vii TABLE OF CONTENTS CHAPTER TITLE DECLARATION ii DEDICATION iii ACKNOWLEDGEMENTS iv ABSTRACT v ABSTRAK vi TABLE OF CONTENTS vii LIST OF TABLES xii LIST OF FIGURES xv LIST OF SYMBOLS/ABBREVIATIONS xxi LIST OF PUBLICATIONS 1 xxiv INTRODUCTION 1 1.1 Research Background 5 1.1.1 Porous Manganese Oxide Materials 5 1.1.2 Manganese Oxide Octahedral Molecular Sieves (OMS-2) 7 1.1.3 Modification of OMS-2 Materials 9 1.1.4 Designing of Sulfated Ti-OMS-2 as Bifunctional Oxidative and Acidic Catalyst 2 PAGE 12 1.2 Research Questions and Scope of the Research 13 1.3 Research Objectives 14 LITERATURE REVIEW 18 2.1 Introduction 18 2.2 Classification of Porous Manganese Oxide 18 viii 2.3 2.4 2.5 Material Synthesis 24 2.3.1 Synthesis of Porous Manganese Oxide 24 2.3.2 Synthesis of OMS-2 Materials 26 Modification of Manganese oxide 29 2.4.1 29 Overview of Modification of OMS-2 materials 2.4.2 Ion Exchange 37 2.4.3 Impregnation 38 2.4.4 Alkylsilylation 39 2.4.5 Sulphation 41 Catalytic Activity 42 2.5.1 Catalytic Activity of OMS-2 Materials 42 2.5.2 Catalytic Oxidation 45 2.5.3 Titanium Incorporated Materials 49 2.5.4 52 Sulphated Metal Oxides as a Solid Acid Catalyst 2.5.5 Synthesis of Diols 3 53 EXPERIMENTAL 55 3.1 Synthesis of OMS-2 Materials 55 3.1.1 Synthesis of OMS-2 without Buffer (OMS-2a) 57 3.1.2 Synthesis of OMS-2 with buffer (OMS-2b) 57 Modification of OMS-2 materials 57 3.2.1 Synthesis of Metal Substituted OMS-2 (M-OMS-2) 57 3.2.2 Ion Exchange of OMS-2 and M-OMS-2 Samples 58 3.2.3 Synthesis of Ti Incorporated OMS-2 (Ti-OMS-2) 59 3.2.4 Synthesis of Ti Impregnated OMS-2 [Ti-OMS-2 (imp)] 59 3.2 3.2.5 Preparation of TiO2-OMS-2 (mix) 3.2.6 Synthesis of Sulphated Ti-OMS-2 3.3 59 (SO42-/Ti-OMS-2) 60 3.2.7 Surface Modification by Alkylsilylation 60 Characterization Techniques 60 3.3.1 X-Ray Diffraction (XRD) Spectroscopy 61 3.3.2 Atomic Absorption Spectroscopy (AAS) 62 3.3.3 Fourier Transform Infrared (FTIR) Spectroscopy 63 3.3.4 Total Specific Surface Area (BET) and Pore Volume . ... .....Analysis 65 ix 3.3.5 Thermal Gravimetry and Differential Thermal Analysis ......(TG-DTA) 67 3.3.6 Field Emission Electron Scanning Microscopy (FESEM) 68 3.3.7 Photoluminescence 68 3.3.8 X- Ray Photoelectron Spectroscopy (XPS) 70 3.3.9 71 Pyridine Adsorption 3.3.10 Adsorption Capacity of Adsorbed Water 74 3.3.11 Gas Chromatography (GC) Analysis 74 3.3.12 Gas Chromatography-Mass Spectrometry (GC-MS) 3.4 4 ......Analysis 75 Catalytic Testing 75 3.4.1 Oxidation of Benzyl Alcohol 77 3.4.2 Oxidation of Cyclohexane 78 3.4.3 Oxidation of Cyclohexene 79 3.4.4 Oxidation of Styrene 80 3.4.5 Transformation of 1-octene to 1,2-octanediol 81 PHYSICOCHEMICAL PROPERTIES OF OMS-2 AND MODIFIED OMS-2 CATALYSTS 83 4.1 Introduction 83 4.2 Physicochemical Properties of Prepared OMS-2 by Different Methods 84 4.3 Physical Properties of Metal Substituted OMS-2 Material 92 4.3 Physical Properties of H-OMS-2 and H-M-OMS-2 Materials 102 4.4 Physicochemical Properties of Ti-OMS-2 Materials 106 4.4.1 Structural Properties of Ti Substituted OMS-2 Catalyst 106 4.4.2 Acidity