the wake for 2 angles of attack. Concerning the boundary layer and the slat wake, an analysis in detail will be performed with the study of extracted velocity profiles in Fig. 15. Also, one can see the PIV data dispersion in the overlapping region of the windows D and E where the data in window D are a little bit different from those in window E. For the window G (Fig. 11) where experimental results are obtained from 3 set-ups, a small dispersion is also observed. (a) (b) Fig. 10. Mean velocity modulus over the forward part of the main body for α = 12° (a) and 19° (b). Comparison between computations and PIV data. (a) (b) Fig. 11. Mean velocity modulus over the rear part of the main body for α = 12° (a) and 19° (b). Comparison between computations and PIV data. In Fig. 12 corresponding to window K, the flow given by computations in the separated region of the main body cove, is close to experiments. On the flap, the stagnation point is correctly predicted. In the gap between the main body and the flap, no blockage effect is observed. Aeronautics 53 (a) (b) Fig. 12. Mean velocity modulus under the rear part of the main body for α = 12° (a) and 19° (b). Comparison between computations and PIV data. Fig. 13 presents results over the flap. We can observe the disturbances generated by the slat wake and the main body wake in the decelerated flow. If the angle of attack increases, the slat and main body wakes become more pronounced for both computed and experimental results. Regarding the main body wake region, the flow is decelerated up to a region where the velocity value is very low. This area observed over the flap trailing edge, is located farther downstream in the case of experiments. (a) (b) Fig. 13. Mean velocity modulus over the flap for α = 12° (a) and 19° (b). Comparison between computations and PIV data. 4.2.2 Velocity profiles Fig. 14 presents the locations where velocity profiles are extracted: 3 profiles over the main body and 2 profiles over the flap. 54 Session 1 Fig. 14. Locations of extracted velocity profiles. In Fig. 15, the velocity profiles at stations 1, 2 and 3 located over the main body are displayed. We can see that the prediction is close to experiment in the boundary layer at stations 2 and 3 and for the flow above the slat wake. As it was observed in Europiv1 [1], the mixing between the slat wake and the main body boundary layer is slow in the case of computations. This discrepancy with experiment can be explained by the hypothesis used for one point turbulence closures that kinetic turbulent energy spectrum is in equilibrium; which is not the case for this wake fed by a large separated zone under the slat. If α increases, both experiments and computations show the effects such as: - an increase of the boundary layer thickness - a more pronounced wake - a delayed merging of the boundary layer and the slat wake. (a) (b) Fig. 15. Velocity profiles for α = 12° (a) and 19° (b). Comparison between computations and PIV data. Fig. 16 displays the velocity profiles at station 4 located at mid-chord of the flap. We can observe a correct prediction of the boundary layer for α = 19° and the minimal value of the main body wake velocity for 2 angles of attack. If α in- Aeronautics 55 creases, the wakes become more pronounced for both computations and experiments. (a) (b) Fig. 16. Velocity profiles for α = 12° (a) and 19° (b). Comparison between computations and PIV data (station 4). Concerning the velocity profile at station 5 located over the flap trailing edge, computed results are very different from PIV data for α = 12° (Fig. 17). The discrepancy is due to the presence of a separation bubble which is important with experiment but very thin in the case of computation as we can observe with streamline analysis (Fig. 18, Fig. 19 and Fig. 20). For the case of α = 19°, the minimal value of the main body wake velocity is predicted correctly. (a) (b) Fig. 17. Velocity profiles for α = 12° (a) and 19° (b). Comparison between computations and PIV data (station 5). 56 Session 1 4.2.3 Streamlines Fig. 18 displays over the flap streamlines obtained with experimental velocity fields. At α = 12°, the flow is separated on the last third part of the flap but remains attached for the case of α = 19°. (a) (b) Fig. 18. PIV streamlines for α = 12° (a) and 19° (b). In Fig. 19, no separation can be seen with computed streamlines for 2 angles of attack. But a close-view near the flap trailing edge wall shows a separation for α = 12° but more limited in comparison with the experiment (Fig. 20). These results are confirmed by the analysis of the skin friction which is negative at the flap trailing edge for this angle of attack ( Fig. 21). It would be interesting to know whether the difference between computation and experiment, concerning the separated area size, is due to the turbulence model or to the three-dimensionality of experimental flow. (a) (b) Fig. 19. Computed streamlines for α (experiment) = 12° (a) and 19° (b). In Fig. 19, another result can be observed : at α = 19°, the steady computation displays a strong deformation of streamlines over the flap trailing edge. This phe- Aeronautics 57 nomenon which is also shown by several PIV snapshots based on instantaneous velocity fields (Fig. 22), is not visible with averaged experimental results (Fig. 18). (a) (b) Fig. 20. Computed streamlines near the flap wall for α (experiment) = 12° (left) and 19° (right). Fig. 21. Computed skin friction coefficient. 