Cooper Industries Crouse-Hinds Division Crouse-Hinds Airport Lighting Products 1200 Kennedy Road Windsor, CT 06095 DOCUMENT 8401 September 27, 2007 Revision H 860 683-4300 Fax 860 683-4354 Title: INSTRUCTION MANUAL L-850D L-850C L-850E IN-PAVEMENT EDGELIGHT THRESHOLD THRESHOLD 850C1 850D1 850E1 Copyright © 2007 850C2 850D2 Cooper Technologies Company 8401 Rev. H REVISIONS REVISION NUMBER A ISSUE/REISSUE LTR NUMBER A84-284 B A86-252 C A97-517 D A98-091 E A99-054 F G A99-081 A202-243 H A207-277 DESCRIPTION Revised to reflect latest Advisory requirements. CHKD 12/20/84 D.C.W. APPROVED 1) Pg. 1, Para. 2.3, 15 ft. lbs, 180 in. lbs. torque was 18 ft. lbs., 225 in. lbs. torque. 2) Pg. 7, Fig. 1 added “load” and “non load” bearing to titles. 3) Updated parts lists page 11-16. Deleted P/Ns 20615 and 20617 from P/L and Fig. 2, 3, & 4. Changed 3/4” depth inpavement Fig. 1. Enlarged view B to 11/4”. This manual completely revised and put into Word. Deleted item 17, 19359 Prism, Qty 2 & item 18, 19344 Gasket, Qty 2 from pgs 18, 21, & 24 Para 2.5, 1.25 inches below grade was 1.50 Item 4, 20693 was 20963 Housing Assembly (B Version) 10/9/96 D.C.W. 10/9/96 C.A.S. Title page, revised copyright; page 24, P/N 20462-2 was 20462 & added “and film disc cutout” to description; page 25, items 41 & 42, deleted “(not used on 20462-1)” from description 12/20/84 C.A.S. 9/16/97 E.F.L. 9/19/97 J.M.M. 3/10/98 RBM 3/19/99 KWF 5/17/99 11/7/02 TSD GFR 9/27/07 PG 8401 Rev. H ii 8401 Rev. H LIMITED PRODUCT WARRANTY THE FOLLOWING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT BY WAY OF LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Crouse-Hinds Airport Lighting Products (the “Company”) warrants to each original Buyer of Products manufactured by the Company that such Products are, at the time of delivery to the Buyer, free of material and workmanship defects, provided that no warranty is made with respect to: (a) any Product which has been repaired or altered in such a way, in Company’s as to affect the Product adversely; (b) any Product which has, in Company’s judgment, been subject to accident or improper storage; judgment, negligence, (c) any Product which has not been operated and maintained in accordance with normal practice and in conformity with recommendations and published specification Company; and, of (d) any Products, component parts or accessories manufactured by others but supplied by Company (any claims should be submitted directly to the manufacturer thereof). Crouse-Hinds Airport Lighting Product’s obligation under this warranty is limited to use reasonable effects to repair or, at its option, replace, during normal business hours at any authorized service facility of Company, any Products which in its judgment proved not to be as warranted within the applicable warranty period. All costs of transportation of Products claimed not to be as warranted and of repaired or replacement Products to or from such service facility shall be borne by Purchaser. Company may require the return of any Product claimed not to be as warranted to one of its facilities as designed by Company, transportation prepaid by Purchaser, to establish a claim under this warranty. The cost of labor for installing a repaired or replacement product shall be borne by Purchaser. Replacement parts provided under the terms of this warranty are warranted for the remainder of the warranty period of the Products upon which they are installed to the same extent as if such parts were original components thereof. Warranty services provided under the Agreement do not assure uninterrupted operations of Products; Company does not assume any liability for damages caused by any delays involving warranty service. The warranty period for the Products is 24 months from date of shipment or 12 months from date of first use whichever occurs first. iii 8401 Rev. H SAFETY NOTICES This equipment is normally used or connected to circuits that may employ voltages which are dangerous and may be fatal if accidentally contacted