Surge Arresters Catalog Data CA235013EN Effective December 2015 Supersedes August 2015 COOPER POWER SERIES UltraSIL® polymer-housed VariSTAR™ station-class surge arresters General Eaton has set a new standard of excellence for polymer-housed station-class surge arresters with its Cooper Power™ series UltraSIL® polymerhoused surge arresters. Enhancements in arrester design allow Eaton to offer increased cantilever strength and improved energy handling capability. Eaton’s Cooper Power series VariSTAR® Type US, UH, and UX station-class arresters incorporate the industry recognized superior silicone rubber housing with a unique high creep alternating shed profile designed to withstand the most extreme environments. The “standard” silicone rubber housing is designed with a minimum specific creepage distance of 31 mm/kV L-L, which meets category IV (Very Heavy) pollution level according to the IEC standard. This housing is applied over a gapless MOV internal design. Types US, UH, and UX arresters meet or exceed the requirements of IEEE Std C62.11™-2005 standard including Short Circuit Tests performed in accordance with IEEE Std C62.11a™-2008 standard. Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 1” STUD (UH, UX, and US outside of exceptions below) M12 STUD (US Cubicle Mount ≤ 60 kV M20 STUD (US Base Mount ≤ 108 kV UltraSIL SILICONE RUBBER HOUSING Table 1. UltraSIL (US, UH, and UX) Station-Class Ratings and Characteristics ALUMINUM ELECTRODE Arrester Characteristic Rating Arrester Voltage Ratings (kV) 3-240 Cantilever Strength (in-Ibs) US (3-108 kV) UH (3-108 kV) US (120-240 kV) UX (3-108 kV) UH (120-240 kV) Rated Discharge Energy (kJ/kV of MCOV) US (3-108 kV) UH (3-108 kV) US (120-240 kV) UX (3-108 kV) UH (120-240 kV) High Current Withstand* (kA) Impulse Classifying Current (kA) Pressure Relief Rating (kA rms sym.) System Frequency (Hz) FIBERGLASS REINFORCED EPOXY COMPOSITE MOV DISKS ALUMINUM ELECTRODE ALUMINUM ALLOY MOUNTING BASE STAINLESS STEEL NAMEPLATE MDCLUltimate Static** 15,000 6,000 20,000 8,000 35,000 14,000 Single Impulse Rating 3.9 6.2 10 100 10 63 50/60 * High current, short duration withstand (100 kA, 4/10 µs) **Maximum design cantilever load–static or maximum working load is 40% of the ultimate. Figure 1. Illustration of 10 kV UltraSIL Polymer-Housed VariSTAR Station-Class Arrester. Construction Features The unique construction of UltraSIL polymer-housed Type US, UH, and UX station-class arresters begins with world class Metal Oxide Varistor (MOV) disks produced at our dedicated manufacturing facility in Olean, NY. By manufacturing our own disks we maintain a strict quality control over the entire pro­duction process, from initial raw material inspection to final physical and electrical testing of each disk. In addition, by controlling the manufacturing process of both disks and arresters, we achieve the optimal combination. Eaton produces MOV disks of unsurpassed quality through continuous improvements in disk formulation and manufacturing technology. The end result is a long history of in-service use with outstanding durability and protective capability. The UltraSIL silicone rubber housing was selected for its superior insula­tion performance as compared to other polymeric housing materials. Long term environmental testing has verified the lifetime performance advantage that silicone rubber provides. Arrester production begins by stacking glass-collared MOV disks in series with aluminum end electrodes. Our proprietary process wraps the assembly with a woven fiberglass-reinforced epoxy composite. When cured, the arrester module is capable of withstanding heavy electrical and cantilever load conditions. The UltraSIL silicone rubber housing utilizes an inter­ference fit and is bonded onto the internal module to form a solid, void-free, highdielectric strength insulation system. Once assembled, each arrester must pass a strict series of electrical tests to insure the highest level of in-service performance. The silicone rubber housing results in lighter weight than similarly rated porcelain-housed arresters. The silicone rubber housing is less sensitive to physical damage than porcelain. Also, when compared to other polymeric housing materials, silicone rubber generates significantly lower external power losses under contaminated conditions. Independent laboratory tests have verified the superior water repellent behavior of silicone rubber, which is responsible for the lower external power losses, higher resistance to UV degradation and surface tracking, superior performance in contaminated environments, and other important insulating properties. Also, UltraSIL silicone rubber has been proven to be non-flammable and self-extinguishing per UL 94V0 standards. The basic silicone rubber-housed arrester can be customized with a variety of terminal and mounting options which allow users to select the features that meet their application needs. Customers who require longer creepage housings can easily select a different housing option through the catalog numbering system. See pages 14-15 for a complete list of available options. Operation The operation of the UltraSIL polymer-housed Type US, UH, and UX arrester is typical of gapless metal oxide arresters. During steadystate conditions, line-to-ground voltage is applied con­tinuously between the line and ground terminals of the arrester. When surges occur, the arrester immediately limits, or clamps, the overvoltage condition by conducting the surge current to ground. After passage of the surge, the arrester returns to its initial state, conducting minimal leakage current. This minimal leakage current (which is primarily capacitive, with a small resistive component) can be withstood