DOCUMENT
1084
REVISION
G
November 17, 2014
Instruction Manual
Airside Guidance Sign – Fiberglass, AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Crouse-Hinds By EATON
1200 Kennedy Road
Windsor, CT 06095
Copyright © 2014 Cooper Technologies Company
DOCUMENT 1084
REV. G
Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
1
Revisions
Revision
Number
Issue/Reissue
Number Letter
Description
Date
Approved
A
A211-394
Initial Release of AGSF-LED Sign Manual
1/18/12
PG
B
A212-125
Title Page; Sec. 10.12, Added PCB handling
warning; Page 2, 00=No Options, was 0=No
Options
4/25/12
PG
A212-262
Page iii, revised warranty; 8.1, added & EB67;
8.2, AC 150/5345-44J (latest version) was -44J;
9a., FAA AC 150/5345-18 (latest version) was 18F; 9f., FAA AC 150/5345-44 (latest version)
was -44J 3.2.5.2a.; Page 9 WARNING, FAA AC
150/5345-44 was -44J 3.2.5.10.2 & -44J
7/20/12
PG
D
A212-280
Page 71, Sign Face panel with Frame, part number
was 62329-L, Sign Panel, Black, part number was
62329-B;page 72 added ferrite cores .254 dia &
.350 dia
7/26/12
SD
E
A212-495
Title page, updated copyright; page 71, 62387 was
62288
1/21/13
PG
F
A213-034
Updated Table 12 Power Supply Faults
2/26/13
PG
214-326
Updated to EATON cover sheet format; page iii,
(d) add “sign” before ”products”, change 12
months to 24 months, change shipment to
installation.
11/17/14
CS
C
G
ii
DOCUMENT 1084
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
2
Limited Product Warranty
Limited Warranty
(a) Seller warrants to each original Buyer of Products that Products are, at the time of delivery to
the Buyer, in good working order and conform to Sellers official published specifications,
provided that no warranty is made with respect to any Products, lamps, component parts, or
accessories manufactured by others but supplied by Seller.
(b) Seller's obligation under this warranty for any Product proved not to be as warranted within
the applicable warranty period is limited to, at its option, replacing the Product, refunding the
purchase price of the Product, or using reasonable efforts to repair the Product during normal
business hours at any authorized service facility of Seller. All costs of transportation of any
Product claimed not to be as warranted and of any repaired or replacement Product to or from
such service facility shall be borne by Buyer.
(c) Seller may require the return of any Product claimed not to be as warranted to one of its
facilities as designated by Seller, transportation prepaid by Buyer, to establish a claim under this
warranty. The cost of labor for removing a Product and for installing a repaired or replacement
Product shall be borne by Buyer. Replacement parts provided under the terms of this warranty
are warranted for the remainder of the warranty period of the Products in which they are installed
to the same extent as if such parts were original components. Warranty services provided under
these terms and conditions do not assure uninterrupted operations of Products; Seller shall not be
liable for damages caused by any delays involving warranty service.
(d) The warranty period for Sign Products, except for LED Sign Products, is twenty-four (24)
months from the date of installation unless otherwise agreed by Seller in writing.
(e) The warranty period for LED Products is forty-eight (48) months from the documented
installation completion date. LED Products are light fixtures containing light emitting diode
other than solar, utility and obstruction lighting.
What the Warranty Does Not Cover: This warranty does not cover (1) removal or
reinstallation of “fixtures”, or (2) defects or damage as a result of accident, modification, misuse,
including but not limited to the operation at temperatures above 55oC or voltage/current levels
outside the rated range, improper service or repair, abuse or abnormal use including, without
limitation, improper storage and incorrect installation.
iii
DOCUMEN
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Instru
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AGSF-LED
A
858S5
5-F LED Serries
Sizees 3, 4 and 5
3
Safety Noticees
This
T equipmen
nt is normally
y used or conn
nected to circuuits that may employ voltaages which arre
daangerous and
d may be fatal if accidentally contacted bby operating or maintenannce personnel..
Extreme
E
cautio
on should be exercised
e
when working w
with this equippment. Whilee practical saffety
prrecautions haave been incorrporated in th
his equipmentt, the followinng rules must be strictly
ob
bserved:
3.1
Keep
K
Away from
f
Live Circuits
C
Operating
O
and maintenance personnel mu
ust at all timees observe alll safety regulaations. Do noot
peerform maintenance on intternal compon
nents or serviice with poweer ON.
WAR
RNING:
WARN
NING
3.2
DO
D NOT PE
ERFORM MAINTENA
M
ANCE ON INTERNAL
L
COMPONE
C
ENTS OR SERVICE
S
W
WITH POW
WER ON.
RESUSCITA
R
ATION
Maintenance
M
personnel
p
shou
uld familiarizze themselvess with the techhnique for ressuscitation found
in
n widely published manualls of first aid instruction.
i
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DOCUMEN
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AGSF-LED
A
858S5
5-F LED Serries
Sizees 3, 4 and 5
4
Safety Symb
bols
4.1
Danger
D
DAN
NGER:
DANG
GER
4.2
The
T hazard or unsafe practice
p
willl result in seevere injuryy or death.
Warning
W
WAR
RNING:
WARN
NING
4.3
The
T hazard or unsafe practice
p
cou
uld result in
n severe inju
ury or death
h.
Caution
C
CAU
UTION:
CAUTION
4.4
The
T hazard or unsafe practice
p
cou
uld result in
n minor inju
ury.
Warning:
W
No
otice
WAR
RNING:
NOTIICE
4.5
Possibly
P
dan
ngerous situ
uation, good
ds might be damaged.
Warning
W
: Im
mportant
WAR
RNING:
IMPOR
RTANT
Helpful information.
v
DOCUMENT 1084
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
5
Test Equipment and Tools
There are a wide variety of tools and equipment needed to safely and correctly perform airfield lighting
equipment installation and maintenance. In addition to the obvious tools (screwdrivers, wrenches, etc.),
there are some specialized equipment needed to do the job.
Multimeter and Current Clamp-0n Probe
One of the most important pieces of test equipment is the Multimeter. It is used to measure voltages,
currents, and resistances. Almost every single maintenance task requires the use of a multimeter at one
point or another. A meter with TRUE RMS measuring capability and a current clamp-on probe is needed
to accurately measure distorted or chopped waveforms; traditional average reading meters are inaccurate
and have very limited use. Checking or adjusting equipment based upon incorrect current reading may
dramatically reduce lamp life and adversely affect power equipment performance. Most multimeter
manufacturers offer TRUE RMS measuring meters. The following is a short list of TRUE RMS
Multimeters from Fluke:
Manufacturer
Model Number
Fluke
87V, 287
Fluke
I800 Current Clamp
Refer to the equipment manufacturer’s manuals for the proper use, maintenance and calibration (if
necessary) of all meters and probes.
vi
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
6
Table of Contents
1 Revisions ............................................................................................................................... ii 2 Limited Product Warranty .................................................................................................... iii 3 Safety Notices ........................................................................................................................iv 4 3.1 Keep Away from Live Circuits .......................................................................................iv 3.2 RESUSCITATION .........................................................................................................iv Safety Symbols ....................................................................................................................... v 4.1 Danger .............................................................................................................................. v 4.2 Warning ............................................................................................................................ v 4.3 Caution ............................................................................................................................. v 4.4 Warning: Notice ...............................................................................................................v 4.5 Warning : Important ......................................................................................................... v 5 Test Equipment and Tools .....................................................................................................vi 6 Table of Contents................................................................................................................. vii 7 List of Figures and Tables .................................................................................................. viii 8 General Information ............................................................................................................... 1 9 8.1 General Description ......................................................................................................... 1 8.2 Classification of Signs...................................................................................................... 1 8.3 Part Numbers: .................................................................................................................. 2 Installation .............................................................................................................................. 3 10 Maintenance and Troubleshooting ......................................................................................... 7 10.1 General ............................................................................................................................. 7 10.2 Problem Solving Guide .................................................................................................... 9 10.3 Measuring Input Current (Signs Without Optional Power Switch) ............................... 12 10.4 Measuring Input Current (Signs With Optional Power Switch) .................................... 12 10.5 Checking Power Supply LED Cable .............................................................................. 13 10.6 Checking LED MODULE Cable Connections .............................................................. 13 10.7 Checking the First LED MODULE ............................................................................... 14 10.8 Checking the Second LED MODULE ........................................................................... 15 10.9 Continue Checking the Rest of the LED MODULES.................................................... 15 10.10 Replacing an LED MODULE ........................................................................................ 17 10.11 Sign PC Board P/N 62277 Calibration........................................................................... 18 10.12 Replacing Sign Power Supply Board & Heat Sink P/N 62277 ...................................... 19 11 Figures and Tables ................................................................................................................ 22 vii
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
7
List of Figures and Tables