58 Session 1 5 Conclusions 2D Steady Navier-Stokes computations using the k-ε SST turbulence model for the RA16SC1 airfoil in landing configuration have been carried out with the unstructured Aether code. Due to a wind tunnel wall separation leading to a 3D flow for this 2D geometry, an angle of attack correction was necessary for comparison of 2D numerical simulation with PIV data. This correction obtained by considering the same slat lift coefficient for both computation and experiment, has allowed to observe a good agreement in wall pressure distribution between 2D computation and 3D experiment. (a) (b) Fig. 22. Streamlines obtained with instantaneous PIV results (run 537 images n°16 (a) and n°34 (b)). Within the flow field, the comparison of computations with PIV data has shown in the slat region a good prediction of the stagnation point location, the lower side separation and the flow in the gap between the slat and the main body. Concerning the main body, the comparison with experiment is correct for the flow in the boundary layer and above the wake. With increasing angle of attack, computations as well as experiments show an increase of the boundary layer thickness and a delayed merging of the boundary layer and the wake. But, as expected for one point turbulence closures, this mixing is slower in the case of computations. On the flap, the change from a separated flow to an attached one if the angle of attack increases, is predicted by CFD. But, the separated area observed at low angle of attack is more limited in the case of numerical simulation. Note that the quality of the previous comparison is submitted to several sources of uncertainties such as : - transition locations which were not measured during tests and which should be taken into account in computations instead of fully turbulent calculations - three-dimensionality of experimental flow due to wind tunnel wall separation. Aeronautics 59 In conclusion, owing to velocity fields provided by PIV, a detailed study of flow characteristics has been possible. This analysis allows to improve the understanding of physics of the complex flow surrounding typical high lift configurations and therefore contributes to enhance our capability to predict this kind of flow. As far as code validation is concerned, a pretty good agreement is observed between averaged PIV data and 2D steady computations (RANS), using the k-ε SST turbulence model. Such results are achieved despite the weakness of one point turbulence closure and the sources of uncertainties mentioned above (threedimensionality of experimental flow and transition locations). Currently, unsteady computations are under way and comparison with instantaneous velocity fields provided by PIV, will be performed. In the long term, the experimental data base obtained within EUROPIV2 will be used for additional numerical investigations in order to improve turbulence models and validate LES and DES codes. Acknowledgement This work has been performed under the EUROPIV 2 project: EUROPIV 2 (A Joint Program to Improve PIV Performance for Industry and Research) is a collaboration between LML URA CNRS 1441, Dassault Aviation, DASA, ITAP, CIRA, DLR, ISL, NLR, ONERA, DNW and the universities of Delft, Madrid, Oldenburg, Rome, Rouen (CORIA URA CNRS 230), St Etienne (TSI URA CNRS 842) and Zaragoza. The project is managed by LML URA CNRS 1441 and is funded by the CEC under the IMT initiative (contract no: GRD1-199910835). We would like to acknowledge the good cooperation with all the partners involved in Task 3.1 and Task 3.2. We also wish to thank Mr. J.C. Courty and F. Chalot of Dassault Aviation for their fruitful discussions. References [1] J.C. Courty, Tran Dac, J.D. Marion, N. Getin, N. Pleindoux, N. Chabée, "Numerical simulation of the flow around a high lift configuration. Comparisons with PIV". EUROPIV contract N°: BR.PR-CT95-0118, Report n° 37PT03. [2] F. Chalot, M. Mallet, M. Ravachol, "A comprehensive Finite Element Navier-Stokes Solver for Low and High-speed Aircraft Design". AIAA 94-0814, January 10-13, 1994/ Reno, NV. [3] F. Chalot and T.J.R. Hughes, "A consistent equilibrium chemistry algorithm for hypersonic flows". Computing Systems in Engineering, vol. 112, pp. 25-40, 1994. 60 Session 1 [4] F. Shakib, T.J.R. Hughes and Z. Johan, "A new finite element formulation for computational fluid dynamics: X. The compressible Euler and Navier-Stokes equations". Computer Methods in Applied Mechanics and Engineering, vol. 89, pp. 141-219, 1991. [5] F. Shakib, T.J.R. Hughes and Z. Johan, "A multi-element group preconditioned GMRS algorithm for nonsymmetric systems arising in finite element analysis". Computer Methods in Applied Mechanics and Engineering, vol. 75, pp. 415-456, 1989. [6] F. Shakib, T.J.R. Hughes and Z. Johan, "A globally convergent matrix-free algorithm for implicit time-marching schemes arising in finite element analysis in fluids". Computer Methods in Applied Mechanics and Engineering, vol. 87, pp. 281-304, 1991. [7] Z. Johan, "Data Parallel finite Element Techniques for Large-scale Computational Fluid Dynamics". Ph. D. Thesis, Stanford University, 1992. [8] F. Chalot, Q.V. Dinh, M. Mallet, A. Naïm, and M. Ravachol, "A multi-platform shared or distributed-memory Navier-Stokes code". Parallel CFD 97, Manchester, UK, May 19-21, 1997. [9] Kasbarian C., Lebigre O., Mantel B., Mallet M., Ravachol M. et Tentillier M., "Development of finite element Navier-Stokes solver using unstructured adapted grids, application to turbulent flows". Computational Fluid Dynamics 92, Vol. 1, Ch. Hirsch et al. (Editors), 1992. [10] J. Agocs, A. Arnott, B. Sammler, G. Schneider, A. Schröder, DLR, "Report on the PIV experiments around a high-lift configuration for Work Package 3.1 DLR Göttingen". EUROPIV2 contract n° G4RD-CT-2000-00190, Report D3.5, 2002.