Properties 113 4.4.3 114 Morphology, Surface Area and Textural Properties 4.4.4 Thermal Stability 4.4.5 119 More Evidence of the Location of Titanium on ............... .....Ti-OMS-2 Materials 121 4.5 Alkylsilylated of OMS-2 and Ti-OMS-2(0.67) 127 4.6 Sulphated Ti-OMS-2 129 x 5 CATALYTIC ACTIVITY OF OMS-2 AND MODIFIED OMS-2 SAMPLE IN OXIDATION AND ACID REACTIONS 135 5.1 Introduction 135 5.2 Catalytic Activity and Selectivity of OMS-2 and Modified OMS-2 Samples in Oxidation Reactions 5.2.1 135 Oxidation of Benzyl Alcohol over OMS-2 Prepared by .....Different Method 5.3.2 135 Oxidation of Cyclohexane over Metals Substituted and .....Ion.Exchanged OMS-2 5.4.3 Oxidation of Cyclohexene over Ti-OMS-2 Catalyst 140 150 5.4.2 Oxidation of Styrene over Different Location of .....Titanium sites on Ti-OMS-2 Catalysts 5.3 The Effect of Lewis Acidity in Catalytic Oxidations 5.4 The Role of Different Location of Ti Sites in Ti-OMS-2 in Oxidation Reactions 5.5 156 157 Catalytic Study on Consecutive Reaction of 1-octene to 1,2-octanediol 6 152 158 SUMMARY AND CONCLUSION 161 6.1 Summary 161 6.2 Conclusion 166 REFERENCES 171 APPENDIXES 189-199 xi LIST OF TABLES TABLE NO 1.1 TITLE PAGE The synthetic manganese oxides, their natural counterpart and structures as reported by Suib [12, 20-22]. 1.2 2.1 The cations were doped OMS-2 and their location in OMS-2 material. 2.3 2.4 templates. 26 Review of Metal Doped into OMS-2; its synthesis routes, location, properties, and catalytic application. 30 Some catalytic applications of OMS-2 materials reported in the last 42 Characteristic features of Shell’s epoxidation catalyst compared with Titanium Silicalite 1. 2.6 19 Synthesis of tunnel and layered manganese oxides with various decade. 2.5 10 Classification of tunnel and layered manganese oxides and their crystallographic data [13]. 2.2 7 49 The comparisons of the common mild oxidant are used in oxidation process. 50 3.1 Position of bands and classification for linkages of pyridine. 72 4.1 Effect of potassium concentration in reflux method on the synthesis of OMS-2. 4.2 The relative intensity and ratio of I(110)/I(200) plane of OMS-2b and calcined OMS-2b samples calculated by XRD. 4.3 85 88 The ionic radii of metals ion and average crystallite size of OMS-2 and M-OMS-2 samples. 94 xii 4.4 Lattice parameter (a and c) and cell volume (V) of OMS-2 and MOMS-2 samples. 4.5 95 The relative intensity and ratio of I(110)/I(200) plane of OMS-2 and M-OMS-2 samples. 96 4.6 The physical properties of metal ions. 97 4.7 Source of metal, its charge and their effect to cryptomelane structure. 98 4.8 AAS data of OMS-2 and M-OMS-2 samples. 99 4.9 The relative intensity and ratio of I(200)/I(211) plane of OMS-2 and M-OMS-2 samples calculated by XRD. 102 4.10 The percentage of potassium substituted by H+. 104 4.11 Chemical composition and physicochemical properties of OMS-2, Ti-OMS-2 and TiO2–OMS-2. 4.12 107 The lattice parameters (a and c) and cell volume (V) of OMS-2 and Ti-OMS-2 samples. 109 4.13 Vibrational spectroscopy feature of samples. 