WELDING AS A CAREER Program Instructor/Advisor: Rod McDonald, (360) 538-4125 rod.mcdonald@ghc.edu For more information about our graduation rates, the median debt of students who completed the program, and other important information, please view the Welding Gainful Employment Disclosure View the shop video now on YouTube (below) http://www.youtube.com/view_play_list?p=C14F04C7E9A246C5 Updated 10/29/15 WELDING AS A CAREER Welding touches virtually all construction, manufacturing, and repair work. Welding is used to build projects such as aircraft, tanks, satellites, weapons, machinery, heavy equipment, trucks, helicopters, trains, power generation units, ships, etc. Some typical projects for construction welders include bridges, power plants, airports, prisons, breweries, refineries, aqueducts, dams, hi-ways, shopping malls, railroads, and gas, oil, and water piping systems. Welders will also be involved in the maintenance, repair, and modification of these projects. Most people think of tradesmen who weld as “Welders”. Care must be used if researching job opportunities and wage rates for “Welders”. Welding is done by many crafts. Many “Welders” are more narrowly classified as Boilermaker, Fabricator, Fitter, Ironworker, Pipe Fitter, Sheet Metal Mechanic, Sheet Metal Worker, Steam Fitter, or other specialty job title. Regardless of title, welding is integral to all of these crafts. Additionally, carpenters, electricians, heavy equipment mechanics, machinists, maintenance men, millwrights, pile bucks, and other tradesmen commonly weld, occasionally approaching fulltime. Work conditions vary widely. Welding may be done under extremely comfortable and clean conditions for aerospace work, or even in a “clean room” environment during manufacture of highly sensitive items. More commonly however, welding is done outdoors on construction sites, or in indoor heavy industrial settings. Heavy industrial work environments require tradesmen who aren’t afraid of dirt and sweat. Many jobs require dedicated professionals who can produce code quality welds in all positions, in uncomfortable and difficult to access locations, sometimes high above the ground, while close to other loud and distracting work operations. Welders are employed by small job shops, mobile repair companies, private and corporate manufacturers, construction contractors, utility districts, and various branches of city, county, state, and federal government. Pay varies widely based on the skill level and technical knowledge required by the work. The criticality of the welding and the level of inspection and quality control are also important factors. Geographic location will influence wages as well. Some welders working in small private shops doing low skill level work may barely make over minimum wage, while highly skilled union journeymen construction workers in Washington typically earn more than $30 per hour base pay, and over $10 per hour in benefits. Employers generally look for applicants who have good mechanical aptitude, a clean driving record, are free from substance use, and who have a strong credible reference to vouch for their work ethic. Of course being polite, clean cut, fit, and alert helps as well. Employees are frequently required to supply their own hand tools. Beginners usually start by performing lower skill level tasks, and advance to increasingly difficult jobs, and higher wages, as they prove their work ethic, skill, and knowledge. A beginner who wants to advance should behave and perform at the level expected of those working at least one or two positions higher than him. A well rounded tradesman will have a formal education, meaningful professional credentials such as welding and possibly inspection certifications, 5 or more years experience, and the capacity to perform high skill level tasks efficiently without supervision. A welder who desires opportunity will stay on top of his craft by continually upgrading his education and skills through career long technical training. Leadership training is also valuable for those that want to perform effectively as