DEGRADATION OF METAL OXIDE SURGE ARRESTERS UNDER SIMULATED NATURAL CONDITIONS P.M. Vipin, N.K. Klshofe, G.R. Nagabhushana and B.N. Jayaram, Departmentof High Voltage Engineering, Indian Institute of Science, Bangalore 560 012 ABSTRACT 2-EXPERIMENT Th,& degradation of metal oxide surge arresters (MOSA) under continous operating voltage ( C . 0 . V ) ,with time, is a well known fact. But the contribution of bransient overvoltages in the form of lightning surges,switching surges etc..against which the arrester is used as a prot.ection device, to the arrester degradation has not been studied much. The simulation of a situation, wherein and the arrester is kept uder C . 0 . V different surges are applied on it, is somewhat complex. A method for simulation of field operating conditions of an arrester in the laboratory is presented in this paper. Results of two seperate degradation studies on different samples under A.C, and D.C excitations with superimposed transient stresses are given. A com$arison of observed data with calculated ones is also made. 2.1 Scheme of experiment The representation o f thi. 5 1 . 1 v i i . 1 conditions is achieved by c s t iiiit>t i i i t j I l i t * stress cycle per year. T h i s c y c l i - i x ; then applied to the surye al-icstr*i element over one day, to simii1.3Le tIv> electrical stresses coming I I L ~ I I t I I P arrester under field condit ions. A typical transient stress cycle c)vi-r i t i i r year has been broadly esLiamIi~t1 .Ifollows: (i)Lightning transients (a) direct stroke, s i n i u l a t c t l Iig . I surge current of 4/1O)is, 50kA postulated to occur OIICC- c.vi*r.g 5 years, 9 (b) indirect strokes, simu1;ltid 11y surge currents 01 n/70)1s duration and magnitudes 5 , I O ana 20kA occtii-i II'J respectively; at fl-cc/[[r:rlc: i v s of roughly 18,5 and 2 t i n i c s i i i i year. 1.INTRODUCTION Developments in material technology have spurred quantum advances in power system equipment protection within the past two decades. Eversince its advent, around 1970's, metal oxide based surge arresters have emerged as the most reliable device against power system traiisient overvoltages. It is being increasingly used in surge protection due to its superior nonlinear characteristics and greater energy handling capabilities. But, due to the absence of any series isolating gaps, the surge arrester elements are continously stressed by the system voltage, which causes the flow of a small leakage curent (about SO* or sol. This current as well as the energy absorption at the time of impulse discharges, cause gradual degradation of theelements. In order to predict the period of reliable operation of a metal oxide surge arrester, or its life, the degradation phenomena is studied the worldover. Still, a definite procedure is yet to be postulated to assess degradation under both A.C and D.C excitations. Here we present the results of work done-in our laboratory to study the degradation of surge arrester element-s under simulated natural conditions. (iilswitching transients siriwIa1:c.tl l l y J rnct:angular current. L n i 1 * : P r,t 1kA magnitude and 1- .4 111:; pulsewidth,.occurring oricc! i r i t i 1 1 year. While the above transients arc applied the arrester is kept undi~i~ continous operating voltage ( C . 0 . V ) at a 0 temperature of 60 C . Experiments were carried out with D.C and A . C cscitations applied to the arrester elements. T l i c 0 elevated temperature of G O C siiiiitla,l.es the maximum probable element t cmp r a t CII'(in field service, taking into a c c - i - ~ i 1 I i l the influence of ambient teniper;11:urp, solar radiation and inE11~c1ic.i~ [ 1 1. pollution on the arrester Iioiisirig Further, one year field l j r r . iir 1 1 1 1 . arrester is simulated within ani. 11.1y fo11owing t he acce1eratcd a q i 11.3 procedure described in clause 6 1 . 7 cif IEC T C 37 WG-4 AUGUST 1980 docr~rnriil- f t l ! MOSA. Accordingly, after the abq.>li i - . > I - i t ) i > , of surges the sample was Iica!cil 1 1 1 . I 165 0 cycles of aging, a comparison lict\;cc?ii the A.C and D.C leakage cul-rc~~l' variations for a 10 year p r r i o c l O C simulationran be.done. This is depjr:t.ed in Fig.2 in the form o f normal i s c d curves (normalised with respect .to tllc initial leakage current values U I I ~ C I . A . C and D.C respectively). IVhilc tllc increase- in leakage current is a b r ~ \ i t 5 fold in case of A . C voltage (after a ,ljeriod of 2 0 year simultion), tllat j n the case of D . C - excitation is r o u g h l y 4 times (after 10 days = 10 ypt3t.s, .accelerated aging). It is also ol>st?rvt?tl that the magnitude of leakage curl.ei1~s in case of D . C is more than double t h ; ~ t under A . C [Figs.3(a) & 4 t a ) l . temperature of 115 + / - 4 C and kept at across thak temperature with the C . 