on a continuing basis. The UltraSIL polymer-housed Type US, UH, and UX arresters easily surpass the minimum fault current withstand requirements for station-class arresters as defined in IEEE Std C62.11a™-2008 standard (40 kA). These arresters have been tested and shown to withstand fault currents of 63 kA. During these tests, the silicone 2 www.eaton.com/cooperpowerseries Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 rubber housing ruptures without expelling internal parts. UltraSIL polymer-housed Type US, UH, and UX arresters are ideal for protection against repeated high energy switching surges and provide reliable protection for substation equipment, capacitor banks, multiple lines, and cable circuits. They are also ideal for applications where lighter weight and shorter heights (when compared to porcelain-housed arresters) are critical. Design testing The housing, internal components, and hardware of an arrester must work together as a system. This system must stand up to years of service while being subjected to a wide range of environmental and electrical stresses. To ensure a superior level of performance, both arrester components and finished arresters have been subjected to a series of tests that accurately represents years of exposure to actual field conditions. This testing far exceeds the requirements of industry standards. The UltraSIL polymer-housed arrester has also met or exceeded all require­ments for station-class arresters as defined by IEEE Std C62.11™-2005 standard. Reference CP1121 UltraSIL PolymerHoused VariSTAR Type US, UH and UX Station-Class Surge Arresters Certified Test Report. The Type US, UH, and UX arresters are USDA’s Rural Utilities Service (RUS) Section ae approved, meeting or exceeding all RUS technical specification and workmanship. Production tests Eaton has implemented a complete production test program to ensure a quality product. Each MOV disk is subjected to a series of electrical tests to maintain quality. We also perform additional tests on every MOV disk batch. Listed below are the tests performed on the MOV disks: • 100% Physical Inspection • 100% Discharge Voltage Test • 100% Vref at Iref • 100% Watt Loss Measured at 1.05 x MCOV • 100% Transmission Line Discharge Energy Test • Batch High-Current, Short-Duration Test • Batch Thermal Stability Test • Batch Aging Test Table 2. Recommended Arrester Applications for VariSTAR Station-Class Arresters System Voltage (kV rms) Recommended Arrester Rating (MCOV) kV rms Nominal Maximum Three-Wire or Four-Wire Wye Solidly Grounded Neutral 2.4 4.16 4.8 6.9 2.52 4.37 5.04 7.25 3 (2.55) 3 (2.55) — 6 (5.10) 8.32 8.74 6 (5.10) 12.0 12.6 12.47 13.1 13.2 13.9 13.8 14.5 20.78 21.8 22.86 24.0 24.9 26.2 34.5 36.2 46.0 48.3 69.0 72.5 115 121 138 145 161 169 9 (7.65) 10 (8.40) 9 (7.65) 10 (8.40) 10 (8.40) 12 (10.2) 10 (8.40) 12 (10.2) 15 (12.7) 21 (17.0) 18 (15.3) 21 (17.0) 18 (15.3) 21 (17.0) 27 (22.0) 30 (24.4) 36 (29.0) 39 (31.5) 54 (42.0) 60 (48.0) 90 (70.0) 96 (76.0) 108 (84.0) 120 (98.0) 120 (98.0) 132 (106) 144 (115) 3 (2.55) 6 (5.10) 6 (5.10) 9 (7.65) 9 (7.65) 10 (8.40) 12 (10.2) 15 (12.7) 15 (12.7) 18 (15.3) 15 (12.7) — 15 (12.7) 18 (15.3) 24 (19.5) 27 (22.0) 24 (19.5) 27 (22.0) 24 (19.5) 27 (22.0) 36 (29.0) 39 (31.5) 48 (39.0) — 72 (57.0) — 108 (84.0) — 132 (106) 144 (115) 144 (115) 168 (131) — 230 242 172 (140) 180 (144) 192 (152) 228 (180) 240 (190) — 1.600 1.500 1.486 Each fully assembled UltraSIL polymer-housed station-class arrester must also pass the following production tests: 100% Physical Inspection • 100% Vref Test • 100% Watt Loss Test • 100% Partial Discharge Inception Voltage Test General application recommendations The rating of an arrester is the maximum power-frequency lineto-ground voltage at which the arrester is designed to pass an operating duty-cycle test (as defined in IEEE Std C62.11™-2005 standard). Table 2 provides a general application guide for the selection of the proper arrester rating for a given system voltage and grounding configurations as outlined in IEEE Std C62.22™2009 standard, which is the application guide for metal oxide surge arresters. 1.427 1.417 1.400 1.358 Voltage (per unit COV) • Delta and Ungrounded Wye 1.300 No Prior Duty 1.348 1.289 1.279 1.220 1.200 1.210 Prior Duty 1.151 1.100 1.000 1.141 1.082 0.1 1 10 100 1000 10000 Time (sec) Figure 2. Temporary overvoltage curve – 60° ambient temperature. Under fault conditions and other system anomalies, higher than normal voltages can be imposed upon an arrester. With an improper arrester selection, these abnormal system voltages can cause an arrester to fail. To help ensure that the proper arrester is selected, Eaton’s application engineers are available to make recommendations. www.eaton.com/cooperpowerseries 3 Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 The following information is normally required: Ordering information 1. Maximum system operating voltage. Table 3 includes the shortened catalog numbers for UltraSIL polymer-housed Type US, UH, and UX arresters. The arrester represented by the shortened catalog number is configured with the standard configurations shown in Table 10. The shortened catalog numbers shown in Table 3 represent the same catalog numbers shown in Table 9. For example, catalog number USAA060A from Table 3 represents the same catalog number USAA060048A2845A11 from Table 9. Eaton offers other options that allow customers to select specific features they desire. Options on housing sizes (creepage length), hardware, and mounting options are available and defined in Table 10. This table allows customers who prefer options different from those in our standard Table 9 configuration to develop a catalog number which provides the unique features they desire. For additional assistance please contact your Eaton representative. 