APPLIED PHYSICS LETTERS VOLUME 72, NUMBER 15 13 APRIL 1998 Significant reduction of cathodoluminescent degradation in sulfide-based phosphors J. M. Fitz-Gerald, T. A. Trottier, R. K. Singh,a) and P. H. Holloway Department of Materials Science and Engineering, University of Florida, Gainesville, Florida 32611-6400 ~Received 24 November 1997; accepted for publication 12 February 1998! The degradation of cathodoluminescent ~CL! brightness under prolonged electron-beam excitation of phosphors has been identified as one of the outstanding critical issues for flat-panel field-emission displays. In this letter, we have demonstrated that a TaSi2 coating on Y2O2S:Eu31 phosphors substantially inhibits the cathodoluminescent degradation characteristics without reducing its efficiency. The coating was deposited by pulsed laser deposition of TaSi2 targets onto a fluidized bed containing phosphor particles. Cathodoluminescent degradation experiments conducted at 2 keV and at 150 mA/cm2, showed that the CL brightness decreased by more than 50% after a Coulomb load of 15 C/cm2 on the uncoated material. In contrast, the TaSi2-coated phosphor powders showed much less degradation, with CL brightness only decreasing by approximately 12% after electron irradiation with the same dose. © 1998 American Institute of Physics. @S0003-6951~98!01715-X# Sulfide-based phosphors such as Y2O2S:Eu31, ZnS:Ag, and ZnS:Cu are potential phosphor materials for fieldemission display applications.1–5 It is well known that the sulfur-containing phosphors exhibit the highest luminous efficiencies of all the currently available industrial phosphors. However, one of the outstanding problems in the use of the sulfide-based phosphors is the cathodoluminescent ~CL! degradation.4–8 Under standard operating conditions ~low accelerating voltage ,7 keV, high current density .5 mA/cm2, vacuum 131025 Torr, Coulomb load 515 C/cm2!, the sulfur-based phosphors can degrade more than 50% from their original brightness. The CL degradation is related to the total charge impressed upon the phosphor screen. Although many different mechanisms have been reported for the degradation of phosphors, many relate to similar surface phenomena. Recent studies in CL degradation have centered around sulfur-containing phosphors.7,8 Studies on ZnS:Ag have shown that during electron-beam aging, both carbon and sulfur are depleted from the near-surface regions of the phosphor with concomitant increase in the O and Zn surface concentration.7 The surface region of the ZnS phosphor is converted to a sulfur-depleted, oxygen-rich compound, such as ZnO or ZnSO4. 7 Due to this nonluminescent ‘‘dead layer,’’ which can range up to 0.4 mm thick, the cathodoluminescent efficiency is dominated by the power loss of the electron beam in the nonluminescent layer. One possibility for slowing the degradation rate is to coat the surface of the phosphors with a material that inhibits CL loss. In order to be commercially viable, the coating must not be detrimental to the handling qualities, brightness, and chromaticity of the phosphor and should be thin enough to be transparent at low energies. Several coatings have been investigated by using wet-based deposition techniques.8 The thickness, composition, and coverage depend on the chemistry of the wet process. Some recent studies on oxide and phosphate coatings depos- ited by precipitation methods have not shown significant change in the CL degradation properties of Y2O2S:Eu31 phosphor. In this letter, we report the use of TaSi2 coating to significantly reduce the CL degradation characteristics. A modified pulsed laser deposition technique was used to deposit the coatings on the powder materials.9 This technique is distinguished by its ability to make very thin, uniformly distributed, and discrete coatings in particulate systems so that the properties of the core particles can be suitably modified. An example of a composite particulate material is shown in Fig. 1. Figure 1 shows that the surface of the core particle is modified by the attachment of the secondary nanoparticles. Figure 2 shows a schematic diagram of the system used to fabricate the particulate coatings. An excimer laser irradiates the target material through the ultraviolet transparent quartz window. The laser plume, which is directed perpendicular to the target material, passes an agitated bed of Y2O2S:Eu31 powder, size approximately 4.5 mm. The thickness and the surface