supervisors. In order to maximize their chances for success, tradesmen need to recognize that work ethic is the single most desirable trait they can offer employers. A good tradesman will not be late and will not miss work. He will keep his personal appearance, hygiene, language, and bearing in a manner that will favorably represent his employer, and himself, to the public and to the employer’s clients. He will do the best work he is capable of, at full pace, anytime he has agreed to receive pay for his service, regardless of the pay rate. He will recognize the trade is extremely physical in nature and therefore requires him to take care of his health. He will be physically fit at least to the extent necessary to perform journey level tasks at a journey level pace. Finally, in order to prevent recklessly endangering his coworkers, he will keep his mind sharp when on the job by getting adequate sleep and keeping his blood stream free of anything that could impair judgment or cause fatigue. While many journeymen welders enjoy the challenging nature and visible end product of their craft, a welding background can help prepare for other opportunities as well. Some experienced welders may move on to become business owners, welding engineers, welding inspectors, quality assurance personnel, supervisors, welding procedure writers, testing lab technicians, equipment salesmen, consultants, or educators. A formal education is an important component to skill building, entry opportunity, and advancement. The Grays Harbor College (GHC) welding program provides instruction in the most common manual welding and cutting processes. Training includes welding with “TIG”, “Stick”, “MIG”, and flux cored wires. Steel, stainless steel, and aluminum are welded in all positions. Materials include pipe, tubing, sheet, plate, and structural shapes such as I-beam and channel. Cutting is done both manually and mechanized with plasma and oxy-fuel systems. Training is geared to provide the skill base, knowledge, and professional attitude required to eventually become a journey-level combination welder. The GHC welding program offers an associate’s degree in welding (with Structural or Pipe Welding emphasis areas), several different certificates, and is a Washington Association of Building Officials welder certification test site. The daytime degree program includes certification testing. Night courses leading to a certificate are also offered. More information on the program is available from welding instructor Rod McDonald at (360) 538-4125. Salary Expectations For job opportunities and salary expectations, please see: http://www.workforceexplorer.com/ Funding Opportunity Students who are interested in completing the welding program may qualify for an additional funding option. Please see: http://www.ghc.edu/content/opportunity-grant-program for details. What Do I Need To Do First? Apply for Admission (https://www.public.ctc.edu/ApplicantWebClient/Applicant/ApplWelcome.aspx) Request Official Transcripts from high school, previous colleges or GED certificate. Have them sent directly to GHC. Take the College Placement Test (CPT). Make an appointment at GHC Student Support Center (360-538-4099 or toll-free 1-800-562-4830). The CPT is not required if 100 level English and math were completed at another college. Meet with an advisor. You should contact Rod McDonald (360-538-4125) to be put on the Waiting List. WELDING TECHNOLOGY Associate in Technology Degree Prerequisite Requirements Placement in ENGL 060, READ 080, a grade of “B” or better in MATH 060 or placement in MATH 100 or BMCT score of 38 or higher and instructor permission. All students must take all the core courses and the general education courses plus at least one of the program options. Core Courses (102 credits) WELD 100 WELD 110 WELD 120 WELD 130 WELD 240 WELD 245 WELD 248 Welding Blueprint Reading Beginning Welding Intermediate Welding Advanced Welding Pipe Welding I Fabrication Code Welding Credits 6 16 16 16 16 16 16 Option 1: Structural Welding (16 credits) WELD 250 Structural Certification 16 Option 