Figure 1. 4 & 6 Foot Sign (Use 4 foot dimensions for Size 5 Distance Marker) ......................... 22 Figure 2. 8 & 10 Foot Sign .......................................................................................................... 23 Figure 3. 12 Foot Sign ................................................................................................................. 24 Figure 4. Size 4 Distance Marker ................................................................................................ 25 Figure 5. Sign Options ................................................................................................................. 26 Figure 6. Heat Sink/LED Assembly showing wiring input and output connections ................... 27 Figure 7. LED Array Wiring, 4 Foot Sign & Size 5 Distance Marker ........................................ 28 Figure 7A. LED Array Wiring, Size 4 and Distance Marker Sign .............................................. 29 Figure 8. LED Array Wiring, 6 Foot Sign ................................................................................... 30 Figure 9. LED Array Wiring, 8 Foot Sign ................................................................................... 31 Figure 10. LED Array Wiring, 10 Foot Sign ............................................................................... 32 Figure 11. LED Array Wiring, 12 Foot Sign ............................................................................... 33 Figure 12. Recommended Transformer Housing Location &Concrete Foundation/Pad Details 34 Figure 12a. Expanded Front Section of Figure 12 ....................................................................... 35 Figure 12b. Expanded Side View of Figure 12............................................................................ 36 Figure 12c. Expanded top section of Figure 12 ........................................................................... 37 Figure 13a. Concrete Foundation/Pad Configurations, 4 Foot (Use 4 Foot for Size 5 dims.) ..... 38 Figure 13b. Concrete Foundation/Pad Configurations, 6 Foot .................................................... 39 Figure 14a. Concrete Foundation/Pad configurations, 8 Foot ..................................................... 40 Figure 14b. Concrete Foundation/Pad configurations, 10 Foot ................................................... 41 Figure 15. Concrete Foundation/Pad configurations: 12 Foot ..................................................... 42 Figure 16. Concrete Foundation/Pad Configuration, Size 4 dims. .............................................. 43 Figure 17. Concrete Foundation/Pad Configurations, Side by Side Signs .................................. 44 Figure 18. Power Supply Box (See Figures 19 & 20 for expanded view) ................................... 45 Figure 19. Expanded Power Supply PCB .................................................................................... 46 Figure 20. Expanded Power Supply PCB .................................................................................... 47 Figure 21. Power Supply Wiring Diagram .................................................................................. 48 Figure 22. Checking the Power Supply Output Voltage After Turn-Off..................................... 49 Figure 23a. Hex Nut that fastens heat sink to power supply box (upper) .................................... 50 Figure 23b. Hex Nut that fastens heat sink to power supply box (lower).................................... 51 Figure 24. Power Supply mounting screw locations ................................................................... 52 Figure 25. Plug White cable into CN14 and Black cable into CN9 as shown. ............................ 53 Figure 26a. Attach the black cable tie as shown above. .............................................................. 54 Figure 26b. Snug up cable tie with a pair of needle nose pliers and trim excess with a pair of
cutters. ......................................................................................................................... 55 Figure 27. Attach White wire from PCB to Bridge Rectifier as shown....................................... 56 viii
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 28. Connect the black wire labeled BRPH from the Bridge Rectifier to the PCB “TO
BRIDGE” terminal, CN17, as shown. Attach black wire marked PWR 1 to CN18
and the black wire labeled PWR 2 to CN1 ................................................................. 57 Figure 29. Connect wires labeled CN2, CN3, and GND as shown above. .................................. 58 Figure 30. Make sure wires marked BR+ and BR- are connected to the Bridge Rectifier as
shown above. Note: BR+ and BR- originate on the Filter Board (Figure 18). ........... 59 Figure 31. Power Supply Box Door Closing instructions. Note: Only upper latch closing
shown. Repeat instructions 1-4 for lower latch.......................................................... 60 Table 1. Power Supply Switch and Jumper Selection (FERRO CCR) ........................................ 61 Table 2. Power Supply Switch and Jumper Selection (SERIES CCR) ....................................... 62 Table 3. AGS 858 LED Sign Style 2 VA Load & Matching Isolation Transformer (Ferro)....... 63 Table 4. AGS 858 LED Sign Style 3 VA Load & Matching Isolation Transformer (Ferro)....... 64 Table 5. AGS 858 LED Sign Style 5 VA Load & Matching Isolation Transformer (Ferro)....... 65 Table 6. AGS 858 LED Sign Style 2 VA Load & Matching Isolation Transformer (Series) ..... 66 Table 7. AGS 858 LED Sign Style 3 VA Load & Matching Isolation Transformer (Series) ..... 67 Table 8. AGS 858 LED Sign Style 5 VA Load & Matching Isolation Transformer (Series) ..... 68 Table 9. Style 2 - Three step regulator currents ........................................................................... 69 Table 10. Style 3 - Five step regulator currents ........................................................................... 69 Table 11. Style 5 – Fixed regulator current ................................................................................. 69 Table 12. Power Supply Faults .................................................................................................... 70 Table 13. Parts List ...................................................................................................................... 72 Table 14. Estimated max sustained force on the sign body (Does not include safety margin) ... 73 ix
DOCUMENT 1084
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
8
General Information
8.1
General Description
Crouse-Hinds Airport Lighting Products, “Airside Guidance Sign Fiberglass” fiberglass housing and
internally illuminated LED Taxiway and Runway Distance Remaining Signs provide outstanding
message visibility, day or night. White on Red and Yellow on Black, Black on Yellow and White on
Black color combinations may be ordered with any desired message. Signs are available as single or
double faced and are provided with retro-reflective sign face. For further information on Taxiway Signs
and their use, consult the latest revision FAA Advisory Circulars AC 150/5220-9, AC 150/5340-18, and
AC 150/5345-44 and EB67.
8.2
Classification of Signs
The signs covered in this manual are designed and manufactured in accordance with the requirements of
FAA Advisory Circular AC 150/5345-44 (latest revision). Specifications for Taxiway and Runway Signs
and conform to the following classifications as indicated in paragraph 1.2 of the above Advisory.
Type L-858Y – Direction destination and boundary sign – black legend on a yellow background.
Type L-858R – Mandatory instruction sign white legend on a red background.
Type L-858L – Taxiway and runway location sign yellow legend and border on a black background.
Type L-858B –Runway Distance Remaining sign with a white legend on a black background.
Type L858C – Taxiway Ending Marker sign yellow strips on black background (2 module sign only)
A sign may consist of multiple arrays of the above messages.
NOTE: Size 5 information in this manual is the same as the Size 3, 4 Foot unless noted
otherwise.
P/N
Sizes
858S5- F-XX-X-X-XX Size 3 – 18 inch legend
858S5- F-BF-X-5-XX Size 4 – 40 inch legend (DMS numerals and AGM symbol)
858S5- F-DM-X-X-XX Size 5 – 25 inch legend (DMS numerals only)
CAT. # FAA Styles
-3
Style 2 – For operation from a 3 step series lighting circuit (4.8 to 6.6 amperes)
-5
Style 3 – For operation from a 5 step series lighting circuit (2.8 to 6.6 amperes)
-1
Style 5 – A (fixed) 5.5 ampere series lighting circuit
Class 2 – For operation from -40ºC to +55ºC (+131ºF)
Mode 2 – Sign for use in areas subjected to wind speed of up to 200 mph (322 km/h)
1
DOCUMENT 1084
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
8.3
Part Numbers:
2
DOCUMEN
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AGSF-LED
A
858S5
5-F LED Serries
Sizees 3, 4 and 5
9
In
nstallation
WAR
RNING:
NOTIICE
Sign
S
founda
ations/pad and
a their deesign are thee responsibiility of the
installer
i
and
d/or airportt and recom
mmendation
ns/suggestion
ns herein arre
for
f guidancce only. Tra
ansformer h
housing and
d baseplates and/or
covers,
c
seriees isolation transformeers, primaryy connector kits, series
isolation
i
tra
ansformer secondary
s
caable extend
der, series isolation
consolidatin
c
ng harness (if
( required)), heat shrin
nk kits, grou
unding rodss,
ground
g
wiree and conneectors, floorr flange anchor bolts an
nd hardwarre
are
a not inclu
uded as parrt of the sign
n. Underlin
ned items m
may be orderred
from
f
Crousse-Hinds Airrport Lightting.
a. Referr to FAA AC 150/5345-18 (latest revisio
on) section 144 for Taxiwayy Guidance Sign location aand
for the perpendicullar distance frrom the defin
ned pavement edge to the nnear side of thhe sign. Similarly,
see seection 25 of FAA
F
AC 150/5345-18 (lateest revision) ffor Runway D
Distance Remaaining Sign
location and perpen
ndicular distaance from the defined paveement edge too the near sidee of the sign.
WAR
RNING:
TANT
IMPORT
b.
FAA
F
specifiications and
d Engineerin
ng Briefs m
may be obtaiined by
searching
s
th
he FAA web
b site: www
w.faa.gov.
F
12-17
7 for suggested concrete foundation/padd. Concrete fooundations/paads should bee of
See Figures
adequ
uate mass, rein
nforcement, and
a psi streng
gth rating for tthe maximum
m sustained foorce on the siggn
body and floor flan
nge anchors must
m endure at
a its maximum
m plus a safetty margin. Thhe concrete
dation/pad sho
ould be installled in soil con
nditions that w
will help faciilitate drainagge and
found
found
dation/pad sup
pport. The flo
oor flange ancchor bolt matterial should aalso meet the maximum
sustaiined force on the sign body
y plus a safety
y margin and must be ½ innch in diameteer for use witth the
25684
4-1 Floor Flan
nge. See Tab
ble 14 for estim
mated maxim
mum sustainedd force on thee sign body.
c. Concrrete foundatio
ons/pads shou
uld extend at least
l
12 inchees below the llocal frost linne. Contact yoour
local or regional bu
uilding inspecctor if the dep
pth is unknow
wn for your arrea. The founndation/pad shhould
extend
d at least 1 fo
oot beyond thee sign body to
o minimize daamage from m
mowers.
3
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AGSF-LED
A
858S5
5-F LED Serries
Sizees 3, 4 and 5
d. The concrete
c
found
dation/pad should be not more
m
than 1 innch above graade in order too maintain thee 3
inch maximum
m
oveerall height ab
bove grade to
o the point of frangibility pper FAA Engiineering Brieff no.
79. See
S the Engineeering Brief for
f acceptablee grading arouund the founddation/pad. T
The foundationn/pad
must be
b level.
e.
It is recommended
d that the conttractor who iss to install thee concrete fouundation/pad uuse cast in plaace
ancho
or bolts. The threaded
t
portiion of the ancchor bolts shoould be 1-5/8 inches minim
mum to 1-7/8
maxim
mum above th
he top of the concrete
c
foun
ndation/pad (S
See Figures 12, 12a-12c). T
This requires that
the an
nchor bolts bee installed acccurately as shown in the cooncrete founddation/pad dim
mensions Figuure
13. Th
he clearance holes
h
on the floor
f
flange arre 5/8 inch diiameter on a 44.75 inch diam
meter bolt cirrcle
for usse with ½ inch
h anchor boltss.
f.
