A Case for “My Smart Phone” Precision Measured Drawing and 3D Model Advanced Engineering Design and Presentation Lesson Plan Performance Objective At the end of the lesson, students will be able to use the drawings and parts from the “My Smart Phone” lesson; to design a case, and then create a 3D model of their own case design for their phone; and to match the criteria in the A Case for My Smart Phone 3D Model Rubric. Specific Objectives Sketch the design for their case Precisely measure the case Create a 3D model of their phone case design Terms Caliper- usually referred to as calipers, is an instrument for measuring thicknesses and internal or external diameters inaccessible to a scale, consisting usually of a pair of adjustable pivoted legs. Vernier Dial Caliper- is a caliper formed of two pieces sliding across one another, one having a graduated scale, and the other a vernier; also called vernier micrometer. Six (6) Parts of a Vernier Dial Caliper- include nibs, slide assembly set screw, jaws, dial, thumb screw, and dial set screw. (See diagram.) Parts- what makes up the object/project. Copyright © Texas Education Agency, 2014. All rights reserved. 1 Planes- X, Y, and Z that you can select to create a sketch on. Assembly- when all the parts are put together to create the object/problem. Copyright © Texas Education Agency, 2014. All rights reserved. 2 Exploded View- when all of the parts have been assembled and then “tweaked” so that they are separated for the annotation process. Annotation- dimensions of the parts. Parts List- a table that explains what all of the parts are and/or materials used. Copyright © Texas Education Agency, 2014. All rights reserved. 3 Balloon- a type of annotation that identifies parts given in the Parts List. Layout- is the title block or paper that you place everything into, so that you can then print it for the customer. Sketch- the surface or plane area that you can draw your part on. Copyright © Texas Education Agency, 2014. All rights reserved. 4 Extrusion- when you make a sketch have mass or take away/cut a part of the mass. Fillet- a rounded edge. Copyright © Texas Education Agency, 2014. All rights reserved. 5 Chamfer- a straight edge. Time It should take approximately 11, 45-minute class periods to complete the lessons. Preparation TEKS Correlations This lesson, as published, correlates to the following TEKS. Any changes/alterations to the activities may result in the elimination of any or all of the TEKS listed. Advanced Engineering Design and Presentation 130.366 (c) o (3) The student develops skills for managing a project. The student is expected to: (A) use time-management techniques to develop and maintain work schedules and meet deadlines; (B) complete projects according to established criteria; and (C) participate in the organization and operation of a real or simulated engineering project. o (4) The student demonstrates principles of project documentation and work flow. The student is expected to: (A) complete work orders and related documentation; (E) identify intellectual property and other legal restrictions; and (F) read and interpret technical drawings, manuals, and bulletins. Copyright © Texas Education Agency, 2014. All rights reserved. 6 o (5) The student applies the concepts and skills of computer-aided drafting and design software to perform the following tasks. The student is expected to: (A) prepare drawings to American National Standards Institute and International Standards Organization graphic standards; (B) customize software user interface by creating blocks, attributes, and symbol libraries; (C) prepare advanced sectional views and isometrics; (D) draw detailed parts, assembly diagrams, and sub-assembly diagrams; (E) indicate tolerances and standard fittings using appropriate library functions; (J) prepare advanced development drawings; and (K) identify the functions of computer hardware devices. o (6) The student practices safe and proper work habits. The student is expected to: (B) follow safety guidelines as described in various manuals, instructions, and regulations; (E) perform maintenance on selected tools, equipment, and machines; (F) handle and store tools and materials correctly; and (G) describe the results of negligent or improper maintenance. o (7) The student uses engineering design methodologies. The student is expected to: (A) understand and discuss principles of system ideation; (B) think critically, identify the system constraints, and make fact-based decisions; (C) use rational thinking to develop or improve a system; (D) apply decision-making strategies when developing solutions; (E) identify