1 PSZ 19:16 (Pind. 1/97) UNIVERSITI TEKNOLOGI MALAYSIA BORANG PENGESAHAN STATUS TESIS♦ JUDUL : DEVELOPMENT OF NOVEL GALACTOSYLATION METHOD FOR THE EXPRESSION OF RECOMBINANT HUMAN TRANSFERRIN IN INSECT CELL CULTURE SESI PENGAJIAN : 2004 / 2005 YAP WEI NEY Saya (HURUF BESAR) mengaku membenarkan tesis (PSM/Sarjana/Doktor Falsafah)* ini disimpan di Perpustakaan Universiti Teknologi Malaysia dengan syarat-syarat kegunaan seperti berikut: 1. 2. 3. 4. Tesis adalah hakmilik Universiti Teknologi Malaysia. Perpustakaan Universiti Teknologi Malaysia dibenarkan membuat salinan untuk tujuan pengajian sahaja. Perpustakaan dibenarkan membuat salinan tesis ini sebagai bahan pertukaran antara institusi pengajian tinggi. ** Sila tanda ( √ ) √ SULIT (Mengandungi maklumat yang berdarjah keselamatan atau kepentingan Malaysia seperti yang termaktud di dalam AKTA RAHSIA RASMI 1972) TERHAD (Mengandungi maklumat yang TERHAD yang telah ditentukan oleh organisasi/badan di mana penyelidikan dijalankan) TIDAK TERHAD Disahkan oleh (TANDATANGAN PENULIS) (TANDATANGAN PENYELIA) Alamat Tetap: 6, JLN TEMBAGA KUNING 14, TAMAN SRI SKUDAI, 81300 SKUDAI, JOHOR DARUL TAKZIM. 27th MARCH 2006 Tarikh: CATATAN: * ** ♦ DR AZILA ABDUL AZIZ Nama Penyelia Tarikh: 27th MARCH 2006 Potong yang tidak berkenaan. Jika tesis ini SULIT atau TERHAD, sila lampirkan surat daripada pihak berkuasa/organisasi berkenaan dengan menyatakan sekali sebab dan tempoh tesis ini perlu dikelaskan sebagai SULIT atau TERHAD. Tesis dimaksudkan sebagai tesis bagi ijazah Doktor Falsafah dan Sarjana secara penyelidikan, atau disertai bagi pengajian secara kerja kursus dan penyelidikan, atau Laporan Projek Sarjana Muda (PSM). 2 " We hereby declared that we have read this thesis and in our opinion this thesis is sufficient in terms of scope and quality for the award of the degree of Master of Engineering (Bioprocess)". Signature Name of Supervisor I : …………………………………….. DR AZILA ABDUL AZIZ : Date : 27th MARCH 2006 Signature Name of Supervisor II : …………………………………….. DR BADARULHISAM ABDUL RAHMAN : Date : 27th MARCH 2006 i DEVELOPMENT OF NOVEL GALACTOSYLATION METHOD FOR THE EXPRESSION OF RECOMBINANT HUMAN TRANSFERRIN IN INSECT CELL CULTURE YAP WEI NEY A thesis submitted in fulfilment of the requirements for the award of the degree of Master of Engineering (Bioprocess) Faculty of Chemical and Natural Resources Engineering Universiti Teknologi Malaysia MARCH 2006 ii I declare that this thesis entitled “Development of Novel Galactosylation Method for the Expression of Recombinant Human Transferrin in Insect Cell Culture” is the result of my own research except as cited in the references. The thesis has not been accepted for any degree and is not concurrently submitted in candidature of any other degree. Signature : Name : Date : …………………………………….. YAP WEI NEY 27th MARCH 2006 iii To my beloved parents, sister and brother iv ACKNOWLEDGEMENT In carrying out this thesis, I wish to express my deepest gratitude and thanks to my main thesis supervisor, Dr. Azila Abdul Aziz for her encouragement,guidance, critics and support. I am also very thankful to my co-supervisor, Dr. Badarulhisam Abdul Rahman for his continual professional advice, dedicated guidance especially he is the Vice President in Inno Biologics, Cyberjaya but he is still willing to take his precious time to guide me in the effort to complete my research works. I am also indebted to Universiti Teknologi Malaysia for funding my Master study. Prof. Dr. Michael J. Betenbaugh of Johns Hopkins University, USA also deserved special thanks for the recombinant baculoviruses as well as Prof. Dr. Mohd Sanusi Jangi of Univesiti Kebangsaan Malaysia for his wild type baculoviruses. I would like to extend my gratitude to all the laboratory staffs including Puan Siti Zalita Abdul Talib, Encik Yaakop Sabudin and Encik Malek Yusof. They had been very helpful and cooperative in providing assistance throughout the work. I would to convey my sincere appreciations to my labmates and friends, Wong Fui Ling, Wee Chen Chen, Clarence M. Ongkudon, Mohd Hafiz, Melissa Loh, Dr. Tahir, Kamalesh, Tan Khooi Yeei and Lau Seat Yee for their friendship and understanding. My special thanks to my boyfriend, Ng Ping for his endless encouragement. Last but not least, I would like to thank the most important person in my life, my mother, for her prayers and undivided love to me during this study. v ABSTRACT The objective of this research is to develop a novel galactosylation method for the expression of recombinant human transferrin (hTf) with better N-glycan quality. The baculovirus-insect cell system, consisting of hTf as the model protein, β1,4-galactosyltransferase (β1,4-GalT) as the enzyme, and uridine-diphosphogalactose (UDP-Gal) as the sugar nucleotide, has been successfully established. In the early part of the study, fundamental works were carried out to optimize Spodoptera frugiperda (Sf-9) cells growth and mock infection. Serum concentration, different type of media, cell subculturing condition, initial cell density and spent medium carry over had been found to significantly influence the growth kinetics of Sf-9 cells. Multiplicity of infection (MOI) and spent medium carry over were found to have direct impact on viral infectivity. The optimized parameters were then used to evaluate the expression of recombinant hTf and β1,4-GalT in Sf-9 cells. Subsequently, native UDP-Gal levels at normal and upon baculovirus infection produced in Sf-9 cells were monitored using Reverse Phase High Performance Liquid Chromatography. UDP-Gal concentration was discovered to decrease gradually once infected with the recombinant baculovirus. Finally, baculovirus coinfection study was carried out to evaluate the recombinant glycoprotein quality. However, lectin binding analysis using Ricinus communis agglutinin-I, revealed that coexpression between rhTf and β-1,4GalT (in vivo) did not show encouraging result due to the reduction of UDP-Gal upon baculovirus infection. This finding suggested that the introduction of β-1,4GalT alone was not sufficient for successful galactosylation. However, another strategy was used to overcome the problem. Commercial GalT and UDP-Gal were introduced artificially to the rhTf after it was secreted from cell culture. It was found that the in vitro strategy promoted better Nglycan quality in insect cells. vi ABSTRAK Kajian ini bermatlamat untuk mengkaji proses galaktosilasi yang baru bagi penghasilan rekombinasi human transferrin (hTf) dengan kualiti N-glikan yang lebih baik. Sistem bakulovirus-sel serangga yang terdiri daripada hTf sebagai protein model, β1,4-galaktositransferasa (β1,4-GalT) sebagai enzim, dan uridina- diphosphogalaktosa (UDP-Gal) sebagai gula nukleotida telah dibentuk dengan berjaya. Dalam kajian awal, kerja asas mengenai pengoptimuman telah dilakukan bagi pertumbuhan sel dan jangkitan bakulovirus tanpa membawa gen tertentu dalam sel Spodoptera frugiperda (Sf-9). Kepekatan serum, medium yang berbeza, keadaan sel subkultur, ketumpatan sel awal dan medium telah-guna telah memberi kesan yang ketara terhadap kinetik pertumbuhan sel Sf-9. Gandaan Jangkitan dan medium telahguna menunjukkan kesan terus terhadap infektiviti virus. Semua parameter yang telah dioptimumkan telah digunakan untuk menilai ekpresi bagi rekombinasi hTf and β1,4-GalT dalam sel Sf-9. Seterusnya, tahap UDP-Gal semulajadi pada normal dan atas jangkitan bakulovirus yang dihasilkan dianalisis dengan menggunakan Fasa Terbalik Kromatografi Cecair Pertunjukkan Tinggi. Didapati bahawa kepekatan UDP-Gal menurun secara perlahan sebaik sahaja dijangkiti dengan rekombinasi bakulovirus. Akhirnya, jangkitan serentak bakulovirus telah dilakukan bagi menilai kualiti glikoprotein rekombinasi. Tetapi, analisis lektin perlekatan dengan menggunakan Ricinus communis agglutinin-I, menunjukkan in vivo galaktosilasi tidak cukup berkesan disebabkan kekurangan UDP-Gal semasa jangkitan bakulovirus. Keputusan yang menarik ini mencadangkan bahawa penambahan β1,4GalT sahaja tidak cukup untuk menjayakan galaktosilasi. Oleh itu, strategi lain telah digunakan untuk mengatasi kelemahan ini. GalT mamalia dan UDP-Gal yang diperolehi secara komersil diperkenalkan kepada supernatan hTf yang dikumpul. Didapati bahawa kaedah ini berjaya meningkatkan kualiti N-glikan dengan baik. vii TABLE OF CONTENTS CHAPTER 1 2 TITLE PAGE INTRODUCTION 1 1.1 Introduction 1 1.2 Objectives 3 1.3 Scopes of Research 3 LITERATURE REVIEW 5 2.1 Recombinant Protein Manufacturing Technologies 6 2.2 Glycosylation 8 2.2.1 N-Linked Glycosylation 9 2.2.2 O-Linked Glycosylation 9 2.3 Glycoprotein 10 2.4 Insect Cell- Baculovirus Expression System 11 2.4.1 Insect Cell Lines 11 2.4.2 Baculoviruses 12 2.4.2.1 Baculoviruses Replication 14 2.4.2.1.1 In Vivo Replication 14 2.4.2.1.2 In Vitro Replication 15 2.5 Advantages of BEVS Technology 20 2.6 Glycosylation in Insect Cells 22 viii 2.7 Glycosyltransferases and Glycosidases Involved 24 in N-glycan Processing in Insect Cells 2.7.1 α-Glucosidase I, II and α-Mannosidase I 24 2.7.2 N-Acetylglucosaminyltransferase I 25 (GlcNAcT-I) and α-mannosidase II 2.7.3 N-Acetylglucosaminyltransferase II 25 (GlcNAcT-II) 2.7.4 β-1,4-Galactosyltransferase (β-1,4GalT) 26 2.7.5 Core α-1,3- and α-1,6-Fucosyltransferases 26 (FucT) 2.8 2.7.6 β-N-Acetylglucosaminidase 27 2.7.7 Sialyltransferase (SiaT) 27 Sugar Nucleotides Involved in N-glycan 28 Processing in Insect Cells 2.8.1 Endogenous Sugar Nucleotide Levels 28 in Lepidopteran Insect Cells 2.8.2 Enzymes Involved in Sialic Acid and 28 CMP-Sialic Acid Synthesis 2.9 Engineering of N-glycan Processing Pathway 30 2.9.1 32 Improvement of N-Acetylglucosaminylation of the Manα(1,3)- Branch 2.9.2 Improvement of Galactosylation 32 2.9.3 Production of Biantennary Complex-Type 33 N-glycans 2.10 2.9.4 Formation of Sialylated N-glycans 33 2.9.5 Synthesis of CMP-NeuNAc 33 Galactosylation in N-Glycan Processing in 34 Insect Cells 2.10.1 Sugar acceptor 35 2.10.2 Substrate Donor 35 2.10.3 Enzyme 38 ix 3 MATERIALS AND METHODS 41 3.1 Materials 41 3.2 Equipments 41 3.3 Chemicals 42 3.4 Spodoptera frugiperda (Sf-9) Insect Cells 43 3.4.1 Cells Thawing 43 3.4.2 Cells Maintaining 43 3.4.3 Cells Freezing 44 3.5 Wild Type and Recombinant Baculovirus 44 3.5.1 Virus Propagation 44 3.5.2 Virus Titrationr (End-Point Dilution) 45 3.5.3 Generating Pure Recombinant 46 Virus Stocks (End Point Dilution) 3.6 Recombinant Human Transferrin Detection 46 3.6.1 46 A 3.7 3.8 Sodium Dodecyl Sulfate – Polyacrylamide Gel Electrophoresis 3.6.1.1 Silver Staining 47 3.6.2 Western Blot 48 3.6.3 Enzyme Linked Immunosorbent Assay 49 Recombinant β1,4-Galactosyltransferase Detection 49 3.7.1 Thin Layer Chromatography 49 3.7.2 Lectin Binding Assay 50 Native Uridine-5′-diphosphogalactose 51 (UDP-Gal) Level 3.8.1 UDP-Gal Extraction 51 3.8.2 Reverse Phase High Performance Liquid 52 Chromatography (RP-HPLC) Analysis 3.9 Coexpression of Recombinant Human Transferrin and β1,4-Galactosyltransferase 52 x 4 RESULTS AND DISCUSSION 54 4.1 Sf-9 Cells Growth Optimization 55 4.2 Establishment of Baculovirus Expression 63 Vectors System (BEVS) 4.2.1 Mock Infection Optimization 63 4.2.2 Recombinant Human Transferrin 71 Expression 4.2.2.1 Time Course Expression of Recombinant 71 Human Transferrin 4.2.3 Recombinant β1,4-Galactosyltransferase 75 Expression 4.2.3.1 Time Course Expression of β1,4- 75 Galactosyltransferase 4.2.3.2 The Development of β1,4- 79 Galactosyltransferase Assay 4.2.4 Native Uridine-diphosphogalactose (UDP-Gal) 82 Monitoring at Normal and Upon Baculovirus Infection 4.2.5 5 Baculovirus Coinfection Study 94 CONCLUSIONS 102 5.1 Conclusion 102 5.2 Further studies 104 REFERENCES 106 Appendices A-H 122 xi LIST OF TABLES TABLE NO. 4.1 TITLE Growth Kinetics of Sf-9 Cells at Different Parameters PAGE 68 xii LIST OF FIGURES FIGURE NO. 2.1 TITLE (a) N-linked protein glycosylation; (b) O-linked protein PAGE 8 glycosylation 2.2 (a) High Mannose, (b) Complex and (c) Hybrid structures 10 of carbohydrates on the 3 major classes of glycoprotein 2.3 A few insect species used for glycoprotein production 11 2.4 Autographa californica multiple nuclear polyhedrosis virus 13 (AcMNPV) 2.5 A) Baculovirus particles, or polyhedra; B) Cross-section of 13 a polyhedron; C) Diagram of polyhedron cross-section. (Jean Adams and V. D'Amico.) 2.6 In vivo baculovirus infection and replication 14 2.7 In vitro baculovirus infection and replication 17 2.8 Structural compositions of the two baculovirus phenotypes, 18 budded virus (BV), and the occlusion derived virus (ODV) (Blissard, 1996) 2.9 a) A typical infected Sf-9 cells ( Steven Howard); 19 (b) Electron micrograph of AcMNPV infected Sf-9 Cell (Greg V.Williams); (c) A portion of the nucleus containing enveloped virions in the process of being occluded into a developing polyhedron (Queen's University) 2.10 Protein N-glycosylation pathways in insect and mammalian cells 23 xiii 2.11 CMP-Neuraminic acid synthesis pathway 29 2.12 General strategy for humanization of glycoprotein produced 31 by lepidopteran cell-baculovirus expression system 2.13 Structure of a nucleotide sugar that can serve as a sugar 37 donor in a glycosyltransferase reaction 2.14 Transporters for sugar nucleotides, PAPS, and ATP are 37 located in the Golgi membranes of mammals, yeast, protozoa, and plants 3.1 Virus Titer Procedures – End Point Dilution 45 4.1 Sf-9 insect cells growth in monolayer culture at 3 different 56 serum concentrations. (a) TC-100 and (b) SF-900 II SFM 4.2 Sf-9 insect cells growth in monolayer culture for 2 types 58 of media. (a) without serum;(b) with 5% serum and (c) with 10% serum 4.3 Sf-9 insect cells growth in monolayer culture for 3 different 59 initial cell density, i.e. 0.2, 1.2 and 2.33 x 105 cells/ml 4.4 Sf-9 insect cells growth in monolayer culture at 3 different 61 subculturing conditions, i.e. early exponential, late exponential and stationary phase 4.5 Sf-9 insect cells growth in monolayer culture at 3 different 63 spent medium carry over percentage, i.e 100%, 50% and 0% 4.6 The effect of initial cell density on Sf-9 insect cells infected 64 with wild type AcMNPV viruses at MOI 10 4.7 The effect of spent medium carry over on Sf-9 insect cells 65 infected with wild type AcMNPV viruses at MOI 10 4.8 The effect of MOI on Sf-9 insect cells infected in the 67 stationary phase with wild type AcMNPV Viruses 4.9 (a) 9% SDS-PAGE analysis with silver stained; (b) Western 72 blot analysis indicated the rhTf protein synthesized in Sf-9 cells supernatant at hour 120 4.10 Time Course of rhTf protein production in supernatants 73 were resolved on 9% SDS-PAGE and stained with silver 4.11 Time course of rhTf protein production in (a) Lysates; (b) Supernatants were detected using ELISA. 74 xiv 4.12 Detection of β1,4-GalT by using chromatogram of 76 thin layer chromatography 4.13 Time course of chromatogram of thin layer chromatography. 77 4.14 SDS-PAGE (9%) Time Course of β1,4-GalT Production 78 4.15 Standard curve for the determination of β1,4-GalT 80 activity from the Lectin Binding Assay values 4.16 Time course of β1,4-GalT enzyme production in 81 supernatants were detected using lectin binding assay. 4.17 RP-HPLC chromatogram for UDP-Gal standard at different 84 concentration 4.18 Standard curve for UDP-Gal 85 4.19 RP-HPLC chromatogram for native UDP-Gal sample with 87 spiking and without spiking 4.20 RP-HPLC Chromatogram for the time course of native 88 UDP-Gal level upon infection time at (a) 0h (Normal); (b) 24h; (c) 48h; (d) 72h; (e) 96h and (f) 120h (Set Data 1) 4.21 RP-HPLC chromatogram for time course of native 89 UDP-Gal level upon infection in 3D diagram (Set Data 1) 4.22 RP-HPLC Chromatogram for the time course of native 90 UDP-Gal level upon infection time at (a) 0h (Normal); (b) 24h; (c) 48h; (d)72h; (e) 96h and (f) 120h (Set Data 2) 4.23 RP-HPLC chromatogram for time course of native 91 UDP-Gal level upon infection in 3D diagram (Set Data 2) 4.24 Native UDP-Gal concentration in µM at normal and upon time 92 of infection 4.25 Verification of UDP-Gal fractions from RP-HPLC 93 analysis by using chromatogram of TLC 4.26 Galβ1→4GlcNAc linkage binding values at 450nm for the time course upon coinfection between recombinant baculovirus hTf and β1,4-GalT 96 xv 4.27 Effect of the mammalian galactosyltransferase on the 97 rate of in vitro galactosylation process 4.28 Galβ1→4GlcNAc linkage binding values at 450nm for the 100 different level of galactosylation process 4.29 Relationships among the three main elements in in vivo galactosylation process 101 xvi LIST OF SYMBOLS/ ABBREVIATIONS 2-ADN - 2-acetamide-1,2-dideoxynojirimycin AcMNPV - Autographa californica multicapsid nucleopolyhedrovirus Asp - Asparagine Ba(OH)2 - barium hydroxide BEVS - baculovirus expression vectors system bIFN- γ - bovine interferon-γ Bm - Bombyx mori BSA - bovine serum albumin BVs - budded viruses CaCl2 - calcium chloride CHO - chinese hamster ovary CMP - cytidine-5’-monophosphate CMP-NeuNAc- cytidine-5’-monophospho N-acetylneuraminic acid CMP-SAS - CMP-NeuNAc synthase DMSO - dimethyl sulphoxide DNA - deoxyribonucleic acid E.Coli - Escherichia coli Ea - Estigmene acrea xvii EDTA - ethylenediamine tetraacetic acid disodium salt dehydrate ELISA - Enzyme Linked Immunosorbent Assay ER - endoplasmic reticulum FBS - fetal bovine serum Fuc - fucose FucT - Fucosyltransferases Gal - galactose GalNAc - N-Acetylgalactosamine GDP-Fuc - guanosine 5’-diphoshate-β-L-fucose GDP-Man - guanosine 5’-diphoshate-D-mannose Glc - glucose GlcNAc - N-Acetylglucosamine GlcNAcT II - N-Acetylglucosaminyltransferase II GlcNAcT-I - N-Acetylglucosaminyltransferase I H2O2 - peroxidase H3PO4 - phosphoric acid HCl - hydrochloric acid HRP - horseradish peroxidase hTf - human serum transferrin IgG - immunoglobulin G kbp - kilobasepairs kDa - kilodalton LacNAc - N-Acetyllactosamine M - molar Man - mannose ManNAc - N-Acetylmannosamine ManNAc - N-acetylmannosamine ManNAc-6-P - N-acetylmannosamine-6-phosphate MB - Mamestra brassicae Mg - magnesium min - minute mm - mililiter MnCl2 - manganese chloride MOI - Multiplicities of Infection xviii MOPS - 4-Morpholinepropanesulfonic acid MWCO - molecular weight cut off NaCl - sodium chloride NAG - N-acetylglucosamine NAL - N-Acetyllactosamine NeuNAc - N-acetylneuraminic acid NeuNAc-9-P - N-Acetylneuraminic acid-9-phosphate nm - nanometer NOV - non-occluded virus particles NPV - nucleocapsid nuclear polyhedrovirus OBV - occlusion body-derived virus particles PBS - Phosphate Buffer Saline PBST - PBS containing 0.05% Tween 20 PI - Post infection RCA I - Ricinus communis agglutinin 1 RP-HPLC - Reverse Phase High Performance Liquid Chromatography rpm - rotation per minutes SAS - N-Acetylneuraminate-9-phosphate synthase SDS - sodium dodecyl sulfate SDS-PAGE - sodium dodecyl sulfate-polyacrylamide gel electrophoresis Sf - Spodoptera frugiperda SiaT - sialyltransferase TBAS - tetrabutylammonium hydrogen sulfate TBS - Tris-buffered Saline TCID50 - Tissue Culture Infectious Dose 50 TEMED - N,N,N',N'-tetramethylethylenediamine TLC - Thin Layer Chromatography TMB - 3,3’,5,5’-tetramethylbenzidene Tn - Trichoplusia ni TOI - Time of infection UDP-Gal - uridine-diphosphogalactose UDP-GlcNAc - uridine-5’-diphopho-N-acetylglucosamine UDP-hexose - uridine-5’-diphopho-D-hexose UF ultrafiltration - xix UTP - uridine 5’-triphosphate sodium UV - ultraviolet ZnSO4.7H2O - zinc sulfate 