The concrete
c
found
dation/pad should include the series iso lation transfoormer housingg. It is
recom
mmended that this housing not be placed
d under the siign power legg to allow acccess to the serries
isolatiion transform
mer and conneections for easse of troubleshhooting and sservicing, esppecially on dooublesided and size 4 DM
MS signs (Seee Figures 12, 12a-12c). Thhis housing w
would be on thhe side closest to
the Taaxiway or Ru
unway. A 2 in
nch conduit ellbow with thrreaded coupliing attached aat sign end w
would
exit frrom the transfformer housin
ng side to the foundation/ppad and be fluush with the w
with the top of the
concrrete foundatio
on/pad grade level
l
between
n the floor flannge bolts near
arest the circuit card box side of
the sig
gn. Care musst be taken in locating the power
p
leg wiith relation to its connectioon point on the
concrrete pad. The sign as vieweed will have th
he circuit cardd box to the rright on the “A
A” side of thee
sign, which
w
is closest to the Tax
xiway or Runw
way side of thhe sign. If thhe location reqquires an
additiional sign hou
using to accom
mmodate mulltiple messagees, then the seeparation disttance betweenn
these signs housing
gs should be between
b
3 incches minimum
m to 12 inchees maximum ((FAA AC
150/5
5345-44 (latesst revision)) The
T second sig
gn in the arrayy would be m
mounted with its “B” side
adjaceent to the first sign’s “A” side.
s
The locaation of the traansformer hoousing for thiss second sign
would
d be the fartheest away from
m the Taxiway
y and oppositte in position to a sign wheen viewing sidde
“A”. Care must bee taken in locaating the pow
wer leg with reelation to its cconnection pooint on the
F
17). The
T sign side identification
i
is important with regards to its sign paanel
concrrete pad (See Figure
legend
d. A groundiing rod and cllamp should be
b installed att the same endd as the circuuit card box inn
order to ground thee sign housing
g. This groun
nding rod muust not be connnected to the field
countterpoise.
DAN
NGER:
DANG
GER
g.
Lock
L
out eleectrical pow
wer to the seeries loop th
hat will pow
wer the sign at
its
i source beefore attem
mpting any e lectrical con
nnections/sp
plices.
onnections to the series loo
op power usinng L-823 Prim
mary Connecttor Kits. Attaach
Makee electrical co
the prrimary connecctors to the ap
ppropriate sizze L-830 Seriees Isolation T
Transformer (S
See Tables 3--8).
Thesee primary con
nnections (sing
gle pin plug or
o receptacle)) should have Heat Shrink Kits (P/N 1000472154)) applied overr their connecctions to preveent disconnecction and wateer from entering the cabless.
4
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AGSF-LED
A
858S5
5-F LED Serries
Sizees 3, 4 and 5
The Series
S
Isolatio
on Transformeer should be placed
p
on a brrick in order tto isolate the transformer ffrom
directt contact with
h metal. The Series
S
Isolatio
on Transform
mer secondaryy cable shouldd then be inserrted
from inside the hou
using up the conduit
c
elbow
w. Using the ttwo 40762 reetainers supplied with the ssign
(lookss like a cuppeed washer witth a slot), placcing one belo w the seconddary cable receptacle (L-8223
Style 8, looks like a ball), and one
o above. Th
he bottom cuppped washer ssits on the conduit elbow ttop
insidee the threaded
d conduit coup
pling and prev
vents the secoondary cable from droppinng back downn the
condu
uit. The top cupped
c
washeer prevents thee secondary ccable from beeing pulled ouut of the grounnd
allowing the sign power
p
cord to
o disconnect iff the sign is im
mpacted and shears off at its frangible
couplings. If a seccondary cablee extension (use electrical ttape around cconnection) iss required, usee the
25003
3 (split clamp
p with screws and hex nuts) retainer suppplied with thee sign. Securre this retaineer, flat
side down
d
away fro
om sign, arou
und the secondary end (L-8823 Style 7, loooks like a sttraight tube) tthat
will exit
e the condu
uit elbow. Th
he top of the secondary
s
recceptacle shoulld be at least ¼ inch below
w the
condu
uit elbow threeaded couplin
ng top surface.
WAR
RNING:
IMPORT
TANT
Check
C
the sign
s
for ship
pping damagge upon arrrival and in all cases,
check
c
for da
amage priorr to installaation.
d flanges into
o place. Plug tthe sign poweer cable plug into the seconndary
h. Loweer the sign witth the legs and
recepttacle inside th
he conduit elb
bow while low
wering. Checck the sign ittself with a loong carpenteer’s
level on the sign panel
p
frame to
t be sure it is
i level. Alsoo, on single-siided housingss, be sure the long
rear leegs are perpen
ndicular to th
he concrete foundation. A m
magnetic leveel can be usedd to verify thee rear
legs. Note:
N
Some vertical
v
adjusttments can bee obtained by rotating the ffloor flanges a turn or two
maxim
mum on the frangible
fr
coup
pling. Vertical adjustmentss can also be oobtained by aadjusting the hhex
nut heeights on a sig
gn leg threadeed rod, but is not the preferrred method aas these heighhts were factoory
set to “Level” for the
t sign. Be su
ure to re-tighten the hex nuuts. All franggible grooves on all legs shhould
be at the
t same heig
ght after vertical adjustmen
nts are made.
WAR
RNING:
TANT
IMPORT
The
T sign po
ower leg fran
ngible coup
pling has a 22-11 ½ Natioonal Pipe
Straight
S
Meechanical (N
NPSM) threead. Thread
d this frangib
ble couplingg
into
i
the threeaded coupler in the cooncrete prioor to tighten
ning the
anchor
a
nutss on the floo
or flanges.
5
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
i.
Make sure all flanges are in full contact and sit flush on the pad before tightening the anchor bolts.
Shim and grout as required. Once the sign has been leveled, attach the sign tether to the closest
anchor bolt and tighten all the anchor nuts securely. (Note: Anchor hardware is not supplied with the
sign.) Anchor hardware should be corrosion resistant. The sign body must not be bent or distorted due
to an uneven installation procedure. Install a bare #14 AWG minimum copper ground wire to the
sign ground stud (stud located on bottom of circuit card box exterior and accepts #4 through #14
AWG) and the other end to the grounding rod clamp.
j.
The sign is shipped set for a Ferro-resonant Type L-828 Regulator as illustrated in Table 1. For other
Regulator types, set sign power supply circuit card jumper according to Table 2.
k. Return power to series circuit and verify sign illuminates through all Regulator brightness steps.
6
DOCUMEN
NT 1084
REV. G
Instru
uction Manuaal
AGSF-LED
A
858S5
5-F LED Serries
Sizees 3, 4 and 5
10
Maintenance
M
e and Troub
bleshooting
WAR
RNING:
WARN
NING
10.1
Remove
R
Pow
wer Before Attemptingg Any Servicing.
General
G
The
T sign body and sign pan
nel frame are finished
f
with a satin blackk durable coating. Should
to
ouch-up becom
me necessary
y, we recomm
mend a low glooss satin blackk paint (RAL
L 9005 or
eq
quivalent). Sccuff and clean
n surfaces prio
or to paintingg.
During
D
troubleeshooting or maintenance
m
operations,
o
iff it is necessarry to open thee power supplly box
do
oor or hinged
d side panel frrame, it is imp
perative that tthe power suppply box doorr be properly
cllosed at the co
ompletion of the operation
n. (See Figuree 31 for instruuctions on prooperly closingg the
po
ower supply box
b door.)
WAR
RNING:
WARN
NING
Failure
F
to fu
ully engage the power ssupply box upper and lower rotarry
latches
l
may
y result in water
w
leakingg into the power supplyy box. Watter
accumulatio
a
on in the po
ower supplyy box will leaad to permaanent failurre
of
o the power supply an
nd subseque nt failure of the sign. T
The rotary
latches
l
on th
he hinged siign panel frrame functioon the samee as the pow
wer
supply
s
rotary latch.
Work
W
on electrrical circuits should
s
be don
ne only by a qqualified elecctrician with a working
ing is accompplished by meeans of processs of
kn
nowledge of airfield
a
lightin
ng circuits. Trouble-shooti
T
ellimination. Itt should be ch
hecked that th
he POWER iss OFF and seecured, and onnce one soluttion is
trried, POWER
R is reapplied
d. Then POW
WER turned O
OFF and secuured and anotther solution ttried,
ettc. Repeat this until the pro
oblem is solveed.
7
DOCUMEN
NT 1084
REV. G
Instru
uction Manuaal
AGSF-LED
A
858S5
5-F LED Serries
Sizees 3, 4 and 5
Itt is also assum
med that the circuit is in pro
oper workingg order from tthe isolation ttransformer
seecondary conn
nector (L-823
3 style 7or 8 receptacle)
r
alll the way to aand includingg the power soource.
Use
U of a calibrrated true RM
MS-reading mu
ulti-meter witth a current cllamp-on attacchment will aaid in
th
he trouble sho
ooting of electtrical circuits. Warning: O
Only use OEM
M replacemennt sign legendd
paanels and parts.
WAR
RNING:
NOTIICE
Only
O
use OE
EM replaceement sign llegend paneels. The entiire message
element
e
mu
ust be replacced per FAA
A AC 150/53345-44 (lateest revision)).
Our
O proprieetary process replacem
ment panels meet the ph
hotometric
and
a wind lo
oading requirements off the sign as certified too FAA AC
150/5345-44
1
4 (latest reviision). All oof our replaccement sign
n legend pan
nels
include
i
the frame that surrounds tthe legend p
panel.
DAN
NGER:
DANG
GER
When
W
repla
acing parts inside
i
the ciircuit box oor sign housiing, lock ou
ut
series
s
circuiit power at its source.
8
DOCUMENT 1084
REV. G
Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
10.2
Problem Solving Guide
PROBLEM
POSSIBLE CAUSE
CORRECTIVE ACTION
(P.1) Sign will
not light
No input current. (LEDs on Power Measure input current
Supply board not lit)
according to Sections 10.3 and
10.4. If the measured input
current is not within spec (see
Tables 9-11), check CCR,
isolation transformer, and
primary power connections.