0 . V it,, ,till the start of the next aging cycle.,A 2 0 day simulation on the above lines was carried out with minimum A.C operating interruption of the voltage across the arrester clement. Another 10 day experiment with D.C opefkking voltage on a different sample was.a l s o conducted. 2 . 2 .Instrumentation .The' lightning impulse current's were gen,ek-ated using'a capacitor discharge. One'generator was capable of giving upto 4OkA, .'.8/20psand another generator of 200kA,.'4/10ps. The switching impulse current' was obtained from . a 8 stage 1adder:network transmission line model. It had, a surge impedance of 3.6 ohms and the output pulse width was 2.4ms. The A.C/D.C' excitation for the arrester elements was obtained from a 230V/3.6-03.6kV, O.SkVA, oil filled transformer and * half-wave rectifier. & filter capacitor arrangement. The arrester element was kept inside a temperature controkled oven to maintain thF elevated temperatures. The oven had a maximum 3.2 Barrier Height: T h e barrier height is calculated f r c > # t i the low voltage D . C characteristics of the arrester element after each cyc11: uF aging. The calculation is based on tlic following equation: where p - resistivity in vb k,, - barrier height i n cv Boltzman constant, -5 0 , 8.625*10 eV/ K T - temperature i n 0 temperature capability of 30.0 C with a 0 + / - 2 ,C regulation. The measuring instrumentation, coniprised of a 17.5mnco-axial current shunt with Gould 4074 looMHz Digital Storage Oscilloscope , for measuring impulse currents and a resistance potentjal divider to monitor the residual voltage across the arrester as well , a , s the C.O.V. Typical 8/20ps lightning impulse .current and 2.4ms iswitching impulse current waveforms, obtained using the above arrangement are shown in Fig.1. The leakage current through the arrester element was monitored using a series resistancedi.gita1 . multimeter scheme. The capacitance and tan delta 'variation with aging..was measured using GENRAD RLC Digibridge Type 1657 '111 0 1; The variation in barrier height. i s found to be quite small initially under both A . C and D . C voltages. But, arter about 6 to 8 cycles of aging a significantly abrupt decrease is observed in h o t h cases ( F i g s . 5 b 6 1 . I 3 . 3 Capacitance and Tan delta: The capacitance and tan . c l c l ta measurements were made at lkHz without. any external bias voltage., The capacitance values show gdlleral decreasing trends under both D . C and A . C operating voltages. On the otlicl-li.iird measured tan delta values at thc! etid,of each cycle 'of aging show a randainly varying spread, which is hard explain. While it exhibits a s h i .spectrum of values , w i t h ovrr,al I increase, in case of D . C , ,the vai-.Lat i o n is highly erratic, with some p c , a I c s , i i i case of A . C . 4.DISCUSSION . . 3 .RESULTS The variation in the different degradation indices monitored are graphically depicted in Figs. 2 to 10 as a iunction of the aging cycles. Eventhough the 1eakag e current and barrier height were the main indices monitored, capacitance and tan delta variations are also shown. I As a real .life simulation o f > I O S A under field conditions, it is fcll. 1.11;11. much more need to be done to havr: a c_loud representation of the operat3 iir~ atmosphere. Even then, the present sc:lic:!iiir: offers a guidelin6,on how to p l a n a laboratory simulatbn of PlOSh ric1c.I life, to study the complexities o r r 1 . ; 1 1 life stress gegrada-tion. The leakage current seems to bc t h c best index of degradation, showirig a predictable variation with SUCCCSS~VC. cyclds . of c x p c ? c t . e d . .of aging. The . values I( , 3.1 'Leakage current: 1.ns.piteof the scatter observed, the leakqge current shows . significant overall increase after successive aging cycles under both A . C and D . C operating voitages. since the a .c leakage current i s fo11nd b.0 s t a h i l i s ~ somewhat. aCte1. 