7-hydrate α2,6-ST - α2,6-sialytransferase β1,4-GalT - β1,4-galactosyltransferase µl - microliter µm - micrometer 0 - degree Celcius C xx LIST OF APPENDICES APPENDIX TITLE PAGE A-1 Monosaccharide Mass and Structure 122 A-2 Common N-Linked Glycan Simplified 123 Structures and Masses A-3 Cell Culture Glossary 124 B-1 Stock Solution for SDS-PAGE 126 B-2 Working Solution for SDS-PAGE 127 B-3 Separating and Stacking Gel Preparation 128 C Working Solution for ELISA 129 D Working Solution for Western Blot 130 E Virus Calculation 131 F Reaction Mixture for Lactose Synthetase 132 Assay G Reaction Mixture for Lectin Binding Assay 135 H Publications 136 xxi CHAPTER 1 INTRODUCTION 1.1 Introduction Many glycoproteins have been produced by a variety of expression systems including cell cultures of mammalian or insect cell lines. Of particular interest has been the baculovirus expression system that generates high levels of recombinant proteins from insect cells such as Spodoptera frugiperda (Sf-9). The potential production of therapeutic glycoproteins in these systems has stimulated the desire to monitor the glycosylation pattern of specific insect-cell-produced glycoproteins and the glycosylation potential of insect cells in general. significantly affect a protein’s stability, The glycan moieties can biological activity, antigenicity, immunogenicity, solubility, cellular processing, secretion and pharmacokinetic behaviour such as in vivo metabolic clearance rate (Takeuchi et al., 1990, Takeuchi and Kobata, 1991, Munk et al., 1992). It is well documented that the N-glycans found in recombinant glycoproteins expressed by lepidopteran cells using the baculovirus vector are predominantly high mannose type glycans and short truncated glycans (paucimannose) with α1,3/ α1,6linked fucose residue on its asparagines-bound N-acetylglucosamine (GlcNAc) 2 (Jarvis and Summers, 1989; Wathen et al., 1991; Grabenhorst et al.,1993; Yeh et al., 1993; Manneberg et al., 1994; Ogonah et al.,1995; Hsu et al.,1997; Opez et al., 1997). In contrast, mammalian cells usually produce sialylated complex-type Nglycans. Generation of complete forms of sialylated complex-type N-glycans in insect cells may increase the value of insect cell derived products as vaccines, therapeutic and diagnostics. The glycosylation process in the cultured cells can be controlled by various factors, which are sugar acceptor as model protein, substrate donor also known as sugar nucleotide and glycosyltransferase as enzyme. Activity measurements of several glycosyltransferases involved in the elongation of N-glycans have demonstrated that insect cells contain α1,6-fucosyltransferase (Staudacher et al.,1992) and a significant level of β1,2-N-acetylglucosaminyltransferase I activities (Velardo et al.,1993, Altmann et al.,1993) but they lack significant β1,4galactosyltransferase (Butters et al.,1981; van Die et al., 1996) and sialytransferase activities (Hooker et al., 1999). In addition to glycosyltransferases, another important factor in protein glycosylation is the sugar nucleotides essential in the biosynthesis of glycoconjugates. Since these are the substrate donor of glycosyltransferases that construct the glycan chains, the intracellular levels of sugar nucleotides can affect the glycosylation potential of the cultured cells as well. In this study, we will focus on the galactosylation processing pathway rather than the whole glycosylation process. In the galactosylation process, recombinant human transferrin (hTf) is the substrate acceptor, β1,4-galactosyltransferase (β1,4GalT) is the glycosyltransferase, and uridine-5’-diphosphogalactose (UDP-Gal) is the substrate donor. Recombinant hTf will be used as a model protein simply due to its simple biantennary N-glycan structure. Ailor et al. (2000) revealed that the Nglycan structures of hTf produced in insect cells included high mannose, paucimannosidic, and hybrid structures with over 50% these structures containing one or two fucoses linked to the Asn-linked N-acetylglucosamine. Furthermore, neither sialic acid nor galactose was detected on any of the N-glycan. 3 In this study, establishment of the native UDP-Gal level at normal and upon baculovirus infection was performed. It is proposed that analysis of the intracellular concentration of sugar nucleotides could provide important information on the potential of galactosylation in Sf-9 insect cells as little is known about the level of native UDP-Gal level especially upon baculovirus infection. To evaluate the quality of the recombinant hTf, different levels of galactosylation were conducted to obtain the galactosylated hTf, including in vivo and in vitro study. In vivo refers to the baculovirus coinfection by coexpressing β-1,4GalT and hTf simultaneously in cultured cell, meanwhile the introduction of commercial GalT and UDP-Gal to the hTf after it was secreted from insect cell cultures called as in vitro. 1.2 Objectives (1) To develop a method for the expression of galactosylated recombinant hTf in insect cells (2) To optimize the expression of the galactosylated recombinant hTf 1.3 Scopes of Research (1) Recloning of recombinant virus stock, virus propagation and virus titration (2) Establishment of an assay system for the detection of β1,4-GalT and UDP-Gal (3) Monitoring of native UDP-Gal level at normal and upon baculovirus infection (4) Evaluation of the quality of the glycoprotein obtained through baculovirus coinfection study to coexpress β1,4-GalT and hTf (in vivo study) and the 4 artificial introduction of commercial GalT and UDP-Gal to secreted hTf (in vitro study) 5 CHAPTER 2 LITERATURE REVIEW The insect cell-baculovirus expression system is widely used for the production of a large number of glycoproteins due to its ability to express high levels of heterologous proteins. This protein expression system primarily uses cell lines established from lepidopteran insects and the Autographa californica multicapsid nucleopolyhedrovirus (AcMNPV) mediated expression vector (Summers and Smith, 1987). Lepidopteran-derived insect cell lines such as Sf-9 (from Spodoptera frugiperda) and Tn-5B1-4 (from Trichoplusia ni) perform many of the posttranslational modifications observed in eukaryotic cells, including N-glycosylation, and these cells are readily cultured in suspension in commercially available medium. Unfortunately, however, most insect cells examined so far are incapable of synthesizing sialylated complex-type N-glycans often found in glycoproteins obtained from mammalian cells. The inability of lepidopteran insect cells to synthesize sialylated complex-type N-glycans and the presence of α1,3-fucosylation have limited the insect cells as host cells for production of pharmaceutical glycoproteins. The limitations of currently used insect cell lines may potentially be overcome by means of genetic manipulation to include the necessary processing enzymes (Ailor et al., 2000; Aumiller and Jarvis, 2002; Breitbach and Jarvis, 2001; Hollister et al., 1998, 2002; Hollister and Jarvis, 2001; Tomiya et al., 2003), or by use of an alternative insect cell line that may contain mammalian-like N-glycan processing capabilities. 6 2.1 Recombinant Protein Manufacturing Technologies A variety of protein expression systems have been developed which are currently focusing on the therapeutic purpose that is for human use. In biopharmaceutical, the recombinant protein produced must achieving and maintaining several important criteria such as efficacy, safety, immunogenic reaction and blood circulation time. Common bacterial expression system such as Escherichia coli (E.Coli) is the simplest recombinant protein manufacturing process. However, the bacterial fermentation is associated with several drawbacks. For example, the products are not glycosylated like natural human proteins and are therefore likely to cause side effects in the therapeutic use. In addition, bacterial proteins tend to have more sequence translation errors and fold less consistently than glycosylated proteins, so biological activity can be variable. Furthermore, bacteria cannot be used to manufacture very large protein such as erythropoeitin or multiprotein assemblies such as antibodies. Yeast expressions offer a simple production process with high yield, powerful secretary pathways, and some limited post-translational modifications. However, the glycosylation often has to adjust after purification to produce a closer match with human glycosylation patterns. Mammalian cell culture is a slow and expensive process. Chinese hamster ovary (CHO), mouse-human hybridomas, myelomas, and human cell lines are some examples. Currently, all commercial antibodies are produced via mammalian cell culture. The main advantages of mammalian products are they can be engineered to produce more than one protein simultaneously and the cells have near-correct human glycosylation but do not maintain complete glycosylation under production lines. The cell culture process takes 3 to 4 months and required a special serum-free, chemically defined medium as well as temperatures maintained precisely in the range 7 of 37-42 0C. The acidity of the culture must be kept very close to neutral; this process involves gentle bubbling of nitrogen or carbon dioxide gases through the fermenter to make slight adjustments. Also, mammalian cells are more fragile than bacterial or yeast cells and can shear or break open if subjected to rough mixing or bubbling. Yields are lower than from either yeast or bacterial fermentation. Transgenic animals are being studied as an alternative to traditional CHO cell production processes. Transgenic animals provide a potentially less expensive source of production for proteins compared to traditional cell culture systems. Although the transgenic expression systems may solve the problem of protein production yields and may lower the cost, they do not solve the problem of protein glycosylation. Recently, Baculovirus-mediated expression in insect cells has become wellestablished for the production of recombinant glycoproteins. Its frequent use arises from the relative ease and speed with which a heterologous protein can be expressed on the laboratory scale and the high chance of obtaining a biologically active protein. In addition to Spodoptera frugiperda Sf-9 cells, which are probably the most widely used in insect cell line, other mainly lepidopteran cell lines are exploited for protein expression. Recombinant baculovirus is the usual vector for the expression of foreign genes but stable transfection of – especially dipteran-insect cells presents an interesting alternative. Insect cells can be grown on serum free media which is an advantage in terms of cost as well as of biosafety. For large scale culture, conditions have been developed which meet the special requirements of insect cells. With regards to protein folding and post-translational processing, insect cells are second only to mammalian cell lines. Evidence is presented that many processing events known in mammalian systems do also occur in insects (Altmann et al., 1999). However, on protein glycosylation, particularly N-glycosylation, which is insect, differs in many respects from that in mammals. 8 2.2 Glycosylation Glycosylation is the most common post-translational modifications made to proteins by eukaryotic cells, and can significantly affect biological activity and is particularly important for recombinant glycoproteins in human therapeutic applications. Glycosylation is a process where oligosaccharides, or sugar chain are covalently linked to proteins. The predominant sugars found on human glycoproteins, include galactose, mannose, fucose, N-acetylgalactosamine (GalNAc), N-acetylglucosamine (GlcNAc) and N-acetylneuraminic acid (the human form of sialic acid). There are two types of glycosylation, which are N-glycosylation and Oglycosylation (Figure 2.1). (a) (b) Figure 2.1: (a) N-linked protein glycosylation. The N-linked amino acid consensus sequence is Asn-any AA- Ser or Thr. The middle amino acid can not be proline (Pro); (b) O-linked protein glycosylation. Most O-linked carbohydrate covalent attachments to proteins involve a linkage between the monosaccharide N- Acetylgalactosamine and the amino acids serine or threonine (Adapted from Altmann, 1996). 9 2.2.1 N-Linked Glycosylation N-linked glycosylation is the oligosaccharide which link to the amino group of asparagine (N) and have a core of Asp-GlcNAc-GlcNAc-Man-(Man)2 derived from dolichol. The processing of N-glycans occurs co-translationally in the lumen of the endoplasmic reticulum (ER) and continues in the Golgi apparatus. It can be bi-, tri- and tetraantennary or if it is a poly-N-acetyl lactosamine type, it can be branched or unbranched. There are three types of N-linked glycosylation which are complex, hybrid, and high mannose (Figure 2.2 (a), (b) and (c)). The major distinguishing feature of the complex class is the presence of sialic acid, whereas the hybrid class contains no sialic acid. In contrast to the step-wise addition of sugar groups to the Olinked class of glycoproteins, N-linked glycoprotein synthesis requires a lipid intermediate that is dolichol phosphate. Dolichols are polyprenols (C80-C100) containing 16 to 20 isoprene units, in which the terminal unit is saturated. 2.2.2 O-Linked Glycosylation O-linked glycosylation most commonly links GalNAc to the hydroxyl group of serine or threonine and occurs post-translationally in the Golgi apparatus. There are no consensus sequence, no preformed intermediate and starts in trans Golgi. In comparison with the N-linked glycosylation, most other O-linked glycans are highly branched. Sulphates can be on Gal, GalNAc and GlcNAc and phosphate can be on Man or Xyl. 10 2.3 Glycoprotein Glycoproteins are the proteins that include complex carbohydrates as part of their structure. The carbohydrate components of glycoproteins affect the functionality of the molecule by determining protein folding, oligomer assembly and secretion processes. Without the proper shape, the ability of the protein to interact correctly with its receptor is affected, possibly affecting function. There are three types of glycoproteins (Figure 2.2). (a) Figure 2.2: (b) (c) (a) High Mannose, (b) Complex and (c) Hybrid Structures of carbohydrates on the 3 major classes of glycoprotein. (Adapted from Altmann, 1996) 11 2.4 Insect Cell- Baculovirus Expression System The baculovirus-insect cell expression system is a binary system consisting of a recombinant baculovirus vector and its host, an insect cell. The virus delivers the gene encoding a glycoprotein of interest to the cell, then the gene is expressed by virus-encoded transcription factors and the protein is translated and glycosylated by host cell machinery during viral infection. 2.4.1 Insect Cell Lines Spodoptera frugiperda Figure 2.3: Estigmene acrea Mamestra brassicae Bombyx mori A few insect species used for glycoprotein production (Adapted from Tomiya et al., 2003) Sf-9 and Sf-21 cells from the fall army worm Spodoptera frugiperda are the most frequently used cell lines used in the heterologous expressions. However, quite a number of other cell lines has been established, including cell lines stem from Trichoplusia ni, i.e., TN-368 and BT1-TN-5B1-4, Bombyx mori (Bm-N), Mamestra brassicae (e.g., MB0503) and Estigmene acrea (Ea). In general, stable cell lines are usually obtained from embryonic cells and thus represent essentially undifferentiated cells. An alternative strategy but there appears to be few data is to infect whole larvae with recombinant baculovirus (Reis et al., 1992; Maeda et al., 1982; Korth et al., 1993). 12 2.4.2 Baculoviruses The most widely used vectors for the production of foreign proteins in insect cells or larvae are recombinant baculoviruses, such as Autographa californica multicapsid nucleopolyhedrovirus (AcMNPV) as shown in Figure 2.4, which infects lepidopteran cells (David, 1994; Luckow, 1995). Baculoviruses are viral pathogens that cause fatal disease in insects, mainly in members of the families Lepidoptera, Diptera, Hymenoptera and Coleoptera. More than 600 baculovirus isolates have been described, categorized in two subfamilies, (a) nucleopolyhedroviruses and (b) granuloviruses (Murphy et al., 1995). Baculoviruses are characterized by the presence of rod shape nucleocapsids, that are enveloped singly or in bundles by a unit membrane (Figure 2.4 and 2.5). The virus particles usually embedded into large protein capsules or occlusion bodies (OB), also called polyhedra c.q. granula. These OBs, 0.1-10 µm in diameter, provide protection of the virus particle and enhance the persistence of the virus in the environment. The occlusion body-derived virus particles (OBV) are the infectious entities of the OBs. The major constituent of OBs is a single protein (polyhedron c.q granulin) with a subunit molecular weight of approximately 30 kDa. The amino acid sequence is highly preserved among baculoviruses (Vlak and Rohrmann, 1985). Baculoviruses contain a double stranded, circular DNA molecule as genetic element. This DNA varies in size between 100 and 200 kbp and is able to code for more than 70 average-sized proteins. Physical maps of various baculovirus DNAs have been established, the most detailed one being of the prototype baculovirus AcMNPV, whose genome has been entirely sequenced (Ayres et al., 1994). About forty functional genes have been mapped on the AcMNPV genome, including polyhedrin. Approximately thirty of these have also been sequenced transcriptionally and analyzed (Blissard and Rohrmann, 1990; Kool and Vlak, 1993). 