Hot Dip Galvanized Products Introduction to Hot Dip Galvanized Products Hot Dip Galvanized Finish: Applications: Hot dip galvanizing is a form of galvanization. It is the technology of coating by passing the product through a molten bath of zinc at high temperature. The process of hot dip galvanizing results in a metallurgical bond between zinc and steel with a series of distinct iron zinc alloys. The hot dip zinc coating produces a much thicker, durable coating which prevents corrosion of the protected product by forming a physical barrier and by acting as a sacrificial anode if this barrier is damaged. tø5PQSPWJEFDPSSPTJPOQSPUFDUJPOBHBJOTUSPBETBMUBOEPUIFSIBSTI environmental factors t5PNFFU%FQBSUNFOUPG5SBOTQPSUBUJPONBTTUSBOTJUPSPUIFS project specifications t'PSJOGSBTUSVDUVSFQSPKFDUTJODMVEJOHCSJEHFTTVCXBZTSBJMXBZT BOEPUIFSNPEFTPGUSBOTQPSUBUJPONBOZ64SPBETCSJEHFTBOE tollways are decades old and in need of repair; many of these SFXPSLSFCVJMEQSPKFDUTSFRVJSFIPUEJQHBMWBOJ[FEQSPEVDUT t'PSHPWFSONFOUBMVTFNBOZHPWFSONFOUQSPKFDUTGFEFSBMBOEPS TUBUFSFRVJSFUIFVTFPGIPUEJQHBMWBOJ[FEQSPEVDUT Application Process: The product is skimmed (to remove surface oils), run through an acid wash, water washed, run through a dip fluxing solvent (to enhance the coating adhesion), dry pre-heated (typically 120°C to 180°C), hot dip galvanized (typically 450°C to 480°C), water cooled and then passivated. Certifications and Compliances: tø$POGPSNTUPGJOJTIUIJDLOFTTQFS"45."". t6-4UBOEBSE# t/&."'# FORM 5 CONDUIT OUTLET BODIES, COVERS & GASKETS Hot Dip Galvanized Applications: 'PSN.BMMFBCMF*SPO$POEVJU#PEJFTBSFVTFEJODPOEVJUTZTUFNT to: t"DUBTQVMMPVUMFUTGPSDPOEVDUPSTCFJOHJOTUBMMFE t1SPWJEFPQFOJOHTGPSNBLJOHTQMJDFTBOEUBQTJODPOEVDUPST t"DUBTNPVOUJOHPVUMFUTGPSMJHIUJOHGJYUVSFTBOEXJSJOHEFWJDFT t$POOFDUDPOEVJUTFDUJPOT t1SPWJEFUBQTGPSCSBODIDPOEVJUSVOT t.BLFEFHSFFCFOETJODPOEVJUSVOT t1SPWJEFGPSBDDFTTUPDPOEVDUPSTGPSNBJOUFOBODFBOEGVUVSF system changes Features: tø*OUFSDIBOHFBCMFXJUI"QQMFUPO'PSN$POEVJU#PEJFT t#VJMUJOSPMMFSTPO14wUPw$BOE-#CPEJFTUPGBDJMJUBUFXJSF pulling t4NPPUIBOESPVOEFEJOUFHSBMCVTIJOHTGPSQSPUFDUJPOPGXJSF insulation t4PMJEOFPQSFOFHBTLFUTNBZCFDPOWFSUFEUPPQFOUZQFCZQVMMJOH out perforated center section t4UBJOMFTTTUFFMDPWFSTDSFXT t%PNFETIFFUTUFFMDPWFSTQSPWJEFBEEJUJPOBMDVCJDDBQBDJUZ t*OUFHSBMHBTLFUDPWFSQSPWJEFT/&."SBUJOH Certifications and Compliances: tø6-'JMF/P& t6-4UBOEBSE# tD6-UP$4"4UBOEBSE$/P