by operating or maintenance personnel. Extreme caution should be exercised when working with this equipment. While practical safety precautions have been incorporated in this equipment, the following rules must be strictly observed: KEEP AWAY FROM LIVE CIRCUITS Operating and maintenance personnel must at all times observe all safety regulations. Do not perform maintenance on internal components or re-lamp with power ON. RESUSCITATION Maintenance personnel should familiarize themselves with the technique for resuscitation found in widely published manuals of first aid instructions. iv 8401 Rev. H TABLE OF CONTENTS Title Page.................................................................................................. Revision Page........................................................................................... Limited Product Warranty........................................................................ Safety Notices........................................................................................... Table of Contents...................................................................................... i ii iii iv v & vi 1.0 General Information...................................................................... 1 2.0 Installation Instructions................................................................. 2.1 Pavement Preparations...................................................... 2.2 Preparation for Mounting Ring Installation...................... 2.3 Mounting Ring Installation............................................... 2.4 Optical Assembly Installation........................................... 2.5 Size B Optical Assembly Instruction................................ 2 2 2 3 3 Maintenance.................................................................................. 3.1 Cleaning Reflector and Light Prism................................. 3.2 Relamping......................................................................... 3.3 Replacing O-Ring............................................................. 3.4 Replacing Prism and Prism Gasket................................... 3.5 Cleanliness and Workmanship.......................................... 3.6 Maintenance Program....................................................... 3 4 4 5 5 6 6,7 3.0 2 LIST OF ILLUSTRATIONS Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 - L-850C Part Number Explanation.............................. L-850D Part Number Explanation.............................. L-850E Part Number Explanation.............................. Installation Details......................................................... L-850C Inpavement Edge Light................................. L-850C Inpavement Edge Light................................. L-850D Inpavement Threshold and End Light........... L-850D Inpavement Threshold and End Light........... L-850E Inpavement Threshold and Approach Light.. L-850E Inpavement Threshold and Approach Light.. v 8 9 10 11 12 13 14 15 16 17 8401 Rev. H TABLE OF CONTENTS (cont’d) LIST OF TABLES Parts List Parts List Parts List L-850C L-850D L-850E Inpavement Edge Light................................. 18-20 Inpavement Threshold and End Light........... 21-23 Inpavement Threshold and Approach Light.. 24,25 vi 8401 Rev. H 1.0 GENERAL 1.1 The Crouse-Hinds Semiflush Inpavement Lights described in this manual are installed in runways and other locations where visual guidance of moving aircraft and other vehicles is desirable. They are also used where taxiway exits intersect the runway and where two runways intersect each other. The L-850C, D, and E are used to complete the visual guidance effect of the elevated runway light and in threshold marking. It is weatherproof and designed to withstand roll-over loads without damage. The Light Assembly consists of a removalbe, water-tight optical assembly and a mounting ring that bolts to an L-867 or L868 Transformer Housing. The FAA Size B fixtures (-B versions) do not use a mounting ring, they