13 Figure 2.4: Autographa californica multicapsid nucleopolyhedrovirus (AcMNPV). This high magnification electron micrograph shows a negativelystained baculovirus virion. Note the asymetric capsid structure and the presence of an envelope with surface projections (peplomers). (From the Carstens' Lab at Queen's University, Canada) Figure 2.5: A) Baculovirus particles, or polyhedra; B) Cross-section of a polyhedron; C) Diagram of polyhedron cross-section. (Electron micrographs (A&B) by Jean Adams, graphic (C) by V. D'Amico) 14 2.4.2.1 Baculoviruses Replication 2.4.2.1.1 In Vivo Replication Viruses are unable to reproduce without a host because they are obligate parasites. Baculoviruses are no exception. The cells of the host's body are taken over by the genetic message carried within each virion, and forced to produce more virus particles until the cell, and ultimately the insect, dies. Most baculoviruses cause the host insect to die in a way that will maximize the chance that other insects will come in contact with the virus and become infected in turn. Figure 2.6 shows the infection by baculovirus begins when an insect eats virus particles on a plant perhaps from a sprayed treatment. The infected insect dies and "melts" or falls apart on foliage, releasing more virus. This additional infective material can infect more insects, continuing the cycle. Figure 2.6: Vlak, 1997) In vivo baculovirus infection and replication cycle. (Adapted from 15 2.4.2.1.2 In Vitro Replication Baculovirus infection starts when a susceptible insect larva ingests baculovirus occlusion bodies (Figure 2.7). The midgut lumen of lepidopteran larvae constitutes a highly alkaline environment in which OBs dissolve and the occlusion derived virions are released into the gut lumen. These virions pass through the peritrophic membrane and fuse with the microvillar membrane of the midgut epithelial cells whereafter they are transported to the nucleus, initiating the first replication cycle. Baculoviruses have a biphasic replication cycle, in which two genetically identical, but phenotypically distinct virus types are formed. The newly formed budded viruses (BVs) are initially released by budding through the plasma membrane of the infected cell. The insect tracheal system and the hemolymph play a major role in the transport of the BVs to other organs and tissues (Volkman, 1997; Barrett et al., 1998). Budded virions differ in several aspects from ODVs (Figure 2.8) which are formed later in infection. (In cell culture BVs are 1000-fold more infectious than ODVs.) Budded virions are responsible for the systemic infection; ODVs facilitate viral spread from one individual insect to others. Budded virions enter the cell by endocytosis, followed by the fusion of the viral envelope and the endosome membrane. The fusion process is mediated by a virus encoded essential glycoprotein, gp64, which is exclusively found in BVs (Blissard, 1996). The ODVs are not released by budding, but acquire an envelope inside the nucleus, followed by occlusion in polyhedra. Finally, the infected cell ruptures and the lyses of both the nuclear and cellular membranes allow the release of the newly formed, mature polyhedra. The polyhedra are surrounded by an envelope composed of carbohydrates and specific proteins (Zuidema et al., 1989). Baculovirus diseases are primarily diseases of the larval stages, and the progression and signs of disease depend on several factors including the instars initially infected, infection dose, nutrition, temperature, degree of compatibility of the virus with its host, and the physical characteristics of the larva. 16 In typical nucleocapsid nuclear polyhedrovirus (NPV) infections, there are very limited signs of disease during the first 3 days post infection. At about the fourth day of the infection, larvae show reduced motor functions. They also respond more slowly to tactile stimuli than healthy larvae. Their feeding begins to slow and virtually ceases by day 6 or 7. At day 4 or 5 the larva will begin to appear swollen, the cuticle will take on a pale creamy coloration. This is due to the presence of polyhedra accumulating in epidermal and fat body cell nuclei. The hemolymph of infected larvae at this stage is cloudy owing to the circulation of large numbers of infected hemocytes and polyhedra released into the hemolymph as a result of lysis of cells in various tissues during advanced stages of disease. Following this, larvae will die within one or two days. Larvae of many lepidopteran species will crawl up to the top of the plant on which they were feeding, and then die. After death, the larvae become black, lose their turgor and become flaccid. The cuticle ruptures, releasing billions of polyhedra. Figure 2.9 showed a typical infected Sf-9 cells photo containing the presence of polyhedra. 17 Figure 2.7: In vitro baculovirus infection and replication. (A) Ingestion of polyhedra and solubilization by digestive juices in the insect gut. (B) Fusion of the viral envelope of the released virus with the plasma membrane of a midgut cell. (C) Entry of the nucleocapsid into the nucleus. (D) Formation of virogenic stroma where virus replication and assembly of progeny nucleocapsids occurs. (H) Departure of nucleocapsids from the nucleus and formation of non-occluded virus particles (NOV) by acquisition of an envelope from the nuclear (I) or cellular (J) membrane by budding. (K) Systemic infection of cells from other tissues by adsorption endocytosis. (E) Envelopment of single or multiple nucleocapsids in membrane de novo synthesized in the nucleus. (F) Occlusion of singly and multiply enveloped virus particles into polyhedra. (L) Formation of cytoplasmic and nuclear inclusions (fibrillar structures) with unknown function. (G) Release of polyhedra from deceased insect larvae. (Adapated from Vlak, 1997) 18 Figure 2.8: Structural compositions of the two baculovirus phenotypes, budded virus (BV), and the occlusion derived virus (ODV). (Adapted from Blissard, 1996). Proteins common to both virus types are indicated in the middle of the Figure 2.6. Proteins specific to either BV or ODV are indicated on the left and right respectively. The polar nature of the baculovirus capsid is indicated in the diagram with the claw-like structure at the bottom and the ringlike structure at the top of the capsid. The possible location of p74 is indicated by a dashed line. Lipid composition of the BV and ODV envelopes derived from AcMNPV infected Sf-9 cells (Braunagel and Summers, 1994) are indicated. (LPC, lysophosphatidylcholine; SPH, sphingomyelin; PC, phospahetidylcholine; PI, phosphatidylinositol; PS, phosphatidylserine; PE, phosphatidylethonalamine) 19 (a) (a) Figure 2.9: (c) (b) (a) A typical infected Sf-9 cells showing the presence of polyhedra is indicated by the arrow (Steven Howard); (b) Electron micrograph of AcMNPV infected Sf-9 Cell (Greg V. Williams); (c) A portion of the nucleus containing enveloped virions in the process of being occluded into a developing polyhedron is shown. (From the Carstens' Lab at Queen's University, Canada) 19 20 In Figure 2.9 (b), the polyhedra (P) containing occluded virus are visible in the nucleus of an infected Sf-9 cell at 36 hour post infection. One occlusion body (*) is sectioned in a plane where no occluded virus is evident. The occlusion body calyx (C) is visible. Calyx precursors (CP) are present both in association with p10 fibrous bodies (F) and free in the nucleoplasm. A calyx precursor is seen attaching to an occlusion body. Fibrous bodies are visible in both the nucleoplasm (F) and the cytoplasm (Fc). The nuclear membrane (N) is indicated. Short open-ended membrane profiles (M) are present near the nuclear periphery as are the remnants of the virogenic stroma (vs) assembled nucleocapsids are seen in association with the membrane profiles in the process of being enveloped to form PDV(↑) 2.5 Advantages of BEVS Technology Since 1983, when BEVS technology was introduced, the baculovirus system has become one of the most versatile and powerful eukaryotic vector systems for recombinant protein expression (Smith et al., 1983). More than 600 recombinant genes have been expressed in baculoviruses to date. Since 1985, when the first protein (IL-2) was produced in large scale from a recombinant baculovirus, use of BEVS has increased dramatically (Smith et al., 1983). Baculoviruses offer the following advantages over other expression vector systems. (a) Safety: Baculoviruses are essentially nonpathogenic to mammals and plants (Ignoffo, 1975). They have a restricted host range, which often is limited to specific invertebrate species. Because the insect cell lines are not transformed by pathogenic or infectious viruses, they can be cared for under minimal containment conditions. Helper cell lines or helper viruses are not required because the baculovirus genome contains all the genetic information. 21 (b) Ease of Scale Up: Baculoviruses have been reproducibly scaled up for the production of biologically active recombinant products. (c) High Levels of Recombinant Gene Expression: In many cases, the recombinant proteins are soluble and easily recovered from infected cells late in infection when host protein synthesis is diminished. (d) Accuracy: Baculoviruses can be propagated in insect hosts which post- translationally modify peptides in a manner similar to that of mammalian cells. (e) Use of Cell Lines Ideal for Suspension Culture: AcMNPV is usually propagated in cell lines derived from the fall armyworm Spodoptera frugiperda or from the cabbage looper Trichoplusia ni. Cell lines are available that grow well in suspension cultures, allowing the production of recombinant proteins in large-scale bioreactors. (f) Very High Expression of Recombinant Proteins: In many cases, the recombinant proteins produced are antigenically, immunogenically and functionally similar to their native counterparts. 22 2.6 Glycosylation in Insect Cells Studies on the N-glycan structures produced by mosquito cells provided earliest views of the insect protein N-glycosylation pathway (reviewed by Marchal et al., 2001; Marz et al., 1995). The results showed that there were indeed some striking differences, as the structures of the N-glycans on the glycoproteins produced by insect cells have the significant differences from those produced by mammalian cells (Figure 2.10). They are (i) inability to synthesize sialylated complex-type Nglycans in contrast to mammalian cells (Marz et al., 1995; Altmann et al., 1999; Marchal et al., 2001) and (ii) the presence of potentially allergenic structure, Fucα(1,3)GlcNAc-Asn. It is clear that the inability of most lepidopteran insect cells to produce mammalian-type N-glycan are attributable to extremely low levels of Nacetylglucosaminyltransferase II (GlcNAcT II), β1,4-galactosyltransferase (β1,4GalT) activities and no detectable α2,6-sialytransferase (α2,6-ST) activities (Stollar et al., 1976; Butters et al., 1981; Altmann et al., 1993; van Die et al., 1996; Hooker et al., 1999). Furthermore, some insect cells have an N-acetylglucosaminidase, which removes the terminal GlcNAc residue from GlcNAcMan3GlcNAc2-Asn and eliminates the intermediate required for complex N-glycan production (Licari et al., 1993; Altmann et al., 1995; Wagner et al., 1996; Marchal et al., 1999). Finally, it has been reported that there is no detectable CMP-sialic acid, which is the donor substrate required for sialoglycoprotein synthesis, in one insect cell line (Hooker et al., 1999). Consequently, the major processed N-glycan typically produced by insect cells is the paucimannose structure, as shown in Figure 2.10. 23 Asn α1,2-glucosidase I α1,3-glucosidase II Asn α-mannosidase I (RER) α-mannosidase I (Golgi) Insect and mammalian N-glycan processing pathways share a common intermediate Asn N-Acetylglucosaminyltransferase I (GlcNAcT-I) --UDP-GlcNAc Asn α-mannosidase II Fucosyltransferase (FucT) --GDP-Fuc Asn INSECT MAMMALIAN β-N-Acetylglucosaminidase N-Acetylglucosaminyltransferase II Asn “PAUCIMANNOSE” Asn N-Acetylgalactosyltransferase Sialytransferase Galactosyltransferase Sialytransferase Asn Asn Key to Symbols N-Acetylglucosamine (GlcNAc) Mannose (Man) Fucose (Fuc) Galactose (Gal) N-Acetylgalactosamine (GalNAc) “COMPLEX” Sialic acid (Neu5Ac) Glucose (Glc) Figure 2.10: Protein N-glycosylation pathways in insect and mammalian cells. Monosaccharides are indicated by their standard symbolic representations, as defined in the key. The insect and mammalian N-glycan processing pathways share a common intermediate, as shown. The major products derived from this intermediate are paucimannose and complex N-glycans in insect and mammalian cells, respectively. (Adapted from Jarvis, 2003) 24 2.7 Glycosyltransferases and Glycosidases Involved in N-glycan Processing in Insect Cells The processing pathway of N-glycans in lepidopteran insect and mammalian cells is shown as Figure 2.10 (Jarvis, 2003). A number of studies have suggested that initial processing of N-glycans in insect cells is similar or identical to that of mammalian cells. However, insect cells appear to lack some of the processing pathways of mammalian cells but contain additional glycosylation activities absent in mammalian cells. 2.7.1 α-Glucosidase I, II and α-Mannosidase I Glc3Man9GlcNAc2 is processed by α-glucosidase I, II and α-mannosidase I to generate Man5GlcNAc2 structure. Many glycoproteins produced by lepidopteran insect cells have high mannose type glycans. For example, N-glycans on human IgG and hTf produced by Tn-5B1-4 cells included various high mannose type and paucimannosidic glycans, with some incomplete complex-type glycans (Hsu et al., 1997; Ailor et al., 2000). Expression of α-glucosidase I and II in several lepidopteran insect cells appears adequate (David et al., 1993). In addition, αmannosidase I has been purified from Sf-21 cells (Ren et al., 1995) and cloned from Sf-9 cells (Kawar et al., 1997), and its substrate specificity has been characterized (Kawar et al., 2000). These results suggest that lepidopteran insect cells contain ample α-glucosidase I, II and α-mannosidase I. 25 2.7.2 N-Acetylglucosaminyltransferase I (GlcNAcT-I) and α-mannosidase II First of all, GlcNAc is added to Manα(1,3) branch of Man5GlcNAc2 by NAcetylglucosaminyltransferase I (GlcNAcT-I). Thereafter, two Man residues are removed by α-mannosidase II. Substantial levels of GlcNAcT-I activities were observed in several insect cell lines including Sf-9, Sf-21, Mb0503, and Bm-N (Velardo et al., 1993). Like its counterpart from mammalian cells, α-mannosidase II from insect cells requires GlcNAc on the Manα(1-3) branch for its activity (Altmann et al., 1995). These studies suggest that lepidopteran insect cells have high levels of α-mannosidase II and GlcNAcT-I in order to generate the precursor glycan required for the formation of complex-type N-glycans. 2.7.3 N-Acetylglucosaminyltransferase II (GlcNAcT-II) In mammalian cells, the product N-glycan of α-mannosidase II reaction serves as an acceptor for the next reaction catalyzed by N- Acetylglucosaminyltransferase II (GlcNAcT-II), which adds another GlcNAc to the Manα(1,6) branch. However, lepidopteran insect cells, including Sf-9, Sf-21, Mb0503, and Bm-N cells, have been shown to have only 1% or less of the endogeneous GlcNAcT-II activity present in mammalian cells. 26 2.7.4 β-1,4-Galactosyltransferase (β1,4-GalT) A terminal GlcNAc on either Man-branch is usually galactosylated by β1,4galactosyltransferase (β1,4-GalT) in mammalian cells. In contrast, galactosylated Nglycans are rarely found in glycoproteins from lepidopteran cells. In fact, negligible levels of β1,4-GalT activity were detected in Sf-9, Tn-5B1-4 and Mb0503 cells (Hollister et al.,1998, van Die et al., 1996, Hollister et al., 2001). β1,4-GalT activities in Sf-9 and Tn-5B1-4 cells were reexamined using an Eu-fluorescence assay method (Abdul Rahman et al., 2002). Sf-9 did not contain any detectable levels of β1,4-GalT activity (Abdul Rahman et al., 2002). 2.7.5 Core α-1,3- and α-1,6-Fucosyltransferases (FucT) N-glycans with one or two GlcNAc on Man3-core can be further modified by core fucosyltransferases. Both core Fuc-T’s require the presence of GlcNAc β(1,2) on the Man α(1,3) branch for its action (Staudacher et al., 1998). N-glycans containing either one or both of Fucα(1,3) and Fucα(1,6) attached to the Asn-linked GlcNAc were identified on the membrane glycoproteins from Mb0503, Sf-21, and Bm-N cells, in which glycoproteins from Mb0503 cells containing highest levels of α-1,3-fucosylated N-glycans (Kubieka et al., 1994). Fuc-T C6, but not Fuc-T C3 were easily detected in Sf-9 cells. 27 2.7.6 β-N-Acetylglucosaminidase A β-N-Acetylglucosaminidase specific for the terminal GlcNAc on the Manα(1,3) branch was found in Sf-21, Bm-N and Mb0503 cells (Altman et al., 1995), and it was suggested that this enzyme was localized in the microsome-like membrane fraction in Sf-21 cells (Altman et al., 1995). Similar enzymatic activity was also detected in the cell lysates and cell culture supernatant of insect cell derived from Spodoptera frugiperda, Trichoplusia ni, Bombyx mori, or Malacosoma disstria (Licari et al., 1993). Structural analysis of N-glycans from human IgG (Hsu et al., 1997) and hTf (Ailor et al., 2000) expressed in Tn-5B1-4 cells suggested the presence of such a β-N-Acetylglucosaminidase in Tn-5B1-4 cells. The further removal of additional Man residues by α-mannosidase(s) can lead to the generation of structures with fewer than three Man residues, as has been observed in several studies. 2.7.7 Sialyltransferase (SiaT) Sialytransferase (SiaT) adds N-acetylneuraminic acid to the terminal Gal residues on N-glycans in mammalian cells. However, SiaT activity has yet to be detected in Sf-9 (Hollister, 2001; Lopez et al., 1999; Hooker et al., 1999), Sf-21 (Hooker et al., 1999), Tn-5B1-4 (Lopez et al., 1999), Mb0503 (Lopez et al., 1999), and Ea4 (Hooker et al., 1999) cells, even using highly sensitive assays with radiolabeled CMP-NeuNAc or fluorescent CMP-NeuNAc derivatives as the donor substrate. 28 2.8 Sugar Nucleotides Involved in N-glycan Processing in Insect Cells 2.8.1 Endogenous Sugar Nucleotide Levels in Lepidopteran Insect Cells All glycosyltransferases in the synthetic pathway for complex-type N-glycans require respective sugar nucleotides as substrate donor. Examination of the sugar nucleotide concentrations in lepidopteran insect cells demonstrated the presence of substantial levels of UDP-hexose, UDP-N-acetylhexosamine, GDP-Fuc, and GDPMan in Sf-9, Mb0503, and Tn-5B1-4 cells (Lopez et al., 1999). However, no CMPNeuNAc was detected in the same study (Lopez et al., 1999). Similar results were obtained on the sugar nucleotide levels in Sf-9 and Tn-5B1-4 cells (Tomiya et al., 2001). 2.8.2 Enzymes Involved in Sialic Acid and CMP-Sialic Acid Synthesis Of particular significance is the absence in lepidopteran insect cells of the CMP-NeuNAc necessary for sialylation of N-glycans. In mammalian cells, sialic acids are synthesized from UDP-GlcNAc through multiple enzymatic reactions as shown as Figure 2.11. The bifunctional enzyme, UDP-N-acetylglucosamine (UDP-GlcNAc) 2 epimerase / N-acetylmannosamine (ManNAc) kinase, is believed to be a key enzyme in the biosynthesis of NeuNAc in rat liver (Hinderlich et al., 1997). This enzyme converts UDP-GlcNAc-6P to ManNAc-6-P, which is further converted to Nacetylneuraminic acids (NeuNAc) by N-acetylneuraminate-9-phosphate synthase 29 (SAS) and N-acetylneuraminate-9 phosphate phosphatase. NeuNAc is then converted to CMP-NeuNAc by CMP-NeuNAc synthase (CMP-SAS). Effertz et al. (1999) reported that the UDP-GlcNAc 2-epimerase activity in Sf-9 cells was about 30 times less (in term of specificity activity) than that in rat liver cytosol fraction. Interestingly, Sf-9 cells had 50 times higher ManNAc kinase activity compared with the 2-epimerase activity (Effertz et al., 1999). It was reported that Sf-9 cells contained negligible levels of neuraminic acids, and no detectable N-acetylneuraminic-9-phosphate synthase activity was present in the lysate of Sf-9 cells (Lawrence et al., 2000). It was found that Sf-9 cells do not have detectable CMP-sialic acid synthase activity (Lawrence, 2001). UDP-GlcNAc ManNAc Bifunctional UDP-GlcNAc 2-epimerase/ManNAc kinase ManNAc-6-P N-acetylmannosamine kinase N-acetylneuraminic acid 9-phosphate synthase (SAS) NeuNAc-9-P N-acetylneuraminic acid 9-phosphate phosphatase NeuNAc CMP-neuraminic acid synthase (CMP-SAS) CMP-NeuNAc Abbreviations: UDP-GlcNAc ManNAc ManNAc-6-P NeuNAc-9-P NeuNAc - CMP-NeuNAc - Uridine-5’-diphopho-N-acetylglucosamine N-acetylmannosamine N-acetylmannosamine-6-phosphate N-acetylneuraminic acid-9-phosphate 5-acetamido-3,5-dideoxy-D-glycero-D-galacto-2-nonulosonic acid (N-acetylneuraminic acid) Cytidine-5’-monopho-N-acetylneuraminic acid Figure 2.11: CMP-Neuraminic acid synthesis pathway. The dotted arrow indicates pathways which are insufficient in lepidopteran insect cells. (Tomiya et al., 2003) 30 2.9 Engineering of N-glycan Processing Pathway The general strategy for humanizing glycoproteins produced by the insect cell-baculovirus expression system is shown in Figure 2.12. The goal of engineering N-glycan processing is to develop a new insect cell-baculovirus expression vector system(s) that can express human-like sialylated multi-antennary complex-type Nglycans. As described in the earlier sections, several lines of evidence suggest that majority of lepidopteran insect cells currently used for protein expression apparently lack several enzymes for such a goal. Moreover, lepidopteran insect cells contain the undesirable β-N-acetylglucosaminidase and Fu-T C3. The former diminishes the key glycans containing GlcNAc β (1,2)Manα(1,3) which stunt the normal growth of complex-type N-glycans, and the latter generates potentially allergenic N-glycans. Therefore, the N-glycan processing pathways need to be altered in the insect cells by enhancing or suppressing respective processing pathways. Many lines of evidence have indicated that the inability of the vast majority of lepidopteran cells to synthesize mammalian type N-glycans. The inability to obtain such N-glycans in lepidopteran cells can be attributed to the insufficient levels of β1,4-GalT, GlcNAcT-II, SiaT, UDP-GlcNAc 2 epimerase / ManNAc kinase , UDP-N-acetylneuraminate-9-phosphate synthase, CMP-NeuNAc synthase activities. β-N-Acetylglucosaminidase, which removes GlcNAc on the Manα(1,3) branch, have been detected in several lines of lepidopteran cells. This enzyme apparently prevents synthesis of complex-type N-glycans by removing the key intermediate glycan containing GlcNAcβ(1,2)-Man (1,3). In addition, FucT C3 generates the potentially allergenic glycan structure, Fucα(1,3)GlcNAc-Asn, on glycoproteins expressed in lepidopteran cells. 