Transportation Research Board, 86th Annual Meeting, Washington, DC, January 21-25 2007 Shared Intermodal Terminals and the Potential for Improving the Efficiency of Rail-Rail Interchange Jack Lanigan Sr. & John Zumerchik, Mi-Jack Products Inc. Jean-Paul Rodrigue, Hofstra University, New York Randall Guensler & Michael Owen Rodgers, Georgia Institute of Technology Email: ecojpr@hofstra.edu Paper available at: http://people.hofstra.edu/faculty/Jean-paul_Rodrigue A Future Intermodal Terminal Integrated Transport Systems ■ Resurgence in rail transportation • Driven by capacity and competitive advantages. • Substantial growth in international trade: • Particularly imports from Asia (China). • Interface between global supply chains and national distribution; national gateways. • Growth in long distance shipments at the international and national levels. • Rail productivity: • Decrease in rail freight rates (35% decline between 1980 and 2000). • Increase in trucking transport costs (wages, fuel, insurance, congestion). • Capacity constraints at gateways: • Containerization growing rapidly. • Large volumes at gateways create capacity constraints. • Intermodal rail offers an alternative to the capacity constraints of trucking. Millions of Ton-Miles 1,400,000 1,200,000 40 35 1,000,000 30 800,000 25 600,000 20 400,000 15 200,000 0 1960 10 1965 1970 1975 1980 1985 1990 1995 2000 2005 TEU 1,600,000 45 Intercity truck (Left) Rail (Left) Rail-Truck (left) Port Traffic (Right) Millions Freight Volume, United States, 1960-2005 Between a Gateway and a Hard Place: Major Maritime and Land Gateways, 2004 Land Gateways Port of Blaine Port of Seattle Exports Port Gateways Exports Imports Imports $54 billion $69 billion Port of Sweetgrass Port of Pembina Port of Tacoma Port of Champlain-Rouses Pt. Port of Portland Port of Alexandria Bay Port of Huron Port of Buffalo-Niagara Falls Port of Detroit Port of New York Port of Philadelphia Port of Oakland Port of Baltimore Port of Norfolk Harbor Port of Otay Mesa Station Port of Calexico-East Port of Los Angeles Port of Nogales Port of El Paso Port of Charleston Port of Long Beach Port of Savannah Port of Morgan City Port of Laredo Port of Beaumont Port of New Orleans Port of Houston Port of Corpus Christi Port of Brownsville-Cameron Port of Hidalgo Port of Jacksonville Port of Port Everglades Port of Miami Intermodal and Transmodal Operations Intermodal Operations Transmodal Operations Port container yard Intermodal Terminal MARITIME On-dock rail RAIL Transloading ROAD DCs / CD Thruport Ship-to-ship Advanced Rail Terminals and their Constraints ■ Thruport concept • • • • Advanced transmodal rail terminal facility. Reduce handling and the number of container movements. Optimal use (flow based) of the terminal rail capacity. Analogy with air transport hubs: • Belongs to an independent entity. • Consolidation and redistribution. • Passengers “reposition” themselves. ■ Major constraints • Real estate and terminal configuration. • Market and ownership fragmentation. • Performance metrics. Real Estate Constraints ■ Terminal Configuration Change • From “box-shaped” with many spurs to elongated and less spurs. ■ Location/Function Changes CBD • More space consuming terminals. • New sites further away from the core areas. • Importance of highway access. • Often integrated with logistics parks (“freight villages”). Transmodal Transportation and Market Fragmentation ■ Market fragmentation Thruport Gateway Markets • Mainly retail / consumption related. • National distribution in view of global production. • Single origin; through a gateway and several destinations (DC). • Thruport: reconcile the high volume requirements of markets with the time sensitive requirements of distribution. Transmodal Transportation and Ownership Fragmentation ■ Railroad fragmentation Gateway D C B Thruport A • Own facilities and customers. • Own markets along the segments they control. • A shared terminal for interchange addresses the ownership fragmentation problem. • The Thruport creates multiplying productivity effects. • The distribution potential of each operator is expanded. • Network alliances like in the airline industry (constrained by the spatial fixity of rail networks). Ownership of Major North American Rail Lines, 2005 Burlington Northern Sante Fe (BNSF) Canadian National (CN) Canadian Pacific (CP) CSX Transportation (CSXT) Ferromex (FNM) Kansas City Southern (KCS) Norfolk