2. System grounding conditions; A. For four-wire circuits, grounding conditions depend upon whether the system is multi-grounded, whether it has a neutral impedance and whether common primary and secondary neutrals are used. B. For three-wire circuits, grounding conditions depend upon whether the system is solidly grounded at the source, grounded through neutral impedance at the source transformers or ungrounded. 3. Available Fault Current. 4. Maximum line-to-ground voltage and overvoltage duration during fault conditions. Contact your Eaton representative to have your individual system application needs reviewed. Temporary overvoltage (TOV) withstand ability The UltraSIL polymer-housed Type US, UH, and UX arrester’s ability to withstand 60 Hz overvoltage conditions (TOVs) is shown in Figure 2. The graph illustrates the time an arrester can survive a voltage, and recover, without going into thermal runaway, for a given voltage magnitude (expressed in Per Unit of arrester MCOV). The graphs in Figure 2 illustrate TOV withstand ability, with and without prior duty. The prior duty curve is based upon absorption of rated energy (Refer to Table 1 — Single Impulse Rating) immediately preceding application of the overvoltage. Mounting information The standard base of the UltraSIL polymer-housed Type US, UH, and UX arresters is designed for mounting on 8.75” or 10” diameter bolt circle patterns. The three slotted mounting holes are spaced 120° from each other and are designed to handle 0.5” diameter bolts. Mounting hardware (bolts, nuts, and washers) is not in­cluded with the arrester. See Figure 3 for mounting base details. An inherently strong design allows these arresters to be mounted in a variety of ways. They can be mounted vertically, with attachment at the base, or suspension (underhung) mounted. Eaton offers more flexibility for customers to mount arresters in the field. Station-class arresters can be configured in the underhung position (suspension mount) at the plant or with a unique new option assembled in the field in the underhung position*. UltraSIL polymer-housed station-class arresters can also be horizontally mounted through 120 kV. * Field base conversion for Types UH and UX only. 120° TYPICAL (3) 0.56” x 1.18” MOUNTING SLOTS 8.75” — 10.00” DIA. BOLT CIRCLE THICKNESS OF MOUNTING FEET IS 1.25” Figure 3. Mounting base details. 4 www.eaton.com/cooperpowerseries Table 3. Shortened Catalog Numbers for Standard Configuration Types US, UH, and UX Surge Arresters Arrester Rating (kV rms) MCOV (kV rms) Type US Type UH Type UX 3 6 9 10 12 15 18 21 24 27 30 33 36 39 42 45 48 54 60 66 72 78 84 90 96 108 120 132 138 144 162 168 172 180 192 198 204 216 228 240 2.55 5.1 7.65 8.4 10.2 12.7 15.3 17.0 19.5 22 24.4 27.5 29 31.5 34 36.5 39 42 48 53 57 62 68 72 76 84 98 106 111 115 130 131 140 144 152 160 165 174 180 190 USAA003A USAA006A USAA009A USAA010A USAA012A USAA015A USAA018A USAA021A USAA024A USAA027A USAA030A USAA033A USAA036A USAA039A USAA042A USAA045A USAA048A USAA054A USAA060A USAA066A USAA072A USAA078A USAA084A USAA090A USAA096A USAA108A USAA120A USAA132A USAA138A USAA144A USAA162A USAA168A USAA172A USAA180A USAA192A USAA198A USAA204A USAA216A USAA228A USAA240A UHAA003A UHAA006A UHAA009A UHAA010A UHAA012A UHAA015A UHAA018A UHAA021A UHAA024A UHAA027A UHAA030A UHAA033A UHAA036A UHAA039A UHAA042A UHAA045A UHAA048A UHAA054A UHAA060A UHAA066A UHAA072A UHAA078A UHAA084A UHAA090A UHAA096A UHAA108A UHAA120A UHAA132A UHAA138A UHAA144A UHAA162A UHAA168A UHAA172A UHAA180A UHAA192A UHAA198A UHAA204A UHAA216A UHAA228A UHAA240A UXAA003A UXAA006A UXAA009A UXAA010A UXAA012A UXAA015A UXAA018A UXAA021A UXAA024A UXAA027A UXAA030A UXAA033A UXAA036A UXAA039A UXAA042A UXAA045A UXAA048A UXAA054A UXAA060A UXAA066A UXAA072A UXAA078A UXAA084A UXAA090A UXAA096A UXAA108A - Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 Protective characteristics All UltraSIL polymer-housed Type US, UH, and UX arresters provide excellent overvoltage protection for electrical equipment. The specific protective characteristics for each arrester rating are shown in Table 4 for US arresters, Table 5 for UH arresters and Table 6 for UX arresters. Tables 5 and 6 are on pages 6 and 7, respectively. Table 4. Protective Characteristics of the UltraSIL Polymer-Housed Station-Class Arrester-Type US Arrester Rating (kV, rms) Arrester MCOV (kV rms) TOV* 1 Sec 3 6 9 10 12 15 18 21 24 27 30 33 36 39 42 45 48 54 60 66 72 78 84 90 96 108 120 132 138 144 162 168 172 180 192 198 204 216 228 240 2.55 5.1 7.65 8.4 10.2 12.7 15.3 17 19.5 22 24.4 27.5 29 31.5 34 36.5 39 42 48 53 57 62 68 72 76 84 98 106 111 115 130 131 140 144 152 160 165 174 180 190 3.5 6.9 10.4 11.4 13.9 17.2 20.8 23.1 26.5 29.9 33.1 37.3 39.4 42.8 46.2 49.6 53 57 65.2 72 77.4 84.2 92.3 97.8 103.2 114.1 133.1 143.9 150.7 156.2 176.5 177.9 190.1 195.6 206.4 217.3 224.1 236.3 244.4 258 Maximum Discharge Voltage (kV Crest) 8/20µs Current Wave Switching Surge Protective Level*** (kV crest) 10 Sec Front-of-wave Protective Level** (kV Crest) 1.5 kA 3 kA 5 kA 10 kA 20 kA 40 kA 125 A 250 A 500 A 1000 A 3.3 6.6 9.9 10.8 13.1 16.4 19.7 21.9 25.1 28.4 31.5 35.4 37.4 40.6 43.8 47 50.3 54.1 61.9 68.3 73.5 79.9 87.7 92.8 98 108.3 126.3 136.6 143.1 148.2 167.6 168.9 180.5 185.6 195.9 206.2 212.7 224.3 232 244.9 8.8 17.5 26.2 28.8 34.9 43.5 52.4 58.2 66.7 75.3 83.5 94.1 99.2 108 117 125 134 144 165 182 195 213 233 247 260 288 314 339 355 368 416 419 448 461 486 512 528 556 576 608 6.8 13.6 20.4 22.4 27.2 33.8 40.8 45.3 51.9 58.6 65 73.2 77.2 83.9 90.5 97.2 104 112 128 142 152 165 181 192 203 224 250 270 283 293 331 334 357 367 387 408 420 443 459 484 7.2 