111 4.14 The relative intensity and ratio of I(111)/I(211) plane of samples calculated by XRD. 4.15 116 Binding Energies (eV) of Mn 2p, Ti 2p, and its line separation (BE) and difference of line separation from selected samples. 122 4.16 Assignments of as-observed IR bands on sulfated samples [154]. 131 5.1 Conversion of benzyl alcohol and selectivity to benzaldehyde by different catalysts. 5.2 136 The relation of amount of potassium exchanged by H+ with enhancement of % conversion of cyclohexane on H-M-OMS-2 catalyst. 5.3 144 The correlation of Lewis acidity of samples to conversion of cyclohexane, cyclohexene and styrene. 156 xiii 5.4 The possible role of Lewis acids of catalyst in oxidation of cyclohexane, cyclohexene and styrene. 157 5.5 The role of Ti sites location in oxidation reaction. 158 6.1 The physicochemical properties-catalytic activity relationship of the catalysts. 163 xiv LIST OF FIGURES FIGURE NO 1.1 TITLE PAGE Steps Potential energy diagram for a catalytic reaction (solid line), i.e. reaction of A and B to form AB, compared with the noncatalytic reaction (dashed line). The presence of a catalyst lowers the activation energy (Ea) considerably [7]. 1.2 Process options in catalytic oxidation and some of their disadvantages. 1.3 2 3 Crystal structure of cryptomelane-type OMS-2: potassium atoms are shown as green spheres; MnO6 octahedra are shown in brown. 8 1.4 Mars van Krevelen mechanism. 9 1.5 Partial periodic table showing transition metals that have been introduced into OMS-2 materials. 10 1.6 Transformation of alkenes to diols via two step reaction. 12 1.7 The schematic of the research approach and research questions. 15 1.8 The significant of the use Ti-OMS-2 in heterogeneous oxidation and acid reactions. 2.1 Schematic structures of one-dimensional tunnel and layered manganese oxides [13]. 2.2 2.4 22 Intergrowth tunnels of (a) (1×1) and (1×2), and (b) (2×2) and (2×3) in the tunnel manganese oxides. 2.3 17 23 Transformation reaction from birnessite to hollandite under hydrothermal conditions. 28 The ion exchange reaction. 37 xv 2.5 Impregnation of porous catalyst. 38 2.6 Chemical structure of OTS. 39 2.7 Mechanism of complete reaction of OTS on the support surface to form a well ordered layer. 40 2.8 Mechanism of incomplete reaction of OTS on the support surface. 40 2.9 Epoxidation of alkenes using (a) organic peracids, (b) chlorohyrins route and (c) H2O2 or TBHP as the oxidant. 2.10 47 Epoxidation of propene on Shell catalyst using an organic peroxide. 50 2.11 Oxidation reactions catalyzed by TS-1. 51 3.1 Materials preparation and their labelling. 56 3.2 The IUPAC classification for adsorption isotherms, where nad = amount of adsorbed and P/Po= relative pressure. 3.3 The physical process following absorption of a photon by a molecule. 3.4 69 The mechanism of interaction between pyridine molecules with Lewis. 3.5 66 73 The interaction between pyridine molecules with Brönsted acid sites.Catalytic reactions over various modified OMS-2. 73 3.6 Catalytic reactions over various modified OMS-2. 