mount directly to an L-868B base. 1.2 The L-850C High Intensity Inpavement Edgelight is bi-directional projecting two (2) beams of light 173° apart. Each beam of light is toed-in 3-1/2° towards the runway centerline. (Reference Figure s 5 and 6) L-850D High-Intensity Inpavement Threshold and Runway End Light is a bi-directional light fixture. The two (2) projected light beams are opposed, one parallel with the runway centerline and the threshold side toed-in toward the runway centerline at 3-1/2°. (Reference Figures 7 and 8) L-850E Inpavement Approach and Threshold Light is used in a Medium Intensity Approach Light System (MALS) application. It is a uni-directional light fixture and projects a straight beam of light parallel with the runway centerline. L-850E (modified) is a unidirectional unit similar to the above except projects a 3-1/2° toed left or right light beam (supplied with a 185 watt lamp only) and is designed to meet ICAO Category I, II, and III and USAF requirements. Only green dichroic filters (P/N 20502) should be used in the L850E Threshold Light. (Reference Figures 9 and 10) 1.3 L-850C, D and E Optical Assemblies are O-ring sealed units basically consisting of two 6.6 ampere Lamp and Reflector subassemblies (only l lamp and reflector assembly is required for the L-850E), prisms, and an Inner Cover Assembly. The Optical Assembly is housed in a ductile iron casting which is fastened to either a Mounting Ring by six (6) 8/125 metric bolts with lockwashers and is sealed with an O-ring or mounted directly to a Size B base. The Light Assembly is 17-1/4 inches in daimeter, (12” in diameter for -B versions), and approximately 4 inches deep. 1 8401 Rev. H 2.0 INSTALLATION INSTRUCTIONS 2.1 Pavement Preparations The Inset Lights are designed to mount on a 16” diameter L-867 Class 1, Size D (non-load bearing application such as L-850 Edge Lights) or a 15” diameter L-868 Size C (load bearing) base or a 12” diameter L-868 Size B (load bearing) light base. The Transformer Housing should be installed as shown in Figure 4. 2.2 Preparation For Mounting Ring Installation Clean and dry all surfaces prior to installation of the mounting ring. If any of these surfaces are damp, an inadequate bond (see next paragraph) will result and damage to the fixture can be expected. It is recommended that the base and pavement be at a temperature of not less than 50°F (10°C) before using an adhesive to bond the mounting ring into place unless the adhesive compound used is specifically designed for curing at lower temperatures. 2.3 Mounting Ring Installation Bolt the Mounting Ring to the transformer housing with six (6) stainless steel bolts with lockwashers as shown in Figure 4. These bolts should then be tightened to a torque of 15 foot pounds, approximately 180 +0 -10 inch pounds. It is recommended that Loctite #242 be applied to the bolts at installation. After the ring is securely fastened to the base, pour in an appropriate sealing fillter around the outer edge of the ring until the void is filled. The filler should be in accordance with item P-605 or P-606 of F.A.A. Standard Specifications for the Construction of Airports. Item P-606 should be used with concrete and P-605 with asphalt. WARNING: Do not install rubber gaskets between the ring and base. Watch out for the location of conduit hubs. 2 8401 Rev. H 2.4 Optical Assembly Installation CAUTION: Never handle the Light Assembly by the leads as this can break the waterproof seal. The Optical Assembly is a completely sealed unit and should not be tampered with. It is ready for installation when removed from the crate. Check the leads for continuity if there is any question about the condition of the lamp. Before placing the Optical Assembly into the mounting ring, properly engage the male twoprong L-823 connector(s) with the connector(s) provided as part of the external power supply system. Place the Optical Assembly carefully into the base with the light channels in the proper positions. Apply a drop of Loctite #242 to bolt threads of the six (6) 8/125 metric mounting bolts. Engage the six bolts with lockwashers and torque to 180 inch pounds. 