31 Lacking some enzymes: Problem 1. 2. 3. 4. 5. β1,4-GalT GlcNAcT-II SiaT N-acetylneuraminate-9-phosphate synthase CMP-NeuNAc synthase Genetic Engineering: Solution 1. 2. Metabolic Engineering: Recombinant baculovirus Transgenic Insect cells 1. 2. Sugar Feeding Chemical Inhibitor Glycoproteins Expression: Evaluation 1. 2. 3. 4. Glycosyltransferases activity Glycosidases activity Sugar nucleotides Glycan analysis Figure 2.12: General strategy for humanization of glycoprotein produced by lepidopteran cell-baculovirus expression system. (Tomiya et al., 2003) 32 2.9.1 Improvement of N-Acetylglucosaminylation of the Manα(1,3)-Branch β-N-acetylglucosaminidase was implicated as a problem in N-glycan elongation by its absence of Estigme acrea cells, which produced N-glycans containing terminal N-acetylglucosamine residues (Wagner et al., 1996). Sf-9 cells are known to contain high levels of β-N-acetylglucosaminidase (Wagner et al., 1996). Using Sf-9 cells, Wagner et al. succeeded in N-glycan elongation by coexpression of human β-N-acetylglucosaminyltransferase I and fowl plague virus hemagglutinin. Watanabe et al. (2001) examined the effect of a β-N- acetylglucosaminidase inhibitor, that is 2-acetamide-1,2-dideoxynojirimycin (2ADN) on bovine interferon-γ (bIFN- γ) on production in Tn-5B1-4 cells. Watanabe et al. (2001) speculated that the inhibitor enhanced accumulation of substrates processing a β(1,2)-linked GlcNAc, thereby leading to further elongation by β1,4GalT and SiaT to form sialylated N-glycans. However, the overall increase of Nglycan containing β(1,2)-linked GlcNAc was not determined. 2.9.2 Improvement of Galactosylation Expression of a β1,4-GalT by a baculovirus vector increased galactosylation of glycoprotein (Jarvis et al., 1996), indicating that the mammalian enzyme expressed by baculovirus infection could function in the infected lepidopteran cells and that it could compete with the β-N-acetylglucosaminidase activity insect cell (Jarvis et al., 1996). Similar results were obtained when human serum transferrin (hTf) was expressed by Tn-5B1-4 cells infected with two baculoviruses, one encoding a gene for hTf and the other encoding a gene for a mammalian GalT (Ailor et al., 2000). In this study, 13% of the total N-glycans were galactosylated, and protection of GlcNAc on Manα(1,3) branch against β-N-acetylglucosaminidase by galactosylation was confirmed (Tomiya et al., 2003). 33 2.9.3 Production of Biantennary Complex-Type N-glycans Production of biantennary complex-type N-glycans was achieved recently by expressing a mammalian N-acetylglucosaminyltransferase II (GlcNAcT-II) in lepidopteran cells using a transgenic insect cell, SfSWT-1 (Hollister et al., 2002), or using baculovirus expression vector system (Tomiya et al., 2003). 2.9.4 Formation of Sialylated N-glycans Sialylation of N-glycans was in Tn-5B1-4 cells when the cells were cultured in the presence of a hexosaminidase inhibitor (2-ADN) (Watanabe et al., 2001). This result is particular intriguing since Tn-5B1-4 cells lack β1,4-GalT, SiaT and CMPNeuAc synthase. Unfortunately, analysis was only by lectin blot and not by quantitative chemical analysis of the exact structures. Sialylation was also detected in virion glycoprotein, gp64, when Sf-9 cells were infected with a recombinant baculovirus vector encoding mammalian β1,4-GalT and α2,6-sialyltransferase (α2,6SiaT), while no sialylation was detected in the absence of either β1,4-GalT or α2,6SiaT (Jarvis et al., 2001). 2.9.5 Synthesis of CMP-NeuNAc The processing steps catalyzed by UDP-N-acetylglucosamine 2 epimerase / N-acetylmannosamine kinase, N-acetylneuraminate-9-phosphate synthase, and CMPNeuNAc synthase represent bottlenecks in the CMP-NeuNAc synthesis pathway of lepidopteran cells (Tomiya et al., 2003). To overcome this problem, Tomiya et al. 34 (2003) reported that they cloned mammalian N-acetylneuraminic-9-phosphate synthase and CMP-NeuNAc synthase (Lawrence et al., 2001), and expressed these enzymes in Sf-9 cells. When Sf-9 cells were infected with a recombinant baculovirus expression vector encoding N-acetylneuraminate-9-phosphate synthase and were cultured in a medium supplemented with N-acetylmannosamine (ManNAc), Sf-9 cells produced high levels of N-acetylneuraminic acid (NeuNAc) (Lawrence et al., 2000). 2.10 Galactosylation in N-Glycan Processing in Insect Cells Galactosylation is a process which links the galactose sugar to the end of the GlcNAc (β1,2)Man (α1,3) chains. In the in vivo galactosylation, mammalian β1,4GalT is being introduced artificially to the cell culture which secretes the protein. This is also known as coinfection, which is the simultaneous infection of a single host cell by two types of different virus particles. Another new technology being established is the in vitro galactosylation, which uses mammalian β1,4-GalT to add the missing galactose sugar units to the carbohydrate chains of the protein via UDPGal , a donor sugar known as sugar nucleotides. The process is performed after the protein is expressed and secreted by the host cell. There are three main factors that are involved in galactosylation, which are sugar acceptor, sugar donor and enzyme. In this study, human serum transferrin was used as the sugar acceptor. Human serum transferrin was used as the model protein due to its simplicity of biantennary N-glycan structure. Uridine-diphosphogalactose (UDP-Gal) was used as the substrate donor and mammalian β1,4-GalT was used as the enzyme. 35 2.10.1 Sugar acceptor Human serum transferrin (hTf) is a serum glycoprotein found in the physiological fluids of vertebrates (Aisen, 1989; Thorstensen and Romslo, 1990) and insect larva (Bartfeld and Law, 1990) that is responsible for carrying Fe+3 to all cells in the body. When bound to iron, the circulating transferrin is recognized by a specific surface receptor on cells and internalized to release iron into the cytoplasm (Trowbridge et al., 1984). Serum transferrin also plays a role in host defense by depriving any circulating microorganism of essential iron (Bullen et al., 1990). HTf is a single-chain glycoprotein of 679 amino acids containing two potential N-linked glycosylation sites in its carboxy-terminal domain at Asn413 and Asn611 (MacGillivray et al., 1983), with a glycosylation-dependent molecular mass in the range 76-81 kDa (MacGillivray et al., 1982). Previous studies have shown that the transferrin glycoforms present in human serum are comprised of species having terminally sialylated bi-, tri-, and tetraantennary oligosaccharides (Leger et al., 1989; Fu and van Halbeek, 1992). The most dominant glycoform includes bianntenary oligosaccharides located at both asparagines positions, although, changes in physiological conditions can affect the N-glycan pattern observed in the host (Montreuil et al., 1997). 2.10.2 Substrate Donor UDP-Gal is a substrate also known as sugar nucleotide (Figure 2.13), used by galactosyltransferase for extension of sugar chain of glycoproteins. Once the sugar nucleotides are synthesized in the cytosol, they are topologically mislocalized, since most glycosylation occurs in the ER and Golgi. Their negative charge prevents them from simply diffusing across membranes into these compartments. To overcome this problem, cells have devised a set of nonenergy-requiring sugar nucleotide transporters, actually antiporter, that deliver sugar nucleotides into the lumen if these 36 organelles with simultaneous exit of nucleotide monophosphates which must first derived from the nucleotide diphosphates (Figure 2.14). Nucleotide sugar transporters are membrane proteins localized in the endoplasmic reticulum and Golgi apparatus. They play an indispensable role in constructing the sugar chains of glycoconjugates. The transporters carry sugars into the endoplasmic reticulum and Golgi apparatus, in which they are used by specific transferases as precursors of sugar chains (Kawakita et al., 1998; Hirachberg et al., 1998; Berninsone et al., 2000; Gerardy-Schahn et al., 2001; Hirschberg, 2001). More than simply functioning as a passive entrance route of nucleotide sugars into the organelles, the transporters may regulate the amounts of nucleotide sugars available in the lumen of the endoplasmic reticulum or Golgi apparatus and consequently may affect the sugar chain composition of a cell (Kumamoto et al., 2001). For most glycosylation reaction, the sugar nucleotide donates the sugar, resulting in the formation of nucleoside diphosphate, which must be converted into a monophosphate by the nucleoside diphosphatase that occurs in the Golgi lumen. Exchange through the antiporters is electroneutral, since the sugar nucleotide with two negative charges (one on each phosphodiester) enters and the nucleoside with a single phosphomonoester exits. 37 Uridine O OH HO CH2 O O HO OH N O O P O P O CH2 OO- O N O HO OH Ribose Galactose UDP Figure 2.13: Structure of a nucleotide sugar that can serve as a sugar donor in a glycosyltransferase reaction. UDP, uridine diphosphate. Figure 2.14: Transporters for sugar nucleotides, PAPS, and ATP are located in the Golgi membranes of mammals, yeast, protozoa, and plants. These proteins are actually antiporters, and the corresponding nucleoside monophosphate is carried into the cytosol with sugar nucleotide transport. Since most glycosylation reactions produce a nucleoside diphosphate, this requires conversion to the nucleoside monophosphate. (Adapted from Hirschberg et al., 1998) 38 2.10.3 Enzyme The golgi or endoplasmic reticulum glycosyltransferases constitute a functional family of approximately 300 membrane-bound enzymes that, in general, synthesizes complex carbohydrates of glycoconjugates of cells by transferring a sugar moiety of a sugar nucleotide to an acceptor sugar (Roseman, 2001; Hill, 1979). The galactosyltransferase family is the subset of the glycosyltranferases, in the presence of the metal ion, transfers galactose from UDP-Gal to an acceptor sugar molecule. To date, three subfamilies, β1,4-, β1,3-, and α1,3-, have been well characterized (Amado et al., 1998) and they generate β1,4-, β1,3-, and α1,3- linkages between galactose and the acceptor sugar, respectively. Cloning has identified the presence in each family of several members that have sequence homology within the family members (Amado et al., 1998). The β1,4-galactosyltransferase (Gal-T) family, which was the first one to be cloned (Narimatsu et al., 1986; D’Agostaro et al., 1989; Shaper et al., 1986), consists of at least seven members, β1,4Gal-T1 to β1,4Gal-T7 (Amado et al., 1998), with a 25 to 55% sequence homology. These enzymes are expressed in different tissues and show differences in the oligosaccharide acceptor specificity (Lo et al., 1998; Guo et al., 2001). In the mammary gland, only β1,4Gal-T1 is expressed (Shaper et al., 1998) and it interacts with the calcium binding protein, α-lactalbumin, that is expressed in the mammary gland during lactation, to form the lactose synthase complex. The formation of this complex alters the substrate specificity of β1,4Gal-T1 such that glucose at physiological concentrations can serve as the acceptor sugar, resulting in the synthesis of lactose (Galβ1,4Glc). The protein domain structure of β1,4Gal-T1 consists of a short NH2-terminal cytoplasmic domain, a single transmembrane domain, a stem region, and a large lumenal, catalytic domain which contains the metal (Mn2+), UDP-Gal, and the acceptor sugar binding sites (Paulson et al., 1989; Aoki et al., 1990; Yadav et al., 1990). 39 Lactose synthetase (UDP-galactose: D-glucose 1-galactosyltransferase, EC 2.4.1.22) catalyses the biosynthesis of lactose as Reaction (1): Galactosyltransferase α-lactalbumin UDP-galactose + glucose lactose + UDP (1) The enzyme was first described by Watkins and Hassid (1962) as a particulate enzyme in rat and guinea pig mammary glands. Brodbeck and Ebner (1966) resolved the soluble bovine lactose synthetase from milk into two protein fractions, designated as A and B, which were required for catalytic activity. Brew et al. (1968) reported that the A protein is a galactosyltransferase. Brodbeck et al. (1967) reported that B protein has been found to be identical with the familiar milk protein, α-lactalbumin. Protein A is a galactosyltransferase which catalyzes Reaction (2), known as N-acetyllactosamine (LacNAc) reaction: UDP-galactose + N-acetylglucosamine Galactosyltransferase α-lactalbumin N-acetyllactosamine + UDP (2) Under normal assay conditions, this reaction is inhibited by α-lactalbumin, the Protein B. α-lactalbumin modifies the substrate (acceptor) specificity of galactosyltransferase from N-acetylglucosamine to glucose and allows synthesis of lactose in the presence of glucose by Reaction (1). Thus, α-lactalbumin is termed a “Specifier Protein”. It binds to the enzyme moiety, or to an enzyme-substrate complex, and thereby changes the specificity of the system. The effect of αlactalbumin on the synthesis of N-acetyllactosamine (NAL) by the protein A appears 40 to be complex. At low N-acetylglucosamine (NAG) concentration, α-lactalbumin stimulates NAL synthesis, and appears to be acting in this respect as a regulatory protein. At higher NAG concentration, α-lactalbumin shows an inhibitor effect which increases with increasing NAG concentration. 41 CHAPTER 3 MATERIALS AND METHODS 3.1 Materials Spodoptera frugiperda (Sf-9) insect cells was purchased from ATCC cat. No. 1711 (Rockville, MD). The recombinant baculovirus containing the gene coding for Human Transferrin and β1,4-galactosyltransferase were provided by Prof Dr Michael J. Betenbaugh of Johns Hopkins University, USA. Wild type recombinant virus AcMNPV was a gift from Prof Dr Mohd Sanusi Jangi, UKM, Malaysia. 3.2 Equipments The High Performance Liquid Chromatography (HPLC) System used was LC-10Dvp HPLC system and a NovaPac C18 column (3.9 x 150mm, 4 µm) with a NovaPac C18 guard cartridge. The electrophoresis system used was Mini-Protean II from Bio-Rad (California, USA). Western blot analysis was done using Trans-Blot Electrophoretic Transfer Cell (Bio-Rad Laboratories, Melville, NY). Shimadzu UV- 42 160 spectrophotometer (Minnesota, USA) was used to measure absorbance at 450nm. The slow rotary shaker was purchased from Bellco Biotechnology (New Jersey, USA). Laminar flow hood was from Telstar Bio-II-A (Germany). Inverted phase contrast microscope and Compound microscope (optional) were from Zeiss Instruments (Germany). Incubator was purchased from Memmert (Germany). 3.3 Chemicals Sf-900 II Serum Free Media (SFM) and Fetal Bovine Serum (FBS) were from GIBCO BRL (Gaithersburg, MD). Goat anti-Human Transferrin-affinity purified, Goat anti-human transferrin-HRP conjugate, Calibrator-Human Reference Serum and TMB (3,3’,5,5’-tetramethylbenzidene) Peroxidase Substrate and Peroxidase Solution B (water soluble) were obtained from Bethyl Laboratories Inc (Texas). TMB Stabilized Substrate for Horseradish Peroxidase (water insoluble) was purchased from Promega, (Madison, WI). Asialofetuin, β-galactosidase (from bovine), peroxidase-labeled RCA 1, uridine-5’-diphosphogalactose disodium salt (UDP-Gal), uridine 5’-Triphosphate sodium (UTP), acrylamide, bis-acrylamide, bovine serum albumin (BSA), ammonium persulfate, citric acid, 2-mercaptoethanol, silver nitrate, triton X-100, dimethyl sulphoxide (DMSO), α-lactalbumin, N,N,N',N'tetramethylethylenediamine (TEMED), anisaldehyde, 4-Morpholinepropanesulfonic acid (MOPS), tris, glycine, lactose, glucose, manganese chloride and ammonium phosphate were purchased from Sigma (Missouri, USA). Trypan blue, ethanol, acetic acid, ethylenediamine tetraacetic acid disodium salt dehydrate (EDTA), 38% formaldehyde, sodium chloride, sodium hydroxide, hydrochloric acid, sodium dodecyl sulfate (SDS), bromophenol blue, sodium bicarbonate, tween 20, glycerol, phosphoric acid, methanol, skimmed milk, potassium chloride, potassium phosphate dibasic, potassium dihydrogen phosphate, zink sulfate 7-hydrate, barium hydroxide, tetrabutylammonium hydrogen sulfate (TBAS) and dichloromethane were from Fluka (Missouri, USA). Ammonium hydroxide, butanol, diethyl ether and glutaldehyde were purchased from Merck (New Jersey, USA). 43 3.4 Spodoptera frugiperda (Sf-9) Insect Cells 3.4.1 Cells Thawing A vial of Spodoptera frugiperda (Sf-9) insect cells was taken out from the liquid nitrogen (-196 0C). Then the vial was placed in a 37 0C water bath and gently swirled until the cell was completely thawed. A bottle of Sf-900 II SFM medium was removed from the cold room and placed in a 37 0C water and was allowed to acclimate to room temperature before using. Laminar flow hood was turned on and the working surface was wiped down with 70 % ethanol. Two 25 cm3 T-flasks were pre-wetted by coating the adherent surface with 4 ml of fresh media. The 1 ml of cell suspension was directly transferred into a centrifuge tube (containing 4ml of media) and 100 µl was then taken out for viability determination. The suspension was centrifuged at 1000 rpm for 5 min to remove DMSO. The pellet was collected and resuspended in 1 ml of fresh media and divided into the two T-flasks. The Tflasks were transferred to a 27 0C incubator for cells attachment and propagation. 3.4.2 Cells Maintaining Sf-9 insect cells were maintained in 25 cm3 tissue culture flasks in a humidified 27 0C incubator. Regular passage of cells was performed every 2 days with fresh medium by gently dislodging the confluent monolayer, transferring of a fraction of the suspension to sterile culture flasks, and adding of fresh medium to a final cell density 5x105 cells/ml with the viability above 90 %. Cell viability was determined using the trypan blue exclusion test and cell counts were performed using an inverted microscope. 