14.4 21.6 23.7 28.8 35.8 43.1 47.9 55 62 68.8 77.5 81.7 88.8 95.8 103 110 119 136 150 161 175 192 203 215 237 263 285 298 309 349 352 376 387 408 430 443 467 483 510 7.6 15.2 22.7 24.9 30.3 37.7 45.4 50.4 57.8 65.2 72.3 81.5 86 93.4 101 109 116 125 143 158 169 184 202 214 226 249 275 298 312 323 365 368 393 404 427 449 463 488 505 533 8.3 16.6 24.9 27.3 33.1 41.3 49.7 55.2 63.3 71.4 79.2 89.3 94.2 103 111 119 127 137 156 172 185 202 221 234 247 273 298 323 338 350 396 399 426 438 463 487 502 529 548 578 9.1 18.2 27.3 29.9 36.3 45.2 54.5 60.5 69.4 78.3 86.8 97.9 104 113 121 130 139 150 171 189 203 221 242 257 271 299 323 349 366 379 429 432 461 475 501 527 544 573 593 626 10.4 20.7 31.1 34.1 41.4 51.5 62.1 69 79.1 89.2 98.9 112 118 128 138 148 159 171 195 215 232 252 276 292 309 341 361 390 408 423 478 482 515 530 559 589 607 640 662 699 5.9 11.8 17.7 19.4 23.5 29.3 35.3 39.2 44.9 50.7 56.2 63.3 66.8 72.5 78.3 84 89.8 96.7 111 122 132 143 157 166 175 194 219 237 248 257 291 293 313 322 340 358 369 389 402 424 6.1 12.1 18.1 19.9 24.1 30.1 36.2 40.2 46.1 52 57.7 65 68.6 74.5 80.4 86.3 92.2 99.3 114 126 135 147 161 171 180 199 225 243 255 264 298 300 321 330 348 367 378 399 413 435 6.3 12.5 18.8 20.6 25 31.1 37.5 41.6 47.8 53.9 59.8 67.3 71 77.1 83.2 89.4 95.5 103 118 130 140 152 167 177 186 206 232 251 263 272 308 310 331 341 360 378 390 412 426 449 6.6 13.1 19.6 21.5 26.1 32.5 39.1 43.5 49.8 56.2 62.4 70.3 74.1 80.5 86.9 93.3 99.6 108 123 136 146 159 174 184 195 215 241 261 273 283 319 322 344 354 373 393 405 427 442 467 * Temporary Overvoltage (TOV) with Prior Duty. ** Based on a 10 kA current impulse that results in a discharge voltage cresting in 0.5 µs. *** 45-60 µs rise time for a 500 A peak current surge. www.eaton.com/cooperpowerseries 5 Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 Table 5. Protective Characteristics of the UltraSIL Polymer-Housed Station-Class Arrester-Type UH Arrester Rating (kV, rms) Arrester MCOV (kV rms) 3 6 9 10 12 15 18 21 24 27 30 33 36 39 42 45 48 54 60 66 72 78 84 90 96 108 120 132 138 144 162 168 172 180 192 198 204 216 228 240 2.55 5.1 7.65 8.4 10.2 12.7 15.3 17 19.5 22 24.4 27.5 29 31.5 34 36.5 39 42 48 53 57 62 68 72 76 84 98 106 111 115 130 131 140 144 152 160 165 174 180 190 TOV* 1 Sec 10 Sec Front-of-wave Protective Level** (kV Crest) 3.5 6.9 10.4 11.4 13.9 17.2 20.8 23.1 26.5 29.9 33.1 37.3 39.4 42.8 46.2 49.6 53 57 65.2 72 77.4 84.2 92.3 97.8 103.2 114.1 133.1 143.9 150.7 156.2 176.5 177.9 190.1 195.6 206.4 217.3 224.1 236.3 244.4 258 3.3 6.6 9.9 10.8 13.1 16.4 19.7 21.9 25.1 28.4 31.5 35.4 37.4 40.6 43.8 47 50.3 54.1 61.9 68.3 73.5 79.9 87.7 92.8 98 108.3 126.3 136.6 143.1 148.2 167.6 168.9 180.5 185.6 195.9 206.2 212.7 224.3 232 244.9 8.2 16.3 24.5 26.9 32.6 40.6 48.9 54.4 62.4 70.3 78 87.9 92.7 101 109 117 125 135 154 170 183 199 218 231 243 269 297 321 336 348 394 397 424 436 460 485 500 527 545 575 1.5 kA 3 kA 5 kA 10 kA 20 kA 40 kA 125 A 250 A 500 A 1000 A 6.5 13 19.5 21.4 26 32.4 39 43.3 49.7 56 62.1 70 73.8 80.2 86.6 92.9 99.3 107 123 135 146 158 174 184 194 214 242 262 274 284 321 323 346 355 375 395 407 429 444 469 6.9 13.7 20.6 22.6 27.4 34.1 41.1 45.6 52.3 59 65.5 73.8 77.8 84.5 91.2 97.9 105 113 129 143 153 167 183 194 204 226 253 274 287 297 336 339 362 372 393 413 426 450 465 491 7.2 14.3 21.5 23.6 28.6 35.6 42.9 47.7 54.7 61.7 68.4 77.1 81.3 88.3 95.3 103 110 118 135 149 160 174 191 202 214 236 263 285 298 309 349 352 376 387 408 430 443 467 483 510 7.8 15.6 23.3 25.6 31.1 38.7 46.6 51.7 59.3 66.9 74.2 83.6 88.2 95.8 104 111 119 128 146 162 174 189 207 219 232 256 284 307 321 333 376 379 405 417 440 463 477 503 521 550 8.4 16.8 25.2 27.7 33.6 41.9 50.4 56 64.2 72.5 80.4 90.6 95.5 104 112 121 129 139 159 175 188 205 224 238 251 277 303 328 343 356 402 405 433 445 470 495 510 538 557 587 9.4 18.8 28.2 30.9 37.5 46.7 56.3 62.5 71.7 80.9 89.7 102 107 116 125 135 144 155 177 195 210 228 250 265 280 309 334 361 378 392 443 446 477 491 518 545 562 593 613 647 5.7 11.4 17.1 18.8 22.8 28.4 34.2 38 43.6 49.1 54.5 61.4 64.8 70.3 75.9 81.5 87.1 93.8 108 119 128 139 152 161 170 188 214 232 243 251 284 286 306 315 332 350 361 380 393 415 5.9 11.7 17.6 19.3 23.4 29.1 35.1 39 44.7 50.4 55.9 63 66.4 72.2 77.9 83.6 89.3 96.2 110 122 131 142 156 165 174 193 219 237 248 257 291 293 313 322 340 358 369 389 403 425 6.1 12.1 18.1 19.9 24.1 30 36.2 40.2 46.1 52 57.7 65 68.6 74.5 80.4 86.3 92.2 99.3 114 126 135 147 161 171 180 199 226 244 256 265 300 302 323 332 350 369 380 401 415 438 6.3 12.6 18.8 20.7 25.1 31.2 37.6 41.8 47.9 54 59.9 67.5 71.2 77.3 83.5 89.6 95.7 104 118 131 140 153 167 177 187 207 234 253 265 274 310 312 334 343 362 382 393 415 429 453 * Temporary Overvoltage (TOV) with Prior Duty. ** Based on a 10 kA current impulse that results in a discharge voltage cresting in 0.5 µs. *** 45-60 µs rise time for a 500 A peak current surge. 6 www.eaton.com/cooperpowerseries Switching Surge Protective Level*** (kV crest) Maximum Discharge Voltage (kV Crest) 8/20μs Current Wave Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 Table 6. Protective Characteristics of the UltraSIL Polymer-Housed Station-Class Arrester-Type UX Arrester Rating (kV, rms) Arrester MCOV (kV rms) TOV* 1 Sec 3 6 9 10 12 15 18 21 24 27 30 33 36 39 42 45 48 54 60 66 72 78 84 90 96 108 2.55 5.1 7.65 8.4 10.2 12.7 15.3 17 19.5 22 24.4 27.5 29 31.5 34 36.5 39 42 48 53 57 62 68 72 76 84 3.5 6.9 10.4 11.4 13.9 17.2 20.8 23.1 26.5 29.9 33.1 37.3 39.4 42.8 46.2 49.6 53 57 65.2 72 77.4 84.2 92.3 97.8 103.2 114.1 Maximum Discharge Voltage (kV Crest 8/20μs Current Wave 10 Sec Front-of-wave Protective Level** (kV Crest) Switching Surge Protective Level*** (kV Crest) 1.5 kA 3 kA 5 kA 10 kA 20 kA 40 kA 125 A 250 A 500 A 1000 A 3.3 6.6 