Using 905U‑D wireless modems with a PROFIBUS network Technical Application Note Purpose This application note describes the required configuration when using ELPRO 905U-D wireless modems to extend a PROFIBUS® network. The PROFIBUS network must be configured to account for the increased delays in data transmission caused by the wireless modems. The PROFIBUS network must also be connected to the modem correctly for the network to operate. We recommend that you read this document along with the 905U-D modem user manuals for details on powering and programming the modems. This document assumes that you have a firm understanding of programming and configuring PROFIBUS devices. Baud rate and operating mode The 905U-D modems can operate at 19,200 baud, which is one of the available PROFIBUS baud rates. Serial and radio baud rates should be set to 19,200 baud on the wireless modem. The PROFIBUS devices also need to be set to 19,200 baud. For fastest response, the 905U‑D modems need to be set to fast point-to-point operating mode. This mode allows the modems to respond quickly enough for PROFIBUS. Connection The 905U-D modems have two terminals, marked “A” and “B,” for connection to RS-485 networks. PROFIBUS uses RS-485 standard for its physical layer network. The two RS-485 lines are labeled “A” and “B” in PROFIBUS networks. However, this usage is the opposite of the normally accepted RS-485 usage. This means you must connect PROFIBUS terminal “A” to 905U-D modem terminal “B” and connect PROFIBUS terminal “B” to 905U-D modem terminal “A” for correct operation. RS‑485 Pin - PROFIBUS D Signal Signal Name Connector Description A Pin 3 Positive Signal: High = Logic 1, Low = Logic 0 B Pin 8 Negative Signal: High = Logic 0, Low = Logic 1 Bus termination The 905U-D modems have a switch located on the end plate of the modem to enable the RS‑485 bus termination when required. The termination impedance of the switch is approximately 330Ω. Although 330Ω is considerably higher than the recommended value for PROFIBUS networks, this termination is suitable for short distances (less than 100m). For terminating longer segment lengths, install a 270Ω resistor across the “A” and “B” terminals of the modem, resulting in a termination impedance of 150Ω. Alternatively, install a 180Ω 80W resistor for a termination impedance of 117Ω. PROFIBUS bus parameters The 905U-D modem introduces an additional delay in data transmission. When operating in fast point‑to‑point mode, the delay is approximately 12.5 msec. The PROFIBUS network must be configured for this additional delay. To account for the delay, you need to adjust the T_Slot parameter (slot time) in the PROFIBUS configuration. The PROFIBUS master must also increase the delay between successive transmissions to ensure that messages received at the slave are received separately, and are not combined by the modem. Adjust this delay by setting the Max_T_Sdr and T_Set value in the PROFIBUS configuration. These settings are demonstrated in the following sections for a Siemens S7 PLC. Parameter Setting (Bit Times) T_Slot 4000 T_Set 494 Max_T_Sdr 1023 Proof — — October 6, 2014 10:51 PM Configuring 19,200 baud operation 3. Configure the second modem as the slave: a. Select the “Auto-Connect Slave” option under Operating Mode. 905U‑D modem configuration Use the modem configuration software to configure the 905U-D modems. 1. Set the following configuration parameters for the modem: • Radio baud rate: 19,200 baud (factory default) • Serial baud rate: 19,200 baud • Character format: 8 data, even parity, 1 stop. • Error checking: Enabled • Flow control: RS-485 mode (factory default except prior to version 1.7) • Operating mode: fast point‑to‑point mode with automatic connection 2. Configure one of the two modems as the master: a. Select the “Auto-Connect Master” option under Operating Mode. b. Select the “Fast Operation” checkbox under Controlled Mode Options. 2 Technical Application Note October 2014 www.eaton.com b. Select the “Fast Operation” checkbox under Controlled Mode Options. Proof — — October 6, 2014 10:51 PM PROFIBUS network configuration Configure the PROFIBUS network with a T_Slot time of 4000, a T_Set value of 494 bits, and a Max_T_Sdr time of 1023 bits. Set the PROFIBUS data rate to 19,200 baud. Use the following screens to configure the Siemens S7 PLC using STEP7 configuration software. Technical Application Note October 2014 www.eaton.com 3 Proof — — October 6, 2014 10:51 PM Eaton’s wireless business www.eaton.com/wireless North America & Latin America 5735 W. 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