QFD (QUALITY FUNCTION DEPLOYMENT) BUKU : QFD by : Lou Cohen Operation mgt by : Heizer, Jay, Render, Barry Quality Function Deployment Identify customer wants Identify how the good/service will satisfy customer wants Relate customer wants to product hows Identify relationships between the firm’s hows Develop importance ratings Evaluate competing products QFD House of Quality House of Quality Sequence Indicates How to Deploy Resources to Achieve Customer Requirements Idea Generation Stage Provides basis for entry into market Sources of ideas Market need (60-80%); engineering & operations (20%); technology; competitors; inventions; employees Follows from marketing strategy Identifies, defines, & selects best market opportunities Customer Requirements Stage Identifies & positions key product benefits Stated in core benefits proposition (CBP) Example: Long lasting with more power (Sears’ Die Hard Battery) House of Quality Identifies detailed list of product attributes desired by customer Focus groups or Customer 1-on-1 interviews Requirements Product Characteristics Functional Specification Stage Defines product in terms of how the product would meet desired attributes Identifies product’s engineering characteristics Example: printer noise (dB) House of Quality Prioritizes engineering characteristics Product Characteristics May rate product compared to competitors’ Customer Requirements Product Specification Stage Determines how product will be made Gives product’s physical specifications Example: Dimensions, material etc. Defined by engineering drawing Done often on computer Computer-Aided Design (CAD) House of Quality Component Specifications Product Characteristics Quality Function Deployment Product design process using cross-functional teams Marketing, engineering, manufacturing Translates customer preferences into specific product characteristics Involves creating 4 tabular ‘Matrices’ or ‘Houses’ Breakdown product design into increasing levels of detail House of Quality Example You’ve been assigned temporarily to a QFD team. The goal of the team is to develop a new camera design. Build a House of Quality. © 1984-1994 T/Maker Co. House of Quality Example Customer Requirements Customer Importance Target Values High relationship Medium relationship Low Relationship House of Quality Example What the customer desires (‘wall’) Customer Requirements Customer Importance Aluminum Parts Auto Focus Auto Exposure Light weight Easy to use Reliable Target Values High relationship Medium relationship Low Relationship House of Quality Example Average customer importance rating Customer Requirements Light weight Easy to use Reliable Customer Importance Aluminum Parts Auto Focus Auto Exposure 3 2 1 Target Values High relationship Medium relationship Low Relationship House of Quality Example Relationship between customer attributes & engineering characteristics (‘rooms’) Customer Requirements Light weight Easy to use Reliable Customer Importance 3 2 1 Aluminum Parts Auto Focus Auto Exposure High relationship Medium relationship Low Relationship House of Quality Example Target values for engineering characteristics (‘basement’); key output Customer Requirements Light weight Easy to use Reliable Target Values Customer Importance 3 2 1 Aluminum Parts 5 Auto Focus Auto Exposure 1 1 High relationship Medium relationship Low Relationship House of Quality Example Customer Requirements Light weight Easy to use Reliable Target Values Customer Importance 3 2 1 Aluminum Parts 5 Auto Focus Auto Exposure 1 1 High relationship Medium relationship Low Relationship