9.9 10.8 13.1 16.4 19.7 21.9 25.1 28.4 31.5 35.4 37.4 40.6 43.8 47 50.3 54.1 61.9 68.3 73.5 79.9 87.7 92.8 98 108.3 7.8 15.5 23.2 25.5 30.9 38.5 46.3 51.5 59.1 66.6 73.9 83.3 87.8 95.4 103 111 119 128 146 161 173 188 206 218 230 255 6.3 12.6 18.9 20.8 25.2 31.4 37.8 42 48.1 54.3 60.2 67.8 71.5 77.7 83.9 90 96.2 104 119 131 141 153 168 178 188 208 6.6 13.2 19.8 21.7 26.4 32.8 39.5 43.9 50.4 56.8 63 71 74.9 81.3 87.8 94.2 101 109 124 137 148 161 176 186 197 217 6.9 13.7 20.6 22.6 27.4 34.1 41.1 45.6 52.3 59.1 65.5 73.8 77.8 84.5 91.2 97.9 105 113 129 143 153 167 183 194 204 226 7.4 14.8 22.2 24.3 29.5 36.8 44.3 49.2 56.4 63.6 70.6 79.5 83.9 91.1 98.3 106 113 122 139 154 165 180 197 209 220 243 7.9 15.8 23.7 26 31.6 39.3 47.3 52.6 60.3 68 75.4 85 89.6 97.4 106 113 121 130 149 164 177 192 211 223 235 260 8.7 17.4 26.1 28.6 34.8 43.3 52.1 57.9 66.4 74.9 83.1 93.7 98.8 108 116 125 133 143 164 181 195 212 232 246 259 286 5.6 11.2 16.7 18.4 22.3 27.8 33.4 37.1 42.6 48.1 53.3 60.1 63.3 68.8 74.2 79.7 85.1 91.7 105 116 125 136 149 158 166 184 5.7 11.4 17.1 18.8 22.8 28.4 34.2 38 43.6 49.2 54.6 61.5 64.8 70.4 76 81.6 87.2 93.9 108 119 128 139 152 161 170 188 5.9 11.8 17.6 19.4 23.5 29.3 35.2 39.2 44.9 50.7 56.2 63.3 66.8 72.5 78.3 84 89.8 96.7 111 122 132 143 157 166 175 194 6.1 12.2 18.3 20.1 24.3 30.3 36.5 40.5 46.5 52.4 58.2 65.5 69.1 75.1 81 87 92.9 101 115 127 136 148 162 172 181 201 * Temporary Overvoltage (TOV) with Prior Duty. ** Based on a 10 kA current impulse that results in a discharge voltage cresting in 0.5 µs. *** 45-60 µs rise time for a 500 A peak current surge. www.eaton.com/cooperpowerseries 7 Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 Table 7. Creepage Distances and Insulation Withstand Voltages of UltraSIL Polymer-Housed Station-Class Arresters Insulation Withstand Voltages Creepage Distance (Inches) Switching Surge Impulse (kV, Crest) 1.2/50 Impulse (kV, Crest) 60 Hz, dry 60 Seconds (kV, rms) 60 Hz, wet 10 Seconds (kV, rms) Arrester Rating (kV, rms) Arrester MCOV (kV, rms) US UH UX US UH UX US UH UX US UH UX US UH UX 3 6 9 10 12 15 18 21 24 27 30 33 36 39 42 45 48 54 60 66 72 78 84 90 96 108 120 132 138 144 162 168 172 180 192 198 204 216 228 240 2.55 5.1 7.65 8.4 10.2 12.7 15.3 17.0 19.5 22.0 24.4 27.5 29.0 31.5 34.0 36.5 39.0 42.0 48.0 53.0 57.0 62.0 68.0 72.0 76.0 84.0 98.0 106 111 115 130 131 140 144 152 160 165 174 180 190 30.7 38.4 38.4 38.4 46.1 46.1 53.7 53.7 61.4 61.4 69.1 69.1 69.1 84.4 84.4 92.1 99.8 99.8 107.5 138.2 138.2 153.5 168.9 176.6 184.3 199.6 215 230.3 245.7 245.7 307.1 314.8 322.4 330.1 337.8 353.2 360.8 406.9 422.2 429.9 30.7 38.4 38.4 38.4 46.1 46.1 53.7 53.7 61.4 61.4 69.1 69.1 69.1 84.4 84.4 92.1 99.8 99.8 107.5 115.2 122.8 153.5 168.9 176.6 184.3 199.6 215 230.3 245.7 245.7 307.1 314.8 322.4 330.1 337.8 353.2 360.8 406.9 422.2 429.9 30.7 38.4 38.4 38.4 46.1 46.1 53.7 53.7 61.4 61.4 69.1 69.1 69.1 84.4 84.4 92.1 99.8 99.8 107.5 115.2 122.8 153.5 168.9 176.6 184.3 199.6 - 115 134 134 134 155 155 176 176 201 201 217 217 217 252 252 275 294 294 316 434 434 469 504 527 550 588 638 591 631 631 830 851 872 893 914 955 973 1128 1170 1190 119 137 137 137 158 158 178 178 201 201 218 218 218 258 258 279 298 298 319 340 361 476 516 537 558 596 642 595 637 637 833 854 875 897 918 963 981 1133 1175 1198 126 138 138 138 159 159 179 179 206 206 220 220 220 262 262 281 300 300 321 342 364 482 524 543 562 600 - N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 972 994 1040 1062 1197 1247 1272 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1029 1052 1083 1106 1296 1320 1332 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A - 80 94 94 94 109 109 123 123 140 140 151 151 151 172 172 188 201 201 212 302 302 323 344 360 376 402 430 460 492 492 617 631 646 662 677 707 722 818 846 860 77 90 90 90 104 104 118 118 140 140 146 146 146 166 166 188 201 201 215 230 246 312 332 354 376 402 422 448 474 474 615 624 637 650 663 685 698 817 835 844 82 90 90 90 104 104 117 117 135 135 144 144 144 168 168 184 202 202 211 224 237 312 336 352 368 404 - 64 75 75 75 88 88 101 101 113 113 126 126 126 152 152 162 173 173 187 252 252 278 304 314 324 346 384 412 426 426 564 570 584 591 605 618 632 750 762 768 63 75 75 75 88 88 101 101 113 113 128 128 128 156 156 167 186 186 192 206 213 284 312 323 334 372 376 402 420 420 540 552 565 574 587 608 621 716 740 752 60 71 71 71 84 84 97 97 116 116 123 123 123 154 154 162 176 176 188 201 210 277 308 316 324 352 - * Creepage distances are based on standard arrester build configurations. 8 www.eaton.com/cooperpowerseries Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 Spacing requirements D C D C Figure 4 illustrates a three-phase in-line mounting arrangement. Dimen­sions C and D reference mini­mum phase-to-ground and phase-to-phase distances respectively. These dimensions are listed in Table 8. C Figure 4. Three-phase In-line mounting arrangement. Table 8. Dimensions, Clearance Requirements, and Weights of UltraSIL Polymer-Housed Station-Class Arresters (Standard Configuration) Arrester Rating (kV, rms) Arrester MCOV (kV, rms) 3 6 9 10 12 15 18 21 24 27 30 33 36 39 42 45 48 54 60 66 72 78 84 90 96 108 120 132 138 144 162 168 172 180 192 198 204 216 228 240 2.55 5.1 7.65 8.4 10.2 12.7 15.3 17.0 19.5 22.0 24.4 27.5 29.0 31.5 34.0 36.5 39.0 42.0 48.0 53.0 57.0 62.0 68.0 72.0 76.0 84.0 98.0 106 111 115 130 131 140 144 152 160 165 174 180 190 Figure 5 Dim. “A” (Inches) Figure 4 Dim. “C” Minimum Phase-to-Ground Clearances (inches)* Figure 5 Dim. “B” (inches) Figure 4 Dim. “D” Minimum Phase-to-Phase Clearances (inches)* Weight (lbs.) US UH UX US UH UX US UH UX US UH UX US UH UX 8.2 9.7 9.7 9.7 11.3 11.3 12.8 12.8 14.4 14.4 16 16 16 19.1 19.1 20.6 22.2 22.2 23.7 30 30 33.2 36.3 37.8 