(P.2) Sign will
not light
Input current is below or exceeds
specification. (Input current is
specified between 2.8 and 6.6
amps using a true RMS Ammeter.
L858 Power Supply indicator RED
LEDs D4 is ON, and D7 is OFF;
Table 12)
Adjust CCR current (See
Tables 9-11 and/or replace
isolation transformer with
appropriate wattage for sign
(see Tables 3-8).
(P.3) Sign will
not light
Optional ON/OFF switch in OFF
position
Turn switch to ON position.
(P.4) Sign will
not light
Power Supply Circuit Card +15V
supply failed (See Table 12)
Verify Green LED D29 is lit.
Replace Power Supply Board
if D29 is not lit.(Section 10.12)
(P.5) Sign will
not light
Power Supply Circuit Card +3.3V
supply failed (See Table 12)
Verify Green LED D11 is lit.
Replace Power Supply Board
if D11 is not lit (section
10.12).
(P.6) Sign will
not light
Loose/broken wire(s)/missing
connections
Verify Power Supply
connections match Power
Supply Wiring Diagram
(Figures 18 & 21).
9
DOCUMENT 1084
REV. G
Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
PROBLEM
POSSIBLE CAUSE
CORRECTIVE ACTION
(P.7) Sign will
not light
Output Electrical Open Circuit
(See Table 12) Power Supply
Faults
Verify LED cable connectors
are properly seated in their
respective receptacles; reseat if
necessary (See Sections 10.5 &
10.6)
(P.8) Sign will
not light
LED MODULE(s) mounted/wired
incorrectly
Verify that LED MODULES
are mounted and wired
according to LED Array
Wiring Diagram. (See Figures
6-11 and Sections 10.7-10.9)
(P.9) Sign will
not light
LED MODULE(s) open circuit
Replace suspected open circuit
failure (Assumes P.7 Action taken) LED MODULE with spare
known good LED
MODULE(s) (See Sec 10.10)
(P.10) Upon
applying power,
sign
momentarily
lights and then
turns off.
Incorrect LED Power Supply
Circuit Board Switch
Configuration
Verify/Set Power Supply
Board Switches and jumpers
are set according to Table 1
(Ferro CCR) or Table 2 (Series
CCR)
(P.11) Upon
applying power,
sign
momentarily
lights and then
turns off.
LED MODULE Voltage has
dropped 25% below the calibrated
output voltage (See Table 12).
Replace any LED
MODULE(s) with non-lit
LEDs and re-calibrate the LED
Power Supply. (See Sections
10.10 & 10.11)
(P.12) Upon
applying power,
sign
momentarily
lights and then
turns off.
LED MODULE Voltage is greater
than 125% of the expected
calibrated output voltage (See
Table 12).
Verify/Set Power Supply
Board Switches and jumpers
are set according to Table 1
(Ferro CCR) or Table 2 (Series
CCR)
10
DOCUMENT 1084
REV. G
Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
PROBLEM
POSSIBLE CAUSE
CORRECTIVE ACTION
(P.13) Sign
flickering
Incorrect LED Power Supply
Circuit Board Jumper Setting.
Verify/Set Jumpers JP1 and
JP2 according to the Table 1
(FERRO CCR) or Table 2
(Series CCR)
(P.14) Sign
flickering
Incorrect Isolation Transformer
Replace with Isolation
transformer that matches sign
type, size, #modules. (See
Tables 3-8)
11
DOCUMEN
NT 1084
REV. G
uction Manuaal
Instru
AGSF-LED
A
858S5
5-F LED Serries
Sizees 3, 4 and 5
10.3
Measuring
M
In
nput Curreent (Signs Without
W
Optiional Powerr Switch)
WAR
RNING:
WARN
NING
Failure
F
to tu
urn off pow
wer to the siggn before seervicing cou
uld result in
n
severe
s
injurry or death. The powerr supply boaard containss componen
nts
which
w
requiire a few miinutes to alllow residuall high voltage to bleed off
after
a
powerr is removed
d.
Turn off power
p
to the sign
s
by turnin
ng off the corrresponding C
Constant Curreent Regulatorr (CCR) poweer.
Open Pow
wer Supply co
over (See Figu
ure 18). Discconnect femalle crimp recepptacle at CN117 from Poweer
Supply Bo
oard. (Note: When removing female crrimp receptaccle, grasp by tthe terminal, nnot the wire.)
Disconnecct female crim
mp receptaclee from CN18 and connect tto CN17. Plaace current claamp around
primary power
p
wire an
nd connect to a true rms current meter. T
Turn on poweer to the CCR
R. Current shhould
measure between
b
2.7-A
ARMS and 6.7-ARMS dep
pending on th e CCR currennt level or currrent step.
mpleting the measurement
m
of the input current,
c
turn ooff power to thhe CCR. Rem
move the currrent
Upon com
clamp. Disconnect
D
thee female crimp
p receptacle at
a CN17 and rreconnect to C
CN18. Reconnnect the fem
male
crimp receeptacle attach
hed to wire BR
RPH to CN18
8. Close the P
Power Supplyy Box cover.
10.4
Measuring
M
In
nput Curreent (Signs With
W Optionaal Power Sw
witch)
Turn off power
p
to sign by toggling sign
s
power sw
witch to the o ff position (S
See Figure 5). Turn off pow
wer
to the sign
n.
Open the Power Supply
y Box cover. Place curren
nt clamp arounnd one of thee wires conneccted to the sw
witch
labeled with switch maarker PWR. Connect
C
the current
c
clamp to the true R
RMS current m
meter. Measuure the
input currrent. Current should measu
ure between 2.7-ARMS
2
annd 6.7-ARMS
S depending oon the CCR cuurrent
level or cu
urrent step.
Upon com
mpleting the measurement
m
of the input current,
c
removve current claamp and closee Power Suppply
Box coverr.
12
DOCUMEN
NT 1084
REV. G
uction Manuaal
Instru
AGSF-LED
A
858S5
5-F LED Serries
Sizees 3, 4 and 5
10.5
Checking
C
Po
ower Supply
y LED Cablle
WAR
RNING:
WARN
NING
Failure
F
to tu
urn off pow
wer to the siggn before seervicing cou
uld result in
n
severe
s
injurry or death. The powerr supply boaard containss componen
nts
which
w
requiire a few miinutes to alllow residuall high voltage to bleed off
after
a
powerr is removed
d.
p
to the sign.
s
(WARN
NING: Waitiing a few min
nutes after siign power is turned off too
Turn off power
service th
he sign. Thiss will allow any residual high
h
voltage stored in Pow
wer Supply P
PCB compon
nents
to bleed off.
o ) With your
y
multimetter set to DC Volts,
V
verify that the Poweer Supply Outtput Voltage is
less than 30-VDC
3
at TP
P6 (Positive lead)
l
and TP3
3 (Negative L
Lead) as indicated in Figuree 21. If the
Power Su
upply Output Voltage
V
is greeater than 30--VDC, then yyou must waitt until the Pow
wer Supply O
Output
Voltage drops
d
below 30-VDC beforre you proceed with the neext step.
he sign framee and open thee hinged sign panel frame. Remove the chain hookedd at the sign ppanel
Unlatch th
frame and
d lower to gain additional access.
a
Remo
ove the front fface from thee sign. Checkk the Power Supply
LED Cablle for visible damage. Maake sure the Power Supply LED cable coonnector is prroperly seatedd in
CN9 at th
he Power Supp
ply Board (seee Figure 18). Verify that tthe Power Suupply LED caable connectorr
connects to
t the input co
onnector of th
he first LED MODULE
M
annd is properlyy seated in thee input connecctor
housing. The LED MO
ODULE inputt connector an
nd the outputt connector arre clearly marrked with inw
ward
pointing and
a outward pointing
p
black
k arrows, resp
pectively, on tthe LED MO
ODULE PCB ((see Figure 6)).
10.6
Checking
C
LE
ED MODUL
LE Cable Connections
p
to the sign
s
by turnin
ng off the corrresponding C
Constant Curreent Regulatorr (CCR) poweer.
Turn off power
(WARNIING: Wait a few minutess after sign power is turn
ned off to servvice the sign.. This will alllow
any resid
dual high volttage stored in
n Power Sup
pply PCB com
mponents to bleed off.) W
With your
multimeteer set to DC Volts,
V
verify that the Powerr Supply Outpput Voltage is less than 300-VDC at TP66
(Positive lead)
l
and TP3
3 (Negative Lead)
L
as indiccated in Figurre 22. If the P
Power Supplyy Output Volttage
is greater than 30-VDC
C, then you must
m wait untill the Power Suupply Outputt Voltage dropps below 30-V
VDC
before you
u proceed witth the next steep.
ny of the cable connectorss are
The LED MODULES are electricallly wired in seeries. This m eans that if an
improperlly seated in th
heir respectivee LED MODU
ULE housingg, then no currrent can flow
w through any of
the LED MODULES
M
and
a subsequen
ntly the sign will
w not light.. Therefore, vverify that alll cable connecctors
are properrly seated in their
t
housing and that the output
o
of one LED MODU
ULE (indicateed by the outw
ward
13
DOCUMEN
NT 1084
REV. G
Instru
uction Manuaal
AGSF-LED
A
858S5
5-F LED Serries
Sizees 3, 4 and 5
pointing arrow
a
at the LED
L
MODUL
LE connector Figure 6) is cconnected to tthe input of thhe next LED
MODULE
E (indicated by
b the inward
d pointing arro
ow at the LED
D MODULE connector- Fiigure 6).
The Last LED
L
MODUL
LE in the seriies string is teerminated witth a black retuurn connectorr & cable
assembly (See Figure 6).
6 Verify thaat the black teerminator cabble connector is properly innserted into thhe
he Last LED MODULE
M
ou
utput connecttor (indicated by the inward pointing arrrow).
connectorr housing at th
10.7
Checking
C
thee First LED
D MODULE
E
WAR
RNING:
WARN
NING
Failure
F
to tu
urn off pow
wer to the siggn before seervicing cou
uld result in
n
severe
s
injurry or death. The powerr supply boaard containss componen
nts
which
w
requiire a few miinutes to alllow residuall high voltage to bleed off
after
a
powerr is removed
d.
