VERSYS - SR-FSR Installation Manual STEP 1 - CEILING PREPARATION Figure 1 1/4-20 THREADED RODS (BY OTHERS) SR CEILING FIXTURE SLOT/OPENING IN SHEET ROCK CEILING WHIP A) MAKE SLOT IN SHEET ROCK CEILING ACCORDING TO RUN INFORMATION, TYPE OF FIXTURE AND REFER TO CEILING OPENINGS REQUIRED (FIGURE 2 - SR* CEILING AND FIGURE 3 - FSR** CEILING). B) INSTALL 1/4-20 THREADED RODS ACCORDING LAYOUT AS SHOWN: 1) FIGURE 4 - SR* CEILING; 2) FIGURE 5 - FSR** CEILING. BOTTOM POINTS OF RODS MUST BE 3 1/2" +/- 1/8" OVER FIXTURE BOTTOM LEVEL AS SHOWN OH FIGURES 2 & 3. C) PULL DOWN FEED WHIP THROUGH CEILING SLOT (POWER MUST BE OFF) AS SHOWN IN FIGURE 1. * - "SR" - SHEET ROCK SELLING; ** - "FSR" - FLANGE LESS SHEET ROCK CEILING. Figure 2 Figure 3 SR* CEILING FSR** CEILING ROD Ø1/4" NOT BY NEO-RAY 4 7/8" 4 15/16" ROD Ø1/4" NOT BY NEO-RAY BLOKING RECOMENDED (BY OTHERS) 3 1/2" ±1/8" 3/4"- FLANGE 5 7/8" CEILING OPENING VERSYS SR-FSR Installation Manual, Page 1 3/4"-FLANGE 37"; 49"; 61"; 73" OR 97" CEILING OPENING 1/8" MINIMUM 1" PERF. FLANGE 3/16" 5 3/8" 5 13/16" CEILING OPENING WET PLASTER (BY OTHERS) SCREW (BY OTHERS) 1" PERF. FLANGE 2 3/8" 3/16" VERSYS - SR-FSR Installation Manual STEP 1 - CEILING PREPARATION (Continued) Figure 4 CEILING OPENING POSITIONS OF MOUNTING RODS FOR SHEETROCK CEILING APPLICATION CEILING OPENING 3'-0 3/4" 3FT IND 5 7/8" 5 5/8" CEILING OPENING CEILING OPENING 4'-0 3/4" 4FT IND CEILING OPENING 5 7/8" 2'-1 7/16" MOUNTING RODS POSITIONS CEILING OPENING CEILING OPENING 5'-0 3/4" 5FT IND 5 7/8" 5 5/8" 3'-1 7/16" MOUNTING RODS POSITIONS CEILING OPENING 6'-0 3/4" 6FT6 IND 5 5/8" 4'-1 7/16" MOUNTING RODS POSITIONS CEILING OPENING 8'-0 3/4" 8FT IND CEILING OPENING 5 7/8" 5 5/8" CEILING OPENING 5 7/8" 5'-1 7/16" MOUNTING RODS POSITIONS 5 5/8" 7'-1 7/16" MOUNTING RODS POSITIONS OVERALL CEILING OPENING (BOR+INT+EOR) CEILING OPENING 3' 3FT INT 4' 4FT INT 5' 5FT INT 6' 6FT INT 8' 8FT INT CEILING OPENING 3'-0 3/8" 3FT BOR 4'-0 3/8" 4FT BOR 5'-0 3/8" 5FT BOR 6'-0 3/8" 6FT BOR 8'-0 3/8" 8FT BOR CEILING OPENING 3'-0 3/8" 3FT EOR 4'-0 3/8" 4FT EOR 5'-0 3/8" 5FT EOR 6'-0 3/8" 6FT EOR 8'-0 3/8" 8FT EOR 5 7/8" 5 5/8" Figure 5 CEILING OPENING 2'-1 7/16" 3' BOR 3'-1 7/16" 4' BOR 4'-1 7/16" 5' BOR 5'-1 7/16" 6' BOR 7'-1 7/16" 8' BOR MOUNTING RODS POSITIONS CEILING OPENING CEILING OPENING 3' 3FT IND CEILING OPENING CEILING OPENING 10 5/8" CEILING OPENING 4' 4FT IND CEILING OPENING 5 13/16" 2'-1 7/16" MOUNTING RODS POSITIONS 5 1/4" 2'-1 7/16" 3' EOR 3'-1 7/16" 4' EOR 4'-1 7/16" 5' EOR 5'-1 7/16" 6' EOR 7'-1 7/16" 8' EOR MOUNTING RODS POSITIONS CEILING OPENING 6' 6FT IND CEILING OPENING 5' 5FT IND 5 13/16" 3'-1 7/16" MOUNTING RODS POSITIONS 5 1/4" 4'-1 7/16" MOUNTING RODS POSITIONS CEILING OPENING 8' 8FT