Standard Materials: tø#PEJFToNBMMFBCMFJSPO t(BTLFUToOFPQSFOF t$PWFSToTIFFUTUFFMPSNBMMFBCMF t$PWFSTDSFXToTUBJOMFTTTUFFM Standard Finishes: tø.BMMFBCMFJSPOoIPUEJQHBMWBOJ[FE t/FPQSFOFoOBUVSBM t4IFFUTUFFMoFMFDUSPHBMWBOJ[FE t4UBJOMFTTTUFFMoOBUVSBM 'PSNJTBSFHJTUFSFEUSBEFNBSLPG"QQMFUPO&MFDUSJD&(4 144 www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2015 Commercial Products Catalog Hot Dip Galvanized Products Form 5 TYPE LB TYPE C Cat. # Size Internal Vol. in Cu. In. LB50M HDG LB75M HDG LB100M HDG LB125M HDG* LB150M HDG* LB200M HDG* LB250M HDG* LB300M HDG* LB350M HDG* LB400M HDG* 1 2” 4” 1” 114” 112” 2” 212” w 12” 4” 4.5 7.5 12.5 142.0 Unit Qty. Wt. Lbs. Per 100 Max. No. of Conductors 10 10 10 5 5 1 1 1 1 1 71 287 1105 /" "8( 9))8 9))8 9))8 9))8 .$.9))8 .$.9))8 .$.9))8 .$.9))8 Cat. # Size Internal Vol. in Cu. In. C50M HDG C75M HDG C100M HDG C125M HDG* C150M HDG* C200M HDG* C250M HDG* C300M HDG* C350M HDG* C400M HDG* 1 2” 4” 1” 114” 112” 2” 212” w 12” 4” 4.5 7.5 12.5 75.0 181.0 Unit Qty. Wt. Lbs. Per 100 Max. No. of Conductors 10 10 10 5 5 1 1 1 1 1 118 170 552 2210 /" "8( 9))8 9))8 9))8 9))8 .$.9))8 .$.9))8 .$.9))8 .$.9))8 *114ww-#BOE$CPEJFTTVQQMJFEXJUICVJMUJOSPMMFSTUPGBDJMJUBUFXJSFQVMMJOH *114ww-#BOE$CPEJFTTVQQMJFEXJUICVJMUJOSPMMFSTUPGBDJMJUBUFXJSFQVMMJOH TYPE LR TYPE LL Size LL50M HDG LL75M HDG LL100M HDG LL125M HDG LL150M HDG LL200M HDG LL250M HDG LL300M HDG LL350M HDG LL400M HDG 1 2” 4” 1” 114” 112” 2” 212” w 12” 4” 4.5 7.5 12.5 142.0 Unit Qty. Wt. Lbs. Per 100 Max. No. of Conductors 10 10 10 5 5 1 1 1 1 1 1105 /" "8( 9))8 9))8 9))8 9))8 .$.9))8 .$.9))8 .$.9))8 .$.9))8 Unit Qty. Max. No. of Conductors 10 10 10 5 5 1 1 1 1 1 71 100 157 1105 2500 /" "8( 9))8 9))8 9))8 9))8 .$.9))8 .$.9))8 .$.9))8 .$.9))8 Max. No. of Conductors /" "8( 9))8 9))8 9))8 9))8 .$.9))8 .$.9))8 .$.9))8 .$.9))8 Cat. # Size LR50M HDG LR75M HDG LR100M HDG LR125M HDG LR150M HDG LR200M HDG LR250M HDG LR300M HDG LR350M HDG LR400M HDG 1 2” 4” 1” 114” 112” 2” 212” w 12” 4” 4.5 7.5 12.5 142.0 Cat. # Size Internal Vol. in Cu. In. Unit Qty. Wt. Lbs. Per 100 T50M HDG T75M HDG T100M HDG T125M HDG T150M HDG T200M HDG T250M HDG T300M HDG T350M HDG T400M HDG 1 2” 4” 1” 114” 112” 2” 212” w 12” 4” 15.0 142.0 10 10 10 5 5 1 1 1 1 1 111 1271 1547 2542 2542 TYPE T www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2015 Commercial Products Catalog 145 Hot Dip