P. Radvila Concepts of Quality Management and Quality Assurance in 1

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P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

Typical Non Routine Analysis (NRA) and

Research and Development (R&D)

Situations

1

Question unclear

• Sample and matrix unknown

• Method new or unproven

• Deviation of concentration range

Synthesis and materials R&D

• Process development

• Analytical R&D (techniques / method)

• "Trouble shooting" (e.g. quality control, production )

Academia

• Industry and Commerce

• Government and public services

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

2

Routine vs NRA and R&D

Sample

Sampling

Sample preparation

Analysis (method)

RA NRA /R&D

• • • •

• • • •

• • • •

• • • •

• • • • Confirmation of data

Validation / MU* (•) • • •

Preparation of RM** (•) • • •

Evaluation of results

Reporting of results

(•) • • •

• • •

Interpretion / Comments (•) • • •

* Measurement Uncertainty

** Reference Materials

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

3

Characteristics of NRA and R&D

Many unknowns

• Sample, matrix

• Problem, answers

• Methodology

• Resources

Require EXTRA effort

(Quality Assurance, QA)

• Planning of task and performance

• Execution and control of work

• Evaluation of work and results

Extent depends on

• Complexity

• Degree of novelty

• Expenditure and duration

• Risks and consequences

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

Quality Mangement (QM):

Quality of Analysis

4

Requirements

• usefulness of results

• valid and reproducible data

• compliance with cost and time limits

= Fit for purpose

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

Characteristics and

Consequences

5

• Projects are problem solving tasks

• Many uncertainties

• Flexible planning with alternatives

• Efficiency requires planning and structuring of work

• Much QA effort: technical + organizational

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

Characteristics and

Consequences

6

Combination of elements

PROJECT MANAGEMENT (PM)

+

QUALITY MANAGEMENT (QM)

Scientist: Manager of the Unknown

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

7

Definitions (Webster's 1994)

Project

1. Something that is contemplated, devised or planned; plan; scheme

2. A large or major undertaking, esp. one involving considerable money, personnel and equipment

3. A specific task of investigation, esp. in scholarship

4. Educ. an educational assignment necessitating personal initiative on the part of a student

Task

1. A definite piece of work assigned to a person

2. Any piece of work

3. A matter of considerable labor or difficulty

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

8

Analytical Task Quality Elements

EURACHEM/CITAC Guide CG2 ”Quality

Assurance for Research and Development and

Non Routine Analysis", Chapters 7.1, 7.2, 7.3

Phase 1: Preparation and planning before work

• definition of task and project design

• project design and research plan

• resource management of task

Phase 2: Work in progress

• progress review / monitoring analysis

• data verification

• changing direction

Phase 3: Work is completed

• achievement review

• reporting, technology transfer and publication

• archiving

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

1. Preparation and Planning

Task Definition + Project Design

9

Analysis and Definition

• Understand, analyse, define problem and review of literature, goals

• Experience

• Sampling, sample / matrix, analyte

• Methods, accuracy, validation, RM

• Dates of preliminary results, completion

• Decision points (date, result, expense)

• Resources, subcontraction

• Confidentiality, intellectual property

• Archiving

• Exploitation

Tool: Questionnaire

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

1. Preparation and Planning

Project Design and Research Plan

10

Defines

Goals: Intermediate goals

Decision points / milestones

Answers / results

Tactics: Task

Workpackage (WP)

Resources: Personnel

Equipment

Time:

Total / WP

Start

Intermediate dead lines (WP)

End

Tools: flow-chart, bar-chart, critical path method

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

1. Preparation and Planning

Task Definition + Project Design

11

Organization of Task Environment

• Scope

• Objectives

• Resources

• Costing

• Milestone planning

• Contract control

• Financial control

• Change management

• Customer liaison

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

1. Preparation and Planning

Project Design and Research Plan

12

Resource Management

• Define authority and responsibility

• Set tasks and time table

• Involve all personnel

• Secure availability (resource, time)

• Monitoring system

• Communicate and consult

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

2. Work in Progress

Record and Verify

Document

• Lab work, observations

• Lab data and print-outs

• Progress, difficulties

• Unsuccessful work

• Deviations from plan

• Ad hoc changes

• Organisational aspects

Verify and validate

• Consistency with literature

• Plausible with experience

• Reproducibility of results

• Check data with RM / model substances

• Reproduction of work

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

13

P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

2. Work in Progress

Progress Review

Monitor

• Results, problems

• Deviation from plans

• Expense

• Time schedule vs. achievement

Reports, meetings

• Irregular intervals

• Milestones / dates

• Workpackage

• Major problem

Decide and report

• Change / modify plan

• Stop / go

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

14

P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

3. Completion of Work

Reporting

Presentation in reports, SOP, publications

• Comprehensible

• Enable reproduction of work

• Document trueness (validation, MU)

• Problems, dangers

15

Achievement review

• Usefulness of results

• Quality of work

• Gained experience

• Compliance with expense

• Satisfaction of client

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

3. Completion of Work

Archiving + Reporting

Secure storage

• Note books

• Data recordings

• Samples

• Reference samples

Requirements

• Legal / regulatory (contents, length, safety)

• Customer / external agency

• Verification

• Validation

• Proficiency testing with samples

• Duplication of work

• Technology transfer, publication

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

16

P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

17

Key Elements for Quality

• Analyse problem

• Plan and organise work

• Work and monitor results

• Verify and validate data

• Document activities and results

• Report and review

• Archive documents and samples

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

P. Radvila Concepts of Quality Management and Quality Assurance in

Analytical Research Projects and Non Routine Analysis

18

Combination of PM and QM

Q-Key elements ISO/IEC 17025 Management

Requirements Tools

Analyse

• Plan and Organise

• Work and Monitoring

• Verify and validate

• Document

• Report and Review

• Archive

Management

Technical

PM

+

QM

QA in NRA and R&D is TQM !

B. Neidhart, W. Wegscheider (Eds.): Quality in Chemical Measurements © Springer-Verlag Berlin Heidelberg 2000

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