IND CEILING OPENING 5 13/16" 5 1/4" 2'-1 7/16" 3' INT 3'-1 7/16" 4' INT 4'-1 7/16" 5' INT 5'-1 7/16" 6' INT 7'-1 7/16" 8' INT MOUNTING RODS POSITIONS POSITIONS OF MOUNTING RODS FOR FLANGE LESS SHEETROCK CEILING APPLICATION 5 13/16" 5 1/4" 10 5/8" 5 13/16" 5'-1 7/16" MOUNTING RODS POSITIONS 5 1/4" 7'-1 7/16" MOUNTING RODS POSITIONS OVERALL CEILING OPENING (BOR+INT+EOR) CEILING OPENING 3' 3FT INT 4' 4FT INT 5' 5FT INT 6' 6FT INT 8' 8FT INT CEILING OPENING 3' 3FT BOR 4' 4FT BOR 5' 5FT BOR 6' 6FT BOR 8' 8FT BOR CEILING OPENING 3' 3FT EOR 4' 4FT EOR 5' 5FT EOR 6' 6FT EOR 8' 8FT EOR 5 13/16" 5 1/4" 2'-1 7/16" 3' BOR 3'-1 7/16" 4' BOR 4'-1 7/16" 5' BOR 5'-1 7/16" 6' BOR 7'-1 7/16" 8' BOR MOUNTING RODS POSITIONS VERSYS SR-FSR Installation Manual, Page 2 10 5/8" 2'-1 7/16" 3' INT 3'-1 7/16" 4' INT 4'-1 7/16" 5' INT 5'-1 7/16" 6' INT 7'-1 7/16" 8' INT MOUNTING RODS POSITIONS 10 5/8" 2'-1 7/16" 3' EOR 3'-1 7/16" 4' EOR 4'-1 7/16" 5' EOR 5'-1 7/16" 6' EOR 7'-1 7/16" 8' EOR MOUNTING RODS POSITIONS VERSYS - SR-FSR Installation Manual STEP 2 - FIXTURE PREPARATION Figure 1 1) REMOVE FIXTURE FROM PACKAGING. 2) REMOVE LOUVER; T5 LAMP (IF INSTALLED) AND REFLECTOR (AS SHOWN IN FIGURE 3, 4, 5, 6 AND 7). 3) UNPACK FOUR (4) 1/4-20 HEX NUTS AND INT BOTTOM COVER (IF REQUIRED). 1/4-20 HEX NUTS LOUVER T5(T5HO) LAMP FIXTURE (UP SIDE DOWN) REFLECTOR Figure 2 4) FROM "BOR" AND "INT" FIXTURES REMOVE WIREWAY SIDE COVERS; JOINING BOLTS AND NUTS. Ø 3/8" MOUNTING HOLES THROUGH WIRE WIREWAY SIDE COVERS JOINING BOLTS 1/4-20 3/4"LONG 1/4-20 HEX NUTS #8-3/8" LONG PAN HEAD SCREW VERSYS SR-FSR Installation Manual, Page 3 JOINER BRACKET ALIGNER BRACKET VERSYS - SR-FSR Installation Manual STEP 2 - FIXTURE PREPARATION (Continued) a) AT ONE END OF LOUVER PULL DOWN UNTIL LOUVER STOPPED BY TORSION SPRING (SHOWN IN FIGURE 3) END CAP OF LOUVER Figure 3 SQUEEZE TORSION SPRING AND REMOVE SPRING FROM REFLECTOR HOLE Figure 5 REMOVE T5 LAMP FROM FIXTURE (IF INSTALLED) VERSYS SR-FSR Installation Manual, Page 4 b) REPEAT PREVIOUS STEP AT OTHER END OF LOUVER Figure 4 REMOVE LOUVER FROM FIXTURE Figure 6 REMOVE (2) SCREWS THAT HOLD LOUVER Figure 7 REMOVE REFLECTOR FROM FIXTURE VERSYS - SR-FSR Installation Manual STEP 3 - FIXTURE INSTALLATION Figure 1 1) BRING FIXTURE UP, CLOSE TO CEILING. REMOVE ACCESS PLATE AND ATTACH WHIP TO ACCESS PLATE. SPLICE FEED WIRES AND USE WIRE NUT TO CONNECT INTERNAL WIRING TO WHIP. SECURE FIRMLY BACK ACCESS PLATE TO THE FIXTURE. AS SHOWN IN FIGURE 1 WHIP (BY OTHERS) ACCESS PLATE POWER FEED WIRES Figure 2 Figure 3 2) INSERT FIXTURE FROM BELOW INTO CEILING OPENING SLOT AS SHOWN IN FIGURE 2. THREADED RODS MUST GO THROUGH MOUNTING HOLES ON . FIXTURE TOP PANEL. (AS SHOWN IN DETAIL 1a) DETAIL 1 3) SECURE FIXTURE BY