Crosstour MAXX LED
Occupancy Sensor and
Dimming Driver Options
TM
INSTALLATION INSTRUCTIONS
Sheet 1 of 4
IMPORTANT: READ BEFORE INSTALLING FIXTURE.
RETAIN FOR FUTURE REFERENCE.
SAFETY: This fixture must be wired in accordance with the National Electrical Code
and applicable local codes and ordinances. Proper grounding is required to insure
personal safety. Carefully observe grounding procedure under installation section.
WARNING: Make certain power is OFF before starting installation or attempting any
maintenance. Risk of fire/electric shock. If not qualified, consult an electrician.
• RISK OF ELECTRIC SHOCK—Disconnect power at fuse or circuit breaker before
installing or servicing.
4/24/2013
IMI-787
• RISK OF BURN—Disconnect power and allow fixture to cool before servicing.
• RISK OF PERSONAL INJURY—Fixture may become damaged and/or unstable if
not installed properly. Tighten all fixture components to their recommended torque
values. Do not lift pole into place by securing lifting device to lighting fixture or
mounting arm.
• WARNING—DO NOT mount luminaire within 6" of a combustible surface. DO NOT
handle luminaire by the lens.
WARNING: Make certain power is OFF before starting installation or attempting any maintenance.
TOOLS REQUIRED: Phillips head screwdriver, electrical wiring tools, drill, 9/32" drill bit, tape measure,
ratchet, 3/4" socket, 5" socket extension.
FIG. 1
MATERIAL NOT INCLUDED: Wall anchors, washers, mounting bolts, silicone sealant, liquid tight conduit,
and wire nuts.
Wall Gasket
APPLICATION
Crosstour MAXX luminaires are designed for outdoor, wet location use not to exceed 40°C ambient
(50°C ambient for HA models). Approved for wall/surface applications in down light, uplight (invert),
and for pole mount application. For thru-branch wiring utilize 4-12 AWG, 90°C wire (thru-wire not
allowed for HA model).
WALL MOUNT INSTALLATION
1. Unscrew door with Phillips screw driver. Remove door from back box.
2. Place inverted back box on solid surface. Using a 9/32" bit, drill out the four mounting holes. (FIG. 1)
3. O
VER JUNCTION BOX WIRING AND REAR ENTRY CONDUIT INSTALLATION: Loosen BUT DO NOT
REMOVE two screws securing wire-way cover plate (FIG. 2). Rotate wire-way cover plate
counterclockwise and remove wire-way cover plate from opening.
(4) Mounting
Holes
Back View of Back Box
FIG. 2
(2) Cover Plate
Screws
NOTE: Use drill dimensions (FIG. 3) to mark drill location. DO NOT USE BACK BOX AS THE
DRILL GUIDE. Drill four holes into wall surface. Secure back box to wall with 1/4" lag bolts and
washers into anchors (anchors supplied by others). Maximum allowable diameter for lag bolt
is 1/4". INSTALLER MUST APPLY SILICONE COMPOUND AROUND ENTIRE PERIMETER OF THE
BACK BOX WHERE IT MATES TO THE MOUNTING SURFACE. THIS WILL CREATE A WATER-TIGHT
SEAL BETWEEN THE MOUNTING SURFACE AND THE BACK BOX.
ELECTRICAL CONNECTIONS
4. O
VER JUNCTION BOX: Make supply wiring connections to the backside of the wire-way cover plate.
Follow NEC guidelines for wet location wiring (wire nuts supplied by others). Ensure all wires are
secured in the junction box and re-install wire-way cover plate by rotating clockwise into the screws.
Tighten wire-way cover plate screws to 10 inch lbs. (FIG. 2).
THRU-BRANCH CONDUIT: Remove the required 1/2" NPT conduit plug(s). Apply sealing compound or
Teflon tape to liquid-tight conduit fitting (supplied by others) entering back box to create water-tight
seal. DO NOT REMOVE THE WIRE-WAY COVER PLATE (FIG. 2). Remove wire leads from the wire-way
cover plate by gently pulling the wiring located in the black grommet toward you. DO NOT REMOVE
BLACK GROMMET FROM THE WIRE-WAY COVER PLATE.
BACK CONDUIT ENTRY: Remove the black grommet and wires from the wire-way cover plate (DO
NOT REMOVE CIRCULAR GASKET). Attach conduit to wire-way cover plate with water-tight connector
(supplied by others). Re-install wire-way cover plate by rotating clockwise into the screws. Tighten
wire-way cover plate screws to 10 inch lbs. (FIG. 2).