39.3 42.5 45.6 48.7 51.8 51.8 68.3 69.8 71.4 72.9 74.5 77.6 79.2 88.6 91.7 93.2 8.2 9.7 9.7 9.7 11.3 11.3 12.8 12.8 14.4 14.4 16 16 16 19.1 19.1 20.6 22.2 22.2 23.7 25.3 26.8 33.2 36.3 37.8 39.3 42.5 45.6 48.7 51.8 51.8 68.3 69.8 71.4 72.9 74.5 77.6 79.2 88.6 91.7 93.2 8.2 9.7 9.7 9.7 11.3 11.3 12.8 12.8 14.4 14.4 16 16 16 19.1 19.1 20.6 22.2 22.2 23.7 25.3 26.8 33.2 36.3 37.8 39.3 42.5 - 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.49 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 5.93 - 5.5 5.5 5.9 6.1 6.6 7.5 8.6 8.6 9.5 10.5 11.5 12.7 13.3 14.3 15.2 16.2 17.2 18.4 20.8 22.7 24.3 26.3 28.7 30.2 31.8 35 35.6 46.9 48.6 50 55.2 55.5 58.6 60 62.7 65.5 67.2 70.3 73.1 75.8 5.5 5.5 5.6 5.8 6.2 6.9 7.8 7.8 8.5 9.4 10.2 11.3 11.8 12.7 13.5 14.4 15.3 16.3 18.4 20.1 21.5 23.2 25.3 26.6 28 30.8 33.1 44.2 45.8 47.1 51.8 52.2 55 56.3 58.9 61.4 63 65.9 68.5 71 5.5 5.5 5.6 5.7 6 6.6 7.4 7.4 8 8.8 9.6 10.6 11.1 11.9 12.7 13.5 14.3 15.2 17.2 18.7 20 21.6 23.5 24.8 26.1 28.7 - 10 10 10.4 10.6 11.1 12 13.1 13.1 14 15 16 17.2 17.8 18.8 19.7 20.7 21.7 22.9 25.3 27.2 28.8 30.8 33.2 34.7 36.3 39.5 40.1 59.9 61.6 63 68.2 68.5 71.6 73 75.7 78.5 80.2 83.3 86.1 88.8 10 10 10.1 10.3 10.7 11.4 12.3 12.3 13 13.9 14.7 15.8 16.3 17.2 18 18.9 19.8 20.8 22.9 24.6 26 27.7 29.8 31.1 32.5 35.3 37.6 57.2 58.8 60.1 64.8 65.2 68 69.3 71.9 74.4 76 78.9 81.5 84 10 10 10.1 10.2 10.5 11.1 11.9 11.9 12.5 13.3 14.1 15.1 15.6 16.4 17.2 18 18.8 19.7 21.7 23.2 24.5 26.1 28 29.3 30.6 33.2 - 8.8 8.8 8.8 8.8 11.0 11.0 11.0 11.0 13.2 13.2 13.2 13.2 13.2 15.4 15.4 17.6 17.6 17.6 19.8 22.0 22.0 24.3 24.3 26.5 26.5 28.7 41.9 48.5 50.7 50.7 59.5 61.7 63.9 63.9 66.1 68.3 70.5 77.2 79.4 81.6 11.0 11.0 11.0 11.0 13.2 13.2 13.2 13.2 15.4 15.4 17.6 17.6 17.6 19.8 19.8 22.0 22.0 22.0 24.3 24.3 26.5 30.9 33.1 35.3 35.3 37.5 57.3 66.1 68.3 68.3 81.6 83.8 86.0 88.2 90.4 92.6 94.8 105.8 108.0 112.4 11.0 13.2 13.2 13.2 15.4 15.4 17.6 17.6 19.8 19.8 22.0 22.0 22.0 26.5 26.5 26.5 28.7 28.7 30.9 33.1 35.3 41.9 44.1 46.3 48.5 52.9 - * Phase-to-Ground clearances are expressed as minimum arrester centerline-to-ground distances. Phase-to-Phase clearances are expressed as minimum arrester centerline-to-centerline distances. www.eaton.com/cooperpowerseries 9 Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 4.72” 4.72” Stud Collar Height = 0.375” 11.44” A Ø26” 4.72” A A ØB ØB 1.92” 1.92” 1.25” Arrester Rating: 1.25” 3 - 120 kV 132 - 240 kV Figure 5. Outline drawing of standard UltraSIL Polymer-Housed Station-Class Arresters (for standard catalog numbers see Table 9). Table 9 Catalog Numbers for Standard Configuration Type US, UH, and UX Surge Arresters Arrester Rating (kV, rms) US UH UX Arrester Rating (kV, rms) US UH UX 3 6 9 10 12 15 18 21 24 27 30 33 36 39 42 45 48 54 60 66 USAA003002A0845A11 USAA006005A1045A11 USAA009007A1045A11 USAA010008A1045A11 USAA012010A1245A11 USAA015012A1245A11 USAA018015A1445A11 USAA021017A1445A11 USAA024019A1645A11 USAA027022A1645A11 USAA030024A1845A11 USAA033027A1845A11 USAA036029A1845A11 USAA039031A2245A11 USAA042034A2245A11 USAA045036A2445A11 USAA048039A2645A11 USAA054042A2645A11 USAA060048A2845A11 USAA066053A3645A11 UHAA003002A0845A11 UHAA006005A1045A11 UHAA009007A1045A11 UHAA010008A1045A11 UHAA012010A1245A11 UHAA015012A1245A11 UHAA018015A1445A11 UHAA021017A1445A11 UHAA024019A1645A11 UHAA027022A1645A11 UHAA030024A1845A11 UHAA033027A1845A11 UHAA036029A1845A11 UHAA039031A2245A11 UHAA042034A2245A11 UHAA045036A2445A11 UHAA048039A2645A11 UHAA054042A2645A11 UHAA060048A2845A11 UHAA066053A3045A11 UXAA003002A0845A11 UXAA006005A1045A11 UXAA009007A1045A11 UXAA010008A1045A11 UXAA012010A1245A11 UXAA015012A1245A11 UXAA018015A1445A11 UXAA021017A1445A11 UXAA024019A1645A11 UXAA027022A1645A11 UXAA030024A1845A11 UXAA033027A1845A11 UXAA036029A1845A11 UXAA039031A2245A11 UXAA042034A2245A11 UXAA045036A2445A11 UXAA048039A2645A11 UXAA054042A2645A11 UXAA060048A2845A11 UXAA066053A3045A11 72 78 84 90 96 108 120 132 138 144 162 168 172 180 192 198 204 216 228 240 USAA072057A3645A11 USAA078062A4045A11 USAA084068A4445A11 USAA090072A4645A11 USAA096076A4845A11 USAA108084A5245A11 USAA120098A5645A11 USAA132106A6045A11 USAA138111A6445A11 USAA144115A6445A11 USAA162130A8045A11 USAA168131A8245A11 USAA172140A8445A11 USAA180144A8645A11 USAA192152A8845A11 USAA198160A9245A11 USAA204165A9445A11 USAA216174AA645A11 USAA228180AB045A11 USAA240190AB245A11 UHAA072057A3245A11 UHAA078062A4045A11 UHAA084068A4445A11 UHAA090072A4645A11 UHAA096076A4845A11 UHAA108084A5245A11 UHAA120098A5645A11 UHAA132106A6045A11 UHAA138111A6445A11 UHAA144115A6445A11 UHAA162130A8045A11 UHAA168131A8245A11 UHAA172140A8445A11 UHAA180144A8645A11 UHAA192152A8845A11 UHAA198160A9245A11 UHAA204165A9445A11 UHAA216174AA645A11 UHAA228180AB045A11 UHAA240190AB245A11 UXAA072057A3245A11 UXAA078062A4045A11 UXAA084068A4445A11 UXAA090072A4645A11 UXAA096076A4845A11 UXAA108084A5245A11 10 www.eaton.com/cooperpowerseries Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 Table 10. UltraQUIK Catalog Numbering System for UltraSIL Polymer-Housed Station-Class Arresters 1 U 2 3 A 4 A 5 6 7 8 9 10 11 A 12 13 14 15 16 17 18 Catalog Number Digits: 1 = “U” (UltraSIL Polymer-Housed Arrester) S = Standard Energy Handling 2 = H = High Energy Handling X = Xtra-High Energy Handling 3 = “A” Standard Electrical Build 4 = “A” Standard Cantilever Strength* * Consult manufacturer for further information regarding additional cantilever strengths. 