2.5 Size B Optical Assembly Installation Size B fixtures require that the bases be installed with any two opposite mounting bolt holes parallel to the runway centerline. The mounting surface of the base should be 1.25 inches below grade, (the fixture will be .75 inches above grade). Before placing the Optical Assembly into the base, properly engage the male two-prong L-823 connector(s) with the connector(s) provided as part of the external power supply system. Place the Optical Assembly carefully into the base with the light channels in the proper positions. Apply a drop of Loctite #242 to bolt threads of the six (6) 8/125 metric mounting bolts. Engage the six bolts with lockwashers and torque to 225 inch pounds. 3.0 MAINTENANCE The preferred method of maintaining these lights is to periodically and systematically replace the Optical Assembly and return the replaced assembly to the maintenance shop for renovation. As an alternative, the Optical Assembly can be serviced in the field, but it is recommended that field servicing be limited to cleaning the prism and contacts as described in paragraph 3.1 below and to lamp replacements as described in paragraph 3.2.1. NOTE: See Figures 5 through 10 and Parts Lists for part location and description. 3 8401 Rev. H 3.1 Cleaning Reflector and Light Prism Remove the Optical Assembly from the mounting ring by loosening the six bolts and gently lifting the assembly out of the base recess using Crouse-Hinds Installation Tool, P/N 20488. With a compressed air blast or suitable brushes remove all accumulated debris from the light channel, then clean the outer surface of the light prism with a detergent solution. If the light prism is coated with a substance impervious to the detergent, a suitable solvent should be sparingly applied with a wad of cotton or a patch of cloth on the end of a suitable wood splint. After the solvent has acted, the remaining solvent and softened coating should be removed with a clean piece of cotton or cloth. Care should be taken to avoid excessive contact between the solvent and the gasket. The light prism should be subjected to a gentle air blast to evaporate or remove all remaining solvent. The reflector may be cleaned by first removing the four screws that hold the Lamp-Reflector Assembly in place. Clean the reflector in a similar fashion as was used for light prism. Use care not to bend the reflector. 3.1.1 Cleaning Filters Wash with a mild non-abrasive detergent and water or unused isopropyl alcohol using a clean, soft cloth. 3.2 Relamping Remove the Optical Assembly from the mounting ring and clean the prisms, filter(s), and reflector(s) if necessary. 3.2.1 The bulb can easily be removed by gently twisting the socket in a counterclockwise direction. This will remove the bulb and socket from the mounting bracket. The bulb can then be removed from the socket by twisting in a counterclockwise direction. CAUTION: Touching the quartz bulb with your bare fingers may seriously shorten the lamp life. If the quartz bulb has been touched, wipe it carefully with a piece of lens cleaning tissue or similar material moistened with isopropyl alcohol. Inspect Lamp socket for signs of corrosion. Replace socket if necessary 4 8401 Rev. H 3.2.2 Examine the O-ring carefully. If the O-ring is stretched or torn, or has a permanent set or other defect which would prevent it from forming a watertight seal, it must be replaced with a new O-ring. If a new O-ring is required, follow the procedure given in paragraph 3.3 below. NOTE: A BAD O-RING SEAL IS THE MOST COMMON CAUSE OF INSET FIXTURE LEAKS. IT IS STRONGLY RECOMMENDED THAT NEW O-RING IS INSTALLED EVERY TIME THE INNER COVER IS REMOVED. 