2: Pipe Welding (48 credits) WELD 255 WELD 260 WELD 265 Pipe Welding II Pipe Welding III Pipe Certification 16 16 16 General Education Courses (16-18 credits) ENGL& 101 or ENGL 150 English Composition I Vocational/Technical/Business Writing 5 or 5 MATH 100 Vocational/Technical Math (or higher) 5 PSYC& 100 or PSYCH 106 or SOC& 101 General Psychology Applied Psychology Introduction to Sociology PE Any activity courses Option 1 Minimum Credits Required Option 2 Minimum Credits Required 5 or 3 or 5 3 134 166 NOTE: When students return to the welding degree program after a break in enrollment, they may be required to retake previously completed courses. The faculty will make this determination and will take the length of absence and related work experience into consideration when making this decision. Grays Harbor College complies with all Federal and State rules and regulations and does not discriminate on the basis of race, color, creed, religion, national origin, sex, sexual orientation, age, marital status, disability, or status as a veteran. WELDING TECHNOLOGY Certificate of Completion Prerequisite Requirements Placement in ENGL 060, READ 080, a grade of “B” or better in MATH 060 or placement in MATH 100 or BMCT score of 38 or higher and instructor permission. Core Courses (54 credits) WELD 100 WELD 110 WELD 120 WELD 130 Welding Blueprint Reading Beginning Welding Intermediate Welding Advanced Welding Credits 6 16 16 16 General Education Courses (13-15 credits) ENGL& 101 or ENGL 150 English Composition I Vocational/Technical/Business Writing 5 or 5 MATH 100 Vocational/Technical Math (or higher) 5 PSYC& 100 or PSYCH 106 or SOC& 101 General Psychology Applied Psychology Introduction to Sociology 5 or 3 or 5 Minimum Credits Required 67 Grays Harbor College complies with all Federal and State rules and regulations and does not discriminate on the basis of race, color, creed, religion, national origin, sex, sexual orientation, age, marital status, disability, or status as a veteran. RELATED WELDING TECHNOLOGY Certificate of Completion Core Courses (24 credits) WELD 100 WELD 101 WELD 102 WELD 103 Credits Welding Blueprint Reading Related Welding I Related Welding II Related Welding III 6 6 6 6 General Education Courses (13-15 credits) ENGL& 101 or ENGL 150 English Composition I Vocational/Technical/Business Writing 5 or 5 MATH 100 Vocational/Technical Math (or higher) 5 PSYC& 100 or PSYCH 106 or SOC& 101 General Psychology Applied Psychology Introduction to Sociology 5 or 3 or 5 Minimum Credits Required 37 Grays Harbor College complies with all Federal and State rules and regulations and does not discriminate on the basis of race, color, creed, religion, national origin, sex, sexual orientation, age, marital status, disability, or status as a veteran. WELDING BASICS LEVEL 1 Certificate of Achievement Core Courses (18 credits) WELD 101 WELD 102 WELD 103 Credits Related Welding I Related Welding II Related Welding III 6 6 6 WELDING BASICS LEVEL 2 Certificate of Achievement Prerequisite Requirements Placement in ENGL 060, READ 080, a grade of “B” or better in MATH 060 or placement in MATH 100 or BMCT score of 38 or higher and instructor permission. Core Courses (38 credits) WELD 100 WELD 110 WELD 120 Credits Welding Blueprint Reading Beginning Welding Intermediate Welding 6 16 16 PIPE WELDING BASICS Certificate of Achievement Prerequisite Requirements Placement in ENGL 060, READ 080, a grade of “B” or better in MATH 060 or placement in MATH 100 or BMCT score of 38 or higher and instructor permission. Core Courses (32 credits) WELD 130 WELD 240 Credits Advanced Welding Pipe Welding I 16 16 INDUSTRIAL WELDING Certificate of Achievement Prerequisite Requirements Placement in ENGL 060, READ 080, a grade of “B” or better in MATH 060 or placement in MATH 100 or BMCT score of 38 or higher and instructor permission. Core Courses (32 credits) WELD 245 WELD 250 Fabrication Structural Certification Credits 16 16 ALL POSITION PIPE WELDING Certificate of Achievement Prerequisite Requirements Placement in ENGL 060, READ 080, a grade of “B” or better in MATH 