coverage of the coating was controlled primarily by the repetition rate of the laser and the residence time of the suspension. By controlling the energy as well as the background pressure in the system, the composition and size of the laser-generated clusters can be controlled.9 Figure 3 shows the cathodoluminescent brightness as a function of total electron dose for uncoated and TaSi2-coated Y2O2S:Eu31 phosphor powders. The electron-beam energy was 2 keV, while a dose rate of 150 mA/cm2 was employed in the experiments. Figure 3 shows that the CL brightness of the uncoated samples decreases rapidly with increasing electron dose. In the uncoated Y2O2S:Eu31 powder, the initial CL degradation is very high, but saturates with higher Coulomb dose. After e-beam irradiation with 15 C/cm2, the brightness of the sample decreased by 52%. In contrast, the TaSi2-coated powder exhibits a factor of fourfold decrease in degradation at the same Coulomb load applied to the uncoated powders. In this case, the total decrease in phosphor CL brightness is less than 15%, after a 15 C/cm2 beam dose. These results show the effectiveness of the TaSi2 coating in a! Author to whom all correspondence should be addressed. Electronic mail: rsing@mail.mse.ufl.edu 0003-6951/98/72(15)/1838/2/$15.00 1838 © 1998 American Institute of Physics Fitz-Gerald et al. Appl. Phys. Lett., Vol. 72, No. 15, 13 April 1998 FIG. 1. Schematic of a coated phosphor particle to retard the cathodoluminescent degradation. FIG. 2. Schematic of modified laser deposition system for coating phosphor powders. FIG. 3. Comparison of CL degradation rates of the coated and the uncoated phosphors. FIG. 5. Initial and final Auger electron spectroscopy spectra obtained from the TaSi2-coated Y2O2S:Eu31 powders, taken at 0.07 and 15 C/cm2. retarding CL degradation in oxysulfide powders. To determine the surface composition changes during electron irradiation of the samples, Auger electron spectroscopy ~AES! experiments were conducted on these samples. Figure 4 shows the AES spectra of the Y2O2S:Eu31 powders before and after irradiation with an electron dose of 15 C/cm2. Figure 4 shows the characteristic peaks arising from Y, S, and oxygen from the powder samples, and C contamination at the surface. The final scan obtained after e-beam irradiation with 15 C/cm2 shows several new features. First, the carbon contamination peak disappears, due to an oxygen reaction with the free carbon during the e-beam irradiation. Second, the sulfur peak intensity decreases, accompanied by a concomitant shifting in the oxygen peak. This suggests that the surface is oxidized to Y2O3 :Eu31 during e-beam irradiation. The formation of a ‘‘dead oxide’’ layer on the surface may be responsible for the loss in phosphor brightness. The AES spectra also shows a completely different behavior when the TaSi2 film is coated on the sample. Figure 5 shows the AES scan of the TaSi2-coated sample oxysulfide powder before and after e-beam irradiation with 0.07 and 15 C/cm2. The TaSi2-coated powders do not show the presence of carbon on the sample. No significant changes in the spectra is obtained before and after e-beam irradiation. Thus, no significant decrease in CL brightness occurs in the sample. The AES results tend to suggest that TaSi2 prevents chemical breakdown and formation of a ‘‘dead layer’’ on the surface of the sample. In conclusion, we have demonstrated that TaSi2 coatings on sulfide-based phosphor powders can significantly increase CL lifetimes of the phosphor. The TaSi2 coating prevented chemical transformation of the oxysulfide surface into an oxide layer. W. Hanle and K. H. Rau, Z. Phys. 133, 297 ~1952!. K. J. Rottgart and W. Berthold, Z. Angew. Phys. 6, 160 ~1954!. 3 C. Ronda, H. Bechtel, U. Kynast, and T. Welker, J. Appl. Phys. 75, 46 ~1994!. 4 D. Klaassen and D. de Leeuw, J. Lumin. 37, 21 ~1987!. 5 H. Bechtel, W. Czarnojan, M. Haase, and D. Wadow, J. Soc. Inf. Display 4, 219 ~1996!. 6 S. Itoh, T. Kimizuka, and T. Tanegawa, J. Electrochem. Soc. 136, 1819 ~1989!. 7 H. Swart, J. Sebastian, T. Trottier, S. Jones, and P. Holloway, J. Vac. Sci. Technol. 14, 1697 ~1996!. 8 T. Trottier, V. Krishnamoorthy, B. Abrams, J. Fitz-Gerald, R. Singh, X. Zhang, R. Petersen, and P. Holloway ~unpublished!. 9 J. Fitz-Gerald and R. Singh ~unpublished!. 1 2 FIG. 4. Initial and final Auger electron spectroscopy spectra obtained from the uncoated Y2O2S:Eu31 powders, taken at 0.07 and 15 C/cm2. 1839