Turn off power
p
to the sign
s
by turnin
ng off the corrresponding C
Constant Curreent Regulatorr (CCR) poweer.
(WARNIING: Wait a few minutess after sign power is turn
ned off to servvice the sign.. This will alllow
any resid
dual high volttage stored in
n Power Sup
pply PCB com
mponents to bleed off.) W
With your
multimeteer set to DC Volts,
V
verify that the Powerr Supply Outpput Voltage is less than 300-VDC at TP66
(Positive lead)
l
and TP3
3 (Negative Lead)
L
as indiccated in Figurre 22. If the P
Power Supplyy Output Volttage
is greater than 30-VDC
C, then you must
m wait untill the Power Suupply Outputt Voltage dropps below 30-V
VDC
before you
u proceed witth the next steep.
t black returrn cable conn
nector from th
he last LED M
MODULE outtput cable connnector (see
Remove the
Figures 7--11 & 20). Replace
R
the ou
utput cable connector in thee first LED M
MODULE witth the black reeturn
cable conn
nector. Turn on main pow
wer. If the first LED MODU
ULE momenttarily lights annd then turns off,
then the first
fi LED MO
ODULE and th
he Power Sup
pply LED cab le and Powerr Supply board are operatinng
normally.
Turn off main
m power to
o the sign. Waait a few minutes for the ppower supply voltages to dissipate. Verrify
that the ou
utput voltage is less than 30-VDC
3
with a multimeterr as describedd in the openinng paragraph of
this sectio
on. Replace the
t black retu
urn cable conn
nector with thhe first LED M
MODULE ouutput cable
connectorr. If the sign does
d
not light at all, then reeplace the LE
ED MODULE
E #1 and/or thhe cable conneecting
from the output
o
of the Power Supply
y to the inputt of LED MOD
DULE #1(seee Section 10.110). Then reppeat
the test deescribed abov
ve in this sectiion.
14
DOCUMEN
NT 1084
REV. G
Instru
uction Manuaal
AGSF-LED
A
858S5
5-F LED Serries
Sizees 3, 4 and 5
10.8
Checking
C
thee Second LE
ED MODUL
LE
WAR
RNING:
WARN
NING
Failure
F
to tu
urn off pow
wer to the siggn before seervicing cou
uld result in
n
severe
s
injurry or death. The powerr supply boaard containss componen
nts
which
w
requiire a few miinutes to alllow residuall high voltage to bleed off
after
a
powerr is removed
d.
Turn off power
p
to the sign
s
by turnin
ng off the corrresponding C
Constant Curreent Regulatorr (CCR) poweer.
(WARNIING: Wait a few minutess after sign power is turn
ned off to servvice the sign.. This will alllow
any resid
dual high volttage stored in
n Power Sup
pply PCB com
mponents to bleed off.) W
With your
multimeteer set to DC Volts,
V
verify that the Powerr Supply Outpput Voltage is less than 300-VDC at TP66
(Positive lead)
l
and TP3
3 (Negative Lead)
L
as indiccated in Figurre 22. If the P
Power Supplyy Output Volttage
is greater than 30-VDC
C, then you must
m wait untill the Power Suupply Outputt Voltage dropps below 30-V
VDC
before you
u proceed witth the next steep.
Remove the
t black returrn cable conn
nector from th
he last LED M
MODULE outtput cable connnector. Replace
the outputt cable connector in the seccond LED MODULE withh the black retturn cable connnector. Turnn on
main pow
wer to the sign
n. If both LED
D MODULES
S momentarilyy light and then turn off orr stays lit, thenn the
second LE
ED MODULE
E and the cable from the fiirst LED MOD
DULE to the second LED MODULE aare
operating normally.
Turn off main power to the sign. Wait a few minutes
m
for tthe high voltaage to dissipaate. Verify thhat
DC with a mu
ultimeter as ddescribed in thhe opening paaragraph of thhis
the outputt voltage is leess than 30-VD
section. Replace the black
b
return cable connecto
or with the firrst LED MOD
DULE outputt cable connecctor.
he black returrn cable conn
nector in the output
o
connecctor housing oof the last LED
D MODULE..
Replace th
If the sign
n does not ligh
ht at all, then replace the second LED M
MODULE andd/or the cablee connecting ffrom
the outputt connector off LED MODU
ULE #1 to thee input of LED
D MODULE
E #2 (see Sectiion 10.10). T
Then
repeat thee test outlined
d above in thiss section.
10.9
Continue
C
Ch
hecking the Rest of the LED MOD
DULES
It is assum
med that the first
f
two LED MODULES have been chhecked successsfully as desccribed in prevvious
two sectio
ons. For signs with more than
t
two LED
D MODULES
S, continue chhecking the reemaining LED
D
15
NT 1084
DOCUMEN
REV. G
Instru
uction Manuaal
AGSF-LED
A
858S5
5-F LED Serries
Sizees 3, 4 and 5
MODULE
ES one at a tim
me and in num
merical sequeence (e.g. LED
D MODULE
E #3, LED MO
ODULE #4…
….LED
MODULE
E #Last). Usee the same meethod as we have
h
outlined in previous ssection.
For examp
ple, suppose we
w have a sig
gn with 6 LED
D MODULES
S (See 6 Foott Double, Figuure 9) and wee have
checked all
a the LED MODULES
M
in
n sequence fro
om 1 to from 4 and found tthat the sign m
momentarily llit.
Then we would
w
use thee following prrocedure to teest the 5th LE
ED MODULE
E.
WAR
RNING:
WARN
NING
Failure
F
to tu
urn off pow
wer to the siggn before seervicing cou
uld result in
n
severe
s
injurry or death. The powerr supply boaard containss componen
nts
which
w
requiire a few miinutes to alllow residuall high voltage to bleed off
after
a
powerr is removed
d.
Turn off power
p
to the sign
s
by turnin
ng off the corrresponding C
Constant Curreent Regulatorr (CCR) poweer.
(WARNIING: Wait a few minutess after sign power is turn
ned off to servvice the sign.. This will alllow
any resid
dual high volttage stored in
n Power Sup
pply PCB com
mponents to bleed off.) W
With your
multimeteer set to DC Volts,
V
verify that the Powerr Supply Outpput Voltage is less than 300-VDC at TP66
(Positive lead)
l
and TP3
3 (Negative Lead)
L
as indiccated in Figurre 22. If the P
Power Supplyy Output Volttage
is greater than 30-VDC
C, then you must
m wait untill the Power Suupply Outputt Voltage dropps below 30-V
VDC
before you
u proceed witth the next steep.
t black returrn cable conn
nector from th
he 6th LED M
MODULE outtput cable. Reeplace the outtput
Remove the
cable conn
nector in the LED MODU
ULE #5 with th
he black returrn cable connnector. Turn oon main poweer to
the sign. If
I LED MODULES #1 to #5
# momentariily light and tthen turn off, then the LED
D MODULE ##5
and the caable from the LED MODU
ULE #4 to the LED MODU
ULE #5 are opperating norm
mally.
Turn off main power to the sign. Wait a few minutes
m
for tthe high voltaage to dissipaate. Verify th
hat
Power Su
upply Outputt Voltage meeasures less than 30-VDC
C, as describeed above. Reeplace the blaack
return cab
ble connector with the LED
D MODULE #5
# output cabble connector.. Replace thee black returnn
cable conn
nector into th
he output conn
nector housin
ng of the 6th L
LED MODUL
LE.
n does not ligh
ht at all, then replace the LED
L
MODUL
LE #5 and/or the cable connnecting from
m the
If the sign
output con
nnector of LE
ED MODULE
E #4 to the inp
put of LED M
MODULE #5 (see Section 10.10). Thenn
repeat thee test as descriibed in this seection.
16
DOCUMEN
NT 1084
REV. G
Instru
uction Manuaal
AGSF-LED
A
858S5
5-F LED Serries
Sizees 3, 4 and 5
10.10 Replacing
R
an
n LED MOD
DULE
ED MODULE has failed and
a needs to bbe replaced uuse the following instructioons:
In the case where an LE
CTIONS FO
OR REPLAC
CING AN LED MODULE
E
INSTRUC
The follo
owing instrucctions assum
me that the siign front facee is removedd and that thhe failed LED
D
MODULE has been previously
p
id
dentified.
WAR
RNING:
WARN
NING
Failure
F
to tu
urn off pow
wer to the siggn before seervicing cou
uld result in
n
severe
s
injurry or death. The powerr supply boaard containss componen
nts
which
w
requiire a few miinutes to alllow residuall high voltage to bleed off
after
a
powerr is removed
d.
t sign by tu
urning off the correspondinng Constant C
Current Regullator (CCR)
1. Turn off power to the
NG: Wait a few
f minutes after
a
sign pow
wer is turned
d off to serviice the sign. This
powerr. (WARNIN
will allow
a
any residual high vo
oltage stored
d in Power Su
upply PCB components tto bleed off.)
2. With your multimeeter set to DC
C Volts, verify
y that the Pow
wer Supply Ouutput Voltagee is less than 330VDC at TP6 (Posittive lead) and
d TP3 (Negatiive Lead) as iindicated in F
Figure 22. If the Power Suupply
Outpu
ut Voltage is greater
g
than 30-VDC,
3
then
n you must waait until the P
Power Supplyy Output Voltaage
drops below 30-VD
DC before yo
ou proceed with the next steep.
t input and output cabless from the fai led LED MO
ODULE. (Marrk the cable
3. Careffully remove the
conneected to the LED MODUL
LE input conneector. Note: The input coonnector on tthe LED
MOD
DULE is deno
oted by a bla
ack arrow pointing towarrd the input cconnector (seee Figure 6).
4. Looseen and remov
ve the nuts on the LED MO
ODULE mounnting bracket bolts. Removve the LED
MOD
DULE brackett bolts with on
ne hand whilee support the LED MODU
ULE with yourr other hand.