quality-control issues in engineering design and production; (F) describe perceptions of the quality of products and how they affect engineering decisions; (G) use an engineering notebook to record prototypes, corrections, and/or mistakes in the design process; and (H) use an engineering notebook to record the final design, construction, and manipulation of finished projects. o (8) The student applies concepts of engineering to specific problems. The student is expected to: (A) use a variety of technologies to design systems; (B) use tools, laboratory equipment, and precision measuring instruments to develop prototypes; (C) research applications of different types of computer-aided drafting and design software; and (D) use multiple software applications for concept presentations. Copyright © Texas Education Agency, 2014. All rights reserved. 7 o (9) The student designs systems using appropriate design processes and techniques. The student is expected to: (A) interpret engineering drawings; (C) improve a system design to meet a specified need, including properties of materials selected; (D) produce engineering drawings to industry standards; and (E) describe potential patents and the patenting process. o (10) The student builds a prototype using the appropriate tools, materials, and techniques. The student is expected to: (A) identify and describe the steps needed to produce a prototype; and (B) identify and use appropriate tools, equipment, machines, and materials to produce the prototype. Interdisciplinary Correlations Geometry 111.34 (b) o (2) Geometric structure. The student analyzes geometric relationships in order to make and verify conjectures. The student is expected to: (A) use constructions to explore attributes of geometric figures and to make conjectures about geometric relationships; and (B) make conjectures about angles, lines, polygons, circles, and three-dimensional figures and determine the validity of the conjectures, choosing from a variety of approaches such as coordinate, transformational, or axiomatic. o (3) Geometric structure. The student applies logical reasoning to justify and prove mathematical statements. The student is expected to: (B) construct and justify statements about geometric figures and their properties. o (4) Geometric structure. The student uses a variety of representations to describe geometric relationships and solve problems. The student is expected to select an appropriate representation (concrete, pictorial, graphical, verbal, or symbolic) in order to solve problems. o (5) Geometric patterns. The student uses a variety of representations to describe geometric relationships and solve problems. The student is expected to: (A) use numeric and geometric patterns to develop algebraic expressions representing geometric properties; (B) use numeric and geometric patterns to make generalizations about geometric properties, including properties of polygons, ratios in similar figures and solids, and angle relationships in polygons and circles; (C) use properties of transformations and their compositions to make connections between mathematics and the real world, such as tessellations; and (D) identify and apply patterns from right triangles to solve meaningful problems, including special right triangles (45-45-90 and 30-60-90) and triangles whose sides are Pythagorean triples. o (6) Dimensionality and the geometry of location. The student analyzes the relationship between three-dimensional geometric figures and related two-dimensional representations and uses these representations to solve problems. The student is expected to: Copyright © Texas Education Agency, 2014. All rights reserved. 8 o o o o o (A) describe and draw the intersection of a given plane with various three-dimensional geometric figures; (B) use nets to represent and construct three-dimensional geometric figures; and (C) use orthographic and isometric views of three-dimensional geometric figures to represent and construct three-dimensional geometric figures and solve problems. (7) Dimensionality and the geometry of location. The student understands that coordinate systems provide convenient and efficient ways of representing geometric figures and uses them accordingly. The student is expected to: (A) use one- and two-dimensional coordinate systems to represent points, lines, rays, line segments, and figures; and (C) derive and use formulas involving length, slope, and midpoint. (8) Congruence and the geometry of size. The student uses tools to determine measurements of geometric figures and extends measurement concepts to find perimeter, area, and volume in problem situations. The