5 through 10 = Arrester Rating: Duty-cycle (MCOV) 003002 = 3 kV (2.55 kV) 042034 = 42 kV (34.0 kV) 138111 = 138 kV (111 kV) 006005 = 6 kV (5.1 kV) 045036 = 45 kV (36.5 kV) 144115 = 144 kV (115 kV) 009007 = 9 kV (7.65 kV) 048039 = 48 kV (39.0 kV) 162130 = 162 kV (130) kV 010008 = 10 kV (8.4 kV) 054042 = 54 kV (42.0 kV) 168131 = 168 kV (131 kV) 012010 = 12 kV (10.2 kV) 060048 = 60 kV (48.0 kV) 172140 = 172 kV (140 kV) 015012 = 15 kV (12.7 kV) 066053 = 66 kV (53.0 kV) 180144 = 180 kV (144 kV) 018015 = 18 kV (15.3 kV) 072057 = 72 kV (57.0 kV) 192152 = 192 kV (152 kV) 021017 = 21 kV (17.0 kV) 078062 = 78 kV (62.0 kV) 198160 = 198 kV (160 kV) 024019 = 24 kV (19.5 kV) 084068 = 84 kV (68.0 kV) 204165 = 204 kV (165 kV) 027022 = 27 kV (22.0 kV) 090072 = 90 kV (72.0 kV) 216174 = 216 kV (174 kV) 030024 = 30 kV (24.4 kV) 096076 = 96 kV (76.0 kV) 228180 = 228 kV (180 kV) 033027 = 33 kV (27.0 kV) 108084 = 108 kV (84.0 kV) 240190 = 240 kV (190 kV) 036029 = 36 kV (29.0 kV) 120098 = 120 kV (98.0 kV) 039031 = 39 kV (31.5 kV) 132106 = 132 kV (106 kV) 11 = “A” Standard High Creep UltraSIL Polymer-Housing www.eaton.com/cooperpowerseries 11 Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 Table 10. UltraQUIK Catalog Numbering System for UltraSIL Polymer-Housed Station-Class Arresters (continued) 1 2 U 3 4 A A 5 6 7 8 9 10 11 12 A 13 14 15 16 17 18 Catalog Number Digits: 12 and 13 = Housing Code (Select from Table below): * = Standard Housing (31 mm/kV), 0 = Optional Housing Type US Housing Codes Digits 12 & 13 08 10 12 14 16 18 20 22 24 26 30.7 38.4 46.1 53.7 61.4 69.1 76.8 84.4 92.1 99.8 * * * O O O * * O O O O O * * * O O O O O O O 28 36 40 44 46 48 50 52 54 56 199.6 207.3 215 60 64 80 Leakage Distance (in.) Arrester Rating (kV rms) 3 6 9 10 12 15 18 21 24 27 30 33 36 39 42 45 48 54 60 66 72 78 84 90 96 108 120 132 138 144 162 168 172 180 192 198 204 216 228 240 107.5 138.2 153.5 168.9 176.6 184.3 192 230.3 245.7 307.1 * O O O O * * O O O O * * O O O O O O * * O O O O O O O * O O O O O O * * O O O O O O * * * * Leakage Distance (in.) Arrester Rating (kV rms) Digits 12 & 13 O * O O * O O O * O O O O O O O O * O O O O O O O O * * O * * O O O * 30.7 38.4 46.1 53.7 61.4 69.1 76.8 84.4 92.1 99.7 107.5 138.2 153.5 168.9 176.6 184.3 192 199.6 207.3 215 230.3 245.7 307.1 08 10 12 14 16 18 20 22 24 26 28 36 40 44 46 48 50 52 54 56 60 64 80 continued on page 13 12 www.eaton.com/cooperpowerseries Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 82 84 86 88 90 92 94 96 98 A0 A4 A6 A8 B0 B2 B4 B6 B8 Digits 12 & 13 Leakage Distance (in.) 314.8 O O O O * 322.4 O O O O * 330.1 337.8 345.5 353.2 360.8 368.5 376.2 383.9 399.3 406.9 414.6 422.2 429.9 437.6 445.3 453 3 6 9 10 12 15 18 21 24 27 30 33 36 39 42 45 48 54 60 66 72 78 84 90 96 108 120 132 138 144 162 168 172 180 192 198 204 216 228 240 O O O * * O O * O O * O O O O O O O O O O O O O O O * O O O O O O O O * O O O O * O O O O O O O O O O O O 314.8 322.4 330.1 337.8 345.5 353.2 360.8 368.5 376.2 383.9 399.3 406.9 414.6 422.2 429.9 437.6 445.3 453 82 82 86 88 90 92 94 96 98 A0 A4 A6 A8 B0 B2 B4 B6 B8 Arrester Rating (kV rms) Leakage Distance (in.) Arrester Rating (kV rms) Digits 12 & 13 continued from page 12 www.eaton.com/cooperpowerseries 13 Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 Table 10. UltraQUIK Catalog Numbering System for UltraSIL Polymer-Housed Station-Class Arresters (continued) 1 U 2 3 4 A A 5 6 7 8 9 10 11 12 A 13 14 15 16 17 18 Catalog Number Digits: 12 and 13 = Housing Code (Select from Table below): * = Standard Housing (31 mm/kV), 0 = Optional Housing Type UH Housing Codes Digits12 & 13 Leakage Distance (in.) Arrester Rating (kV rms) 3 6 9 10 12 15 18 21 24 27 30 33 36 39 42 45 48 54 60 66 72 78 84 90 96 108 120 132 138 144 162 168 172 180 192 198 204 216 228 240 08 10 12 14 16 18 20 22 24 26 28 30 32 36 40 44 46 48 50 52 54 56 58 30.7 38.4 46.1 53.7 61.4 69.1 76.8 84.4 92.1 99.8 107.5 115.2 122.8 138.2 153.5 168.9 176.6 184.3 192 199.6 207.3 215 222.7 * * * O O O * * O O O O O * * * O O O O O O O O * O O O O * O O * O O O * O O O O * O O O O O O O O O * O O O O * Leakage Distance (in.) Arrester Rating (kV rms) Digits 12 & 13 O O O O * * O O O O * * O O O O O O * * O O O O O O O * O O O O O O * * O O O O O O * O O O O O O * O O O * O O 30.7 38.4 46.1 53.7 61.4 69.1 76.8 84.4 92.1 99.7 107.5 138.2 153.5 168.9 176.6 184.3 192 199.6 207.3 215 230.3 245.7 307.1 08 10 12 14 16 18 20 22 24 26 28 36 40 44 46 48 50 52 54 56 60 64 80 continued on page 15 14 www.eaton.com/cooperpowerseries Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 60 64 80 82 84 86 88 90 92 94 96 98 A0 A4 A6 A8 B0 B2 B4 B6 B8 C0 230.3 245.7 307.1 314.8 322.4 330.1 337.8 345.5 353.2 360.8 368.5 376.2 383.9 399.3 406.9 414.6 422.2 429.9 437.6 445.3 453 460.7 O O * 230.3 O * * 245.7 O O O * 307.1 O O O O * 314.8 O O O O * 322.4 O O O * 330.1 O O O O * 337.8 O O O O O 345.5 O * 353.2 O O * 360.8 O O O 368.5 O O O 376.2 O O O 383.9 O O O 399.3 O O O * O O O O O O O O * 406.9 414.6 422.2 O O O O * O O O O O O O O O O O O 429.9 437.6 445.3 453 Digits 12 & 13 Leakage Distance (in.) Arrester Rating (kV rms) 3 6 9 10 12 15 18 21 24 27 30 33 36 39 42 45 48 54 60 66 72 78 84 90 96 108 120 132 138 144 162 168 172 180 192 198 204 216 228 240 O O O Leakage Distance 460.7 (in.) Arrester Rating (kV rms) 60 64 80 82 84 86 88 90 92 94 96 98 A0 A4 A6 A8 B0 B2 B4 B6 B8 Digits 12 C0 & 13 continued from page 14 www.eaton.com/cooperpowerseries 15 Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 Table 10. UltraQUIK Catalog Numbering System for UltraSIL Polymer-Housed Station-Class Arresters (continued) 1 2 U 3 4 A A 5 6 7 8 9 10 11 A 12 13 14 15 16 17 18 Catalog Number Digits: 12 and 13 = Housing Code (Select from Table below): * = Standard Housing (31 mm/kV), 0 = Optional Housing Type UX Housing Codes Digits 12 & 13 Leakage Distance (in.) 08 10 12 14 16 18 20 22 24 26 28 30 32 36 40 44 46 48 50 52 54 56 58 60 30.7 38.4 46.1 53.7 61.4 69.1 76.8 84.4 92.1 99.8 107.5 115.2 122.8 138.2 153.5 168.9 176.6 184.3 192 199.6 207.3 215 222.7 230.3 * * * O O O * * O O O O