44 3.4.3 Cells Freezing The cells were counted using a hemacytometer. Cells should be 90 % viable and 80-90% confluent. It was recommended to freeze down several vials as low a passage number as possible at a cell density 1x107 cells. Sterile cryovials were set up in ice and labeled. The cells were centrifuged at 1000 rpm for 10 min at room temperature. The supernatant was removed. The cells were resuspended to a given density in the freezing medium (90 % FBS and 10 % DMSO). 1 ml of cell suspension was transferred to sterile cryovials. The vials were placed at 4 0C for 15min, -20 0C for 30 min and –180 0C for 60 min. The vials were stored in liquid nitrogen. 3.5 Wild Type and Recombinant Baculovirus 3.5.1 Virus Propagation A 25cm3 T-flask was seeded with cells with a density of 5x105 cells/ml and higher than 90 % viability. The cells were inoculated with virus stock by simply adding 20 µl inoculum to the cells. The infectious culture was incubated at 27 0C for 7 days, and was visually examined daily to ensure the cells were well infected. To collect extracellular virus, the infected cells were transferred to a centrifuge tube and spinned at 1000 x g for 15 min. The supernatant was transferred to a fresh centrifuge tube and stored at 4 0C. For long term storage, virus inocula should be kept at -80 0 C. The virus stock concentration was determined by end-point dilution. 45 3.5.2 Virus Titration (End-Point Dilution) Tenfold serial dilutions of the virus stock were prepared. Dilutions of 10-5, 10-6, 10-7, 10-8 should be appropriate in most cases. The cells with the viability higher than 90% were diluted in a concentration of 1 x105 cells/ml with fresh medium. 10 µl aliquots of each virus dilution was mixed with 100 µl aliquots of the cell suspension, and seeded into 96 wells plate. 4 wells were seeded with 100 µl of cells, as uninfected controls. The plate was incubated at 27 0C. To avoid dehydration, the plate was incubated in a humidified environment. The plate was sealed in a plastic bag with damp paper towel. The plate was incubated for one week. Each well was examined for virus replication. 10-5, 10-6, 10-7, 10-8 dilution of virus Cell Concentration 1 x 105 cells/ml 10ul virus 100ul cell suspension 1 2 3 4 5 6 7 8 9 10 11 12 -5 control 10 Dilution 10-6 Dilution 10-7 Dilution 10-8 Dilution Replicate 10-5 Dilution 10-6 Dilution 10-7 Dilution 10-8 Dilution Examine the virus replication Calculate TCID50 The plate is sealed in plastic bag. Incubate for 7 days. Figure 3.1: 270C Virus Titer Procedures – End Point Dilution 46 3.5.3 Generating Pure Recombinant Virus Stocks (End Point Dilution) Sf-9 insect cells with the viability of higher than 90 % were diluted with fresh medium to a concentration of 5 x105 cells/ml. A tenfold serial dilutions of the virus were prepared and the dilutions of 10-6 and 10-7 were appropriate for most stocks. 10µl of each dilution was mixed with 100 µl of the cell suspension and seeded into each well of a 96 wells plate. For each dilution at least 46 replicates were tested. Therefore 2 tenfold dilutions were tested in one plate including 4 wells for uninfected controls. Plate was incubated at 27 0C in humidified environment. Each well was examined daily for virus replication and progress of infection. All wells with sign of infection were scored as positive and tested for product gene expression using Enzyme Linked Immunosorbent Assay (ELISA). Samples that gave high levels of recombinant protein production yield were then selected to undergo the purification process twice further or until the recombinant protein level reached a constant yield provided that other parameters remain unchanged for every purification round. Finally the high purity recombinant virus was amplified to generate large stock. 3.6 Recombinant Human Transferrin Detection 3.6.1 Sodium Dodecyl Sulfate - Polyacrylamide Gel Electrophoresis A Sodium dodecyl sulfate-polyacrylamide gel electrophoresis (SDS-PAGE) was performed using a Mini-protean II apparatus (Bio-Rad Laboratories, Melville, NY). Two phases of polyacrylamide gel were prepared in advance. The gel was divided into two parts, a stacking gel for the concentration of the protein samples 47 before separation and a separating gel for the separation of the protein samples. The working solutions for both phases are shown in Appendix B. The separating gel was mixed well, poured between two plates and overlaid with water to keep the gel surface flat and left to polymerize for 1 hour. After the gel had polymerized, a distinct interface appeared between the separating gel and the water. The water was rinsed off with fresh distilled water and the stacking gel was prepared. The stacking gel was then poured on the top of the separating gel. A comb was carefully inserted into the top of the stacking gel, so that no bubbles would be trapped on the ends of the teeth. The gel was allowed to polymerize for 30 min. Once polymerized, the gel was attached to the electrode assembly of Bio-Rad Mini-Protean II Gel System and inserted into an electrophoresis tank that was filled with 1 x Tris-glycine electrophoresis buffer, afterwards. Then the comb was removed. Subsequently, the sample solution (combine protein sample, 20 µl and 1x sample buffer, 20 µl and heated at 100 0C for 5 min) as well as the protein marker (consisting of 7 precisely sized recombinant proteins, ranging from 15 kDa to 220kDa), were introduced into the wells on the stacking gel using a Hamilton syringe. The electrophoresis was carried out on a vertical slab gel using 9% acrylamide gel at a constant voltage of 100 V for 90 min at room temperature. Following electrophoresis, protein bands were visualized using silver stain. 3.6.1.1 Silver Staining The polyacrylamide gel was soaked in 5:1:4 ratios of methanol, acetic acid and water for at least 1 hour with 2 or 3 changes of the solution with gentle shaking. The gel was then soaked for 30 min with water with at least 3 changes of water. Solution A (0.8 g silver nitrate in 4 ml distilled water), solution B (21 ml 0.36 % 48 NaOH mixed together with 1.4 ml of 14.8 M ammonium hydroxide) and solution C (solution A was added to solution B with constant stirring and later water was added to make up a total volume of 100 ml) were freshly prepared. The gel was stained in solution C for 15 min with gentle and constant agitation. After rinsing the gel twice in deionized water, the gel was placed in solution D that was freshly prepared (0.5 ml 1% citric acid was added to 50 µl 38 % formaldehyde and later water was added to make up a total volume of 100 ml) and was shaken until the bands appear. Development was stopped with 1 % acetic acid. 3.6.2 Western Blot Proteins were separated on SDS-PAGE gels (9 % polyacryamide, 90 min, 100V) and electroblotted (4 0C, 1 hour and 100 V) onto 0.45 µm nitrocellulose membrane using a Trans-Blot Electrophoretic Transfer Cell. The transfer buffer consisted of 15.6 mM Tris and 120 mM glycine and 10 % methanol, pH 8.1 – 8.4. Membranes were incubated in blocking buffer (Phosphate Buffer Saline (PBS), pH7.4 containing 5 % skimmed milk) at 4 0C overnight. The following day, membranes were washed 3 x 10min with washing solution (PBS containing 0.05 % Tween 20). Membranes were incubated with primary antibody - Goat anti-Human Transferrin (Bethyl Laboratories Inc, Texas) in blocking solution with gentle agitation for 2 hours. This was followed by 3 x 10 min washing using with washing solution. Membranes were incubated as before with Horseradish Peroxidase (HRP)conjugate secondary antibody, that is Goat anti-human transferrin-HRP conjugate (Bethyl Laboratories Inc, Texas) in blocking solution. This was followed by 3 x 10min washings with washing solution. Bound antibody was detected by using TMB (3,3’,5,5’-tetramethylbenzidene) Stabilized Substrate for HRP (Promega, Madison, WI). 49 3.6.3 Enzyme Linked Immunosorbent Assay Direct Sandwich Enzyme Linked Immunosorbent Assay (ELISA) were performed in 96 well microtiter plates (TPP, Switzerland) which were coated with primary antibody and incubated at 4 0C overnight. The following day, the plate was washed with washing solution (Tris-buffered Saline (TBS), pH 8.0 containing 0.05% Tween 20) 3 times. The plate was blocked with blocking solution (TBS, pH 8.0 containing 1% BSA) for 30 min and washed with washing solution 3 times. The plate was subsequently incubated with serial dilutions of standards - Human Reference Serum (Bethyl Laboratories Inc, Texas) and samples in sample/conjugate diluent (TBS, pH 8.0 containing 1% bovine serum albumin (BSA) and 0.05% Tween 20) for 60 min and washed with washing solution 5 times. Next, the plate was incubated with HRP-conjugated secondary antibody in sample/conjugate diluent for 60 min at 37 0C and washed with washing solution 5 times. Color development by the enzyme substrate reaction was performed by adding to each well 100 µl of equal volumes of Trimethyl Benzene (TMB) Peroxidase Substrate and Peroxidase Solution B (H2O2). After 5-30min, the reaction was stopped with 100 µl of 1 M Phosphoric Acid (H3PO4). The absorbance at 450 nm was determined. 3.7 Recombinant β1,4-Galactosyltransferase Detection 3.7.1 Thin Layer Chromatography A typical incorporation mixture contained the following in a final volume of 0.1 ml: 5 µmole of Tris-HCl, pH 7.4, 0.04 µmole of UDP-Gal, 2.0 µmole of glucose, 4 µmole of MnCl2, 0.5 µmole of UTP, 0.14 µmole of α-lactalbumin and sample β1,4- 50 galactosyltransferase. After 30 min of incubation at 37 0C, the reaction was stopped by adding 0.2 ml of 0.3 N Ba(OH)2 to ice-cooled mixture. This was neutralized with 1.5 volumes of a 5% solution of ZnSO4.7H2O and the precipitate was removed by centrifugation. The supernatant was analysed using thin layer chromatography. Silica plate (Whatmann, 200 µm) was marked with a straight line lightly parallel to the short dimension of the plate, about 1 cm from one end of the plate. A few small marks were made lightly perpendicular to this line to serve as a guide for placing the substance spots. The substances were loaded on the plate and developed in a trough chamber containing mobile phase: n-butanol-acetic acid-diethyl etherwater (9:6:3:1) to a depth of about 5 mm. The migration time was about 120 min. The chromatogram was freed from the mobile phase and dipped in the solution containing 8 ml concentrated sulfuric acid, 0.5 ml anisaldehyde, 85 ml methanol and 10 ml glacial acetic acid for 2 seconds. After drying for several minutes in cold air, the plate was heated to 120 0C for 15 min. 3.7.2 Lectin Binding Assay 25 mg of asialofetuin was dissolved in 1 ml of 0.2 M sodium phosphate buffer (pH 4.5) containing 0.1 M citric acid. 0.4 units (2.2mg) of bovine β- galactosidase was added to the mixture. The mixture was incubated for 72 h at 37 0C to remove galactose residues. The sample was diluted at least 20 times with 0.1M sodium phosphate-buffered saline (0.15 M NaCl, pH 7.2) containing 1 mM CaCl2 and 1 mM MnCl2 and concentrated using Amicon Model 8010 UF with MWCO of 10 000. This procedure was repeated three times to remove any remaining sugars which had been released from protein by the enzyme treatments. produced was asialoagalactofetuin. The protein 51 Each well of the 96 wells plate was coated with 100 µl of the asialoagalactofetuin (1 µg/ml in 0.05 M Sodium Carbonate, pH 9.6 containing 2% glutaldehyde) at room temperature for 1 hour, washed 3 times with washing solution (PBS containing 0.05% Tween 20, PBST) and then blocked with 1% BSA in PBST at room temperature for 1 hour. The plate was washed and the enzyme reaction was started by adding to each well 100 µl of enzyme-donor substrate mixture (10 mM MnCl2, 0.1% BSA, 0.32 mM UDP-Gal and sample β1,4-GalT) in 30 mM Mops (pH7.4). The plate was incubated at 37 0C for 1 hour, the reaction was stopped by discarding the reaction mixture. The plates were washed and incubated with peroxidase-labeled RCA 1 (0.16 mg/ml in PBST containing 1% BSA) at 37 0C for 90 min. Color development by the enzyme substrate reaction was performed by adding to each well 100 µl of equal volumes of TMB Peroxidase Substrate and Peroxidase Solution B (H2O2). After 5-30 min, the reaction was stopped with 100 µl of 1M Phosphoric Acid. The absorbance at 450 nm was determined. 3.8 Native Uridine-5′-diphosphogalactose (UDP-Gal) Level 3.8.1 UDP-Gal Extraction Sf-9 cells or infected Sf-9 cells (about 1 x 106 cells) were collected by centrifugation (1000 x g, 15 min at 4 0C). Pellets were washed with PBS buffer, pH7.4. Cells were lysed in ice-cold 75% ethanol (300 µl) by freeze-thawing and homogenizing. Soluble fractions were obtained by centrifugation (16 000 rpm x 10min at 4 0C). Supernatant was filtered through 10 000 MWCO membranes. 52 3.8.2 Reverse Phase High Performance Liquid Chromatography (RP-HPLC) Analysis RP-HPLC elution was carried out at 1ml/min and the column was kept at 0 30 C. UDP-Gal was detected by absorbance at 260 nm. The ion pair RP-HPLC was carried out using a LC-10Dvp HPLC system and a NovaPac C18 column (3.9 x 150 mm, 4 µm) with a NovaPac C18 guard cartridge. The following two solvents were used as eluents: 5 mM tetrabutylammonium sulfate (TBAS) – 50 mM ammonium phosphate, pH 5.0 (E1) and 5 mM TBAS-methanol (E2). A portion of the cell extract was injected into a NovaPac C18 column equilibrated with a mixture (98:2, v/v) of E1 and E2. 3.9 Coexpression of Recombinant Human Transferrin and β1,4Galactosyltransferase Two Sf-9 insect cell cultures were infected with AcMNPV-hTf. One of the cultures was coinfected with recombinant baculovirus carrying the gene for β1,4GalT (in vivo). For the in vitro analysis, 2.0 mU/ml commercial mammalian GalT and 0.32 mM commercial UDP-Gal were added to the harvested AcMNPV-hTf supernatant. There were three negative controls in this experiment which were Sf-9 cell culture infected with AcMNPV-β1,4-GalT, uninfected Sf-9 insect cell culture and harvested uninfected Sf-9 cell culture mixed with 2.0 mU/ml commercial mammalian GalT and 0.32 mM commercial UDP-Gal. All samples were harvested at time 24 hours PI. As for the time course upon coinfection between recombinant baculovirus hTf and β1,4-GalT, the medium from each of the coexpressed cell culture supernatants were collected at time intervals of every 24 hours PI until 120 hours PI. 53 Each well of the ELISA plate was coated with 100 µl of the glycoprotein (1µg/ml in 0.05M Sodium Carbonate, pH 9.6 containing 2% glutaldehyde) at room temperature for 1 hour, washed 3 times with washing solution (PBST) and then blocked with 1% BSA in PBST at room temperature for 1 hour. The plate was washed and the enzyme reaction was started for the in vitro galactosylation samples by adding to each well 100 µl of enzyme-donor substrate mixture (10 mM MnCl2, 0.1% BSA, 0.32 mM UDP-Gal and 2.0 mU/ml of β1,4-GalT) in 30mM Mops (pH 7.4). The plate was incubated at 37 0C for 1 hour, and then the reaction was stopped by discarding the reaction mixture. The plates were washed and incubated with peroxidase-labeled RCA 1 (0.16 mg/ml in PBST containing 1% BSA) at 37 0C for 90 min. Color development by the enzyme substrate reaction was performed by adding to each well 100 µl of equal volumes of TMB Peroxidase Substrate and Peroxidase Solution B (H2O2). After 5-30 min, the reaction was stopped with 100 µl of 1M Phosphoric Acid. The absorbance at 450 nm was determined. 54 CHAPTER 4 RESULTS AND DISCUSSION For the production of human therapeutic recombinant glycoproteins, it is essential to determine if the expression system being used can synthesize the necessary glycan structures required for full biological activity in vivo. The baculovirus-insect cell system has an excellent track record for high level expression of biologically active eukaryotic proteins and this system is used routinely for foreign glycoprotein production (O’Reilly et al., 1992; Jarvis et al., 1997). However, glycoproteins produced by insect cells usually lack fully elaborated complex Nlinked glycans (Marz et al., 1995; Jarvis et al., 1997). In achieving and maintaining proper glycosylation, there are three main factors to ensure the success of the posttranslational modification process, which are acceptor substrate, substrate donor and enzyme. In the current study, fundamental works regarding the optimization of Sf-9 cells growth and mock infection were carried out. This was followed by the establishment of baculovirus-insect cell system consisting of the expressed model protein, enzyme and sugar nucleotide. The recombinant baculovirus encoded with hTf (acceptor substrate) was coinfected with recombinant baculovirus carrying the gene for β1,4-GalT (enzyme). Meanwhile, the native UDP-Gal (substrate donor) was monitored at normal and upon baculovirus infection. Different levels of galactosylation were performed and the relationships among the three elements were been investigated. 55 4.1 Sf-9 Cells Growth Optimization Insect cell growth can be significantly improved by paying close attention to the conditions used in the inoculum stages. Serum concentration, different type of media, cell subculturing conditions, initial cell density and spent medium carry over significantly influenced the growth kinetics of Sf-9 cells. Efficient operation of insect cell culture requires full assessment of these factors which are expected to have significant influence on the cell metabolic activity. During cell infection, as cell division stops, other cellular activities such as respiration still continue as does the transcriptional and translational machinery that are being switched to viral multiplication and expression of its genes. It is therefore necessary that cells are held in a healthy physiological state, free of nutrient limitation, if high recombinant protein yield are to be achieved. Consequently, comprehensive data are needed on the effects of these important environmental and physiological parameters that can influence growth, metabolism, cell infection, viral multiplication and recombinant protein expression in insect cells. In the early fundamental work, a few parameters which control the growth rate of Sf-9 cells culture including initial cell density, effect of cell subculturing conditions and spent medium were investigated. For the mock- and recombinant baculovirus infection, the interaction of the infection parameters especially MOI and spent medium with the above culture parameters were also examined. As shown in Figure 4.1, higher viable cell numbers were attained in the media (TC-100 and SF900 II SFM) containing higher FBS concentration. Higher viable cell density in insect cell culture (Luis Maranga et al., 2002) because FBS could replace insect cell hemolymph as the source of vitamins, growth factors and other undefined compounds. 