060 or placement in MATH 100 or BMCT score of 38 or higher and instructor permission is required for WELD 248. WELD 255 requires completion of a minimum of 86 welding credits with 3.5 GPA in all welding course work and instructor permission. Core Courses (32 credits) WELD 248 WELD 255 Credits Code Welding Pipe Welding II 16 16 OPEN ROOT PIPE WELDING Certificate of Achievement Prerequisite Requirements Completion of WELD 248 and WELD 255 with a 3.0 GPA, and instructor permission is required for WELD 260. Completion of WELD 260 with a “C” or better, and instructor permission is required for WELD 265. Core Courses (32 credits) WELD 260 WELD 265 Pipe Welding III Pipe Certification Grays Harbor College complies with all Federal and State rules and regulations and does not discriminate on the basis of race, color, creed, religion, national origin, sex, sexual orientation, age, marital status, disability, or status as a veteran. Credits 16 16 WELDING TECHNOLOGY PROGRAM COURSE DESCRIPTIONS ENGL& 101 5 Credits English Composition I Prerequisite: Appropriate English placement test score or a grade of “C-” or better in ENGL 095. ENGL& 101 emphasizes the basic rhetorical principles and development of expository and argumentative prose. Included is instruction in the research methods necessary for evidence-backed writing. Skills gained in this course should help students improve their performance of such tasks as writing for a variety of purposes and audiences, as well as writing informative and persuasive essays and research-backed reports, projects and papers. 5 lecture hours. Satisfies writing skills requirement for the AA degree. ENGL 150 5 Credits Vocational/Technical and Business Writing Recommended Preparation: Competency in basic computer operation or concurrent enrollment in CIS 100. Prerequisite: Appropriate English placement score or a grade of “C-” or better in ENGL 095. This course is designed for both vocational/technical and business students. It emphasizes written and oral communication required in the world of work. Major topics include business letters and memorandums, formal and informal reports, computer graphics, basic principles of technical writing, and oral presentations. 5 lecture hours. Vocational program course. May be used as a general elective in the AA degree. MATH 100 5 Credits Vocational Technical Mathematics Prerequisites: A grade of “C-” or better in MATH 060 or appropriate placement score. This course is designed to meet the needs of the vocationaltechnical student. Topics will include powers and roots, signed numbers, formulae manipulation, plane and solid geometry, trigonometry and specialized formulae. 5 lecture hours. Vocational program course. May be used as a general elective in the AA degree. PSYC& 100 5 Credits General Psychology Recommended Preparation: Placement in ENGL& 101. An introduction to psychology utilizing lectures and group exercises. Deals with the psychology of behavior, development, learning, cognition, motivation and emotion, perception, memory, and both normal and abnormal personalities. Provides an overview of modern psychology in terms of biological, social and intrapsychic factors. 5 lecture hours. Satisfies social science distribution area D requirement or specified elective for the AA degree. PSYCH 106 Applied Psychology 3 Credits Applications of theory and current research in psychology with major topics of personality, decision making, communications, motivation, learning and the workplace. Focuses on individual and group thought and behavior in the world of work. Emphasis is placed on change, personal and professional growth. 3 lecture hours. May be used as a general elective in the AA degree. SOC& 101 5 Credits Introduction to Sociology Recommended Preparation: ENGL 095 or placement in ENGL& 101. An introduction to the principles, concepts, theories and methods of the sociological perspective. Emphasis is placed upon relating sociological ideas to national, community, and individual levels. 