Galvanized Cat. # Internal Vol. in Cu. In. Wt. Lbs. Per 100 Internal Vol. in Cu. In. Hot Dip Galvanized Products Form 5 TYPE TB CAST IRON COVERS Cat. # Size Internal Vol. in Cu. In. TB50M HDG TB75M HDG TB100M HDG TB125M HDG TB150M HDG TB200M HDG 1 2” 4” 1” 114” 112” 2” 15.0 Unit Qty. Wt. Lbs. Per 100 Max. No. of Conductors 10 10 10 5 5 1 88 120 420 /" "8( "8( "8( 9))8 9))8 Hot Dip Galvanized Size Unit Qty. Wt. Lbs. Per 100 K50CM HDG K75CM HDG K100CM HDG K125CM HDG K200CM HDG K250CM HDG K350CM HDG 2” 4” 1” 114” and 112” 2” 212wBOEw 12” and 4” 50 50 25 20 5 5 5 41 208 550 1 NEOPRENE GASKETS – PERFORATED CENTER TYPE X Cat. # Size Internal Vol. in Cu. In. X50M HDG X75M HDG X100M HDG X125M HDG X150M HDG X200M HDG 1 2” 4” 1” 114” 112” 2” 15.0 Unit Qty. Wt. Lbs. Per 100 Max. No. of Conductors 10 10 10 5 5 1 172 247 /" "8( 9))8 9))8 9))8 9))8 Cat. # Size Unit Qty. Wt. Lbs. Per 100 K50S K75S K100S K125S K200S K250S K350S 2” 4” 1” 114” and 112” 2” 212wBOEw 12” and 4” 50 50 25 20 5 5 5 50 1 www.crouse-hinds.com US: 1-866-764-5454 Cat. # Size Unit Qty. Wt. Lbs. Per 100 GK50N GK75N GK100N GK125N GK200N GK250N GK350N 2” 4” 1” 114” and 112” 2” 212wBOEw 12” and 4” 100 100 50 25 25 25 25 2.0 2.0 5.0 8.0 1 INTEGRAL GASKET COVER – SHEET STEEL SHEET STEEL COVERS Cat. # CAN: 1-800-265-0502 Cat. # Size Unit Qty. Wt. Lbs. Per 100 K50SG K75SG K100SG K125SG K200SG K250SG K350SG 2” 4” 1” 114” and 112” 2” 212wBOEw 12” and 4” 50 50 25 20 5 5 5 14 70 1 Copyright© 2015 Commercial Products Catalog Hot Dip Galvanized Products Form 5 Dimensions (in Inches): Type LB Size 1 3 4 1 114 112 2 212 3 312 4 " # C 2.05 1.50 2.25 1.80 8.12 2.75 8.12 10.50 4.42 5.40 7.21 2 Type LL Size 1 3 4 1 114 112 2 212 3 312 4 " # C 2.05 2.25 1.70 2.75 8.12 2.75 8.12 4.12 10.50 5.71 5.87 4.75 2 Type LR Size 1 3 4 1 114 112 2 212 3 312 4 " # C 2.05 2.25 1.70 2.75 8.12 2.75 8.12 4.12 10.50 5.71 5.87 4.75 2 Type C 1 3 4 1 114 112 2 212 3 312 4 " # C 1.50 1.70 1.80 7.05 2.75 11.50 15.00 15.12 4.75 4.88 4.88 2 Hot Dip Galvanized Size Type T Size 1 3 4 1 114 112 2 212 3 312 4 " # C 2.05 2.25 1.50 7.05 1.80 2.75 4.12 11.50 5.71 15.00 5.87 15.12 7.15 2 Type TB Size 1 3 4 1 114 112 2 " # C 2.05 1.50 2.25 1.80 7.05 2.75 11.50 4.42 2 Type X Size 1 3 4 1 114 112 2 " # C 5.41 1.75 7.10 2.25 2.55 2.75 5.40 11.75 2 www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2015 Commercial Products Catalog 147