56 90.0 TC-100 5 Viable Cell Density (x 10 cells/ml) 80.0 0% serum 5% serum 10% serum 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 0 2 4 6 8 10 12 Time (Day) 14 16 18 (a) 110.0 SF-900 II SFM 5 Viable Cell Density (x 10 cells/ml) 100.0 0% serum 5% serum 10% serum 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 0 2 4 6 8 10 12 Time (Day) 14 16 18 (b) Figure 4.1: Sf-9 insect cells growth in monolayer culture at 3 different serum concentrations. (a) TC-100 and (b) SF-900 II SFM. Error bars indicate ±S.D of duplicates data. 57 Different types of media also resulted in different cell growth. In this study, two types of media have been used, TC-100 insect medium and SF-900 II SFM. As presented in Figure 4.2, Sf-900 II SFM support higher cell densities compared to TC100 regardless of whether the medium was serum enriched or not. Based on this finding, Sf-900 II SFM was used for the rest of the experiments. However, even though serum affected cell growth positively (Figure 4.2 (b) and (c)), serum free media were used for the rest of the experiments as serum contained trace amount of sugar nucleotides and enzymes which may interfere with hTf and β1,4-GalT assay. The effect of seeding density was investigated at three different cell concentrations i.e. at 0.20, 1.20 and 2.33 x 105 cells/ml respectively. As shown in Figure 4.3, the lowest cell concentration resulted in the lowest maximum viable cell number achieved. This observation is in contrast with Kioukia et al. (1995) which found that the maximum cell number achieved was highest for the lowest density. However, the maximum growth rate, µ, was similar in all three cell concentrations at about 0.004 to 0.011 h-1 (Table 4.1). 58 (a) 60.0 TC-100 SF-900 II SFM 40.0 5 Viable Cell Number (x 10 cells/ml) 50.0 30.0 20.0 10.0 0.0 0 2 4 6 8 10 12 Time (Day) 14 16 18 90.0 TC-100 (b) SF-900 II SFM 70.0 60.0 5 Viable Cell Number (x 10 cells/ml) 80.0 50.0 40.0 30.0 20.0 10.0 0.0 0 2 4 6 8 10 12 Time (Day) 14 16 18 110.0 (c) TC-100 100.0 SF-900 II SFM 80.0 70.0 5 Viable Cell Number (x 10 cells/ml) 90.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 0 Figure 4.2: 2 4 6 8 10 12 Time (Day) 14 16 18 Sf-9 insect cells growth in monolayer culture for 2 types of media. (a) without serum; (b) with 5% serum and (c) with 10% serum. Error bars indicate ±S.D of duplicates data. 59 24.0 Initial Cell Density 0.2 x 105 22.0 1.2 x 105 2.33 x 105 18.0 16.0 5 Viable Cell Density (x 10 cells/ml) 20.0 14.0 12.0 10.0 8.0 6.0 4.0 2.0 0.0 0 Figure 4.3: 2 4 6 8 10 Time (Day) 12 14 16 Sf-9 insect cells growth in monolayer culture for 3 different initial cell density, i.e. 0.2, 1.2 and 2.33 x 105 cells/ml. Error bars indicate ±S.D of duplicates data. 60 Cell subculturing condition was also investigated. Three inocula at fixed density of 1.6 x 105 cells/ml were seeded at three different phases i.e. early exponential, late exponential and stationary phase. Early exponential phase subculturing resulted in the fastest cell growth rate (0.014/h) compared to the other two phases; while those from stationary phase were obviously unsatisfactory (growth rate and maximum viable cell number were 0.006/h and 12.55 x 105 cells/ml) as shown in Figure 4.4. In related work (Kiokia et al., 1995), it has been shown that there were higher proportions of G1 and S phase cells in the early exponential than in the other growth phases. It was reported that in insect cells, the resting phase is G2 where most cells are accumulated when nutrient is depleted (Fertig et al., 1990). This could explain the observation that cells from the early exponential phase set off faster and achieved the highest growth rate. The effect of spent medium on cell growth was also investigated. Spent medium carry over has also been considered as the factor that can affect cell growth. Cells were inoculated at fixed density, 1.5 x 105 cells/ml as shown in Figure 4.5. The effect on growth became more significant for the spent medium percentage of 100% and 50% which resulted in reduction in growth rate and maximum cell number compared to the negligible percentage (0%). The result is expected because cells prefer to survive in a rich nutrient culture for their metabolism, kinetics, respiration, viral multiplication and protein expression. 61 20.0 Early Exponential Late Exponential Stationary 18.0 5 Viable Cell Number (x 10 cells/ml) 16.0 14.0 12.0 10.0 8.0 6.0 4.0 2.0 0.0 0 Figure 4.4: 2 4 6 8 Time (Day) 10 12 14 Sf-9 insect cells growth in monolayer culture at 3 different subculturing conditions, i.e. early exponential, late exponential and stationary phase. Error bars indicate ±S.D of duplicates data. 62 16.0 Spent Medium Percentage: 14.0 100 % 50 % 5 Viable Cell Density (x 10 cells/ml) 0% 12.0 10.0 8.0 6.0 4.0 2.0 0.0 0 Figure 4.5: 2 4 6 Time (Day) 8 10 12 Sf-9 insect cells growth in monolayer culture at 3 different spent medium carry over percentage, i.e 100%, 50% and 0%. Error bars indicate ±S.D of duplicates data. 63 4.2 Establishment of Baculovirus Expression Vectors System (BEVS) 4.2.1 Mock Infection Optimization Three factors were investigated in the mock infection optimization including effect of initial cell density, spent medium and MOI. In all experiments, Sf-9 cells were infected with wild type baculovirus (AcMNPV) during the early exponential phase. Three different initial cell densities, i.e. 0.95, 2.05 and 5.13 x 105 cells/ml respectively were infected with AcMNPV at MOI 10 in fresh medium. The cell densities used in this experiment were relatively low to ensure oxygen and nutrient will not be the limiting factor. As shown in Figure 4.6, the rates of infection were similar and reached a maximum infectivity of 98.5%, 99.5% and 100% for 0.95, 2.05 and 5.13 x 105 cells/ml respectively by 120 h post-infection (PI). The results indicated that initial cell density alone was not a critical parameter for determining cell infectivity. The finding on the effect of spent medium carry over on viral infectivity is interesting. As shown in Figure 4.7, this observation suggests that the medium must be replenished before viral infection in order to achieve highest protein expression. . 64 100.0 (a) Initial Cell Density 0.95 x 105 90.0 2.05 x 105 5.13 x 105 80.0 Infectivity (%) 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 0 24 48 72 96 Time post-infection (h) 120 20.0 (b) Initial Cell Density 0.95 x 105 2.05 x 105 5.13 x 105 16.0 14.0 5 Viable Cell number (x 10 cells/ml) 18.0 12.0 10.0 8.0 6.0 4.0 2.0 0.0 0 Figure 4.6: 24 48 72 96 Time post-infection (h) 120 The effect of initial cell density on Sf-9 insect cells infected with wild type AcMNPV viruses at MOI 10. (a) Infectivity percentage versus time post-infection (TPI) and (b) Viable cell number versus TPI. Error bars indicate ±S.D of duplicates data. 65 100.0 (a) Spent Medium Percentage: 90.0 100% 80.0 50% 0% Infectivity (%) 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 0 24 48 72 96 120 96 120 Time post-infection (h) 10.0 (b) 9.0 100% 8.0 50% 0% 7.0 5 Viable Cell Number (x 10 cells/ml) Spent Medium Percentage: 6.0 5.0 4.0 3.0 2.0 1.0 0.0 0 Figure 4.7: 24 48 72 Time post-infection (h) The effect of spent medium carry over on Sf-9 insect cells infected with wild type AcMNPV viruses at MOI 10. (a) Infectivity percentage versus TPI and (b) Viable cell number versus TPI. Error bars indicate ±S.D of duplicates data. 66 It is expected that increasing the added amount of virus in cultures can intensify the process of cell infection. Therefore, by increasing the number of virus per cell (MOI), a reduction in the time of cell infection can be achieved. To study this phenomenon, different MOIs were used to infect the stationary phase cell culture using fresh media as cell infectivity and viral yields in stationary phase have been found to be strongly dependent on the MOI (Licari et al., 1991). The behavior is different to that when cells were infected in the exponential phase (Maiorella et al., 1988, Schorp et al., 1990). As shown in Figure 4.8, in the stationary phase, higher MOI will enhance the rate of infection (rate of polyhedra development as observed microscopically). However, final infectivity for each MOI used was similar and this might probably be due to the availability of nutrient in the fresh media allowing the cells to survive long enough to be infected by viruses released from primary infected cells. 67 100.0 (a) MOI : 1 15 50 100 90.0 80.0 Infectivity (%) 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 0 24 48 72 96 Time post-infection (h) 120 40.0 (b) MOI : 1 15 50 100 5 Viable Cell Density (x 10 cells/ml) 35.0 30.0 25.0 20.0 15.0 10.0 5.0 0.0 0 Figure 4.8: 24 48 72 96 Time post-infection (h) 120 The effect of MOI on Sf-9 insect cells infected in the stationary phase with wild type AcMNPV Viruses. (a) Infectivity percentage versus TPI and (b) Viable cell number versus TPI. Error bars indicate ±S.D of duplicates data. 68 Table 4.1: Growth Kinetics of Sf-9 Cells at Different Parameters 1 Experiments Maximum viable cell 1 2 µ ( ) 3 t d (h) density h x 105 cells/ml INSECT CELL CULTURE 4 GI 5 t d ( h) Final infectivity percentage (%) _ Fig. 4.1: Effect of serum (a) TC-100 without serum TC-100 with 5% serum TC-100 with 10% serum 51.88 74.88 81.03 0.011 0.017 0.019 63.4 39.7 37.4 24.7 35.7 38.6 83.0 74.5 63.8 ND ND ND (b) SFM without serum SFM with 5% serum SFM with 10% serum 57.65 86.63 102.43 0.010 0.010 0.013 66.5 70.2 51.4 27.5 41.3 48.8 70.3 53.7 51.4 ND ND ND (a) TC-100 without serum SFM without serum 51.88 57.65 0.011 0.010 63.4 66.5 24.7 27.5 83.0 70.3 ND ND (b) TC-100 with 5% serum SFM with 5% serum 74.88 86.63 0.017 0.010 39.7 70.2 35.7 41.3 74.5 53.7 ND ND (c) TC-100 with 10% serum SFM with 10% serum 81.03 102.43 0.019 0.013 37.4 51.4 38.6 48.8 63.8 51.4 ND ND 15.00 17.43 23.00 0.004 0.011 0.011 165.3 62.8 64.8 75.0 14.5 9.9 46.2 62.2 58.1 ND ND ND 19.25 16.25 12.55 0.014 0.010 0.006 49.6 67.4 121.7 10.9 12.8 8.4 55.6 52.1 94.0 ND ND ND Fig. 4.2: Two types of media comparison Fig. 4.3: Effect of initial density of seeding inoculum - 0.2 x 105 cells/ml - 1.2 x 105 cells/ml - 2.33 x 105 cells/ml Fig. 4.4: Effect of cell subculturing conditions - Early exponential - Late exponential - Stationary 69 Table 4.1: Growth Kinetics of Sf-9 Cells at Different Parameters (Continue) 1 Experiments Maximum viable cell density x 105 cells/ml 1 2 µ( ) h 5.45 12.10 15.35 0.006 0.013 0.017 3 t d (h) t d ( h) Final infectivity percentage (%) 4.4 9.8 12.5 111.8 72.8 39.5 ND ND ND 4 GI 5 _ Fig. 4.5: Effect of 6 spent medium carry-over Spent medium percentage: - 100 % - 50% - 0% 118.7 54.9 40.3 MOCK INFECTION Fig. 4.6: Effect of initial density - 0.95 x 105 cells/ml - 2.05x 105 cells/ml - 5.13 x 105 cells/ml 1.98 7.23 17.63 0.006 0.014 0.020 110.9 50.7 34.6 2.1 3.5 3.4 90.9 39.6 40.4 98.5 99.5 100.0 3.23 8.23 14.60 0.016 0.034 0.038 43.2 20.5 18.4 3.4 8.7 15.4 40.8 23.1 18.3 72.5 93.8 99.8 34.30 31.80 21.58 12.63 0.021 0.016 0.015 0.008 32.7 44.3 46.0 88.3 4.6 4.3 2.9 1.7 32.6 34.3 46.8 62.8 97.3 97.3 99.5 99.5 Fig. 4.7: Effect of spent medium carry-over Spent medium percentage: - 100 % - 50% - 0% Fig. 4.8: Effect of MOI - MOI = 1 MOI = 15 MOI = 50 MOI = 100 70 1 All experiments were carried out in 25cm3 T-flask. 2 Maximum growth rate, 1 µ ( ) = ln X 2 − ln X 1 t 2 − t1 h where X2 = viable cell number at t2 X1 = viable cell number at t1 3 4 Doubling time, t d (h) = ln 2 Growth index, GI = max imum cell density µ initial cell density 5 _ Average doubling time, t d ( h) = ln 2 ln GI ( ) tmax , where tmax = time at the maximum viable cell density 6 Spent medium was prepared by centrifugation of medium from a 12 day culture at death phase. The low viability percentage, 18.5% indicated that most of the cells were lysed and the breakage generated a lot of impurities in the suspension. ND = Not Determined 71 4.2.2 Recombinant Human Transferrin Expression Sf-9 cells infected with recombinant baculovirus encoded with hTf were harvested at 120 hour PI. Following clarification by low speed centrifugation, recombinant protein from infected cells was analyzed using silver stained SDSPAGE and western blotting. A silver stained gel revealed a 70 kDa protein in the supernatant (Figure 4.9 (a)). The protein was further examined for reactivity with antibody directed against human transferrin. Supernatant of the infected cells at 120 hour PI (Figure 4.9 (b)) was separated by SDS-PAGE, transferred to nitrocellulose membranes, and reacted with antibody directed against human transferrin. The molecular weight of hTf produced in insect cells is lower than that of the native protein (Apo transferrin-human) which is 75 kDa. This is expected as native hTf contains two N-glycosylation sites that are predominantly occupied by terminally sialylated biantennary complex oligosaccharides (Ailor et al., 2000), whereas the hTf produced in insect cells contain neither galactose nor sialic acid. 4.2.2.1 Time Course Expression of Recombinant Human Transferrin Sf-9 cells infected with recombinant baculovirus carrying hTf gene were harvested at every 24 h intervals. Silver stained electrophoresis gel revealed a 70 kDA protein in the supernatants of the infected cells (Figure 4.10). expression was detected as early as 24 hour PI. Protein The rhTf accumulation in supernatants increased steadily until hour 120 (Figure 4.11 (b)). This pattern is different compared to the rhTf detection in cell lysates which decreased with the increase in harvest time (Figure 4.11 (a)). These data supported the notion that the rhTf were being secreted out into the culture medium. 72 During cell infection, while cell division stops, other cellular activities such as respiration still continue as does the transcriptional and translational machinery that is being switched to viral multiplication and expression of its genes. The recombinant protein produced was secreted into the environment. At the same time, viral propagations occurred. This mechanism can be used to explain why with the increase in time, rhTf in supernatant increased while rhTf in lysates decreased. M kDa Apo transferrinhuman rhTf rhTf 225 150 100 75 50 35 25 (a) SDS-PAGE Figure 4.9: (b) Western Blot (a) 9% silver stained SDS-PAGE; (b) Western blot analysis of the rhTf protein synthesized in Sf-9 cells supernatant at hour 120. M, molecular weight standards. Arrows indicate the position of rhTf (Product) at molecular weight 70 kDa. 73 kDa M 1 2 3 4 5 6 225 150 100 75 50 35 25 Figure 4.10: Time Course of rhTf protein production in supernatants were resolved on 9% SDS-PAGE and stained with silver. Lane 1 represents Apo Transferrin Human. Lane 2 – 6 represent supernatants harvested at hour 24, 48, 72, 96 and 120 respectively. M, molecular weight standards. Arrows indicate the position of rhTf (Product) at molecular weight 70 kDa 74 7.0 (a) rhTf in cell lysates 6 hTf Prodiuction (ug/x10 cells) 6.0 5.0 4.0 3.0 2.0 1.0 0.0 0 24 48 72 96 Time Post-Infection (h) 120 144 45.0 (b) rhTf in supernatants 6 hTf Production (ug/x10 cells) 40.0 35.0 30.0 25.0 20.0 15.0 10.0 5.0 0.0 0 24 48 72 96 Time Post-Infection (h) 120 144 Figure 4.11: Time course of rhTf protein production in (a) Lysates; (b) Supernatants were detected using ELISA. Goat anti-human transferrinaffinity purified as a primary antibody whereas goat anti-human transferrinHRP conjugate as a secondary antibody. Error bars indicate ±S.D of duplicates data. 75 4.2.3 Recombinant β1,4-Galactosyltransferase Expression The supernatant of the Sf-9 cell culture infected with recombinant baculovirus carrying the gene for β1,4-GalT was harvested at 120 hours PI. Following lactose synthetase assay, recombinant protein from infected cells was analyzed using thin layer chromatography (TLC). β1,4-GalT catalyzed UDP-Gal in the biosynthesis of lactose in the presence of α-lactalbumin as the specifier protein and glucose as the substrate (Brodbeck and Ebner, 1966; Brodbeck et al., 1967). α-lactalbumin is termed the “Specifier Protein” because it modifies the substrate specificity of galactosyltransferase from N-acetylglucosamine to glucose and allows the synthesis of lactose in the presence of glucose (Brodbeck and Ebner, 1966; Brodbeck et al., 1967). In the reaction, a typical mixture contained the following in a final volume of 0.1 ml: 5 µmole of Tris-HCl, pH 7.4; 0.04 µmole of MnCl2; 0.50 µmole of UTP; 0.14 µmole of α-lactalbumin and supernatant harvested at 120 hours PI. As shown in lane 3 of Figure 4.12, lactose was produced and glucose concentration decreased after the reaction suggesting that β1,4-GalT was expressed in the supernatant. 4.2.3.1 Time Course Expression of β1,4-Galactosyltransferase The supernatants of infected Sf-9 cell culture with recombinant baculovirus encoded with β1,4-GalT, were harvested at 24 h intervals. Lactose synthetase assays were performed and analyzed using TLC (Figure 4.13). Silver stained electrophoresis gel of the supernatants revealed a 45 kDa protein (Figure 4.14) in infected cells. Thus it can be concluded that protein expression was started as early as hour 24. The enzyme β1,4-GalT accumulation in supernatants increased steadily until hour 144. 76 Glucose Lactose Start 1 2 3 Figure 4.12: Detection of β1,4-GalT by using chromatogram TLC. Layer: Whatmann, 200µm. Solvent : n-butanol-acetic acid-diethyl ether-water (9:6:3:1). Detection Method: Anisaldehydyde-sulfuric acid reagent. Lane 1 represents standard lactose; lane 2 represents standard glucose; lane 3 represents reaction mixture containing the following in a final volume of 0.1 ml: 5 µmole of Tris-HCl, pH 7.4; 0.04 µmole of MnCl2; 0.50 µmole of UTP; 0.14 µmole of α-lactalbumin and the sample was the source from 120 hours PI culture supernatant. 77 Glucose Lactose Start 1 2 3 4 5 6 7 8 Figure 4.13: Time course of chromatogram of TLC. Layer: Whatmann, 200µm. Solvent : n-butanol-acetic acid-diethyl ether-water (9:6:3:1). Detection Method: Anisaldehydyde-sulfuric acid reagent. Lane 1 represents standard lactose; lane 2 represents standard glucose; lane 3 represents standard lactose and glucose mixture; lane 4 - 8 represent supernatants harvested at hour 24, 48, 72, 96 and 120 respectively. 78 kDa M 1 2 3 4 5 6 7 225 150 100 75 50 35 25 Figure 4.14: SDS-PAGE (9%) time course of β1,4-GalT production. A silver stained gel revealed lane 1-7 represent cell culture supernatants harvested at every 24 hours intervals from 0 hour to 144 hours, respectively. M, molecular weight marker. Arrow indicate the position of β1,4-GalT at molecular weight 45 kDa (Product). 79 4.2.3.2 The Development of β1,4-Galactosyltransferase Assay A number glycosyltransferase. of methods are available for the measurement of In radiochemical assays, the radioactivity incorporated into substrate acceptor from radiolabeled sugar nucleotide donors will be proportional to the amount of enzyme present. However, this approach has some drawbacks such as high costs and inevitable disposal problem of the radiochemical wastes. In this respect, many nonradioactive ELISA-based methods for glycosyltransferase activities have been developed (Stult and Macher, 1990; Taki et al., 1990; Zatta et al., 1991; Keshvara et al., 1992; Keusch et al., 1995). All these methods are essentially based on the same principle. First, either a glycolipid or glycoprotein is used as an acceptor substrate on the solid surface. Second, the reaction products are identified by either monoclonal antibodies or specific lectins labeled with enzymes or fluorescent compounds. In the study, a lectin binding assay similar to an ELISA-based method was Asialofetuin was digested with bovine β-galactosidase and the performed. asialoagalactofetuin produced was used as an acceptor substrate. The asialoagalactofetuin was coated onto ELISA 96 wells plate, whereas peroxidase labeled-Ricinus communis agglutinin-I (RCA-I) lectin, which recognized galactose residues was used to recognize Galβ1,4→GlcNAc linkage on N-glycan of glycoprotein. Using the optimal conditions determined for the substrate donor as well as Mn2+ concentration (Oubihi et al., 1998), the relationship between ELISA values as the peroxidase labeled-RCA 1 binding signal and the enzyme reaction time was assessed with different concentrations of β1,4-GalT. As illustrated in Figure 4.15, sufficient linearity (R2 = 0.9935) was obtained for the β1,4-GalT activity between 0.5 to 2 mU/ml. As shown in Figure 4.16, enzyme expression was seen starting from hour 24. 