3.2.3 3.3 Replace the Optical Assembly in its original orientation. Coat bolt threads with Loctite #242 before installation and torque the bolts to 180 inch pounds (225 inch pounds for -B Version). Replacing O-ring Every time the Optical Assembly is removed from the L-867 or L-868 Transformer Housing, or the inner cover separated from the optical housing, all O-rings must be examined as described in paragraph 3.2.2. 3.3.1 Remove all particles of the old O-ring from the groove by gently scraping. Be sure not to damage the bottom and sides of the groove. 3.3.2 Coat the new O-ring with a thin layer of Dow-Corning No. FS 1292 Lubricant. Carefully position the new O-ring in the center of the groove and press gently into place. NOTE: The groove is made wider than the O-ring to provide room for displacement of the O-ring when compressed between the housing and mating surface when the screws are properly torqued down. 3.4 Replacing Prism and Prism Gasket If a prism is broken or its surface is badly pitted or scarred, both the prism and the prism gasket must be replaced. It is highly recommended that the Optical Assembly be returned to Crouse-Hinds if this is required. However, if field replacement is necessary, the prism may be replaced as specified below. 3.4.1 With Optical Assembly taken out of the mounting ring, remove Lamp and Reflector Assembly. Remove all particles of the old prism, prism seal and adhesive from prism slot. Suggestion: CUT AROUND THE OUTSIDE OF PRISM SEAL USING A SHARP INSTRUMENT. USING A BLOCK OF HARD WOOD PLACED AGAINST THE INSIDE OF THE PRISM, HAMMER UNTIL PRISM SLIDES OUT. To remove excess gasket and sealant, a rotary wire brush attached to an electric drill is recommended. 5 8401 Rev. H 3.4.2 Clean the lens opening with alcohol and dry thoroughly. Apply one thin coat of RTV primer Crouse-Hinds P/N 10048-3. Allow to dry one hour minimum, sixty hours maximum, at room temperature. Apply RTV 106 Crouse-Hinds P/N 10048-2 to the prism and to the inside of the prism opening. Insert the prism into the opening and orient as shown in Figures 5, 7 and 9. Lay a bead of RTV 106 along the top, bottom, and sides of the back side of the prism. Form the bead into a fillet along the top and bottom and fill any gaps between the housing and the prism. Do the same to the front of the prism except for the top and bottom. Suggestion: All bonding should be done when the relative humidity is at least 50%. Rainy days are ideal. Remove protective tape after the adhesive has cured for a minimum of 72 hours. 3.4.3 Pressure Test The assembly should be given a pressure check at 20 psig. This can be done by fitting a 20253, 20257 or 20487 Inner Cover with an air line. This cover (with Oring) is then screwed into place and internal pressure applied. A soap solution can be used to check for escaping bubbles around the light prisms. 3.5 Cleanliness and Workmanship Service life depends upon the entire assembly being waterproof. All surfaces must be clean, dry and free of all foreign matter. If the light fixture is to operate for extended periods without requiring maintenance. 3.6 Maintenance Program In order to ensure maximum light fixture life, the installed units should be subject to a maintenance program in accordance with the following: 3.6.1 A daily operation check should be made of the lighting fixtures. The lights should be energized and visually inspected. If any lamps are out, the location of the fixture should be recorded and the lamps replaced at a time when the circuit is de-energized. (See paragraph 3.2 Relamping.) 3.6.2 Regular cleaning is necessary in order that in-pavement lighting fixtures operate at maximum efficiency. The prism and channel in front of the prism should be cleaned periodically with a soft cloth and solvent. The regularity and type of cleaning will be dictated by the weather and the location of the fixture. 6 8401 Rev. H 3.6.3 Snowplow operators should exercise extra care not to strike the light fixtures with snowplow blades. After snow removal operations, inspect all light fixtures to locate and replace, if necessary, any damaged light assemblies. Passes over the light rows should be made with a power broom only if practical. Whenever snowplows must traverse inpavement light fixtures, they should be either traveling at less than 5 mph or have the blades lifted clear of the fixtures. Recommended snow removal techniques are described in AC 150/5345-2. 