5. Careffully remove the
t failed LED
D MODULE from the LED
D MODULE mounting braacket.
6. Moun
nt the replacem
ment LED MODULE into the mountingg bracket suchh that the holes in the LED
D
MOD
DULE heat sin
nk are aligned
d with the mou
unting brackeet holes. (Notte: The replaccement LED
MOD
DULE input co
onnector shou
uld be closestt to the markeed input cablee connector.)
7. Push the mounting
g bracket boltss through the mounting braacket and the LED MODU
ULE heat sinkk
holes..
8. Attach
h nuts to the mounting
m
braacket bolts and
d tighten.
9. Gently slide the inp
put cable con
nnector into th
he replacemennt LED MOD
DULE connecctor input houusing.
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AGSF-LED
A
858S5
5-F LED Serries
Sizees 3, 4 and 5
10. Likew
wise, slide thee output cablee connector in
nto the replaceement LED M
MODULE outtput connectoor
housin
ng.
11. The LED
L
MODUL
LE replacement is complete.
12. Power Supply Boaard must be ree-calibrated affter replacingg an LED MO
ODULE (see S
Section 10.11).
WARN
NING:
IMPORTANT
Power Su
upply Board
d must be ree-calibrated
d after replaacing an
LED MODULE
M
(ssee Section 110.11).
10.11 Sign PC Boa
ard P/N 6227
77 Calibrattion
The 62277 PC Board doesn’t
d
normaally need to be calibrated inn the field unnless an LED MODULE iss
replaced.
WARN
NING:
IMPORTANT
In this secttion, it is asssumed that the Sign PC
C Board P/N
N 62277 is
correctly configured for
f this partticular sign (see Table 11or 2) and
that the siign lights co
ontinuously when main
n power is applied in
th
he normal mode
m
of ope ration (SW
W3-1 = OFF).
INSTRUC
CTIONS FO
OR CALIBRA
ATION OF 62277
6
PC BO
OARD:
wer to the sign
n.
1. Turn off main pow
upply Cover and
a locate SW
W3-1 on the P
Power Supplyy Board (See F
Figure 18)
2. Open the Power Su
he Power Supp
ply Board, sett switch SW3
3-1 to the ON
N position.
3. On th
4. Apply
y main powerr to the sign. Green
G
LED D3
D will flash O
ON/OFF slow
wly for approxximately threee
secon
nds to indicatee the beginnin
ng of the calib
bration processs. During caalibration, D33, will remainn OFF.
At thee conclusion of
o the calibrattion process, D3 remain coonstant ON (ssee Figure 18).
5. If D3 does not ligh
ht and remain constant, then calibration has failed. Based on the assumption lissted
underr WARNING above, replacce the power supply boardd (See section 10.12)
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AGSF-LED
A
858S5
5-F LED Serries
Sizees 3, 4 and 5
6. Turn off the main power
p
to the sign.
W3-1 to the OFF
O position.
7. Set SW
8. Closee the Power Su
upply cover.
9. The Power
P
Supply
y Board is now
w calibrated to
o the sign.
10.12 Replacing
R
Siign Power Supply
S
Boarrd & Heat S
Sink P/N 622277
In this secction, it is asssumed that thee sign has failed and the trrouble shootinng guide recoommends
replacemeent of the Pow
wer Supply Bo
oard.
Tools Neeeded:
7//16-inch Com
mbination Wreench
7//16-inch Sock
ket and Ratch
het
11/32-inch Open End Wren
nch
¼-inch
¼
Flat Tip
p Screwdriveer
CTIONS FO
OR REPLAC
CING 62277 PC
P BOARD & HEAT SIN
NK:
INSTRUC
WARN
NING:
IMPORTANT
Power Su
upply Board
d must be ree-calibrated
d after replaacement.
(See Sectioon 10.11).
1. Turn
T
off power to the sign by
b turning offf the correspoonding Constaant Current R
Regulator (CC
CR)
po
ower. (WARNING: Waitt a few minu
utes after sign
n power is tu
urned off to sservice the siggn.
This
T will allow
w any residual high volta
age stored in Power Supp
ply PCB comp
ponents to blleed
offf.)
WAR
RNING:
WARN
NING
Failure
F
to tu
urn off pow
wer to the siggn before seervicing cou
uld result in
n
severe
s
injurry or death. The powerr supply boaard containss componen
nts
which
w
requiire a few miinutes to alllow residuall high voltage to bleed off
after
a
powerr is removed
d.
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AGSF-LED
A
858S5
5-F LED Serries
Sizees 3, 4 and 5
WAR
RNING:
WARN
NING
Circuit
C
Boa
ards need to be handled
d with propeer ESD preccautions an
nd
care,
c
beforee and during
g the installlation proceess explained below. Th
he
circuit
c
boarrd assembliees have com
mponents wh
hich are Fraagile and caan
easily
e
be da
amaged befo
ore and durring installattion. The Laarge Heat
Sinks
S
should be supporrted, not alllowing it to bend/move until the
circuit
c
boarrd is mounteed in the Poower Supplyy Box.
C Volts, verify
y that the Pow
wer Supply Ouutput Voltagee is less than 3302. With your multimeeter set to DC
d TP3 (Negatiive Lead) as iindicated in F
Figure 22. If the Power Suupply
VDC at TP6 (Posittive lead) and
Outpu
ut Voltage is greater
g
than 30-VDC,
3
then
n you must waait until the P
Power Supplyy Output Voltaage
drops below 30-VD
DC before yo
ou proceed with the next steep.
ove input pow
wer cabling at CN1, CN2, CN3,
C
CN11, C
CN17, & CN18 (See Figurre 18).
3. Remo
4. Remo
ove LED Pow
wer Supply Caables at CN9 and
a CN14 (Seee Figure 18)).
5. Remo
ove the two heex nuts that seecure the maiin heat sink too the Power S
Supply Box sccrew studs (seee
Figures 23a and 23
3b).
ove the six scrrews that fastten the Powerr Supply Boarrd onto the Poower Supply B
Box (see Figuure
6. Remo
24).
ove the Powerr Supply Boarrd Assembly by sliding thee attached maain heat sink ooff the mountting
7. Remo
studs extending fro
om the side off the Power Supply
S
Box.
wer Supply Bo
oard onto the mounting
m
stuuds extending from the righht side of the
8. Slide the new Pow
x.
Power Supply Box
n board to thee Power Supp
ply Box with six
s mounting screws (see F
Figure 24).
9. Fasten
10. Attach
h the two hex
x nuts that seccure the heat sink
s
to the stuuds extendingg from the sidde of the Poweer
Supplly Box (see Figures 23a an
nd 23b).
11. Connect the LED Power
P
Supply
y cables at CN
N9 and CN144 as shown in Figure 25. Innstall black caable
tie aro
ound LED plu
ugs and recep
ptacles as show
wn in Figure 26a and 26b..
12. Attach
h the White wire
w from the PCB to the Bridge
B
Rectifiier as shown iin Figure 27.
13. Connect black wiree marked BRPH from the PCB
P
at terminnal CN17 to tthe Bride Recctifier as show
wn in
Figure 28.
h black wiress labeled PWR
R1 and PWR
R 2 as shown iin Figure 28.
14. Attach
15. Conn
nect black wirres marked CN2, CN3, and
d GND as shoown in Figuree 29.
16. Verify
y that black wires
w
BR+ and BR- are attaached to the B
Bridge Rectiffier as shown in Figure 30..
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AGSF-LED
A
858S5
5-F LED Serries
Sizees 3, 4 and 5
17. Set th
he jumpers JP1 & JP2 for th
he sign style, size, and num
mber of moduules as shownn in Table 1
(FERR
RO CCR) or Table 2 (Seriies CCR). (Fo
or location of jumpers, see Figure 18)
18. Set DIP switches SW1,
S
SW2, & SW3for the sign style, sizze, and numbber of modulees as shown inn
Tablee 1 or 2. (For dip
d switch loccations, see Figure
F
18)
19. Closee the Power Su
upply Box Do
oor and fully engage the uppper and low
wer rotary draw
w latches as sshown
in Fig
gure 30.
WAR
RNING:
WARN
NING
Failure
F
to fu
ully engage the power ssupply box upper and lower rotarry
latches
l
may
y result in water
w
leakingg into the power supplyy box. Watter
accumulatio
a
on in the po
ower supplyy box may leead to perm
manent failurre
of
o the power supply an
nd subseque nt failure of the sign.
P
Supply
y Board and Heat
H Sink repllacement is coomplete
20. The Power
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
11
Figures and Tables
Figure 1. 4 & 6 Foot Sign (Use 4 foot dimensions for Size 5 Distance Marker)
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 2. 8 & 10 Foot Sign
23
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 3. 12 Foot Sign
24
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 4. Size 4 Distance Marker
25
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 5. Sign Options
26
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 6. Heat Sink/LED Assembly showing wiring input and output connections
27
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 7. LED Array Wiring, 4 Foot Sign & Size 5 Distance Marker
28
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 7A. LED Array Wiring, Size 4 and Distance Marker Sign
29
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 8. LED Array Wiring, 6 Foot Sign
30
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 9. LED Array Wiring, 8 Foot Sign
31
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 10. LED Array Wiring, 10 Foot Sign
32
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 11. LED Array Wiring, 12 Foot Sign
33
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 12. Recommended Transformer Housing Location &Concrete Foundation/Pad Details
34
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 12a. Expanded Front Section of Figure 12
35
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 12b. Expanded Side View of Figure 12
36
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 12c. Expanded top section of Figure 12
37
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 13a. Concrete Foundation/Pad Configurations, 4 Foot (Use 4 Foot for Size 5 dims.)
38
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 13b. Concrete Foundation/Pad Configurations, 6 Foot
39
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 14a. Concrete Foundation/Pad configurations, 8 Foot
40
DOCUMENT 1084
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 14b. Concrete Foundation/Pad configurations, 10 Foot
41
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 15. Concrete Foundation/Pad configurations: 12 Foot
42
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 16. Concrete Foundation/Pad Configuration, Size 4 dims.