76 4.1 XRD patterns of OMS-2 materials and reference pattern of Crypromelane, Q JCPDS 29, 1020. 4.2 86 Effect of calcination on XRD patterns of OMS-2b materials, (a) before calcination, (b) calcination at 400oC, (c) at 500oC, and (d) at 600oC. 88 4.3 FTIR spectra of (a) OMS-2a and (b) OMS-2b. 89 4.4 Defect on OMS-2 structure. 90 xvi 4.5 Amount of adsorbed water on the surface of OMS-2a and OMS-2b samples. 90 4.6 TGA plots for OMS-2 materials in N2 atmosphere. 91 4.7 X-ray diffractograms of (a) OMS-2; (b) Ti-OMS-2(0.05); (c) Fe-OMS-2(0.09); (d) Co-OMS-2(0.02); and (e) Cu-OMS-2(0.04). 93 4.8 Schematic incorporation of metals in M-OMS-2 materials. 4.9 XRD pattern of (a) cryptomelane and (b) Ti-, (c) Cu-, (d) Co- and 93 (e) Fe-OMS-2 was prepared by oxidation of its metal ions source by potassium permanganate in acidic condition without the addition of Mn2+ solution. 97 4.10 Morphology of OMS-2 and M-OMS-2 samples. 101 4.11 Schematic synthesis of H-OMS-2 and H-M-OMS-2. 102 4.12 XRD pattern of (a) OMS-2 and (b) H-OMS-2. 103 4.13 Morphology of H-OMS-2 and H-M-OMS-2 samples. 105 4.14 X-ray diffractograms of (a) cryptomelane (JCPDS 29, 102), (b) OMS-2, (c) Ti-OMS-2 (0.18), (d) Ti-OMS-2 (0.43), (e) Ti-OMS-2 (0.67), (f) TiO2-OMS-2 (imp) and (g) Ti-OMS-2 (mix). 4.15 IR spectra at lower wavelength region of (a) OMS-2, (b) Ti-OMS-2 (0.18), (c) Ti-OMS-2 (0.67). 4.16 111 Photoluminescence spectra of OMS-2, Ti-OMS-2 (0.43) and TiO2-OMS-2 (mix). The excitation wavelength is 430 nm. 4.18 110 IR spectra at higher wavelength region of (a) OMS-2, (b) Ti-OMS-2 (0.18), (c) Ti-OMS-2 (0.67). 4.17 108 113 FTIR spectra of (a) Ti-OMS-2 (0.67) and (b) OMS-2 after evacuation under vacuum at 400 oC for 4 h followed by pyridine adsorption at room temperature and evacuation at 150 oC for an hour. 4.19 114 Morphology of (a) Ti-OMS-2 (0.18), (b) Ti-OMS-2 (0.18) and (c) TiO2-OMS-2 (imp). 115 xvii 4.20 N2 adsorption isotherm for OMS-2 at 77 K. 4.21 N2 adsorption isotherm for (a) Ti-OMS-2(0.43) and (b) Ti-OMS-2(0.67) at 77 K. 4.22 118 TGA profile (a) in original and (b) differential forms of OMS-2, Ti-OMS-2 (0.18) and TiO2-OMS-2 (imp). 4.23 116 120 Detailed XPS spectra for the Mn 2p transition for (a) OMS-2, (b) Ti-OMS-2(0.18), (c) Ti-OMS-2(0.67) and (d) TiO2-OMS-2(imp). 123 4.24 Bond strength on bridging oxygen atom. 4.25 Detailed XPS spectra for the Ti 2p transition for (a) Ti-OMS-2 (0.18), (b) Ti-OMS-2(0.67) and (c) TiO2-OMS-2(imp). 4.26 126 FTIR spectra of modified OTS samples (a) OTS/OMS-2 and (b) OTS/Ti-OMS-2. 4.27 125 128 Percentage of adsorbed water on the sample (a) OMS-2, (b) Ti-OMS-2(0.67), (c) OTS/Ti-OMS-2(0.67) and (d) OTS/OMS-2. 128 4.28 Proposed polymeric octadecylsiloxane on the surface of OMS-2 and Ti-OMS-2 samples. 4.29 129 XRD pattern of Ti-OMS-2(0.04) and sulphated Ti-OMS-2 (0.04). # = TiOSO4.H2O,* = MnSO4 7H2O ¤ = MnSO4. 130 4.30 FTIR spectra of Ti-OMS-2 and sulphated Ti-OMS-2. 131 4.31 The bridging of bidentated structure of sulphated Ti-OMS-2. 132 4.32 Thermograms (TGA) of samples. 133 4.33 First derivative curves (DTGA) of samples. 