O * * * O O O O O O O O * O O O O * O O * O O O * O O O * O O O O O O O O O * O O O O O O O O O O O Arrester Rating (kV rms) 3 6 9 10 12 15 18 21 24 27 30 33 36 39 42 45 48 54 60 66 72 78 84 90 96 108 Leakage Distance (in.) * O O O O * * O O O O * * O O O O O O * * O O O O O O O * O O O O O O * * O O O O O O * O O O O O O * 30.7 38.4 46.1 53.7 61.4 69.1 76.8 84.4 92.1 99.8 107.5 115.2 122.8 138.2 153.5 168.9 176.6 184.3 192 199.6 207.3 215 222.7 230.3 08 10 12 14 16 18 20 22 24 26 28 30 32 36 40 44 46 48 50 52 54 56 58 60 Arrester Rating (kV rms) Digits 12 & 13 16 www.eaton.com/cooperpowerseries Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 Table 10. UltraQUIK Catalog Numbering System for UltraSIL Polymer-Housed Station-Class Arresters (continued) 1 U 2 3 A 4 A 5 6 7 8 9 10 11 12 A 13 14 15 16 17 18 14 = Line Terminal Options Optional Offering-Select A Standard Offering-Select 4 TERMINAL CLAMP– STAINLESS STEEL 3.50” REF WASHERS– GALVANIZED STEEL NUT MATERIAL– GALVANIZED STEEL NUT THREAD –.51” 1.75” SQ BOLT MATERIAL– GALVANIZED STEEL 3.50” REF 1.75” REF 4.72” REF 4.25” BOLT THREAD–.51” 4.25” 4.72” TIN PLATED ALUMINUM BRONZE ALLOY TIN PLATED SILICON BRONZE TIN PLATED COPPER ALLOY ALUMINUM TERMINAL MATERIAL–ALUMINUM NEMA® Four-hole Pad and Stainless Terminal Clamp Accepts copper or aluminum conductors from .16” dia. (#6) to 1.15” dia. (1000 MCM). (Top illustration shows terminal clamp, bottom illustration shows terminal clamp removed) NEMA® Four-hole Pad and Two Eyebolts Accepts conductors 1/0 SOL-500 MCM (Top illustration shows two eyebolts, bottom illustration shows two eyebolts removed) 1.97” 1.97” 1.57” .69” .51” 1.97” 1.38” 4.25” 1.57” 10 Hole Typ 4 PL 3.50” 2.75” NEMA® Four-hole Pad is used in Standard Offering 4 and Optional Offering A. Consult factory for alternate terminal options. Optional Offering-Select 1 TIN PLATED THREAD –.51” BRASS NUT ALUMINUM BRONZE 1.65” Optional Offering-Select 5 TIN PLATED BRASS NUT 1.18" (30 mm) 3.19” STAINLESS STEEL LOCK WASHER TIN PLATED BRASS COPPER ALLOY 1.65” STAINLESS THREAD–.63” STEEL LOCK WASHER Eyebolt Connector Accepts copper or aluminum conductors from .16” dia. (#6) up to .57” dia. (250 MCM) Wire Clamp Accepts copper or aluminum conductors from .16" dia. (#6) to .575" dia. (250 MCM) (Cubicle Mount) For use with Option Code “B” digit 16 Cubicle Mount US Type (3-36 kV) www.eaton.com/cooperpowerseries 17 Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 Table 10. UltraQUIK Catalog Numbering System for UltraSIL Polymer-Housed Station-Class Arresters (continued) 1 U 2 3 A 4 A 5 6 7 8 9 10 11 A 12 13 14 15 16 17 18 15 = Earth Terminal Options Optional Offering-Select 1 Standard Offering-Select 5 2.52” ALL NUTS, BOLTS AND WASHERSGALVANIZED STEEL BOLT –.51” STAINLESS STEEL NUT –.51” STAINLESS STEEL TERMINAL– STAINLESS STEEL LOCK WASHER –.51” STAINLESS STEEL 91 mm 3.58” TERMINAL CLAMPSTAINLESS STEEL WIRE CLAMPS – STAINLESS STEEL TERMINALGALVANIZED STEEL Clamp Style Connector Accepts copper or aluminum conductors from .16” dia. (#6) to .575” dia. (250 MCM) NEMA® Four-hole Pad Accepts copper or aluminum conductors from .16” dia. (#6) to .82” dia. (500 MCM) Optional Offering-Select 9 EYEBOLT BODY–TIN PLATED BRASS WASHERS–.62” STAINLESS STEEL Optional Offering-Select B EYEBOLT–.63” TIN PLATED ALUMINUM BRONZE 2.01” NUT MATERIAL– STAINLESS STEEL 1.18" (30 mm) WASHERS–.63” STAINLESS STEEL 2.52” MOUNTING BOLT–.63” STAINLESS STEEL Eyebolt Connector Accepts copper or aluminum conductors from .16” dia. (#6) to .575” dia. (250 MCM) Wire Clamp Accepts copper or aluminum conductors from .16” dia. (#6) to .575” dia. (250 MCM) (Cubicle Mount) For use with Option Code “B” digit 16 Cubicle Mount US Type (3-36 kV) 16 = Mounting Arrangement Standard Offering-Select A Mounting Base Located on Bottom Optional-Select B No Mounting Base (Cubicle Mount) (US Type 3-36 kV) 17 =“1” - Nameplate for Standard or Suspension Mount “2” - Nameplate for Cubicle Mount (US Type 3-36 kV) Option Code “B” for digit 16 18 = “1” - Cardboard Packaging “2” - Wood Crate Packaging 18 www.eaton.com/cooperpowerseries Optional-Select C Mounting Base Located on Top (Suspension Mount) UltraSIL polymer-housed VariSTAR station-class surge arresters Catalog Data CA235013EN Effective December 2015 Figure 6. Detail of base nameplate. Figure 7. Detail of unit nameplate on base of arrester section. Nameplate information A stainless steel nameplate is at­tached to the base of every UltraSIL Polymer-Housed Type US, UH, and UX Arrester. The arrester catalog number, serial number, year of manufacture, duty-cycle rating, MCOV ratings, and pressure relief rating are among the details provided on the nameplate. For multi-unit arresters above 120 kV, an additional unit nameplate is provided on the base of the arrester unit section as shown in Figure 7. See Figure 6 for an example of a base nameplate. Additional information • S235-103-1 UltraSIL Polymer-Housed VariSTAR Station-Class Surge Arrester Installation and Maintenance Instructions. • CP1122 UltraSIL Polymer-Housed VariSTAR Type US, UH, and UX Station-Class Surge Arresters Certified Test Report. www.eaton.com/cooperpowerseries 19 Catalog Data CA235013EN UltraSIL polymer-housed VariSTAR station-class surge arresters Effective December 2015 Eaton 1000 Eaton Boulevard Cleveland, OH 44122 United States Eaton.com Eaton’s Cooper Power Systems Division 2300 Badger Drive Waukesha, WI 53188 United States Eaton.com/cooperpowerseries © 2015 Eaton All Rights Reserved Printed in USA Publication No. CA235013EN Eaton is a registered trademark. All other trademarks are property of their respective owners. For Eaton’s Cooper Power series product information call 1-877-277-4636 or visit: www.eaton.com/cooperpowerseries.