3.6.4 The light is designed to exclude both ground and surface water from entering. If the lights are not properly maintained (i.e., bolts tightened, and seals in good condition) water may enter the fixture and become a serious problem. To prevent this from occurring, it is recommended that each fixture be inspected for the presence of water at least once a month. More frequent inspection is desirable during and following rainy seasons. 3.6.5 Optical Assembly hold-down bolts should be checked for proper torque of 180 inch pounds at least once every three months or whenever a fixture is serviced. 3.6.6 If any fixtures contains water, the water should be removed from the Optical Assembly and the entire fixture cleaned and dried. The O-ring should be replaced, the fixture repaired and reinstalled as specified herein. 7 8401 Rev. H 8 8401 Rev. H 9 8401 Rev. H 10 8401 Rev. H 11 8401 Rev. H 12 8401 Rev. H 13 8401 Rev. H 14 8401 Rev. H 15 8401 Rev. H 16 8401 Rev. H 17 8401 Rev. H PARTS LIST L-850C MEDIUM INTENSITY INPAVEMENT EDGELIGHT ITEM P/N QTY. DESCRIPTION 20250 REF EDGELIGHT ASSY WITH TWO L-823 Connectors with Mounting Ring 20255 REF EDGELIGHT ASSY WITH ONE L-823 Connector with Mounting Ring 1 20183 1 2 3 10000-365M 11A12-031D 6 6 Ring, Mounting (For 15” Type L-868 or 16” Type L-867 bases) Bolt, Hex hd. 8/125 x 30 mm Lg. Lockwasher, 5/16” 20251 REF OPTICAL ASSEMBLY WITH TWO L-823 Connectors without Mounting Ring 20256 REF OPTICAL ASSEMBLY WITH ONE L-823 Connector without Mounting Ring 4 4 5 6 7 8 9 10 4 12 15 14 13 20208 20693 20181 10000-220M 10000-252M 11A12-019D 10035-33-274 10048-30 10048-2 10048-3 20496 20538 20268 1 1 1 4 6 4 1 A/R A/R A/R A/R A/R A/R HOUSING ASSEMBLY (C VERSION) HOUSING ASSEMBLY (B VERSION) Housing Screw, Pan Hd. Screw, Flat Hd. Lockwasher #10 O-ring Loctite RTV 106 Primer Lamp, 115W Lamp, 185W Lamp, 200W 16 19341 2 PRISM ASSEMBLY 17 18 18 8401 Rev. H PARTS LIST L-850C (cont’d) ITEM P/N 19 20545 22 23 24 27 28 29 30 31 32 33 34 35 20943 19096 20602 20148 10033-32 10033-47 10033-37 20073-X 20032 20209-R 20262-Y 20209-G 20 20546 22 23 27 25 29 30 28 31 32 33 34 35 19096 19096 20148 20603 10033-47 10033-37 10033-22 20073-X 20032 20209-R 20262-Y 20209-G QTY. 1 1 1 1 1 2 2 3 A/R A/R A/R A/R A/R 1 1 1 1 1 2 3 2 A/R A/R A/R A/R A/R DESCRIPTION OPTICAL SUBASSEMBLY (LEFT) Bracket-Reflector Socket Holder Bracket (Toed Left) Reflector Pop Rivet Rivet Rivet Filter Assembly Filter Retainer Filter-Red Filter-Yellow Filter-Green OPTICAL SUBASSEMBLY (RIGHT) Bracket, Reflector Socket Holder Reflector Bracket (Toed Right) Rivet Rivet Pop Rivet Filter Assy. Filter Retainer Filter-Red Filter-Yellow Filter-Green INNER COVER ASSY for 20251 OPTICAL ASSY. 20253 1 20257 36 37 38 39 10037-376 19095 20017 10030-100 INNER COVER ASSY for 20256 OPTICAL ASSY. 1 2 4 4 Straddle Plate (for 20257 only) Socket Lead Lug Washer, insulating, shoulder 19 8401 Rev. H PARTS LIST L-850C (cont’d) ITEM P/N QTY. 40 21038 A/R 41 43 44 46 47 48 42 49 50 51 52 45 20023 20254 10A06-016D08 11A12-016D 10030-57 10K04-025D 10047-409 10030-108 10035-33-010 10048-25 20327 10A06-016D12 2 1 2 4 8 4 2 4 4 A/R A/R 2 DESCRIPTION Lead Assy, L-823 Connector (2 on 20253) (1 on 20257) Spring Clip (for 20257 only) Cover Screw, Pan Hd. #8-32 x 1/4” Lg., SS Lockwasher, Split, #8 Washer, Flat 1/4 Nut, Hex Jam, 1/4-20 Film Disc Cutout (for 20257 only) Washer, Insulating (Flat) O-ring Grease, Lubricating Stycast Kit Screw, Pan Hd, #8-32 x 3/8” Lg., SS 20 8401 Rev. H PARTS LIST L-850D ITEM P/N QTY. DESCRIPTION 20260 REF THRESHOLD LIGHT ASSY WITH TWO L-823 CONNECTORS WITH MOUNTING RING 20265 REF THRESHOLD LIGHT ASSY WITH ONE L-823 CONNECTOR WITH MOUNTING RING 1 20183 1 2 3 10000-365M 11A12-031D 6 6 Ring, Mounting (For 15” Type L-868 and 16” Type L-867 Bases) Bolt, Hex Hd. 8/125 x 30 mm