5 lecture hours. Satisfies social science distribution area C requirement or specified elective for the AA degree. WELD 100 6 Credits Welding Blueprint Reading Prerequisites: A grade of “B” or better in MATH 060 or a BMCT score of 38 or higher; and placement in ENGL 060; placement in READ 080; and instructor permission. Introduction to shop drawings, welding symbols, and basic blueprints. Emphasis is on interpretation of drawing information in order to determine individual part, joint, and weld dimensions. 3 lecture hours; 6 lab hours. Vocational program course. May be used as a general elective in the AA degree. WELD 101 Related Welding I 6 Credits Students are given an overview of welding employment opportunities, the most common welding processes (SMAW, GMAW, FCAW and GTAW), and oxyacetylene cutting and heating. 3 lecture hours; 6 lab hours. Vocational program course. May be used as a general elective in the AA degree. WELD 102 Related Welding II 6 Credits A lecture-lab course to build upon skills learned in WELD 101. The course promotes proper work habits and safe work practices. Training increases skills with oxy-fuel cutting and common manual and semi-automatic welding processes. 3 lecture hours; 6 lab hours. Vocational program course. May be used as general elective in the AA degree. WELD 103 Related Welding III 6 Credits A lecture-lab course to build upon skills learned in WELD 101 and WELD 102. The course promotes proper work habits and safe work practices. Advanced joint configurations are cut, fit, and welded with common manual and semi-automatic cutting and welding processes. Students will be provided the opportunity to practice for certification testing. 3 lecture hours; 6 lab hours. Vocational program course. May be used as a general elective in the AA degree. WELD 110 16 Credits Beginning Welding Prerequisites: A grade of “B” or better in MATH 060 or a BMCT score of 38 or higher; and placement in ENGL 060; placement in READ 080; and instructor permission. A lecture-lab course to provide an introduction to safe industrial work practices, work ethics, oxy-fuel cutting and common manual and semi-automatic welding processes. 8 lecture hours; 16 lab hours. Vocational program course. May be used as a general elective in the AA degree. WELDING TECHNOLOGY PROGRAM COURSE DESCRIPTIONS WELD 120 16 Credits Intermediate Welding Prerequisites: Placement in ENGL 060, READ 080. MATH 060 with “B” or better or placement in MATH 100 or BMCT score of 38 or higher. Instructor permission required. WELD 250 16 Credits Structural Certification Prerequisites: Placement in ENGL 060, READ 080. MATH 060 with “B” or better or placement in MATH 100 or BMCT score of 38 or higher. Instructor permission required. A lecture-lab course to build upon skills in WELD 110. This course promotes work habits and safe work practices. Training increases skills with oxy-fuel cutting and common manual and semiautomatic welding processes. 8 lecture hours; 16 lab hours. Vocational program course. May be used as a general elective in the AA degree. A lecture-lab course to build upon skills learned in WELD 110 through WELD 245. Course covers selected industry certification test requirements, procedures, and acceptance standards. Successful students will practice and pass selected certification tests. Testing fees apply for each certification test. Course includes a capstone exam to ensure retention of competency in previous Welding Technology program course topics. 8 lecture hours; 16 lab hours. Vocational program course. May be used as a general elective in the AA degree. WELD 130 16 Credits Advanced Welding Prerequisites: Placement in ENGL 060, READ 080. MATH 060 with “B” or better or placement in MATH 100 or BMCT score of 38 or higher. Instructor permission required. A lecture-lab course to build upon skills learned in WELD 120. Work habits and safety are emphasized. Advanced joint configurations are cut, fit, and welded in all positions with common manual and semi-automatic cutting and welding processes. 