120. β1,4-GalT accumulation in cell culture supernatants increased until hour 80 0.060 0.050 y = 0.025x + 0.0017 A 450nm 0.040 2 R = 0.9935 0.030 0.020 0.010 0.000 0.0 0.5 1.0 1.5 2.0 2.5 β 1,4-GalT (mU/mL) Figure 4.15: Standard curve for the determination of β1,4-GalT activity from the lectin binding assay values. Asialoagalactofetuin was used as the substrate acceptor, UDP-Gal was used as the substrate donor and peroxidase-labeled RCA 1 was used as the lectin to recognize the Gal β1,4-GlcNAc linkage. Error bars indicate ±S.D of duplicates data. 81 1.8 1.6 β 1,4-GalT(mU/ml) 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 0 24 48 72 96 120 Time of Infection (hours) 144 Figure 4.16: Time course of β1,4-GalT enzyme accumulation in supernatants detected using lectin binding assay. Asialoagalactofetuin was used as an acceptor, UDP-Gal was used as the donor substrate and Ricinus communis agglutinin 1 (RCA 1) was used as the lectin. Error bars indicate ±S.D of duplicates data. 82 4.2.4 Native Uridine-diphosphogalactose (UDP-Gal) Monitoring at Normal and Upon Baculovirus Infection Three main elements to ensure successful protein galactosylation process, are the presence of sufficient amount of hTf as the substrate acceptor, β1,4-GalT as the enzyme and UDP-Gal as the substrate donor. In order to achieve galactosylation effectively, one of the strategies is the introduction of β1,4-GalT artificially. Ailor et al. (2000) revealed that the oligosaccharide structures of hTf produced in insect cells infected with GalT baculovirus can alter the glycoforms of the expressed transferrin. However, another issue is whether the use of native UDP-Gal is sufficient. Tomiya et al. (2001) had applied High Performance Anion Exchange Chromatography (HPAEC) method to determine the intracellular sugar nucleotide level of cultured Sf9 insect cells at normal level which was found to be around 1400 pmol/mg protein, but not at the infection level. Thus, the introduction of β1,4-GalT artificially during the expression of the hTf would not guarantee the success of the galactosylation process. As illustrated previously, after infection recombinant hTf and β1,4-GalT expression increased over time . This can be explained by the nature of baculovirus infection cycle. Upon infection, the cells’ mechanism will be shifted to viral multiplication and expression of its genes and thus the recombinant protein secretion will increase upon time of infection and will be secreted into the environment. However, the effect of sugar nucleotide content upon baculovirus infection has never been reported. This finding is very important to ensure the success of the galactosylation process. This study is very interesting as it can unlock the potential of BEVS for the production of recombinant biopharmaceuticals. In order to establish and monitor the native UDP-Gal at normal and upon infection, a RP-HPLC analysis was carried out as described in section 3.8.2. Ion pair RP-HPLC is known to be the one of the most effective methods for separating sugar nucleotide and nucleotide (Ryll and Wagner, 1991). In this study a RP-HPLC 83 column (NovaPac C18, Waters) with tetrabutylammonium sulfate as an ion-pairing reagent was used. A series of different concentrations of standard UDP-Gal was monitored by RP-HPLC at a flowrate 1 ml/min and UV 260 nm. From Figure 4.17 (a) and (b), it was observed that the UDP-Gal peaks were eluted at around 4.8 min. The heights of the standard peaks are proportional to the substrate donor concentrations. From the HPLC chromatogram, a standard curve which plotted the area against the concentration was shown in Figure 4.18. A satisfactory linearity of 0.9994 was obtained. 84 0.095 0.00013 umole 0.085 0.00025 umole 0.075 0.00038 umole 0.00050 umole 0.065 0.00063 umole A260 0.055 0.00075 umole 0.045 0.035 0.025 0.015 0.005 -0.005 0 1 2 3 4 5 6 7 Elution Time (min) (a) 0.1 A260 nm 0.08 0.06 0.04 3 3.6 4.2 Elu tio 4.8 n Tim 5.3 5.9 e (Mi n) at io ntr e c n Co 0.00075 0.00050 1.8 2.4 0.00025 1.2 0.00013 0 0.6 0.00038 0 0.00063 0.02 ) ole um ( n (b) Figure 4.17: RP-HPLC chromatogram for UDP-Gal standard at different concentrations. 50 mM ammonium phosphate, pH 5.0 containing 5 mM tetrabutylammonium sulfate (E1) and methanol containing 5 mM tetrabutylammonium sulfate (E2) were used as the eluents. Standard UDP-Gal portion (10 µl) was injected into NovaPac C18 column (ø3.9 x 150mm) equilibrated with the mixture of E1 and E2 (98:2, v/v). (a) 2D diagram; (b) 3D diagram. 85 4000000 3500000 3000000 y = 5E+09x R2 = 0.9994 Area 2500000 2000000 1500000 1000000 500000 0 0 0.0002 0.0004 0.0006 0.0008 µmole Figure 4.18: Standard curve for UDP-Gal. Area was plotted against the corresponding UDP-Gal concentration in µmole. 86 In order to verify the reliability of the assumption that the eluted peak at 4.8 min was UDP-Gal, the native UDP-Gal sample was spiked with 10 µmole of commercial UDP-Gal. As observed in Figure 4.19, at the elution time of 4.8 min the peak of the native sample with the spiking was higher compared to the native sample without the spiking thus confirming the assumption. In order to monitor the level of native UDP-Gal at normal and upon infection, extraction of Sf-9 cells and infected Sf-9 cells with AcMNPV-hTf were prepared as described in section 3.8.1. From the RP-HPLC chromatograms as shown in Figure 4.20, 4.21, 4.22 and 4.23, the UDP-Gal peaks which eluted at around 4.8 min were significantly becoming smaller starting from 0 hour PI until 120 hour PI at 24 hour intervals. Using the standard curve generated in Figure 4.18, a graph of UDP-Gal concentration in µM versus time of infection in hours is illustrated in Figure 4.24. The UDP-Gal level was 15 µM at the beginning and dropped to almost zero upon five days recombinant baculovirus infection. To further confirm that the disappearing peak was UDP-Gal, the UDP-Gal fractions from the RP-HPLC analysis were collected and verified with another assay, TLC. The methods are as described in section 3.7.1. The time course assay confirmed the reduction of UDP-Gal content upon baculovirus infection occurs as observed in Figure 4.25. 87 0.50 Native 0.45 Native with Spiking 0.40 0.35 UDP-Gal A260 0.30 0.25 0.20 0.15 0.10 0.05 0.00 -0.05 0 1 2 3 4 5 6 7 Elution Time (min) Figure 4.19: RP-HPLC chromatogram for native UDP-Gal sample with spiking and without spiking. In spiking, 10 µmole commercial UDP-Gal was introduced into the native sample to further confirm the elution time of UDP-Gal peak. 88 0.50 0.50 0.45 0.45 0.40 0.40 0.35 0.35 0.30 UDP-Gal 0.25 A260 A260 0.30 0.20 0.25 UDP-Gal 0.20 0.15 0.15 0.10 0.10 0.05 0.05 0.00 0.00 -0.05 -0.05 0 1 2 3 4 5 6 0 7 1 2 3 4 5 6 7 Elution Time (min) Elution Time (min) (b) (a) 0.50 0.45 0.45 0.40 0.40 0.35 0.35 0.30 0.25 0.25 A260 A260 0.30 UDP-Gal 0.20 0.20 UDP-Gal 0.15 0.15 0.10 0.10 0.05 0.05 0.00 0.00 -0.05 -0.05 0 1 2 3 4 5 6 0 7 1 2 3 4 5 6 7 Elution Time (min) Elution Time (min) (d) (c) 0.55 0.55 0.45 0.45 0.35 A260 A260 0.35 0.25 0.25 UDP-Gal UDP-Gal 0.15 0.15 0.05 0.05 -0.05 -0.05 0 1 2 3 4 Elution Time (min) 5 (e) 6 7 0 1 2 3 4 Elution Time (min) 5 6 (f) Figure 4.20: RP-HPLC Chromatogram for the time course of native UDP-Gal level upon infection. Infection time at (a) 0h (Normal); (b) 24h; (c) 48h; (d) 72h; (e) 96h and (f) 120h. (Set Data 1) 7 89 0.5 0.4 0.3 0.2 0.1 me Ti o 96 hrs 72 hrs 48 hrs 24 hrs 5.4 5 4.7 0 hr (Native) UDP-Gal 3.7 3.1 Time (Min) 4.3 Elu tio n 2.5 2 1.6931 1.2 0.6 0 0 ect nf fI 120 hrs Absorbance 260 nm 0.6 io n Figure 4.21: RP-HPLC chromatogram for time course of native UDP-Gal level upon infection in 3D diagram. Arrow indicated the UDP-Gal peak eluted at time 4.8 min. (Set Data 1) 90 0.50 0.45 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.35 0.30 0.25 A260 UDP-Gal UDP-Gal 0.20 0.15 0.10 0.05 0.00 -0.05 0.05 0.00 -0.05 0 1 2 3 4 5 6 0 7 1 2 3 4 5 6 7 Elution Time (min) Elution Time (min) (b) (a) 0.50 0.55 0.45 0.50 0.45 0.40 0.40 0.35 0.35 0.30 0.30 A260 0.25 UDP-Gal 0.20 0.25 0.20 0.15 UDP-Gal 0.15 0.10 0.10 0.05 0.05 0.00 0.00 -0.05 0 1 2 3 4 5 6 7 -0.05 0 1 2 Elution Time (min) 3 0.50 0.45 0.40 0.35 0.30 A260 0.25 UDP-Gal 0.15 0.10 0.05 0.00 -0.05 0 1 2 5 6 7 (d) 0.55 0.20 4 Elution Time (min) (c) A260 A260 A260 0.50 0.45 0.40 3 4 Elution Time (min) 5 6 7 (e) 0.60 0.55 0.50 0.45 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 -0.05 UDP-Gal 0 1 2 3 4 Elution Time (min) 5 6 (f) Figure 4.22: RP-HPLC Chromatogram for the time course of native UDP-Gal level upon infection. Infection time at (a) 0h (Normal); (b) 24h; (c) 48h; (d)72h; (e) 96h and (f) 120h. (Set Data 2) 7 91 0.5 0.4 0.3 0.2 0.1 me Ti o 96 hrs 72 hrs 48 hrs 24 hrs 5 5.4 0 hr (Native) UDP-Gal 4.7 3.7 3.1 Time (Min) 4.3 Elu tio n 2.5 2 1.6931 1.2 0.6 0 0 ect nf fI 120 hrs Absorbance 260 nm 0.6 io n Figure 4.23: RP-HPLC chromatogram for time course of native UDP-Gal level upon infection in 3D diagram. Arrow indicated the UDP-Gal peak eluted at time 4.8 min. (Set Data 2) 92 16 UDP-Gal Concentration (µ Molar) 14 12 10 8 6 4 2 0 0 24 48 72 96 120 Time of Infection (Hours) Figure 4.24: Native UDP-Gal concentration in µM at normal and upon time of infection. The UDP-Gal concentrations at 0, 24, 48, 72, 96 and 120 h PI were derived from the chromatograms from Figure 4.20 and 4.22. Error bars indicate ±S.D of duplicates data. 93 Glucose Lactose Start 1 Figure 4.25: 2 3 4 5 6 7 8 Verification of UDP-Gal fractions from RP-HPLC analysis using TLC. Layer: Whatmann, 200µm. Solvent : n-butanol-acetic acid-diethyl etherwater (9:6:3:1). Detection Method: Anisaldehydyde-sulfuric acid reagent. Lane 1: Lactose; Lane 2: Glucose; Lane 3 lane to 8: Time course infection of UDPGal level at 0 (normal), 24, 48, 72, 96, 120h PI respectively. 94 4.2.5 Baculovirus Coinfection Study Baculovirus coinfection study was carried out in order to evaluate the recombinant glycoprotein quality i.e whether the hTf oligosaccharides included a terminal Galactose residue. As mentioned in Chapter 2, a lot of experimental evidences suggested that glycoproteins produced in insect cells comprised of incomplete N-glycans structures. Ailor et al. (2000) analyzed the N-glycan of human serum transferrin produced in insect cells using metabolic radiolabeling of the intracellular and extracellular protein fractions, followed by three-dimensional HPLC. The attached oligosaccharides included high mannose, paucimannocidic (Butters and Hughes,1981; Hsieh and Robbins, 1984; Kuroda et al., 1990; Chen and Bahl, 1991; Kulakosky et al., 1998), and some hybrid structures (Hard et al., 1993; Kubelka et al., 1994; Davidson et al., 1990; Ogonash et al., 1996) with over 50% of these structures containing one fucose, α(1,6)- or two fucoses, α(1,6)- and α(1,3)-, linked to the Asn-linked N-acetylglucosamine. Neither sialic acid nor galactose was detected on any of the N-glycans. One possible reason for the limitation in N-glycan processing of glycoproteins in insect cells is the deficiency in the enzymes necessary for the production of complex oligosaccharides. In order to determine if altering the intracellular level of an enzyme in the oligosaccharide processing pathway can promote the elongation of hTf N-glycan, recombinant β1,4-GalT was overexpressed in Sf-9 insect cells in conjuction with hTf. To evaluate the extent of glycosylation by coinfection strategy, an assay was established. In this binding assay, glycoprotein was absorbed onto the ELISA plate surface. A lectin known as Ricinus communis agglutinin-I (RCA-I) labeled with peroxidase, was added and allowed to recognize Galβ1→4GlcNAc group on Nglycan of glycoprotein. Unbound lectin was removed by washing and the bound lectin determined by adding equal volumes of TMB and Peroxidase Solution B, which can be measured by the appropriate color reaction. 95 In this study, the time course upon coinfection between recombinant baculovirus hTf and β1,4-GalT was investigated. The medium from each of the coexpressed cell cultures was collected every 24 hour post infection until 120 hour PI as shown in Figure 4.26. The coinfection strategy was a success. However, as shown in Figure 4.26, in vivo galactosylation efficiency decreased gradually upon infection due to the limitation of the substrate donor concentration, UDP-Gal, to construct the Galβ1→4GlcNAc linkage at the end of the N-glycan hTf. The trend of Fig. 4.26 is obviously similar to that of Fig. 4.24. Since the coexpression between the hTf and β1,4-GalT (in vivo) did not achieved satisfactory results in improving glycoprotein quality due to the reduction of UDP-Gal upon bacolovirus infection, another alternative, in vitro galactosylation was proposed to overcome this problem. Commercial mammalian GalT and UDPGal were introduced artificially to the hTf after it was secreted from Sf-9 cell culture. To determine the optimal conditions for the reaction, different concentrations of GalT were added to the hTf in the presence of excess amount of sugar nucleotide (0.32 mM UDP-Gal). Lectin RCA-1 was latter added to recognize the β1,4-linkage on the N-glycan of hTf, followed by TMB color reaction measurement. As shown in Figure 4.27, the galactosylation reaction reached a saturation point once the concentration of the mammalian GalT achieved 2.0 mU/ml or above. One explaination is that the concentration of glycoprotein bound to the every solid surface is now constant. Furthermore, excess enzyme responsible for transferring the galactose from UDP-Gal to the N-glycan chain was washed away during the washing procedure of the assay. For the following works, 2.0 mU/ml mammalian GalT was selected in order to ensure sufficient amount of the enzyme in the reaction. Also, the substrate donor will always be in the excess amount for the in vitro galactosylation process. 96 0.30 Binding(450 nm) 0.25 0.20 0.15 0.10 0.05 0.00 24 48 72 96 Time of Infection (hours) 120 Figure 4.26: Galβ1→4GlcNAc linkage binding values at 450nm for the time course upon coinfection between recombinant baculovirus hTf and β1,4-GalT. Supernatants from each of the coexpressed cell culture were collected at hour 24, 48, 72, 96 and 120 respectively. Error bars indicate ±S.D of duplicates data. 97 0.35 0.30 Binding(450 nm) 0.25 0.20 0.15 0.10 0.05 0.00 0.0 1.0 2.0 3.0 4.0 β 1,4-GalT (mU/ml) Figure 4.27: Effect of the mammalian GalT on the rate of in vitro galactosylation process. Commercial mammalian GalT and UDP-Gal were introduced to the hTf after it was secreted from Sf-9 cell culture. Different concentrations enzyme were added to the hTf in the presence of excess amount of sugar nucleotide, 0.32 mM. Lectin RCA-1 was later added to recognize the Galβ1,4→GlcNAc linkage on the N-glycan of hTf, followed by TMB color reaction measurement. Error bars indicate ±S.D of duplicates data. 98 To represent different levels of galactosylation, several conditions were investigated which include positive controls, negative controls, in vivo and in vitro galactosylation as shown in Figure 4.28. The positive control in this experiment was the commercial apo hTf with two N-glycosylation sites which include galactose residues at each branch. As for the negative controls, there were the Sf-9 cell culture infected with AcMNPV-β1,4-GalT, uninfected Sf-9 insect cell culture as well as 2.0 mU/ml commercial mammalian GalT and 0.32 mM commercial UDP-Gal which were added to harvested uninfected Sf-9 cell culture. For the samples, two Sf-9 insect cell cultures were infected with AcMNPV-hTf. One of the cultures was coinfected with AcMNPV-β1,4-GalT (in vivo). For the in vitro analysis, 2.0 mU/ml commercial mammalian GalT and 0.32 mM commercial UDP-Gal were added to the harvested AcMNPV-hTf supernatant. For this part of the study, all cell cultures were harvested at time 24 hour PI. The concentration of glycoprotein absorbed onto the ELISA plate was constant, which was 1 µg/ml. A lectin, peroxidase labeled-RCA 1, was used to interact with the Galβ1,4GlcNAc-linkage on the N-glycan of glycoprotein, which can be measured by the TMB color reaction. As observed in Figure 4.28, the various data for the conditions described as above represent different level of glycosylation. Apo hTf was used as a guide for the comparison with other conditions due to its N-glycan oligosaccharide chains with Galactose residues. AcMNPV-hTf produced in insect cell culture did not achieved satisfactory galactosylation, as expected, because it was missing one important element that was the enzyme to construct the N-glycan chain. However, this phenomenon took a positive turn once the AcMNPV-hTf was coinfected with the AcMNPV-β1,4-GalT. The absorbance value for the in vivo coexpression was 12.5 times higher compared to the AcMNPV-hTf culture. This result showed that the success of galactosylation did not depend on the presence of substrate acceptor and substrate donor only, but strongly also on the enzyme needed to elongate the chains. As mentioned in section 4.2.4 regarding the native UDP-Gal level upon baculovirus infection, it was found that the sugar nucleotide content decreased upon infection. Thus, it was important to consider whether the reduction of UDP-Gal will have any effect on the galactosylation. Hence, in vitro galactosylation was studied, where harvested AcMNPV-hTf supernatant at time 24 hour PI was introduced with GalT 99 and UDP-Gal artificially. Surprisingly, the absorbance for the in vitro culture (0.300.35) was higher compared to the in vivo culture (0.22-0.29). This observation indicated that in addition to GalT, sufficient amount of sugar nucleotide was another key factor in guaranteeing the success of the galactosylation process. As for the negative controls, they were showed to be insignificantly galactosylated. For the galactosylation process to successfully occur, it needs the cooperation of the substrate acceptor, substrate donor and enzyme. The relationships among the three main elements of the in vivo galactosylation process, which were hTf as the substrate acceptor, β1,4-GalT as the enzyme and UDP-Gal as the substrate donor is illustrated in Figure 4.29. Sf-9 cell culture infected with AcMNPV-hTf and coinfected with the AcMNPV-β1,4-GalT was used to demonstrate the relationship. The supernatants and lysates were collected at every 24 h intervals. The hTf and β1,4-GalT expression was determined using ELISA and lectin binding assay as described in section 3.6.3 and 3.7.2. Meanwhile, the UDP-Gal monitoring was performed using RP-HPLC analysis as described in section 3.8. As expected, UDPGal concentration decreased gradually once the Sf-9 cells were coinfected with hTf and β1,4-GalT. The pattern of the curve showed the same trend as Figure 4.24, even though the cell culture was coinfected with hTf and β1,4-GalT. Figure 4.29 shows that β1,4-GalT and hTf accumulation rates increased proportional to the time of infection. However, not all hTf was galactosylated due to the limitation of UDP-Gal (refer to Fig. 4.26). Thus, it can be concluded that even though hTf and β1,4-GalT accumulation increased upon the time of coinfection, the gradual decrease of sugar nucleotide (UDP-Gal) still affect the effectiveness of the galactosylation process. 