TWO (2) HEX NUTS 1/4-20 (NOT BY NEO-RAY), AS SHOWN IN DETAIL 1b DETAIL 1a DETAIL 1b FIXTURE TRIM FLANGE SUPPORT BRACKET FIXTURE IN CEILING POWER FEED WHIP CEILING OPENING FIXTURE THREADED RODS 1/4-20 (BY OTHER) NOTE: NEO- RAY RECOMENDS INSTALLATION TO BE DONE BY TWO CONTRACTORS. VERSYS SR-FSR Installation Manual, Page 5 THREADED ROD INSERTED IN MOUNTING HOLE HEX NUT 1/4-20 TO SECURE FIXTURE TIGHTEN 1/4-20 NUTS BY PRESSING FLANGES OF FIXTURE TO A SHEETROCK CEILING VERSYS - SR-FSR Installation Manual STEP 4 - CONNECTING THROUGH WIRING AND POWERING INSTALLED FIXTURES WORK FROM BELOW UTILITY COMPARTMENT TO JOIN FIXTURES IN RUN. Figure 1 A) FIXTURES INSTALLED IN A SLOT/OPENING WILL LOOK AS SHOWN IN FIGURE 1; B) USE JOINING BOLTS AND HEX NUTS (FROM STEP 2) TO JOIN AND ALIGN FIXTURES AS SHOWN IN FIGURE 2; C) USING PROVIDED (BY NEO-RAY) QUICK CONNECTOR OR WIRE NUTS THROUGH WIRE FIXTURES AS SHOWN IN FIGURE 2. ALIGNER BRACKET WITH SET SCREW JOINER BRACKET THROUGH WIRES Figure 2 WIRE NUTS SLIDE ALIGN BRACKET TO INTERMEDIATE POSITION AND USING SET SCREWS ALIGN FIXTURE HOUSINGS VERSYS SR-FSR Installation Manual, Page 6 JOIN FIXTURES BY 1/4-20 BOLTS AND NUTS VERSYS - SR-FSR Installation Manual STEP 5 - COMPLETING INSTALLATION RUN OF FIXTURES INSTALLED IN SHEETROCK (OR FSR) CEILING: FIXTURES ARE MOUNTED ON SUPPORT HARDWARE (THREADED RODS), FIXTURES ARE JOINED AND ALIGNED, THROUGH WIRES ARE SPLICED, FEED WIRES CONNECTED TO POWER FEED WHIP. BOTTOM SNAP IN COVER FOR UTILITY BOX INSTALLED. COMPLETE INSTALLATION BY INSTALLING REFLECTORS, LAMPS AND LOUVERS. Figure 1 Figure 2 REFLECTOR MOUNTING DETAIL SHEET ROCK CEILING "BOR" FIXTURE UTILITY BOX COVER SCREWS "EOR" FIXTURE REFLECTOR LOUVER LAMP T5 (T5HO) REFLECTOR Figure 3 TOP AND BOTTOM VIEWS INSTALLED FIXTURE FEED WIRES TOP VIEW BOTTOM VIEW "BOR" FIXTURE LOUVER UTILITY BOX COVER LOUVER ACCESS PLATE THREADED ROD VERSYS SR-FSR Installation Manual, Page 7 VERSYS - SR-FSR Installation Manual STEP 6 - CEILING FINISHING (FSR APPLICATION) TO FINISH "FLANGELESS SHEETROCK" FIXTURE APPLICATION FIXTURES MUST BE INSTALLED IN SAME LEVEL WITH CEILING. PERFORATED RAILS OF FIXTURES MUST BE AT 1/8" TO 1/4" OVER CEILING LEVEL. CONTRACTOR MUST FILL REVEAL BETWEEN FIXTURE AND EDGE OF CEILING SLOT BY WET PLASTER OF SIMILAR FILLER TO MATERIAL OF CEILING. EDGE OF FIXTURE MUST BE CLEAN AND PROVIDE ACCESS TO CEILING. Figure 1 PERFORATED RAILS Figure 2 SHEETROCK CEILING BOTTOM EDGE OF FIXTURE AND CEILING MUST BE IN SAME LEVEL BLOCKING RECOMENDED (BY OTHERS) FIXTURE EDGE WET PLASTER (BY OTHERS) Figure 3 PERFORATED FRAME "FSR" FIXTURE DETAILS END PERFORATED RAIL PERFORATED RAILS MOUNTING SCREW SIDE PERFORATED RAIL VERSYS SR-FSR Installation Manual, Page 8 BOTTOM EDGE OF FIXTURE