Southern (NS) Union Pacific (UP) Other Source: Oak Ridge National Laboratory Dr. Jean-Paul Rodrigue, Dept. of Economics & Geography, Hofstra University Transmodal Transportation and Supply Chain Fragmentation ■ Supply Chain fragmentation Thruport 1 4 2 3 3 2 4 Distribution Parts & raw materials 1 2 3 Manufacturing Supply Chain 4 Customers 4 4 1 • Contemporary supply chains involve a complex sequence of trips. • Specialization and comparative advantages. • Different stages (parts, manufacturing, distribution); each of which could benefit from a Thruport. • Thruport would have a positive impact on the locational behavior of production and distribution activities. Transmodal Transportation and Ownership Fragmentation ■ Local Rail Terminals Location Metropolitan Area CBD • Fragmentation at transmodal Interchange. • Requires cross-town hauling of containers between terminals (“rubber tire” or “steel wheel”). • Takes place within a metropolitan area. • Contributes to congestion. • Negative feedback undermines the reliability of the transport chain. • The construction of new terminal facilities in suburban areas exacerbate the problem. A) Container B) Chassis C) Hostler (inbound yard) D) Cross-town truck E) Inbound storage F) Outbound storage G) Hostler (outbound yard) H) Doublestack railcar Steps 1) Inter Box Connector (IBC) unlocked. 2) Container unloaded to chassis. 3) Hostler hooks up the chassis. 4) Hostler brings container to the outbound storage yard. 5) Cross-town truck checks in at the inbound operator entrance gate and is given the location of chassis/container to be picked up. 6) CT truck checks out at the inbound operator exit gate, presenting proper identification for the pick up. 7) CT truck checks in at the entrance gate of the outbound rail operator and given instructions where to drop off the C/C at the storage area. 8) CT truck drops the C/C at the storage area. 9) Holster picks up the C/C at the storage area and brings it trackside for outbound loading. 10) IBC installed on bottom container. 11) Crane loads the container on the doublestack railcar. 12) IBC locked. 13) Chassis removed from trackside and stored in an empty chassis area. Number of Lifts at Major Intermodal Rail Terminals, Chicago, 2005 Other CN (Canadian National) Bensenville (CP) CPRS (Canadian Pacific) BNSF (Burlington Northern Santa Fe) CSXT (CSX Transportation) Global II (UP) NS (Norfolk Southern) Number of Lifts UP (Union Pacific) Global I (UP) Less than 40,000 Cicero (BNSF) 40,000 to 200,000 Canal Street (UP) Corwith (BNSF) 200,000 to 350,000 Lake Michigan 47th/51st Street (NS) 59th Street (CSX) 350,000 to 500,000 Bedford Park (CSX) Willow Springs (BNSF) 63rd Street (NS) Landers / Hanjin (NS) More than 500,000 Calumet (NS) Yard Center (UP) Moyers Gateway (CNIC) Joliet (BNSF) 0 Source: US National Transportation Atlas 5 10 20 Miles Dr. Jean-Paul Rodrigue, Dept. of Economics & Geography, Hofstra University Performance Metrics ■ Terminal performance • In terms of interchange volume, speed and reliability. • Logistics permeates into the rail industry. • Under appreciated problem because it has been an under studied problem. • Volume of time-sensitive freight continues to increase due to: • A growing reliance on just-in-time manufacturing. • Greater consumption of temperature-sensitive products (food, beer, wine, confectionary, chemicals, coatings, adhesives). Performance Estimates for Chicago Interchange Traffic Rubber Tire Interchange Steel Wheel Interchange Increase in Interchange Time from 2000 to 2006 Time InTerminal for Trucks (Peak Average) Time InTerminal for Trucks (OffPeak Average) 30-50 % 24 hours + 30-70 hours 20% + 45-60 minutes 45 minutes ■ Interchange traffic from 30 to 50% of the volume. ■ It can take longer for a container to move 20 miles through Chicago than the 2000 miles from Los Angeles to Chicago. Major Container Ports and Potential Thruport Locations Calgary Fraser Vancouver Regina Winnipeg Tacoma Seattle Halifax Portland Montreal Minneapolis Boston Chicago Oakland New York/New Jersey Wilmington (DE) Philadelphia Baltimore Kansas City St Louis Hampton Roads Memphis Long Beach Los Angeles Wilmington (NC) Charleston Savannah Dallas / Fort Worth Jacksonville Houston Gulfport New Orleans Port Traffic in TEU (2005) Less than 300,000 300,000 to 500,000 500,000 to 1,000,000 1,000,000 to 3,000,000 Port Everglades Palm Beach Miami Dr. Jean-Paul Rodrigue, Dept. of Economics & Geography, Hofstra University More than 3,000,000 Potential Thruport Site Thruport: Full and Hybrid Configurations CRANE #1 Full Hybrid (2-1) CRANE #1 Ownership Models ■ Shared facility model • • • • “Thruport authority”. Public or private consortium. Mostly transmodal. Fits better the full Thruport configuration. ■ “Freight Village” model DC DC DC • Each railroad owns/operates a yard. • Location is shared. • Intermodal and transmodal. • Fits better the hybrid Thruport configuration (two lifts). • Agglomeration of distribution centers. Potential Thruport Sites in the Chicago Metropolitan Area Other CN (Canadian National) CPRS (Canadian Pacific) BNSF (Burlington Northern Santa Fe) CSXT (CSX Transportation) NS (Norfolk Southern) UP (Union Pacific) Thruport Site Existing Intermodal Rail Terminal In d i an Lake Michigan Wisconsin Steel a Illinois H ar bo rB e lt Ra Riverdale ilw ay Gibson West Gibson East US Steel Gary Indiana 0 5 10 Source: US National Transportation Atlas & L. Rohter (2006) 20 Miles Dr. Jean-Paul Rodrigue, Dept. of Economics & Geography, Hofstra University Potential Impacts of a Thruport System Derived efficiencies Substitution effect Nature Transmodal operations Modal shift to rail Scale Micro (metropolitan area; city logistics) Macro (national; commodity chains) Thruport effect Direct (transmodal benefits); less short distance trucking Indirect (supply chain management); less long distance trucking Potential modal shift 20-40% (depending on local rail 10-20% (depending on the level of terminal locations and configurations) market, supply chain and ownership fragmentation); 30 to 60 million reduction in tractor trailer originations. Potential energy savings 25,000 to 50,000 barrels of diesel per year for a large terminal (e.g. Chicago) Potential time About 1 day (30% to 50%) of savings transmodal operations (from 1 to 2 days currently); Less uncertainties 60 to 120 million barrels of diesel per year (United States) About 2 days for landbridge shipments (from 5 days currently, including time savings from derived efficiencies) Productivity Improvements in Freight Distribution ■ Private Sector • Reduction of the minimal viable rail distance: • Currently 500 to 600 miles for rail vs. truck. • Reduce rail terminals for pickup or delivery: • Significant benefit for perishable cargos. • Faster turnaround for rolling stock and increase operational utilization. • Reduce chassis requirement. • Trackside handling of containers: • Full and empty, inbound and outbound. • Increased operational flexibility: • All tracks can be converted, by need, to 2, 4, or 6 to 1 ramp operations. • Trackside storage and pick-up/drop-off. • Improved labor productivity. • Efficiency savings results in lower rates for freight stakeholder. Productivity Improvements in Freight Distribution ■ Public Sector • • • • • Reduce truck traffic. Reduce freight bottlenecks and highway congestion. Improve the speed and reliability of national freight distribution. Reduce potential local truck crash and damage costs. Dramatically lowers energy consumption and reduces emission linked with freight movements: • Significantly reduce impacts in urban areas. Other Environmental Impacts Real estate 97 acres, far less than conventional terminals. Concrete Only 7040 cu. ft., about 15% of what conventional terminals use. Pavement Minimal since traffic mostly sits on the rails. Roadway Access Minimal beyond employee access. Drainage More crushed limestone; less pavement and concrete. Noise Coupling and decoupling of cars will be minimal, and sound level drops off quickly for crane's warning "point source" alarms. Storage No need for chassis storage and container storage yard. Conclusion: Shared Transmodal Facilities in 21st Century Continental Rail Distribution ■ The Thruport concept and Inland Freight Distribution • Growth and changes in international and domestic container shipments: • Higher levels of integration along commodity chains. • Emergence of long distance rail corridors. • Additional stress on the transportation infrastructure: • Increased volumes. • Growth in time sensitive cargo. • Rail is well positioned: • • • • Increase both total shipments (absolute) and market share (relative). Need to increase mainline capacity in critical areas. Increasing throughput by reducing rail to rail transfer times. The Thruport and related approaches offer an efficient means of reducing critical rail to rail transfer times.