5. Secure door into lock hinges located at the top of the back box (FIG. 4). Utilize lever-lock connectors to
make wiring connections (SEE WIRING DIAGRAMS).
Black Grommet
Wire-Way
Cover Plate
Circular Gasket
Black Grommet
Connectors
FIG. 3
5-5/8"
(4) Mounting
Holes
2-13/16"
2-1/2"
5"
Access
Outlet
Box
These instructions do not claim to cover all details or variations in the equipment, procedure, or process described, nor to provide directions for meeting every possible
contingency during installation, operation or maintenance. When additional information is desired to satisfy a problem not covered sufficiently for user’s purpose, please contact
your nearest representative. NOTE: Specifications and dimensions subject to change without notice.
Customer First Center
1121 Highway 74 South
Peachtree City, GA 30269
P: 770.486.4800 F: 770.486.4801
www.cooperlighting.com
ADH130482
Crosstour MAXX LED
Occupancy Sensor and
Dimming Driver Options
TM
INSTALLATION INSTRUCTIONS
Sheet 2 of 4
IMPORTANT: READ BEFORE INSTALLING FIXTURE.
RETAIN FOR FUTURE REFERENCE.
4/23/2013
IMI-787
WARNING: Make certain power is OFF before starting installation or attempting any maintenance.
6. Ensure all electrical wires and connections are secured in the back box, re-install door and tighten
door screw to 15-20 inch lbs.
FIG. 4
POLE MOUNT INSTALLATION
1. Unscrew door with Phillips screw driver. Remove door from back box.
2. Remove the pole top cap.
3. Hold the nut plate on the inside of the pole and insert the threaded rods through the pole and tighten
into the nut plate. Assure that the mounting bolts are completely threaded through the nut plate
(FIG. 5).
4. Slide the arm over the threaded rods. Ensure the drain hole on the arm is on the bottom side and
facing the pole.
NOTE: FOR INSTALLATION TO ROUND POLES, PLACE ROUND POLE ADAPTOR BETWEEN THE ARM AND
POLE.
Locking
Hinges
5. Install back box on the threaded rods and place washer, lock washer, and nut on each mounting bolt.
6. Tighten both nuts inside the back box to 40 ft-lbs using a 3/4" socket.
7. Route the pole supply wiring through the arm and into the back box through the center hole.
8. See steps 5-6 under ELECTRICAL CONNECTIONS above.
MAINTENANCE
NOTE: A REGULAR MAINTENANCE SCHEDULE SHOULD BE FOLLOWED TO RETAIN OPTIMAL LIGHT
OUTPUT AND THERMAL PERFORMANCE. OPTICAL LENS CLEANING SHOULD BE PERFORMED WITH A
CLEAN DRY CLOTH TO REMOVE ANY DUST OR OTHER CONTAMINANTS. ADDITIONAL LENS CLEANING
SHOULD BE PERFORMED WITH NON-ABRASIVE ACRYLIC CLEANSER. REMOVE ANY DIRT, LEAVES, OR
OTHER FOREIGN DEBRIS FROM THE HOUSING AND FINS. CLEAN WATER MAY BE USED TO FLUSH THE
FINS.
MS/DIM-L20 DIMMING OCCUPANCY SENSOR OPERATION
The MS/DIM-L20 option is an occupancy sensor that dims lighting from high to low based on movement
and ambient light levels. The motion sensor uses passive infrared (PIR) sensing technology that reacts
to changes in infrared energy (moving body heat) within the coverage area. An integral photocontrol
measures ambient light levels to prevent fixture operation while sufficient light is present (low light
operation).
PROGRAM SETTINGS:
When movement is detected and light levels are low enough to allow operation, the fixture will illuminate
to full brightness (100% power). If no motion is detected within 15 minutes, the fixture will dim to 50%
power. The fixture will remain at 50% power for 1 hour if no movement is detected. The fixture will turn
off after the 1 hour period but will go to full brightness at any time if movement is detected. A red LED
will flash every time motion is detected.
(3) Lever-Lock
Connectors
FIG. 5
(2) Lock Washers
(2) Washers
Nut Plate
(2) Threaded
Rods
(2) Nuts
Arm
Round Pole
Adapter (Optional)
Drain
Hole
(Bottom View)
These instructions do not claim to cover all details or variations in the equipment, procedure, or process described, nor to provide directions for meeting every possible
contingency during installation, operation or maintenance. When additional information is desired to satisfy a problem not covered sufficiently for user’s purpose, please contact
your nearest representative. NOTE: Specifications and dimensions subject to change without notice.