student is expected to: (A) find areas of regular polygons, circles, and composite figures; (B) find areas of sectors and arc lengths of circles using proportional reasoning; (C) derive, extend, and use the Pythagorean Theorem; (D) find surface areas and volumes of prisms, pyramids, spheres, cones, cylinders, and composites of these figures in problem situations; (E) use area models to connect geometry to probability and statistics; and (F) use conversions between measurement systems to solve problems in real-world situations. (9) Congruence and the geometry of size. The student analyzes properties and describes relationships in geometric figures. The student is expected to: (A) formulate and test conjectures about the properties of parallel and perpendicular lines based on explorations and concrete models; (B) formulate and test conjectures about the properties and attributes of polygons and their component parts based on explorations and concrete models; (C) formulate and test conjectures about the properties and attributes of circles and the lines that intersect them based on explorations and concrete models; and (D) analyze the characteristics of polyhedra and other three-dimensional figures and their component parts based on explorations and concrete models. (10) Congruence and the geometry of size. The student applies the concept of congruence to justify properties of figures and solve problems. The student is expected to: (A) use congruence transformations to make conjectures and justify properties of geometric figures including figures represented on a coordinate plane; and (B) justify and apply triangle congruence relationships. (11) Similarity and the geometry of shape. The student applies the concepts of similarity to justify properties of figures and solve problems. The student is expected to: (A) use and extend similarity properties and transformations to explore and justify conjectures about geometric figures; (B) use ratios to solve problems involving similar figures; (C) develop, apply, and justify triangle similarity relationships, such as right triangle ratios, trigonometric ratios, and Pythagorean triples using a variety of methods; and Copyright © Texas Education Agency, 2014. All rights reserved. 9 (D) describe the effect on perimeter, area, and volume when one or more dimensions of a figure are changed and apply this idea in solving problems. Occupational Correlation (O*Net – www.onetonline.org/) Job Title: Commercial and Industrial Designers O*Net Number: 27-1021.00 Reported Job Titles: Designer, Industrial Designer, Product Engineer, Design Engineer, Product Designer, Mechanical Designer, Product Development Engineer, Engineer, Product Design Engineer, Project Engineer Tasks Prepare sketches of ideas, detailed drawings, illustrations, artwork, or blueprints, using drafting instruments, paints and brushes, or computer-aided design equipment. Confer with engineering, marketing, production, or sales departments, or with customers, to establish and evaluate design concepts for manufactured products. Modify and refine designs, using working models, to conform with customer specifications, production limitations, or changes in design trends. Direct and coordinate the fabrication of models or samples and the drafting of working drawings and specification sheets from sketches. Evaluate feasibility of design ideas, based on factors such as appearance, safety, function, serviceability, budget, production costs/methods, and market characteristics. Present designs and reports to customers or design committees for approval, and discuss need for modification. Investigate product characteristics such as the product's safety and handling qualities, its market appeal, how efficiently it can be produced, and ways of distributing, using and maintaining it. Develop manufacturing procedures and monitor the manufacture of their designs in a factory to improve operations and product quality. Research production specifications, costs, production materials and manufacturing methods, and provide cost estimates and itemized production requirements. Participate in new product planning or market research, including studying the potential need for new products. Soft Skills Critical Thinking Operation and Control Monitoring Reading Comprehension Accommodations for Learning Differences These lessons accommodate the needs of every learner. Modify the lessons to accommodate your students with learning differences by referring to the files found on the Special Populations page of this website. Preparation Students should have completed the Paper Vernier Dial Caliper lesson . Students should have completed the “My Smart Phone” lesson before proceeding with this lesson. Copyright © Texas Education Agency, 2014. All rights reserved. 