43
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 17. Concrete Foundation/Pad Configurations, Side by Side Signs
44
DOCUM
MENT 1084
REV. G
Insttruction Manual
AGSF-LED
858S
S5-F LED Series
Siizes 3, 4 and 5
Figure 18. Power
P
Supply Box
x (See Figures 19 & 20 for expandedd view)
45
DOCUMEN
NT 1084
REV.G
Instru
uction Manuaal
AGSF-LED
A
858S5
5-F LED Seriies
Sizees 3, 4 and 5
Fig
gure 19. Expa
anded Power S
Supply PCB
46
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 20. Expanded Power Supply PCB
47
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 21. Power Supply Wiring Diagram
48
DOCUM
MENT 1084
REV. G
Insttruction Manual
AGSF-LED
858S
S5-F LED Series
Siizes 3, 4 and 5
Figure 22. Checking
C
the Poweer Supply Output Voltage After Tuurn-Off.
49
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 23a. Hex Nut that fastens heat sink to power supply box (upper)
50
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 23b. Hex Nut that fastens heat sink to power supply box (lower)
51
DOCUMENT 1084
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Mounting Screws
Figure 24. Power Supply mounting screw locations
52
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 25. Plug White cable into CN14 and Black cable into CN9 as shown.
53
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 26a. Attach the black cable tie as shown above.
54
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 26b. Snug up cable tie with a pair of needle nose pliers and trim excess with a pair of cutters.
55
DOCUM
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AGSF-LED
858S
S5-F LED Series
Siizes 3, 4 and 5
Figure 27. Attach
A
White wiree from PCB to Brridge Rectifier as sshown.
56
DOCUM
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Insttruction Manual
AGSF-LED
858S
S5-F LED Series
Siizes 3, 4 and 5
Figure 28. Connect the black wire labeled
l
BRPH fro
om the Bridge Recctifier to the PCB “TO BRIDGE” teerminal, CN17, ass shown. Attach b
black wire
markeed PWR 1 to CN18
8 and the black wire labeled PWR 2 to CN1
57
DOCUM
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Insttruction Manual
AGSF-LED
858S
S5-F LED Series
Siizes 3, 4 and 5
Figure 29. Connect
C
wires labeeled CN2, CN3, an
nd GND as shownn above.
58
DOCUM
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Insttruction Manual
AGSF-LED
858S
S5-F LED Series
Siizes 3, 4 and 5
C
CAUTION:
CAU
UTION
Doo not over tighten hex nut on stud
reetaining bridge rectifier. 8in-lbs max.
Allso, remove carrriers from theermal pad
ad
dhesive surfacees before installling.
Figure 30. Make
M
sure wires marked
m
BR+ and BRB are connected
d to the Bridge Recctifier as shown aabove. Note: BR+ and BR- originate on the
Filter
F
Board (Figure 18).
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Figure 31. Power Supply Box Door Closing instructions. Note: Only upper latch closing shown. Repeat
instructions 1-4 for lower latch.
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
AGSF Output Current Setting Input voltage
configuration Calibration
Mode/
Normal
Operation Output LED Configuration Ferro CCR Size SW1-4 SW1-5 SW1-6 SW2-1 SW2-2 SW2-3 SW2-4 SW2-5 SW2-6 SW3-1 JP1 JP2 4ft single x ON OFF ON ON ON ON ON ON ON/OFF Close Close 6ft single x OFF ON ON ON OFF ON ON ON ON/OFF Close Close 8ft single x x ON ON ON OFF ON OFF ON ON/OFF Close Close 10ft single x x ON ON OFF ON OFF OFF OFF ON/OFF Close Open 12ft single x x ON ON OFF OFF ON OFF OFF ON/OFF Close Open 4ft double x ON OFF ON ON OFF ON ON ON ON/OFF Close Close 6ft double x ON OFF ON ON ON OFF ON ON ON/OFF Close Close 8ft double x x ON ON OFF OFF ON OFF OFF ON/OFF Close Open 10ft double x x ON ON OFF OFF OFF OFF ON ON/OFF Close Open 12ft double x x ON OFF OFF OFF OFF OFF OFF ON/OFF Open Open DMS x ON OFF ON ON ON OFF ON ON ON/OFF Close Close Table 1. Power Supply Switch and Jumper Selection (FERRO CCR)
61
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Instruction Manual
AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
AGSF Output Current Setting Input voltage
configuration Calibration
Mode/
Normal
Operation Output LED Configuration Series CCR Size SW1-4 SW1-5 SW1-6 SW2-1 SW2-2 SW2-3 SW2-4 SW2-5 SW2-6 SW3-1 JP1 JP2 4ft single x ON OFF ON ON ON ON ON ON ON/OFF Close Close 6ft single x OFF ON ON ON OFF ON ON ON ON/OFF Close Close 8ft single x x ON ON ON OFF ON OFF ON ON/OFF Close Close 10ft single x x ON ON OFF ON OFF OFF OFF ON/OFF Close Open 12ft single x x ON ON OFF OFF ON OFF OFF ON/OFF Close Open 4ft double x ON OFF ON ON OFF ON ON ON ON/OFF Close Close 6ft double x ON OFF ON ON ON OFF ON ON ON/OFF Close Close 8ft double x x ON ON OFF OFF ON OFF OFF ON/OFF Close Open 10ft double x x ON OFF OFF OFF OFF OFF ON ON/OFF Open Open 12ft double x x ON OFF OFF OFF OFF OFF OFF ON/OFF Open Open DMS x ON OFF ON ON ON OFF ON ON ON/OFF Close Close Table 2. Power Supply Switch and Jumper Selection (SERIES CCR)
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
CCHALP
CCHALP
Sign
CCHALP CCHALP
Sign
CCHALP
Watts
Power
Sign VA
Watts
Power
(Primary
Factor
(Secondary (Secondary
Factor
CCHALP
Isolation (Primary
Isolation
Isolation
(Secondary
Isolation
Xfrmr @ Isolation
Xfrmr@
Xfrmr @
Isolation
Transformer
6.6A) Xfrmr) 6.6A) 6.6A) Xfrmr) Type Style Sign Size CCR
type CCHALP
Sign VA
(Primary
Isolation
Xfrmr@
6.6A) 2 4ft single Ferro 72 71 0.98 60 59 0.99 100W 2 6ft single Ferro 72 71 0.98 61 60 0.98 100W 2 8ft single Ferro 78 76 0.98 66 65 0.99 100W 2 10ft single Ferro 87 84 0.98 74 72 0.97 100W 2 12ft single Ferro 90 87 0.97 77 75 0.97 100W 2 4ft double Ferro 80 78 0.98 68 67 0.99 100W 2 6ft double Ferro 85 83 0.98 73 72 0.98 100W 2 8ft double Ferro 90 87 0.97 77 75 0.97 100W 2 10ft double Ferro 105 99 0.94 85 82 0.97 200W 2 12ft double Ferro 118 110 0.94 98 94 0.96 200W 2 DMS Ferro 85 83 0.98 60 59 0.99 100W Table 3. AGS 858 LED Sign Style 2 VA Load & Matching Isolation Transformer (Ferro)
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
CCHALP
CCHALP
Sign
CCHALP CCHALP
Sign
CCHALP
Watts
Power
Sign VA
Watts
Power
(Primary
Factor
(Secondary (Secondary
Factor
CCHALP
Isolation (Primary
Isolation
Isolation
(Secondary
Isolation
Xfrmr @ Isolation
Xfrmr@
Xfrmr @
Isolation
Transformer
6.6A) Xfrmr) 6.6A) 6.6A) Xfrmr) Type Style Sign Size CCR
type CCHALP
Sign VA
(Primary
Isolation
Xfrmr@
6.6A) 3 4ft single Ferro 72 71 0.98 60 59 0.99 100W 3 6ft single Ferro 72 71 0.98 61 60 0.98 100W 3 8ft single Ferro 78 76 0.98 66 65 0.99 100W 3 10ft single Ferro 87 84 0.98 74 72 0.97 100W 3 12ft single Ferro 90 87 0.97 77 75 0.97 100W 3 4ft double Ferro 80 78 0.98 68 67 0.99 100W 3 6ft double Ferro 85 83 0.98 73 72 0.98 100W 3 8ft double Ferro 90 87 0.97 77 75 0.97 100W 3 10ft double Ferro 105 99 0.94 85 82 0.97 200W 3 12ft double Ferro 118 110 0.94 98 94 0.96 200W 3 DMS Ferro 85 83 0.98 60 59 0.99 100W Table 4. AGS 858 LED Sign Style 3 VA Load & Matching Isolation Transformer (Ferro)
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
CCHALP
CCHALP
Sign
CCHALP CCHALP
Sign
CCHALP
Watts
Power
Sign VA
Watts
Power
(Primary
Factor
(Secondary (Secondary
Factor
CCHALP
Isolation (Primary
Isolation
Isolation
(Secondary
Isolation
Xfrmr @ Isolation
Xfrmr@
Xfrmr @
Isolation
Transformer
5.5A) Xfrmr) 5.5A) 5.5A) Xfrmr) Type Style Sign Size CCR
type CCHALP
Sign VA
(Primary
Isolation
Xfrmr @