Customer First Center
1121 Highway 74 South
Peachtree City, GA 30269
P: 770.486.4800 F: 770.486.4801
www.cooperlighting.com
ADH130482
Crosstour MAXX LED
Occupancy Sensor and
Dimming Driver Options
TM
INSTALLATION INSTRUCTIONS
Sheet 3 of 4
IMPORTANT: READ BEFORE INSTALLING FIXTURE.
RETAIN FOR FUTURE REFERENCE.
4/23/2013
IMI-787
WARNING: Make certain power is OFF before starting installation or attempting any maintenance.
WIRING DIAGRAMS
Dimming Driver
Current Draw (Amps)
XTOR9A
120V
0.43A
0.72A
208V
0.25A
0.41A
240V
0.22A
0.36A
277V
0.20A
0.32A
347V
0.16A
0.26A
480V
0.12A
0.19A
Driver
Load (Black)
Neutral (White)
Supply Neutral
(White)
Violet (Dim +)
Gray (Dim -)
Dimming Occupancy Sensor (MS/DIM-L20)
Dimming Driver and Photocontrol
Violet (Dim +)
Gray (Dim -)
Dimming
Motion
Sensor
Occupancy Sensor (MS-L20)
Supply
Neutral (White)
Connect to Ground
Violet
(Dim +)
Green
Transformer and Occupancy Sensor (MS-L20)
Driver
Load (Black)
Neutral
(White)
Factory Wired
Driver to LED
Supply
Neutral (White)
Load (Red)
Motion
Sensor
Motion
Sensor
Line
(Black)
Supply Line (120 or 277V)
XFMR
Neutral (White)
Supply Neutral (White)
Load (Red)
Neutral (White)
Line (Black)
Load (Red)
Line (Black)
Neutral
(White)
Supply Line (120 or 277V)
Driver
Factory Wired
Driver to LED
Line (Red)
Supply
Line (Black)
Load (Black)
Violet
(Dim +)
Photocontrol Neutral (White)
Supply
Neutral (White)
Factory Wired
Driver to LED
Gray
(Dim -)
Load
(Red)
Neutral
(White)
Load (Black)
Gray
(Dim -)
Driver
Driver
Factory Wired
Driver to LED
Supply Line
(Black)
Factory Wired
Driver to LED
Supply Ground
XTOR5A
Back Box Ground
Connect all
Ground Wires First
Model Series
Front Housing Ground
Voltage
Neutal
(White)
347V
(Black)
480V (Yellow)
Connect Supply
Line here for 347V
Applications
Supply Neutral (Black)
Connect Supply
Line here for 480V
Applications
These instructions do not claim to cover all details or variations in the equipment, procedure, or process described, nor to provide directions for meeting every possible
contingency during installation, operation or maintenance. When additional information is desired to satisfy a problem not covered sufficiently for user’s purpose, please contact
your nearest representative. NOTE: Specifications and dimensions subject to change without notice.
Customer First Center
1121 Highway 74 South
Peachtree City, GA 30269
P: 770.486.4800 F: 770.486.4801
www.cooperlighting.com
ADH130482
Crosstour MAXX LED
Occupancy Sensor and
Dimming Driver Options
TM
INSTALLATION INSTRUCTIONS
Sheet 4 of 4
IMPORTANT: READ BEFORE INSTALLING FIXTURE.
RETAIN FOR FUTURE REFERENCE.
4/23/2013
IMI-787
WARNING: Make certain power is OFF before starting installation or attempting any maintenance.
MS-L20 DESCRIPTION AND OPERATION
The occupancy sensor has an integral photocontrol that turns lighting ON and OFF
based on occupancy and ambient light levels.
The sensors use passive infrared (PIR) sensing technology that reacts to
changes in infrared energy (moving body heat) within the coverage area.
Once the space is vacant and the time delay elapses (adjustable from
30 seconds to 30 minutes), lights will turn OFF.
IMPORTANT, THERE IS AN INITIAL WARM-UP PERIOD:
It may take up to a minute before the lights turn ON due to a sensor
warm-up period required during initial power-up. This occurs during
installation or after a lengthy power failure only.