133 4.34 FESEM micrograph of SW150-Ti-OMS-2(0.67) sample in different magnitude. 134 5.1 The schematic reaction of benzyl alcohol to benzaldehyde. 136 5.2 Overall alcohol oxidation mechanism [24]. 139 5.3 Resonance model of Mn-O-Mn bond structure: Resonance structure in crystalline OMS-2 (Structure A); and non-resonance structure in amorphous materials (Structure B). 140 xviii 5.4 Schematic reaction of cyclohexane. 5.5 The conversion and product selectivity of oxidation of 141 cyclohexane with tert-butyl hydroperoxide (TBHP) using OMS-2, M-OMS-2 and H-M-OMS-2. All reactions were carried out at 60 ºC for 24 h with cyclohexane (26 mmol), 70% aqueous TBHP (10 mmol), and catalyst (50 mg) under reflux condition. 5.6 142 The relationship of ionic radii of metals substituted OMS-2 to conversion of cyclohexane. 144 5.7 Yield of products vs time on Ti-OMS-2. 146 5.8 Homolytic pathway to form radical from TBHP over catalyst. 148 5.9 Formation of cyclohexyl hydroperoxide. 148 5.10 The heterolytic pathway of the formation of cyclohexanone from cyclohexyl hydroperoxide. 5.11 The homolytic pathway of the formation of cyclohexanol from cyclohexyl hydroperoxide. 5.12 148 149 The heterolytic pathway of the formation of cyclohexanol and cyclohexanone from 1,4-dicyclohexyltetraoxidane. 149 5.13 Reaction condition of cyclohexene and its products. 150 5.14 The conversion and product selectivity of oxidation of cyclohexene with tert-butyl hydroperoxide (TBHP) using TiO2, OMS-2, Ti-OMS-2(0.18), and Ti-OMS-2(0.67). {All reactions were carried out at 70 ºC for 2 h with cyclohexene (5 mmol), 70% aqueous TBHP (10 mmol), acetonitrile (15 ml) and catalyst (50 mg). The conversion and the amount of product obtained in blank experimental have been subtracted}. 5.15 Oxidation of styrene and its product on catalysts using TBHP as oxidant. 5.16 151 The conversion and product selectivity of oxidation styrene with tert-butyl hydroperoxide (TBHP) using TiO2, TiO2-OMS-2, Ti-OMS-2, OMS-2 and TS-1. All reactions were carried out at 153 xix 70 oC with styrene (5 mmol), 70% aqueous TBHP (10 mmol), acetonitrile (15 ml) and catalyst (50 mg) with vigorous stirring. 5.17 154 Consecutive oxidation and acid reaction to form of 1,2 octane diol from 1-octene on sulphated Ti-OMS-2 catalyst. 159 5.18 Yield of epoxyoctane and 1,2 octane diol after 24 h reaction. 159 6.1 Assignments of modified OMS-2 in oxidation of cyclohexane and consecutive reaction of 1-octene to 1,2 octanediol consecutive reaction of 1-octene to 1,2 octanediol 6.2 167 The role of the location of Ti sites in Ti-OMS-2 in oxidation of cyclohexane, cyclohexene and styrene. 169 xx LIST OF SYMBOLS/ABBREVIATIONS % - percent ~ - approximately μ - micron (10-6) 2 - Bragg angle Å - angstrom (10-10) a.u. - arbitrary unit BET - Brunnauer, Emmett and Teller c.a. - about (Latin:circa) cm-1 - per centimeter 2+ Co - Cobalt ion Co-OMS-2 - Cobalt substituted OMS-2 Cu K - X-ray diffraction from copper K energy levels Cu2+ - Copper ion Cu-OMS-2 - Copper substituted OMS-2 d - distance DTG - Differential thermogravimetry e.g. - example (Latin: exempli