10 It should take approximately three days for students to research, brainstorm, and come up with an idea for a design for a case for their phone. It should take approximately 10-12 days for students to precisely measure all the parts of the six views of their smart phone; 3D model all the parts of their case for the smart phone; and assemble it, send it to layout, and dimension it. If your budget doesn’t allow for real dial calipers, you can substitute a divider or compass and measurement scales. If you have students who will struggle with this, allow them to team up with another student. References Protective Case, Decorative Case, or “Skin” for Your Smart Phone slide presentation http://dictionary.reference.com/browse/caliper http://dictionary.reference.com/browse/vernier%20caliper Instructional Aids Computer and data projector to show Paper and/or electronic copy of the Protective Case, Decorative Case, or “Skin” for Your Smart Phone slide presentation Examples of what the hand-drawn six views should look like Examples of what the 3D modeled assembly looks like with dimensions A Case for My Smart Phone 3D Model Rubric Introduction The purpose of this lesson is for students to be able to use the drawings and parts from “My Smart Phone” lesson—to design, case, and create a 3D model of their own case design for their phone. Days 1-3 Show o The design a case for “My Smart Phone” examples and Protective Case, Decorative Case, or “Skin” for Your Smart Phone slide presentation Say o This is what you will be working on for the next two weeks. Ask o Why do you think it is so important that what you design matches the actual measurements of your phone? o Answer: because it has to stick tightly for it to work. Ask o How do you think you should start the design process for your case? Copyright © Texas Education Agency, 2014. All rights reserved. 11 Say o Start by researching what is available. You need to print this out, draw, etc. it into an engineering notebook that you will start and use for this project. Say o Now it’s time for you to research your design. o You may work in teams of two on this if you wish to. o Once you have researched, begin to brainstorm and sketch ideas for your case. Refer to the presentation for some examples. Days 4-11 Say o Today you will start to 3D model your case for your smart phone. o Remember to break it down into all of its parts, and then assemble them as needed. o Refer to the examples so you have an idea of what it should end up looking like. Outline MI OUTLINE NOTES TO TEACHER I. Review research, engineering notebook requirements, and how to document what they have done Show the students the completed examples of cases for a smart phone. II. Review sketching techniques Review with students, based upon their needs. III. Review proper dimensioning techniques IV. Review how to use a dial caliper V. Review how to model parts VI. Review how to make assemblies of parts VII. Review how to make exploded views of assemblies VIII. Review how to make layouts of assemblies, views, etc., with proper dimensioning Copyright © Texas Education Agency, 2014. All rights reserved. 12 Outline MI OUTLINE NOTES TO TEACHER IX. Days 1-3 (3 days) A. Research designs available, print out, and draw it into an engineering notebook that you will start and use for this project. B. Brainstorm and sketch ideas for your case. C. Refer to the presentation for some examples. D. Brainstorm design ideas. E. Select a design idea for a case for their phone. X. Days 4-11 (8 days) A. Precisely measure all the parts of the six views of their smart phone. B. 3D model all the parts of their case for the smart phone, assemble it, send it to layout, and dimension it. C. Match criteria in the A Case for My Smart Phone 3D Model Rubric Show students the Protective Case, Decorative Case, or “Skin” for Your Smart Phone slide presentation that helps guide them through the process of creating their own. Distribute graph paper. Show them examples of how the smart phone cases look modeled 3D, assembled, with layout and dimensions, etc. Students may do research work in teams of two per team if you wish to. Multiple Intelligences Guide Existentialist Interpersonal Intrapersonal Kinesthetic/ Bodily Logical/ Mathematical Musical/Rhythmic Naturalist Verbal/Linguistic Visual/Spatial Application Guided Practice Teacher will show students what their engineering notebook should look like. It should have proof of all of their research and sketches. Teacher will show them what the finished cases for two different phones look like and will remind them to refer back to the My Smart Phone lesson. Teacher will show them what the finished 3D model, assembly, and exploded views should look like. Copyright © Texas Education Agency, 2014. All rights reserved. 