WARNING: DO NOT OVERTURN TRIMPOT WHEN ADJUSTING THE
SENSOR. DO NOT TOUCH THE SQUARE INFARED DETECTOR UNDER
THE LENS ASSEMBLY.
LIGHT LEVEL FEATURE
The Light Level photocontrol feature holds
OFF and turns OFF lights when the space
is occupied and adequate ambient light
exists. When the light level drops below the
set level it will turn the lights ON when the
space is occupied. The factory setting is
for maximum, meaning that even bright
ambient light will not cause the sensor to
hold the lights OFF if it detects occupancy
in the controlled area.
Factory Settings
TEST AND ADJUST LIGHT LEVEL PHOTOCONTROL SENSOR AND TIME DELAY
1. R
emove the lens assembly and adjust the light level and the time delay to
minimum. Put the lens assembly back onto the sensor. Leave the controlled
area and let the sensor time out so lights are OFF.
2. E nter the controlled area and lights should remain OFF.
3. M
ake sure your body does not cast a shadow on the sensor. Turn the light level
trimpot clockwise in small increments.
After each adjustment, put the lens back on the sensor then move about the
controlled area. Wait 5-10 seconds to
20 min.
see if the lights turn ON.
15 min.
4. C
ontinue this procedure until the lights
25 min.
10 min.
turn ON. At this setting the lights will
not turn ON with occupancy if the light
5 min.
level is above the current level.
5. S et the time delay to the desired setting.
30 min.
The time delay can be set from
30 sec.
30 seconds (fully counterclockwise) to 30
minutes (fully clockwise).
TROUBLESHOOTING
Light Level
Maximum
(light level
should not
affect load
operation*)
Time
Delay
15
minutes
SENSOR ADJUSTMENT
The Light Level and Time Delay adjustment
trimpots are located under the lens assembly. The trimpots are accessed easily
after the sensor is mounted in the fixture. Gently unscrew the lens assembly.
Do not remove the thumbscrew collar; it holds the sensor in place on the fixture.
Identify each trimpot. Set the light level when the controlled light would normally
be turned OFF due to the presence of sufficient daylight or other electric light.
[If this feature is not needed, leave the light level at maximum (fully clockwise)].
* A t the maximum setting, the light level entering the photosensor must exceed
120 Fc, which only happens in rare applications or when the lens is removed.
TEST OCCUPANCY SENSOR (OPTIONAL)
1. S et Light Level to maximum (fully clockwise, factory setting) and Time Delay to
minimum (fully counterclockwise). Put the lens assembly back onto the sensor.
2. M
ove out of the sensor’s view. Lights turn OFF after 30 seconds.
3. M
ove into the controlled area. The red LED in the sensor lens should illuminate
and the lights should turn ON.
LIGHTS WILL NOT TURN ON:
• LED does not flash:
- Check all wire connections and verify the ground wire is tightly secured.
• LED does flash:
- Check all wire connections and verify the load wire is tightly secured.
- Check light level photocontrol setting. Cover the sensor lens to simulate
darkness in the room. If the lights come ON, the light level needs to be
adjusted. If set for minimum, more than 10 Fc of ambient light will cause
the lights to be held OFF. See Sensor Adjustment section for instructions.
LIGHTS WILL NOT TURN OFF:
The time delay can be set from a minimum of 30 seconds (fully counter-clockwise) to a maximum of 30 minutes (fully clockwise). Ensure that the time delay is
set to the desired delay and that there is no movement within the sensor’s view
for that time period.
• To quickly test the unit for proper operation, turn the time delay to minimum and
move out of the sensor’s view. Lights should turn OFF after 30 seconds.
OPERATION DURING POWER-UP
During the sensor warm-up period, which can last up to a minute after initial
power-up (or after a lengthy power outage), the load can be either ON or OFF,
depending on the status of the relay before the sensor was powered down.
After warm-up, the sensor will open or close the relay to correspond to the
occupancy status of the room.
These instructions do not claim to cover all details or variations in the equipment, procedure, or process described, nor to provide directions for meeting every possible
contingency during installation, operation or maintenance. When additional information is desired to satisfy a problem not covered sufficiently for user’s purpose, please contact
your nearest representative. NOTE: Specifications and dimensions subject to change without notice.
Customer First Center
1121 Highway 74 South
Peachtree City, GA 30269
P: 770.486.4800 F: 770.486.4801
www.cooperlighting.com
ADH130482