Lg. Lockwasher, 5/16” 20261 REF OPTICAL ASSEMBLY WITH TWO L-823 CONNECTORS WITHOUT MOUNTING RING 20266 REF OPTICAL ASSEMBLY WITH ONE L-823 CONNECTOR WITHOUT MOUNTING RING 4 20208 1 HOUSING ASSEMBLY (C VERSION) 4 20693 1 HOUSING ASSEMBLY (B VERSION) 5 6 7 8 9 10 11 12 15 14 13 20181 10000-220M 10000-252M 11A12-019D 10035-33-274 10048-30 10048-2 10048-3 20496 20538 20268 16 19341 1 4 6 4 1 A/R A/R A/R A/R A/R A/R 2 Housing Screw, Pan Hd. Screw, Flat Hd. Lockwasher #10 O-ring Loctite RTV 106 Primer Lamp, 115W Lamp, 185W Lamp, 200W PRISM ASSEMBLY 17 18 21 8401 Rev. H PARTS LIST L-850D (cont’d) ITEM P/N QTY. 1 DESCRIPTION 19 20547 22 23 24 27 28 28 30 31 33 35 32 20943 19096 20227 20148 10033-32 10033-47 10033-37 20073-X 20209-R 20209-G 20032 20 20548 1 OPTICAL SUBASSEMBLY (TOED RIGHT) As above, except: 25 20228 1 Bracket (Toed Right) 21 20549 1 OPTICAL SUBASSEMBLY (STRAIGHT) As above except: 26 28 20613 10033-39 1 2 Bracket, straight Rivet (Replaces 10033-32) 1 1 1 1 2 2 3 A/R A/R A/R 1 20253 OPTICAL SUBASSEMBLY (TOED LEFT) Bracket-Reflector Socket-Mounting Bracket (Toed Left) Reflector Pop Rivet Rivet Rivet Filter Assy. Filter, Red Filter, Green Filter Retainer INNER COVER ASSY FOR 20261 OPTICAL ASSY. 1 INNER COVER ASSY FOR 20266 OPTICAL ASSY. 20257 36 37 38 39 40 10037-376 19095 20017 10030-100 21038 41 43 44 20023 20254 10A06-016D08 1 2 4 4 A/R 2 1 2 Straddle plate (for 20257 only) Socket Lead Lug Washer, Insulating, Shoulder Lead Assy. L-823 Connector (2 on 20253) (1 on 20257) Spring Clip (for 20258 only) Cover Screw, Pan Hd. #8-32 x 1/4” Lg., SS 22 8401 Rev. H PARTS LIST L-850D (cont’d) ITEM P/N QTY. 46 47 48 42 49 50 51 52 45 11A12-016D 10030-57 10K04-025D 10047-409 10030-108 10035-33-010 10048-25 20327 10A06-016D12 4 8 4 2 4 4 A/R A/R 2 DESCRIPTION Lockwasher, Split, #8 Washer, Flat 1/4 Nut, Hex Jam 1/4-20 Film Disc Cutout (for 20257 only) Washer, Insulating (Flat) O-ring Grease, Lubricating Stycast Kit Screw, Pan Hd., #8-32 x 3/8” Lg., SS 23 8401 Rev. H PARTS LIST L-850E ITEM P/N 20480 2 3 1 10000-365M 11A12-031D 20481 QTY. REF DESCRIPTION THRESHOLD LIGHT ASSY WITH MOUNTING RING 6 6 1 Bolt, Hex Hd. 8/125 x 30 mm Lg. Lockwasher, 5/16 Ring, Mounting (for 15” or 16” Can Type L-867) 20483 REF OPTICAL ASSY WITHOUT MOUNTING RING 4 20484 1 5 9 6 8 7 10 11 12 15 14 13 20485 10035-33-274 10000-220-M 11A12-019D 10000-252M 10048-30 10048-2 10048-3 20496 20538 20268 16 19341 1 PRISM ASSY. 20462-2 1 INNER COVER ASSY. WITH ONE L-823 CONNECTOR AND FILM DISC CUTOUT 19095 20017 10030-100 21038 20254 10A06-016D08 11A12-016D 10030-57 1 4 4 1 1 4 4 8 Socket Lead Lug Washer, Insulating, Shoulder Lead Assy. (L-823 Connector) Cover Screw, Pan Hd. - #8-32 x 1/4” Lg., SS Lockwasher, Split, #8 Washer, Flat 1/4 1 1 2 2 6 A/R A/R A/R 1 1 1 HOUSING ASSY Housing, Optical O-ring Screw, Pan Hd. 5/80 x 8 mm Lg. Lockwasher, Split #10 Screw, Flat Hd. 4/70 x 6 mm Lg. Loctite 242 RTV 106 Primer Lamp, 115W Lamp, 185W Lamp, 200W (FAA MALS SYSTEM ONLY) 17 18 37 38 39 40 43 44 46 47 24 8401 Rev. H PARTS LIST L-850E (cont’d) ITEM P/N QTY. DESCRIPTION 49 50 48 41 42 10030-108 10035-33-010 10K04-025D 20023 10047-409 4 4 4 1 1 Washer, insulating, (flat) O-ring Nut-Hex Jam, 1/4-20 Spring Clip Film Disc Cutout 21 20499 1 OPTICAL SUBASSEMBLY (STRAIGHT) 22 23 27 26 29 28 30 31 32 35 20943 19096 20148 20226 10033-47 10033-39 10033-37 20073-X 20032 20209-G 1 1 1 1 2 2 3 1 1 1 Bracket-Reflector Socket-Mounting Reflector Bracket, Straight Rivet Pop Rivet Rivet Filter Assembly Filter Retainer Filter-Green 19 20600 1 OPTICAL SUBASSEMBLY (TOED LEFT) 22 23 26 27 28 29 30 15 14 31 32 35 20943 19096 20227 20148 10033-39 10033-47 10033-37 20268 20538 20073-X 20032 20209-G 1 1 1 1 2 2 3 1 1 1 1 1 Bracket, Reflector Socket, Mounting, Toed Left Bracket Reflector Rivet Rivet Rivet Lamp, 200W Lamp, 185W Filter Assy. Filter Retainer Filter, Green 20 20601 1 26 51 52 20228 10048-25 20327 OPTICAL SUBASSEMBLY (TOED RIGHT) Same as above, except: Bracket, Mounting, Toed Right Grease, Lubricating Stycast Kit 1 A/R A/R 25