10 Q Po. - constant , .1 166 leakage;, currents were calculated based on an, expression given by Y.Fujiwara et a1[21. found to fo'llbw a predictable \ ? d i i . j , i i . i t i n opening up possibilities of 1 i prediction on the basis of t l i c i i r < l c * i , * i f its variation. Eventhough thc gi>tit.i-.i1 trends of variation in i3<,qi.qiil.li i r i i i indices is similar under botli A . C . i i i t l D.C voltages. evidence of ~ ~ 1 ~ ~ 1 1 1 ~ ~ 1 ~ 1 ~ different phenomena of aging i s c . t l i s c s i . \ . c - t l from the tan delta and c.,lLaai<.i t : i i i ( . ~ ~ variations. fi- It i s observed that the calculated values of leakage currents show matching trend with the observed values, eventhough slight deviations are present. The following features could be observed from the calculated and observed graphs [Figs. 3(b) & 4(b)l: AKNOWLEDGEMENTS (i) While the calculated values are more conservative than the observed values in case of D.C voltage aging, it is reverse in case of A.C voltage aging. The assistance of Blr. B. setting up the experimenCa1 is gratefully acknowledged. 11 (ii) The leakage current variation with respect to number of aging 'cycles is determined by the surge current density, . element ,.temperature and number of absorbed surges - which were used to compute the theoretical values under both A.-C and D.C vol'tages. 1I I III I I*\ IEC TC 37 WG-4 AUGUST 1.r)ee "surwr; ARRESTERS - Part 3: Metal O s i d r S L I I - ~ J I ' arresters without gaps for A . C s y s t c i r i s " . 1 2 1 Y Fu j iwa ra , Y .S 11ibuy a , P1 . T mi 1. ;I IC i S T.Nitta, "Evaluation or ~ I I l ~ ~ Degradation of Metal Osidr: Siii~~.l~Arresters" , IEEE Trans. on l'~~h'c?t~ Apparatus and Systems, Vol. PAS-101, No.4, pp. 9 7 8 - 9 8 5 , April 1 9 0 2 . , Considering the barrier , height variation, the almost steady value and then the sudden drop evident from the Figs. 5 . & 6 , indicate that irreversible changes in the microstructure of the MOSA material happen only after some cycles .of aging. In the present case. it is observed that such a change happens after about 8 cycles of aging in case of D.C & 6"cycles of aging in case of A.C. But i t , .is.notable that the order of change in case'D.C is far more than that in case of A.C. This cl.early indicates the p o 1 a r i z a ~ ; ~e~f nf e c t s '..me into play in case of . . an unidirectional excitation 131. ' . C;3(.i REFERENCES (iii,) While the effect of surges on degradation is found to be pronounced at the elevated temperature and operating voltage, the contr.ibutionof'the thermal stress to aging is less than that of the former. , RarJiiutLiin I values The::: decreasing capacitance with number of aging cycles might be the result's:".. of microstructural changes happerling at the depletion region near the ZnO,'grain-graininterfaces, in the arreste,r',material. This as well as the erratic,'..nature of tan delta variation will have to be explained based more on the material characterisation after aging and associated changes in qiiantum mechanical phenomena, which were outside the s,cope of the present work. Hence the decision.to consider the leakage current and barrier height as the main indices of aging.' 5.CONCLUSIONS A simulation of the field conditions under which surge arresters-are supposed to operate has been achieved to a fairly good extent in the laboratory. The leakage current; through the arrester is 167 J ~ ' I I I AQC odc NO: OF AGING CYCLES : Comparison between a c & dc observed leakage currents continous operating voltage (normalised). Fig.2 + K C * I * 200 i W *I I I 3 2 I I I 2 z " I II I 1 1------I 50$-;;;-- at 1 1 I U I 0 0 I I I I I I I I I I I 10 NO: OF AGING CYCLES I I I I I I 20 NO: OF AGING CYCLES (a 1 NO: OF AGING CYCLES NO: OF AGING CYCLES (b 1 FicJ.3 : ( a ) A . C leakage current at (b 1 Fig.4 C.0.V 0 :(a) D.C leakage current at C . 0 . v 0 (measured at 60 C ) ( b ) Normalised dc leakage c u r r e n t s (observed & calculated) (measured at 60 C ) ( b ) Normalised ac leakage currents (observed 6, calculated) 168 0.5I I I . I I * -_ - - 1* n z W !E ---- 5 0.3 I tEi I I I I * K U m - - 0.1 F1g.5 : NO: OF AGING CYCLES Barrier height variation after a g i n g under a c , e x c i t b t i o n . t 8 E , , ~ 1 0 I I I I -_-___ 1I - - - - *- - I I I 1 0.80: 0 20 NO: OF AGING CYCLES :. ~ a g i n g under d c e x c i t a t i o n . Y 0.85 Fig.7 1 : Barrier height variation aftcl- W 10 1 NO: OF AGING CYCLES Fig.6 U 0 I 1 F 0:53 I II I I I I NO: Capacitance v a r i a t i o n a f t e r aging under a c e x c i t a t i o n . Fig.8 : I I I I I 5 OF AGING CYCLES I 10 C a p a c i t a n c e v a r i a t i o n after aqing under dc e x c i t a t i o n . t t 0.041 2 0.021 0 10 0.001 20 NO: OF AGING CYCLES Fig.9 : Tan d e l t a v a r i a t i o n a f t e r a g i n g undel' ac e x c i t a t i o n . Fig.10 169 : NO: OF AGING CYCLES Tan d e l t a v a r i a t l o n d f t r r a c J l n g under d c e x c i t a t i o n . ,