gratia) EDAX - Energy dispersive analysis by X-ray equilibrium pressure and vapour pressure Po of the adsorbate at the temperature where the isotherm is measured et al. - and others (Latin: et alia) eV - electrovolt Fe - Iron ion Fe-OMS-2 - Iron substituted OMS-2 FESEM - Field Emission Scanning Electron Microscope FID - Flame ionisation detector FTIR - Fourier transform infrared 3+ xxi g - grams h - hour H2 O2 - Hydrogen peroxide HF - Hydrofluoric acid i.e. - that is (Latin : id est) IUPAC - International Union of Pure and Applied Chemistry K - degree Kelvin KBr - Potassium bromide M - Molar mg - meter square per gram mA - milliampere min - minute mL - millilitre mol - mole M-OMS-2 - Metal substituted OMS-2 N2 - Molecular nitrogen nm - nanometer (10-9) o - degree celcius OL-1 - OL-1 is manganese oxide Octahedral layered with interlayer spacing of ~7 Å. OMS-1 - Manganese oxide octahedral molecular sieve with 3 x 3 tunnel structure. OMS-2 - Manganese oxide octahedral molecular sieve with 2 x 2 tunnel structure. OMS-5 - Manganese oxide octahedral molecular sieve with 2 x 4 tunnel structure. OMS-6 - Manganese oxide octahedral molecular sieve with 2 x 3 tunnel structure. OMS-7 - Manganese oxide octahedral molecular sieve with 1 x 1 tunnel structure. OTS - Octadecyltrichlorosilane P/Po - relative pressure; obtained by forming the ratio of the equilibrium pressure and vapour pressure po of the adsorbate at the temperature where the isotherm is measured SO42-/Ti-OMS-2 - Sulphated Ti-OMS-2 ST150-Ti-OMS-2 - Sulphated Ti-OMS-2 with 150 L concentrated H2SO4 using toluene as solvent 2 -1 C xxii ST200-Ti-OMS-2 - Sulphated Ti-OMS-2 with 200 L concentrated H2SO4 using toluene as solvent SW150-Ti-OMS-2 - Sulphated Ti-OMS-2 with 150 L concentrated H2SO4 using water as solvent SW200-Ti-OMS-2 - Sulphated Ti-OMS-2 with 200 L concentrated H2SO4 using toluene as solvent t - crystallite size TBHP - tert-butyl hydroperoxide TGA - Thermogravimetry analysis Ti - Titanium ion TiO2 - Titanium dioxide 3+ TiO2-OMS-2 (imp) - Impregnation of TiO2 on OMS-2 surface TiO2-OMS-2 (mix) - Physical mixture of rutile TiO2 and OMS-2 Ti-OMS-2 - Titanium substituted OMS-2 TS-1 - Titanium Silicate-1 wt % - weight percentage - wavelength xxiii LIST OF PUBLICATIONS AND PRESENTATIONS 1. H. Nur, F. Hayati, H. Hamdan, "On the location of different titanium sites in TiOMS-2 and their catalytic role in oxidation of styrene", Catalysis Communications, 8 (2007) 2007-2011. 2. F. Hayati, H. Nur, H. Hamdan, "Titanium Doped Octahedral Manganese Oxide Hybrid Catalyst in the Oxidation of Cyclohexene", Buletin Kimia, 21 (2005) 4954. 3. F. Hayati, H. Hamdan, H. Nur, "Synergetic effect of titanium and OMS-2 as TiOMS-2 hybrid catalyst in oxidation of cyclohexene", Book abstract of Annual Fundamental Science Seminar 2005, 4-1 July 2005, Johor Bahru, Malaysia. p. 67. 4. F. Hayati, H. Nur and H. Hamdan, "Synthesis and characterization of octahedral molecular sieves (OMS-2)", Book of abstract of Annual Fundamental Science Seminar 2004, 14-15 June 2004, Johor Bahru, Malaysia. p. 73.