University of Houston Engineering Technology College of Technology MECT 4384: Manufacturing Systems Control Elective Course M 5:00-­‐7:00 pm Lecture (Fall 2009) W 4:00-­‐7:00 pm Lab COURSE CATALOG DESCRIPTION: Cr. 3. (2-3). Manufacturing systems including layout, maintenance, material handling and controls. Lean manufacturing, cost analysis, and manufacturing economics. PREREQUISITES: MECT 3367 or equivalent. REQUIRED TEXTBOOK: Lean manufacturing for the Small Shop, by Gary Conner, 2nd. Edition, Society of Manufacturing Engineers, 2008. ISBN: 0-87263520-1 COURSE LEARNING OUTCOMES: At the end of the course, the student should be able to: 1) Integrate his/her knowledge of basic design and manufacturing principles into an industry-based manufacturing application project. 2) The lecture part of the course covers topics including: lean manufacturing, design for manufacturability, products capacity planning, just-in-time techniques, quality system management, and economic justification. 3) The lab projects emphasize industry-based applications of the above mentioned principles for the development of an integrated Manufacturing System. TAC-ABET CRITERION 3 OUTCOMES: This course covers MEET program outcomes a, b, c, e, g, h, i, j, k, and l. PERFORMANCE CRITERIA: Laboratory Projects & Presentations* Midterm Exam & Quizzes Final Exam 40% 30% 30% *Students have to prepare and orally present a Team Project based on an IndustrySponsored application in Manufacturing Systems. TOPICS COVERED: UNIT I: 1. 2. Introduction to Lean Manufacturing Systems The Small Manufacturing Company Prepared by Dr. Farouk Attia Spring 2010 University of Houston Engineering Technology College of Technology UNIT I (Cont.) 3. Value Stream Mapping 4. Just-in-Time Techniques UNIT II: 5. 6. 7. 8. Lead Time and Optimum Lot Sizes Design of Manufacturing Work cells Quality System Management Total People Involvement UNIT III: 9. 10. 11. Manufacturing Cost Analysis and Justification Lean Planning and Implementation Applications for the Small Shop UNIT IV: 12. Group Projects and Presentations Successful completion of this course fulfills the technical content curricular requirements for the degree plan in Mechanical Engineering Technology (MEET). Prepared by Dr. Farouk Attia Spring 2010