100 0.50 0.45 0.40 Binding (450nm) 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 A B C D Group E F G Figure 4.28: Galβ1→4GlcNAc linkage binding values at 450 nm for the different levels of galactosylation process. A: Apo human transferrin (Standard); B: AcMNPV-rhTf supernatant harvested at 24h PI; C: Coexpression of rhTf and β1,4-GalT supernatant harvested at 24h PI (in vivo); D: Introduction of artificial GalT and UDP-Gal to harvested AcMNPV-rhTf supernatant at 24h PI (in vitro); E: Uninfected Sf-9 cell culture; F: Introduction of artificial GalT and UDP-Gal to uninfected Sf-9 cell culture; G: AcMNPVβ1,4-GalT supernatant harvested at 24 h PI. Error bars indicate ±S.D of duplicates data. 101 18 50 UDP-gal rGalT rhTf 16 45 UDP-Gal Conc. (µ Molar) 35 12 30 10 25 8 20 6 15 4 10 2 5 0 0 0 24 48 72 96 Recombinant Protein Production (ug/ml) 40 14 120 Time of Infection (Hours) Figure 4.29: Relationships among the three main elements in in vivo galactosylation process. hTf as the sugar acceptor, β1,4-GalT as the enzyme and UDP-Gal as the substrate donor in the process. Error bars indicate ±S.D of duplicates data. 102 CHAPTER 5 CONCLUSIONS 5.1 Conclusion The baculovirus expression vector system (BEVS) is widely used for the production of recombinant glycoproteins, but it is not ideal for pharmaceutical glycoprotein production due to the characteristics of the N-glycans in the expressed products. Insect cells lack several enzymes required for mammalian-type N-glycan synthesis and contain a specific N-acetylglucosaminidase that stunts the growth of chains and a core α-1,3-fucosyltransferase that yields potentially allergenic glycoforms. In this study, we developed a method to produce galactosylated recombinant human transferrin and optimized the expression of recombinant human transferrin with better N-glycan quality. A good inoculum is a prerequisite for successful cell growth and cell infection with wild type and recombinant baculoviruses. Thus, in the first part of this study, parameters which optimize the growth rate of Sf-9 cells culture were investigated. The parameters investigated were the effects of serum, different types of media, initial cell density, cell subculturing conditions as well as spent medium 103 carry-over. Serum affected viable cell numbers positively. However, since serum contained trace amount of sugar nucleotides and enzymes which may interfere with protein assay, serum free media was used for the rest of of the experiments. In this study, SF-900II SFM was found to support cell growth better than TC-100. In addition, high concentration of inoculum, subculturing at early exponential phase and fresh medium without spent medium carry-over resulted in an insect culture with high viable cell numbers and fast growth rate. For the mock baculovirus infection, the interaction of the infection factors especially multiplicities of infection (MOI) and spent medium carry-over with the above parameters were also investigated. In order to achieve higher viral infectivity, the MOI range should be within the range of 1 to 15. Furthermore, the medium must also be replenished during the exponential phase before viral infection. Three main elements to ensure successful protein galactosylation are the presence of sufficient amount of hTf as the substrate acceptor, β1,4-GalT as the enzyme and UDP-Gal as the substrate donor. Unfortunately, the limitation in the elongation of the N-glycan processing of hTf in insect cells occurs due to the lack of β1,4-GalT needed to produce the galactosylated hTf. Thus, in this current study, a proposed strategy for the production of galactosylated hTf is the introduction of GalT artificially to the cell cultures infected with AcMNPV-hTf. This can be accomplished through in vivo or in vitro manners. Analysis of secreted AcMNPV-hTf and AcMNPV-β1,4-GalT expression had showed that their production rates increased over the time of infection. These were confirmed by numerous analyses including SDS-PAGE, western blot, TLC, ELISA and lectin binding assay. A simple explaination is the nature of baculovirus infection cycle itself. Upon infection, the cells’ mechanism will be shifted to viral multiplication and expression of its genes. Hence, the recombinant protein secretion will increase upon time of infection and will be secreted into the environment. To examine another element involved in galactosylation processing, native UDP-Gal level at normal and upon AcMNPV-hTf infection had been monitored using RP- 104 HPLC. It revealed that substrate donor concentration decreased upon time of infection. After the three elements’ expression and monitoring analyses were successfully established, the next step was to perform different levels of galactosylation. Apo hTf containing two N-glycosylation sites that included Gal residues was used as a standard for comparison with others. Since AcMNPV-hTf produced in insect cell culture was not satisfactorily galactosylated due to the deficiency of the enzyme to construct the N-glycan chain, a strategy involving the introduction of artificial enzyme was investigated. To examine this strategy, in vivo galactosylation was conducted using coexpression of AcMNPV-hTf and AcMNPVβ1,4-GalT in cultured cell. Also, in vitro study was carried out by the introduction of commercial GalT and UDP-Gal to the harvested AcMNPV-hTf supernatant. Although coexpression of AcMNPV-hTf and AcMNPV-β1,4-GalT resulted in galactosylated recombinant hTf, the reduction of UDP-Gal upon infection still limit the extent of galactosylation process. However, this is different for the in vitro galactosylation. The commercial UDP-Gal was able to provide sufficient amount of sugar nucleotide in the processing pathway. The relationships among the three main elements in in vivo galactosylation process are found to be very interesting. As expected, UDP-Gal concentration decreased gradually once the Sf-9 cells were coinfected with the baculovirus coding the genes for hTf and β1,4-GalT. The hTf accumulation rate increased proportional to the time of infection, but not all of the hTf were galactosylated due to the limitation of UDP-Gal. This was proven by the time course analysis of UDP-Gal upon coexpression of hTf and β1,4-GalT. The conclusion from this study is that even though the model protein hTf and enzyme β1,4-GalT accumulation increased upon the time of coinfection, the gradual decrease of sugar nucleotide still affect the effectiveness of the galactosylation process. 105 5.1 Further Studies In order to produce recombinant glycoprotein in insect cells with a more “humanised” form, there are several recommendations for further studies: (a) N-glycans of the insect cells may be improved using in vitro glycosylation, which utilizes the specific enzyme to transfer the sugar to the protein after it is secreted from cell culture. (b) More sensitive, high-throughput, and detailed analytical techniques for the detection of enzyme activities, glycan structures, donor sugar nucleotides, intracellular metabolites and extracellular structures need to be established. (c) Engineering of N-glycan processing pathway by means of genetic manipulation to include the necessary processing enzymes. 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Virology. 173(1): 98-108. 122 APPENDIX A APPENDIX A-1 Monosaccharide Mass and Structure Fucose, Fuc C6O5H12 164.0685 / 164.2 Galactose, Gal C6O6H12 146.0579 / 146.1 180.0634 / 180.2 Mannose, Man C6O6H12 180.0634 / 180.2 162.0528 / 162.1 162.0528 / 162.1 Sialic Acid, NANA C11O9NH19 N-Acetylgalactosamine, N-Acetylglucosamine, GalNAc GlcNAc C8O6NH15 C8O6NH15 309.1060 / 309.3 221.0899 / 221.2 221.0899 / 221.2 291.0954 / 291.3 203.0794 / 203.2 203.0794 / 203.2 Key to masses shown above Fucose monoisotopic average intact residue 164.0685 164.2 146.0579 146.1 123 123 APPENDIX A-2 . Common N-Linked Glycan Simplified Structures and Masses complex sialylated fucosylated diantennary complex sialylated fucosylated triantennary complex high mannose sialylated (man 7) fucosylated tetraantennary hybrid common core str. subunit sialylated branch subunit branch subunit N-Linked Structures Composition C90O65N6H146 C115O83N8H186 C140O101N10H226 C64O49N2H106 Mono. Mass 2350.8303 3007.0579 3663.2856 1686.5864 Av. Mass 2352.13 3008.72 3665.30 1687.51 C83O62N4H136 C34O25N2H56 C25O18N2H40 C14O10N1H23 2180.7612 892.3172 656.2276 365.1322 2181.96 892.81 656.59 365.33 Symbol key Residue Symbol Residue Composition Mono Isotopic Mass Average Mass Sialic Acid C11O8NH17 291.0954 291.26 Galactose C6O5H10 162.0528 162.14 N-Acetylglucosamine Mannose Fucose C8O5NH13 C6O5H10 C6O4H10 203.0794 162.0528 146.0579 203.19 162.14 146.14 124 APPENDIX A-3 Cell Culture Glossary Floaters Definition: Note: Cells that are either loosely attached or suspended in the medium. Floaters are normal occurrence and are often seen in older cultures and cultures, which have, overgrown. If floaters constitute more than 5% of the culture, remove the old medium containing the floaters and replace with fresh medium before subculturing. Sloughing Definition: Note: To dislodge cells from a surface by streaming medium over them. This subculturing method is very gentle and results in high cell viabilities. We typically use this method to dislodge adherent cell cultures. Doubling Time Definition: Note: Time using for cells for double replicating. Population doubling times for insect cells will vary depending on growth conditions. Healthy Doubling Times: Sf9 cells double every 72 hours Viability Definition: Note: Cell viability refers to the percent of cells in a culture that are living. Cell viability is determined by treating the cells with Trypan blue. Trypan blue dye molecules are excluded from viable cell membranes, but readily enter non-viable cells. Cells that are blue are dead. Cell viability should be at least 95% for healthy log-phase cultures. Cells below 95% viability are not growing under optimal conditions and should not used in experiments. 125 Passaging/ Subculturing Definition: Note: Diluting cells back to a density that maintains log phase growth and maximum viability. Adherent Cultures: Adherent cultures should be passaged at confluency and are typically diluted at a 1:5 dilution (volume of cells: final volume of medium) in order to maintain log phase growth. Suspension Cultures: Suspension cultures should be passaged before they reach a density of 2.0 to 2.5x 106 cells/ml and diluted back to 0.7 to 1.0 x 106 cells/ml. Confluency Definition: A confluent monolayer is an adherent cell culture (dish, plate, flask) in which the cells have formed a single layer over the entire surface area available for growth. Once the cells have started to form clusters above the first layer or have started to lift up from surface, the culture is past confluency. Note: Passaging past confluency: Cells that are repeatedly passaged at densities past confluency display decreased doubling times, decreased viabilities, and a decreased ability to attach. The culture is considered to be unhealthy. Passaging before confluency: Cell cultures that have not reached confluency are move difficult to dislodge, and require more mechanical force to dislodge them from the monolayer. When repeatedly subcultured before confluency, cells display decreased doubling times and decreased viabilities. The culture is considered to be unhealthy. 126 APPENDIX B APPENDIX B-1 1. 2. 3. 4. 5. Stock Solution for SDS-PAGE 2M Tris-HCl (pH8.8), 100ml Weight out 24.2g Tris-base and add to 50ml distilled water. Add HCl slowly to pH 8.8 Add distilled water to total volume 100ml. 1M Tris-HCl (pH 6.8), 100ml Weight out 12.1g Tris base and add to 50ml distilled water. Add HCl slowly to pH 6.8. Add distilled water to total volume 100ml. 10% SDS(w/v), 100ml Weight out 10g SDS Add distilled water to a total volume 100ml. 50% glycerol (v/v), 100ml Pour 50ml 100% glycerol Add 50ml distilled water. 1% bromophenol blue (w/v),10ml Weight out 100mg bromophenol blue Bring to 10ml with distilled water, stir until dissolved. 127 APPENDIX B-2 1. Working Solution for SDS-PAGE Solution A (Acrylamide Stock Solution), 100ml 30% (w,v) acrylamide, 0.8% (w/v) bis-acrylamide Weight out 29.2g acrylamide and 0.8g bis-acrylamide and make total volume to 100ml. 2. 3. 4. Solution B (4x separating gel buffer), 100ml 75ml 2M Tris-HCl (pH8.8) 4ml 10% SDS 21ml distilled water Solution C (4x stacking gel buffer), 100ml 50ml 1M Tris-HCl (pH6.8) 4ml 10% SDS 46ml distilled water 10% ammonium persulfate 5. 6. 0.05 g in 0.5ml distilled water Electrophoresis buffer, 1L 3g Tris 14.4g glycine 1g SDS Add distilled water to make 1L. 5x sample buffer, 10ml 0.6ml 1M Tris-HCl (pH6.8) 5ml 50% glycerol 2ml 10% SDS 0.5ml 2-mercaptoethanol 1ml 1% bromophenol blue 0.9ml distilled water 128 APPENDIX B-3 1. 2. Separating and Stacking Gel Preparation Separating Gel X% Preparation (see note) Solution A x/3 ml Solution B 2.5 ml H2O (7.5-x/3) ml 10% ammonium persulfate 50ul TEMED 10ul Stacking Gel Preparation Solution A 0.67 ml Solution C 1.0 ml H2O 2.3 ml 10% ammonium persulfate 30ul TEMED 10ul Note: Optimal Resolution Ranges (adapted from Hames, B.D. pp 1-91 in Hames, B. D. and D. rickwood, eds. 1981. Gel Electrophoresis of Proteins: a Practical Approach. 290 pages. IRL Press, Oxford and Washington, D.C.) Acrylamide Percentage Separating Resolution 15 % Gel 15 – 45 kDa 12.5% Gel 15 – 60 kDa 10% Gel 18 – 75 kDa 7.5% Gel 30 – 120 kDa 5% Gel 60 – 212 kDa 129 APPENDIX C Working Solution for ELISA 1. Coating Buffer 0.05 M Sodium Carbonate, pH 9.6 2. Washing Solution 50 mM Tris, 0.14 M NaCl, 0.05% Tween 20, pH 8.0 3. Blocking (Postcoat) Solution 50 mM Tris, 0.14 M NaCl, 1% BSA, pH 8.0 4. Sample/Conjugate Diluent 50 mM Tris, 0.14 M NaCl, 1% BSA, 0.05% Tween 20, pH 8.0 5. Enzyme Substrate TMB (3,3’,5,5’-tetramethylbenzidene) 6. Stopping Solution 1 M Phosphoric acid Note: All the working solution were purchased from Bethyl Laboratories Inc, Texas, USA. 130 APPENDIX D Working Solution for Western Blot 1. Towbin Buffer 24 mM Tris, 192 mM glycine and 10% methanol 2. Phosphate Buffer Saline 1X., pH 7.4 3. Blocking Solution 5% skimmed milk in 1X PBS buffer 4. Washing Solution 0.05% Tween 20 in 1X PBS buffer 5. TMB (3,3’,5,5’-tetramethylbenzidene) Stabilized Substrate for HRP (Promega, Madison, WI) 131 APPENDIX E Virus Calculation (i) Initial Density = A cells/ml From virus titer, pfu/ml = B pfu/ml (M1) From definition, MOI = C = C pfu/cell Concentration of virus needed = C pfu x A cells = D pfu / ml (M2) cell From equation M1V1=M2V2 M1 =B pfu/ml M2 =D pfu / ml V2 = E ml V1 = F (volume of virus stock) V1 = F µl of virus stock ml 132 APPENDIX F Reaction Mixture for Lactose Synthetase Assay Mixture Volume, µl 100 Buffer 5 µmole of Tris-HCl, pH 7.4 UDP-Gal, (µmol) 0.040 Glucose, (µmol) 2.00 MnCl2, (µmol) 4.00 UTP, (µmol) 0.50 α-lactalbumin, (µmol) 0.14 GalT 5 µl Reaction Time (min) 20 Temperature (0C) 37 Stopping Solution Add 0.2ml of 0.3 N Ba(OH)2, to the ice-cooled mixture. This was neutralized with 1.5 volumes of a 5% solution of ZnSO4.7H2O and precipitate was removed by centrifugation Stock Solutions: Chemicals Molarity (mM) Tris 50 UDP-Gal 4 Glucose 200 MnCl2 400 UTP 50 α-lactalbumin 1.4 ZnSO4.7H2O 5% solution Ba(OH)2 0.3 N Mass (gram) MW (g/mol) Volume (ml) 0.06060 121.14 10 0.00244 610.3 1 0.03604 180.2 1 0.07916 197.9 1 0.02407 484.1 1 0.01985 14176 1 0.50000 287.54 10 ---- 133 Working Solutions: According to this the equation: M1V1 = M2V2 Chemicals UDP-Gal Glucose MnCl2 UTP α-lactalbumin M1 Stock Solutions Molarity (mM) 4 200 400 50 1.4 V1 M2 V2 Volume (µl) Working Solutions Molarity (mM) Volume (µl) 10 10 10 10 10 0.4 20 40 5 0.14 100 100 100 100 100 Example Calculation: Concentration of UDP-GalT in the reaction mixture is 0.04µmol 100µl = 0.0004 M To prepare stock solution, M1V1 = M2V2 Where M1 = Concentration of stock solution V1 = Volume of stock solution to be added to the mixture (Decide by own) M2 = Concentration of working solution = 0.0004 M V2 = Volume of the mixture = 100 µl M1 (10 µl) = 0.0004 M (100 µl) M1 = 0.004 M Mass of UDP-Gal = 0.004 mol g 1L × 610.3 × 1ml × L mol 1000 ml = 0.00244 gram in 1 ml of 0.05 M Tris-HCl, pH 7.4 134 Stock Solutions Preparations: 1. 0.05 M Tris-HCl, pH 7.4 Weigh out 0.0606g Tris base Add 5ml distilled water Add concentrated HCl slowly to pH 7.4. Add distilled water to a total volume of 10ml 2. 4mM UDP-Gal Weigh out 0.0024412 g of UDP-Gal Add 0.05 M Tris-HCl, pH 7.4 to a total volume of 1 ml 3. 200 mM of Glucose (Freshly Prepare) Weigh out 0.03604 g of glucose Add 0.05 M Tris-HCl, pH 7.4 to a total volume of 1 ml 4. 400 mM of MnCl2 Weigh out 0.07916 g of MnCl2 Add 0.05 M Tris-HCl, pH 7.4 to a total volume of 1 ml 5. 50 mM of UTP Weigh out 0.02407 g of UTP Add 0.05 M Tris-HCl, pH 7.4 to a total volume of 1 ml 6. 1.4 mM of α-lactalbumin Weigh out 0.019846 g of α-lactalbumin Add 0.05 M Tris-HCl, pH 7.4 to a total volume of 1 ml 7. 5% solution of ZnSO4.7H2O Weight out 0.50 g of ZnSO4.7H2O Add distilled water to a total volume of 10 ml 135 APPENDIX G Reaction Mixture for Lectin Binding Assay (GalT, 10mM MnCl2, 0.1%BSA and 0.32 mM UDP-Gal) in 30mM MOPS (pH7.4)) Chemicals UDP-Gal BSA MnCl2 M1 Stock Solutions Molarity (mM) 3.2 1% 100 V1 Volume (µl) 10 10 10 M2 Working Solutions Molarity (mM) 0.32 0.1% 10 V2 Volume (µl) 100 100 100 Dilution for 11.18 units/ml (5.2mg/ml) dengan 1000 x → 10 µl 10ml MOPS buffer (11.18 units/ml GalT Concentration (mU/mL) 0 0.5 1.0 1.5 2.0 3.0 4.0 11.18 munits/ml) VGalT (µl) VUDP-Gal (µl) VBSA (µl) VMnCl2 (µl) VMOPS Total (µl) volume 0 4.5 9.0 13.0 18.0 27.0 36.0 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 70 66 61 57 52 43 34 100 100 100 100 100 100 100 136 APPENDIX H Publication Yap Wei Ney, Muhd Nazrul Hisam Zainal Alam, Siti Zalita Abdul Talib, Wong Fui Ling, Badarulhisam Abdul Rahman, Azila Abdul Aziz and Firdausi Razali (2003). Case Study: Large Scale Expression and Purification of His-tagged Recombinant Protein in E.Coli Fermentation. Proceedings: The 17th Symposium of Malaysia Chemical Engineers. 436-443. Yap Wei Ney, Badarulhisam Abdul Rahman, Azila Abdul Aziz (2004). Cell Culture Optimization for the baculovirus Expression Vector System (BEVS). 1st National Postgraduate Colloquium. 295-299. Yap Wei Ney, Badarulhisam Abdul Rahman, Azila Abdul Aziz (2005). Baculovirus Infection Reduced UDP-Galactose Level in Spodoptera frugiperda Insect Cells. Proceedings: 15th Scientic Meeting of Malaysian Society for Molecular Biology and Biotechnology. 10-11. Yap Wei Ney, Badarulhisam Abdul Rahman, Azila Abdul Aziz (2005). Baculovirus Coinfection Strategy for Improved Galactosylation of Recombinant Glycoprotein Produced By Insect Cell Culture. Proceedings: 2nd International Conference on Chemical and Bioprocess Engineering. 137-142.