8 lecture hours; 16 lab hours. Vocational program course. May be used as a general elective in the AA degree. WELD 240 16 Credits Pipe Welding I Prerequisites: Placement in ENGL 060, READ 080. MATH 060 with “B” or better or placement in MATH 100 or BMCT score of 38 or higher. Instructor permission required. A lecture-lab course to build upon skills learned in WELD 110 through WELD 130. Pipe is stick and TIG welded in all positions. 8 lecture hours; 16 lab hours. Vocational program course. May be used as a general elective in the AA degree. WELD 245 16 Credits Fabrication Prerequisites: Placement in ENGL 060, READ 080. MATH 060 with “B” or better or placement in MATH 100 or BMCT score of 38 or higher. Instructor permission required. A lecture-lab course to build upon skills learned in WELD 100 through WELD 130. Course covers basic layout and fitting. Student will be assigned projects to design, draw, and build. 8 lecture hours; 16 lab hours. Vocational program course. May be used as a general elective in the AA degree. WELD 248 16 Credits Code Welding Prerequisites: Placement in ENGL 060, READ 080. MATH 060 with “B” or better or placement in MATH 100 or BMCT score of 38 or higher. Instructor permission required. A lecture-lab course to build upon skills learned in WELD 110 through WELD 245. Course emphasizes code quality fillet welding in all positions with restricted access, and practice for certification testing. 8 lecture hours; 16 lab hours. Vocational program course. May be used as a general elective in the AA degree. WELD 255 16 Pipe Welding II Prerequisites: Eighty-six welding credits minimum with 3.5 GPA in all welding course work and instructor permission. A lecture-lab course to build upon skills learned in WELD 110 through WELD 248. Course emphasizes code quality carbon steel pipe welding in all positions. Course includes practice with restricted access work. 8 lecture hours, 16 lab hours. Vocational program course. May be used as a general elective in the AA degree. WELD 260 16 Pipe Welding III Prerequisites: Completion of WELD 248 and WELD 255 with a 3.0 GPA, and instructor permission. A lecture-lab course to build upon skills learned in WELD 110 through WELD 248 and WELD 255. Course emphasizes code quality carbon steel and stainless steel pipe welding in all positions with and without restricted access. 8 lecture hours, 16 lab hours. Vocational program course. May be used as a general elective in the AA degree. WELD 265 16 Pipe Certification Prerequisites: Completion of WELD 260 with a “C” or better, and instructor permission. A lecture-lab course to build upon skills learned in WELD 260. Course covers selected industry qualification test requirements, procedures, and acceptance standards. Successful welders will practice and pass selected pipe qualification tests. Testing fees apply for each test. Course includes a capstone exam to ensure retention of competency in previous Welding Technology program course topics. 8 lecture hours, 16 lab hours. Vocational program course. May be used as a general elective in the AA degree. GRAYS HARBOR COLLEGE - Typical Student Schedule WELDING TECHNOLOGY - ASSOCIATE IN TECHNOLOGY DEGREE Option 1: Structural Welding Option 2: Pipe Welding 1st Quarter Course # Course Title Credits ENGL 150 Vocational/Technical/Business Writing 5 WELD 110 Beginning Welding 16 TOTAL QUARTER CREDITS 21 2nd Quarter Course # Course Title Credits WELD 100 Welding Blueprint Reading 6 WELD 120 Intermediate Welding 16 TOTAL QUARTER CREDITS 22 rd 3 Quarter Course # Course Title Credits MATH 100 Vocational/Technical Math (or higher) 5 WELD 130 Advanced Welding 16 TOTAL QUARTER CREDITS 21 4th Quarter Course # PSYC& 100 WELD 240 Course Title General Psychology Pipe Welding I TOTAL QUARTER CREDITS Credits 5 16 21 TOTAL QUARTER CREDITS Credits 16 3 19 TOTAL QUARTER CREDITS Credits 16 16 Course Title Structural Certification (Option 1) or Pipe Welding II (Option 2) TOTAL QUARTER CREDITS Credits 16 or 16 16 Course Title Pipe Welding III (Option 2 only) TOTAL QUARTER CREDITS Credits 16 16 th 5 Quarter Course # WELD 245 PE Course Title Fabrication Any activity courses th 6 Quarter Course # WELD 248 7th Quarter Course # WELD 250 WELD 255 8th Quarter Course # WELD 260 9th