5.5A) 5 4ft single Ferro 57 56 0.98 47 46 0.99 65W 5 6ft single Ferro 55 55 0.97 57 46 0.98 65W 5 8ft single Ferro 61 59 0.98 53 50 0.98 65W 5 10ft single Ferro 78 16 0.98 68 67 0.98 100W 5 12ft single Ferro 80 78 0.97 71 69 0.97 100W 5 4ft double Ferro 63 62 0.98 53 53 0.98 65W 5 6ft double Ferro 67 65 0.98 58 57 0.98 100W 5 8ft double Ferro 80 78 0.97 71 69 0.97 100W 5 10ft double Ferro 78 75 0.97 69 67 0.97 100W 5 12ft double Ferro 110 107 0.97 97 94 0.97 200W 5 DMS Ferro 67 65 0.98 58 57 0.98 100W Table 5. AGS 858 LED Sign Style 5 VA Load & Matching Isolation Transformer (Ferro)
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Style Sign Size CCR
type Sign
Sign
Watts
Watts
Sign VA
Power
Sign VA
Power
(Primary (Primary
Factor
(Secondary (Secondary
Factor
Isolation Isolation (Primary
Isolation
Isolation
(Secondary
Isolation
Xfrmr@
Xfrmr
Isolation
Xfrmr@
Xfrmr @
Isolation
Transformer
6.6A) @ 6.6A) Xfrmr) 6.6A) 6.6A) Xfrmr) Type 2 4ft single Series 127.26 68.39 0.5383 53.26 52.97 0.9793 200W 2 6ft single Series 134.52 71.23 0.529 55.81 54.75 0.9796 200W 2 8ft single Series 131 76.16 0.5845 61.66 60.07 0.972 200W 2 10ft single Series 135.13 81.28 0.6265 66.83 65.18 0.9628 200W 2 12ft single Series 137.28 85.57 0.6265 71.71 69.24 0.9646 200W 2 4ft double Series 132.1 76.08 0.5841 62.17 59.99 0.973 200W 2 6ft double Series 134.33 82.51 0.6135 67.28 65.91 0.9628 200W 2 8ft double Series 137.28 85.57 0.6265 71.71 69.24 0.9646 200W 2 10ft double Series 138.45 90.37 0.6556 76.65 73.27 0.9598 200W 2 12ft double Series 146.17 101.6 0.6981 88.09 84.98 0.9521 200W 2 DMS Series 134.33 82.51 0.6135 67.28 65.91 0.9628 200W Table 6. AGS 858 LED Sign Style 2 VA Load & Matching Isolation Transformer (Series)
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Sign
Sign
Watts
Watts
Sign VA
Power
Sign VA
Power
(Primary (Primary
Factor
(Secondary (Secondary
Factor
Isolation Isolation (Primary
Isolation
Isolation
(Secondary
Isolation
Xfrmr@
Xfrmr
Isolation
Xfrmr@
Xfrmr @
Isolation
Transformer
6.6A) @ 6.6A) Xfrmr) 6.6A) 6.6A) Xfrmr) Type Style Sign Size CCR
type 3 4ft single Series 127.26 68.39 0.5383 53.26 52.97 0.9793 200W 3 6ft single Series 134.52 71.23 0.529 55.81 54.75 0.9796 200W 3 8ft single Series 131 76.16 0.5845 61.66 60.07 0.972 200W 3 10ft single Series 135.13 81.28 0.6265 66.83 65.18 0.9628 200W 3 12ft single Series 137.28 85.57 0.6265 71.71 69.24 0.9646 200W 3 4ft double Series 132.1 76.08 0.5841 62.17 59.99 0.973 200W 3 6ft double Series 134.33 82.51 0.6135 67.28 65.91 0.9628 200W 3 8ft double Series 137.28 85.57 0.6265 71.71 69.24 0.9646 200W 3 10ft double Series 138.45 90.37 0.6556 76.65 73.27 0.9598 200W 3 12ft double Series 146.17 101.6 0.6981 88.09 84.98 0.9521 200W 3 DMS Series 134.33 82.51 0.6135 67.28 65.91 0.9628 200W Table 7. AGS 858 LED Sign Style 3 VA Load & Matching Isolation Transformer (Series)
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Sign
Sign
Watts
Watts
Sign VA
Power
Sign VA
Power
(Primary (Primary
Factor
(Secondary (Secondary
Factor
Isolation Isolation (Primary
Isolation
Isolation
(Secondary
Isolation
Xfrmr@
Xfrmr
Isolation
Xfrmr@
Xfrmr @
Isolation
Transformer
5.5A) @ 5.5A) Xfrmr) 5.5A) 5.5A) Xfrmr) Type Style Sign Size CCR
type 5 4ft single Series 103.22 54.37 0.5272 43.44 42.01 0.9678 200W 5 6ft single Series 105.79 55.43 0.5222 44.4 42.92 0.942 200W 5 8ft single Series 105.12 59.35 0.5668 48.66 46.99 0.966 200W 5 10ft single Series 107.3 65.6 0.6051 54.91 52.65 0.9569 200W 5 12ft single Series 109.81 69.35 0.6346 59.72 56.89 0.956 200W 5 4ft double Series 105.09 59.47 0.5668 48.96 47.8 0.9657 200W 5 6ft double Series 107.35 65.16 0.607 54.88 52.7 0.9609 200W 5 8ft double Series 109.81 69.35 0.6346 59.72 56.89 0.956 200W 5 10ft double Series 113.19 76.11 0.6712 66.41 63.42 0.9518 200W 5 12ft double Series 121.1 84.4 0.698 75.6 71.43 0.9503 200W 5 DMS Series 107.35 65.16 0.607 54.88 52.7 0.9609 200W Table 8. AGS 858 LED Sign Style 5 VA Load & Matching Isolation Transformer (Series)
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Regulator Setting
Current Range (A, RMS)
B10
4.7-4.9 (4.80 nominal)
B30
5.3-5.7 (5.50 nominal)
B100
6.4-6.7(6.60 nominal)
Table 9. Style 2 - Three step regulator currents
Regulator Setting
Current Range (A, RMS)
B1
2.7-2.9(2.80 nominal)
B2
3.3-3.5(3.4 nominal)
B3
4.0-4.2(4.10 nominal)
B4
5.0-5.4(5.20 nominal)
B5
6.4-6.7(6.60 nominal)
Table 10. Style 3 - Five step regulator currents
Regulator Setting
Current Range (A, RMS)
Fixed
5.4-5.6(5.50 nominal)
Table 11. Style 5 – Fixed regulator current
Note: See page vi for a list of meters that would be suitable for these measurements.
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
D4 (RED) D7 (RED) Optional LED (RED) D11 (GRN) D29 (GRN) Fault OFF ON Blink ON ON Low Input Current. ON OFF Blink ON ON Output Voltage out of specified range. ON ON Blink ON ON Low Output Current. X X X ON OFF +3.3V Power Supply Failure X X X OFF OFF +15V and/or +3.3V Power Supply Failure Note: X = Not Applicable
Table 12. Power Supply Faults
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
DESCRIPTION
PART
NUMBER
USED ON
62326-1
4 FT SIZE 3 SINGLE & SIZE 5
DMS SINGLE & 6 FT SIZE 3
DOUBLE
62326-2
6 FT SIZE 3 SINGLE
62326-3
8 FT SIZE 3 SINGLE &
12 FT SIZE 3 DOUBLE
62326-4
12 FT SIZE 3 SINGLE
62326-5
4 FT SIZE 3 DOUBLE
& SIZE 5 DMS DOUBLE
62326-6
8 FT SIZE 3 DOUBLE
62326-7
10 FT SIZE 3 DOUBLE
62326-8
SIZE 4 DMS
62326-9
10 FT SIZE 3 SINGLE
Power Supply PCB (located
inside circuit box)
62277
ALL SIZES
Heatsink/LED Assembly
(located inside sign housing)
62387
ALL SIZES
Filter PCB (located inside
circuit box)
62279
ALL SIZES
Bridge Rectifier and Thermal
Pad Replacement Kit (located
inside circuit box)
62314
ALL SIZES
Sign Face Panel with Frame
(w/Legend)
62329-XL
CONTACT FACTORY WITH
LEGEND INFORMATION
Sign Panel, Black
62329-XB
CONTACT FACTORY WITH
SIGN SIZE AND LENGTH
62278-1(48”)
ALL DOUBLE HOUSINGS &
SIZE 4 DMs & 4 FT SINGLE,
SIZE 4 DMs & 6,10,12 FT
DOUBLE
62278-2(12”)
8,10,12 FT DOUBLE & SIZE 4
DMs
62278-4(18”)
6 & 8 FT DOUBLE
62278-5(28”)
ALL SINGLE HOUSINGS TO
PCB & 6,8,10 FT SINGLE & 4
Frangible Coupling
LED Array to LED array input
wire, white
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
DESCRIPTION
PART
NUMBER
USED ON
FT DOUBLE
62317-3(105”)
4 FT SINGLE
62317-5(120”)
6 FT SINGLE
62317-6(144”)
8 FT SINGLE
62317-9(192”)
12 FT SINGLE & 4 FT
DOUBLE
62317-7(131”)
SIZE 4 DMs
62317-8(162”)
10 FT SINGLE & 6 FT
DOUBLE
62317-12(232”)
8 FT DOUBLE
62317-14(277”)
10 FT DOUBLE
62317-15(324”)
12 FT DOUBLE
Ferrite core snap-on, .394 max
cable diameter (main power
cord)
10047-3033
ALL SIZES
Ferrite core snap-on, .187 max
cable diameter
10047-3034
ALL SIZES
Ferrite core snap-on, .256 max
cable diameter
10047-3035
ALL SIZES
Ferrite core snap-on, .254 max
cable diameter
10047-3065
ALL SIZES
Ferrite core snap-on, .350 max
cable diameter
10047-3064
ALL SIZES
Last LED array to power
supply PCB CN9, return wire,
black
Table 13. Parts List
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AGSF-LED
858S5-F LED Series
Sizes 3, 4 and 5
Sign Size/#Mod
Force in Newtons
Force in Lbs.
Size 3, 4 Foot & Size 5 DMS
8,951
2,012
Size 3, 6 Foot
13,485
3,032
Size 3, 8 Foot
17,979
4,042
Size 3, 10 Foot
22,571
5,074
Size 3, 12 Foot
27,316
6,140
Size 4 DMS
12,973
3,119
Table 14. Estimated max sustained force on the sign body (Does not include safety margin)
Based on:
CD =
/
V = 111.76 M/S
p = 1.2047 Kg/ M3 (@ 20C dry)
CD = 1.16 for Size 3, 4 & 6 Foot and size 4 and 5 DMS, 1.165 for Size 3, 8 Foot, 1.17 for Size 3, 10 Foot,
and 1.18 for Size 3, 12 Foot.
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