13 Independent Practice Students will create their own design for a case for their smart phone. Students will precisely measure and dimension the case. Students will create 3D model of all the parts, assembly, and exploded views. Summary Review The students should now be able to come up with a design for a case for their smart phone. Review how to make 3D parts, assemblies, exploded views, and layouts with dimensions as needed. Evaluation Informal Assessment The teacher will observe students working on the design for the case, documenting the process in their engineering notebook, and making the final 3D model. Formal Assessment Students will be graded using the A Case for My Smart Phone 3D Model Rubric. Enrichment Extension The students will be allowed to start the design challenge of creating a case for their new principal. Copyright © Texas Education Agency, 2014. All rights reserved. 14 4 3 2 1 D D 65.14 5.00 R3.00 21.02 11.55 10.00 42.50 37.50 R3.00 8.00 2.00 11.67 55.14 60.14 C C 10.47 1.50 10.00 11.66 10.49 25.00 2.00 11.55 8.00 R3.00 5.00 2.00 R1.25 2.00 .81 1.90 55.14 65.14 73.20 B 1.25 8.00 23.09 1.00 R5.00 .25 10.47 B 110.70 89.54 5.20 3.50 R.75 60.14 40.00 6.09 5.98 105.70 50.80 2.79 2.00 8.00 18.17 4.67 R.95 R.95 1.00 1.90 2.19 13.17 1.81 25.00 1.44 8.16 2.00 1.90 2.50 1.50 1.90 R4.50 67.50 21.02 R.50 42.50 55.14 1.44 5.00 1.00 2.50 1.63 65.14 13.17 5.00 62.14 60.14 DRAWN 5.00 001-TC1-SCAN 55.14 60.14 1.00 25.00 8.16 2.50 8.17 1.63 QA 1.63 A 4/23/2014 CHECKED TITLE APPROVED SIZE C 73.20 SCALE 4 3 A MFG 2 REV DWG NO Phone case titleblock SHEET 1 1 OF 1 Name________________________________________Date_______________________Clas_______________ A Case for My Smart Phone 3D Model Rubric Task Statement: Students will be able to create the 3D model of their own case design for their smart phone. Task Assignment: Draw and create the 3D model of their own design for a case for their smart phone, per the specifications given. Criteria Concepts/Skills to be Assessed Novice 1 Criteria Categories (Novice to Exemplary) Developing Accomplished 2 3 Exemplary 4 All of the parts are drawn and 3D modeled separately One part is drawn to barely resemble a shell of the 3D model. A few parts are drawn but no tolerances are evident in the 3D model. All parts are drawn but tolerances are too large or small in the 3D model. All of the parts of their case are drawn and tolerance is correct in the 3D model. (Possible 20 points) (1-4 points) (5-9 points) (10-14 points) (15-20 points) All of the parts have been assembled to create a 3D model of their phone’s case design One part has been assembled to make a shell of the 3D model. All of the parts are drawn but not together to create a 3D model. All of the parts are together but not assembled correctly to create a 3D model. All of the parts have been assembled to create a 3D model of the phone’s case design. (Possible 20 points) (1-4 points) (5-9 points) (10-14 points) (15-20 points) Exploded views of the There is phone’s case design have evidence of a been created shell of an exploded view created. One of the parts is placed in the exploded view. All parts are evident but not placed in an exploded view. All of the parts of their phone case are placed in the exploded view correctly. (Possible 20 points) (5-9 points) (10-14 points) (15-20 points) (1-4 points) Points Earned Copyright © Texas Education Agency, 2014. All rights reserved. 15 All of the parts have been placed into the layout Only the shell has been placed into the layout. Only one of the case parts has been placed into the layout. Some of the parts of their phone case have been placed into the layout correctly. All of the parts of their phone case have been placed into the layout correctly. (5-9 points) (10-14 points) (15-20 points) Only one of the parts for the case has been dimensioned correctly. Some of the parts of their phone case have been dimensioned correctly. All of the parts of their phone case have been dimensioned correctly. (1-4 points) (Possible 20 points) All of the parts have been dimensioned correctly Only the basic shell has been dimensioned. (10-14 points) (Possible 20 points) (1-4 points) (5-9 points) A = 90-100 points; B = 89-80 points; C = 79-74 points; D = 73-70 points (15-20 points) Total Points: ________ Comments: Copyright © Texas Education Agency, 2014. All rights reserved. 16