Quarter Course # WELD 265 Course Title Code Welding Course Title Credits Pipe Certification (Option 2 only) 16 TOTAL QUARTER CREDITS 16 PLEASE NOTE: Students may substitute ENGL& 101 for ENGL 150; PSYC 106 or SOC& 101 for PSYC& 100. GRAYS HARBOR COLLEGE - Typical Student Schedule WELDING TECHNOLOGY - CERTIFICATE OF COMPLETION 1st Quarter Course # ENGL 150 PSYC& 100 WELD 110 2nd Quarter Course # WELD 100 WELD 120 3rd Quarter Course # MATH 100 WELD 130 Course Title Vocational/Technical/Business Writing General Psychology Beginning Welding TOTAL QUARTER CREDITS Credits 5 5 16 26 Course Title Welding Blueprint Reading Intermediate Welding TOTAL QUARTER CREDITS Credits 6 16 22 Course Title Vocational/Technical Math (or higher) Advanced Welding TOTAL QUARTER CREDITS Credits 5 16 21 GRAYS HARBOR COLLEGE - Typical Student Schedule RELATED WELDING TECHNOLOGY - CERTIFICATE OF COMPLETION 1st Quarter Course # ENGL 150 PSYCH 106 WELD 101 2nd Quarter Course # WELD 100 WELD 102 Course Title Vocational/Technical/Business Writing Applied Psychology Related Welding I TOTAL QUARTER CREDITS Credits 5 3 6 14 Course Title Welding Blueprint Reading Related Welding II Credits 6 6 12 TOTAL QUARTER CREDITS 3rd Quarter Course # MATH 100 WELD 103 Course Title Vocational/Technical Math (or higher) Related Welding III TOTAL QUARTER CREDITS Credits 5 6 11 PLEASE NOTE: Students may substitute ENGL& 101 for ENGL 150; PSYC& 100 or SOC& 101 for PSYCH 106.. GRAYS HARBOR COLLEGE - Typical Student Schedule WELDING BASICS LEVEL 1- CERTIFICATE OF ACHIEVEMENT 1st Quarter Course # WELD 101 Course Title Related Welding I TOTAL QUARTER CREDITS Credits 6 6 TOTAL QUARTER CREDITS Credits 6 6 TOTAL QUARTER CREDITS Credits 6 6 nd 2 Quarter Course # WELD 102 Course Title Related Welding II rd 3 Quarter Course # WELD 103 Course Title Related Welding III GRAYS HARBOR COLLEGE - Typical Student Schedule WELDING BASICS LEVEL 2- CERTIFICATE OF ACHIEVEMENT 1st Quarter Course # WELD 100 Course Title Welding Blueprint Reading TOTAL QUARTER CREDITS Credits 6 6 TOTAL QUARTER CREDITS Credits 16 16 TOTAL QUARTER CREDITS Credits 16 16 nd 2 Quarter Course # WELD 110 Course Title Beginning Welding rd 3 Quarter Course # WELD 120 Course Title Intermediate Welding GRAYS HARBOR COLLEGE - Typical Student Schedule PIPE WELDING BASICS- CERTIFICATE OF ACHIEVEMENT 1st Quarter Course # WELD 130 Course Title Advanced Welding TOTAL QUARTER CREDITS Credits 16 16 TOTAL QUARTER CREDITS Credits 16 16 nd 2 Quarter Course # WELD 240 Course Title Pipe Welding I GRAYS HARBOR COLLEGE - Typical Student Schedule INDUSTRIAL WELDING - CERTIFICATE OF ACHIEVEMENT 1st Quarter Course # WELD 245 Course Title Fabrication TOTAL QUARTER CREDITS Credits 16 16 TOTAL QUARTER CREDITS Credits 16 16 nd 2 Quarter Course # WELD 250 Course Title Structural Certification GRAYS HARBOR COLLEGE - Typical Student Schedule ALL POSITION PIPE WELDING - CERTIFICATE OF ACHIEVEMENT 1st Quarter Course # Course Title Credits WELD 248 Code Welding 16 TOTAL QUARTER CREDITS 16 nd 2 Quarter Course # Course Title Credits WELD 255 Pipe Welding II 16 TOTAL QUARTER CREDITS 16 GRAYS HARBOR COLLEGE - Typical Student Schedule OPEN ROOT PIPE WELDING - CERTIFICATE OF ACHIEVEMENT 1st Quarter Course # Course Title Credits WELD 260 Pipe Welding III 16 TOTAL QUARTER CREDITS 16 nd 2 Quarter Course # Course Title Credits WELD 265 Pipe Certification 16 TOTAL QUARTER CREDITS 16 TOOL LIST FOR WELDING TECHNOLOGY Weld 110 and Above (Effective Fall 2015) R4 You must have the listed personal protective gear to begin welding training. You will need each tool at the quarter specified in parenthesis. Personal Protective Gear Required: Hard hat with hard hat compatible non-electronic welding hood with shade 10 lens (electronic hoods are an option for 2nd year welders), ear plugs, welding jacket, welding gloves, safety glasses with side protection, cutting glasses or hard hat mounted face shield (shade 3, 4, or 5), lock for locker, and leather boots with 6” minimum height (steel toe, wedge sole, lace-up style recommended). Recommended: Welder’s cap and a hard hat mounted clear face shield (clear face shield required for Weld 255 and above). Protective Gear Approximate Total $250 - $400 Tools Required for Training (1st) Tape measure, 25 or 30 foot, 1” wide blade (1st) Lineman’s pliers (9” minimum) (1st) Tip cleaner, foldout style (1st) File, 6” mill bastard (1st) Cold chisel – medium size (Long handled recommended) (1st) Center punch (1st) Scribe (1st) Pipe wrap (Contour Mfg. for 3”-10” pipe recommended) (1st) Grinder, 4 ½” or 5”, 5/8-11 spindle, with 5 each knotted wire wheels, ¼” fast cut hard wheels, and 40g flap discs (2 grinders recommended. Any new grinder selling for less than about $60 is discouraged) (1st) TI 30X II S calculator (Available in book store or downtown) (1st) Fillet weld gauge (Fiber Metal brand recommended) (1st) Flash light with batteries (Surefire LED type recommended) (1st) Compressed air blowgun attachment (1st) ¼” Tru-flate / “T-type” male thread/male plug air fittings (2 each, Milton are good) (1st) Portable toolbox with lock Approximate Total for Good Quality Required1st Quarter Tools $750 nd (2 ) Combination square with 12, 16, or 18 inch blade, 4R graduation, (Hardened blade and heads, contrasting colored numbers and lines, and additional protractor head recommended) (2nd) Torpedo level, magnetic (Stabila type 81 SM recommended) (2nd) Die grinder, ¼”, 90 degree head, pad mandrel with at least five 3” coarse “Scotch-Brite” pads, and at least five flap wheels (1” x 1” x ¼” 40 grit recommended) nd (2 ) ¼” Tru-flate / “T-type” male thread/male plug air fittings (2 each, Milton are good) (2nd) Screw driver, Standard & Phillips (4 in 1 or 10 in 1 style) (2nd) Allen wrench set (standard) (2nd) Adjustable wrenches (8” and 12”) (2nd) Weld gage, cam type (G.A.L. recommended) Approximate Total for Good Quality Required 2nd Quarter Tools $500 Additional Tools – Recommended But Not Required Radius Marker, Flange Wizard #72800 Compass that will hold a standard pencil Deburring tool, triangular scraper (General #478 recommended) Automatic prick punch (Starrett or General recommended) Water pump pliers – “Channel Locks” (Extra large) Carpenter’s squares, 16” x 24” and 8” x 12”, graduated in 8ths Pipe wedges (Mathey Dearman or homemade) 15 inch adjustable wrench with spud Adjustable wrench (15”) Utility knife Rubber, dead blow hammer, 3 lb Ball peen hammer, 12 or 16 oz Locking C clamp, 3 ¾ opening, 11’ long (Vice Grip recommended) C clamp, heavy duty, 4” or 6” (Bessey or Wilton recommended) Crow/Wrecking bar, 24 inch and 12 inch or similar size pry bars Combination wrench set, standard (1/4” to 1 ¼”) and metric (8mm to 17mm minimum) Allen wrench set, metric Files, 6” 3 square (triangular), 10” round bastard, 14” or 16” half round double cut bastard, with handles (Be sure to get the half round bastard if doing the pipe program) Squaring magnets Sledge, short handled, 3 lb. or larger (Nupla/Strike Force HD-4, 4 lb. or Wilton unbreakable recommended) Socket set, standard, ¼” drive (down to at least ¼” socket size) Chipping hammer (Atlas recommended) Wire brushes, large (V type bristle arrangement recommended) and small stainless Striker with extra flints Air slag scaler (Top Cat TC1L or Texas Pneumatic, chisel type recommended) Die grinder, ¼”, straight, with large diameter parallel sided and “tree” shaped steel burrs / rotary files Aluminum burr for die grinder Recommended Tool Approximate Total $1,050 . WELDING TECHNOLOGY CAREER PATHWAY Education Job Titles and Hourly Median Wages Entry Point Adult Education ESL – GED Developmental Education Entry Point Certificate(s) of Achievement I-BEST Welding Helper Median Wage: $13.45 Sheet Metal Fabricator Median Wage: $14.30 Entry Point Entry Point Certificate(s) of Achievement Welding Maintenance and Repair Median Wage: $15.72 Certificate(s) of Completion Associate in Technology Degree Small Business/ Entrepreneurship Certificate of Completion DTA Business Degree Welders, Cutters, Solderers, and Brazers Median Wage: $19.32 Structural Iron and Steel Worker Median Wage: $27.17 AAS Business Management BA Business Degree Median Wage Source: Workforce Explorer 10/29/15