E No: E0503 Rev.01 File Ref: 240-50 CP No.: CP0508 Rev. 01 Page: 1 of 9 CERTIFIED TEST REPORT Faulted Circuit Interrupting Tests on Type CMU Power Fuses REV. 01 DATE: August 10, 2005 • ORIGINAL REPORT DATE: May 25, 2005 • © Cooper Power Systems, Inc. E No: E0503 Rev.01 File Ref: 240-50 CP No.: CP0508 Rev. 01 Page: 2 of 9 Faulted Circuit Interrupting Tests on Type CMU Power Fuses CERTIFICATION Statements made and data shown are, to the best of our knowledge and belief, correct and within the usual limits of commercial testing practice. The following report is a true and correct summary of data from tests performed by Powertech High Power Laboratory in Surrey, British Columbia Canada from November 29 to December 2, 1999 and April 2, 2000. The tests demonstrate the capability of the Cooper Power Systems type CMU Power Fuses to safely interrupt circuits when applied within their assigned ratings. _________________________ Frank J. Muench Manager, Line Protection Devices Engineering E No: E0503 Rev.01 File Ref: 240-50 CP No.: CP0508 Rev. 01 Page: 3 of 9 INTRODUCTION The tests detailed in the following report were performed to present the TESTS TO PROVE 12.8 kA (symmetrical), 20.5 kA (asymmetrical) INTERRUPTING CAPABILITY AT 27.1 kV TO IEEE C37.40-1993, C37.41-1994, C37.46-1981 & C37.47-1981. for TYPE CMU 703006 to 703200, CMU 613005 to 613200, CMU 713015 to 713200 POWER FUSES E No: E0503 Rev.01 File Ref: 240-50 CP No.: CP0508 Rev. 01 Page: 4 of 9 Object To prove the interrupting ability of Cooper Power Systems CMU 613005 - 613200, CMU 703006 703200, & CMU 713015 - 713200 Power Fuses. Power Fuses Maximum Interrupting Current 12.5 kA (sym), 20 kA (asym) Power Frequency Recovery Voltage 27.1 kV Frequency 60 Hz Equipment Tested CMU 703006 Fuses CMU 713065 Fuses These fuses are the minimum and maximum ratings of a design family that covers the 3K to 80K, 5E to 80E, and 15SE to 65SE ratings. CMU 703100 Fuses CMU 713125 Fuses These fuses are the minimum and maximum ratings of a design family that covers the 100K & 140K, 100E & 125E, and 80SE to 125SE. CMU 613150 Fuses This Fuse does not fit into any of the design families. CMU 613175 Fuses CMU 713200 Fuses These fuses are the minimum and maximum ratings of a design family that covers the 200K,175E & 200E, and 150SE to 200SE ratings. Test Arrangement For 'dropout' tests, each fuse was equipped with a set of S&C end fittings, Cat. # 3095 (comprising one top end fitting and one bottom end fitting). The fuse was tested in a S&C drop-out mounting Cat. # 92123R3. For 'non-dropout' tests, each fuse was equipped with a set of S&C end fittings, Cat # 3097 (comprising one top fitting and one bottom end fitting and an S&C Silencer Cat # G-4780R4). The fuse was tested in a S&C pad mount mounting, Cat # 90423. E No: E0503 Rev.01 CP No.: CP0508 Rev. 01 File Ref: 240-50 Page: 5 of 9 Test Conditions Tests were carried out to the requirements of ANSI-IEEE Std C37.40-1993, and IEEE Std C37.411994, Tables 2, 3, and 4. Series 1 tests were carried out 100% of rated maximum voltage, thus eliminating the need to carry out Series 2 tests. The test circuit was arranged to monitor leakage current on tests on 'non-dropout' tests, and the circuit was opened after the leakage current had been less than 1 mA for 2 min. The test circuits are listed in Table 1. The test results are listed in Tables 2.i through 2.iii. Detailed results and oscillograms are in Powertech Labs Inc. Test Report No: 12265-B-26. E No: E0503 Rev.01 File Ref: 240-50 CP No.: CP0508 Rev. 01 Test Sample Series # Page: 6 of 9 Test # Fuse Cat. # Muffler Vapp Ipros Vrec kV kA kV Ipk kA Varc Closing Melt Clear MW Kj Vrec kV Angle Time Time Held msec. msec sec. Result 1-33 1-35 1-36 1-41 1-42 1-43 CMU 703006 CMU 703006 CMU 703006 CMU 703006 CMU 703006 CMU 703006 1 1 1 1 1 1 1-33 1-35 1-36 1-41 1-42 1-43 N N N Y Y Y 27.2 27.2 27.2 27.2 27.2 27.2 12.8 12.8 12.8 12.8 12.8 12.8 27.2 33.0 27.2 19.4 27.2 31.8 27.2 32.9 27.2 19.2 27.2 31.7 41.4 52.2 43.7 42.3 52.3 45.2 0 90 150 0 90 150 .6 .2 .7 .95 .4 1.0 13.8 16.2 15.1 13.5 16.2 15.0 42 .6 42 52 17 49 229 .5 183 .5 228 .5 266 120 97 120 245 120 Cleared Cleared Cleared Cleared Cleared Cleared 1-37 1-39 1-39 1-44 1-45 1-46 CMU 713065 CMU 713065 CMU 713065 CMU 713065 CMU 713065 CMU 713065 1 1 1 1 1 1 1-37 1-39 1-39 1-44 1-45 1-46 N N N Y Y Y 27.2 27.2 27.3 27.2 27.1 27.1 12.8 12.8 12.8 12.8 12.8 12.8 27.2 33 27.2 19.5 27.3 32 27.2 33.1 27.1 18.3 27.1 31.4 39.1 51.6 40.4 39.0 52.4 40.7 0 90 150 0 90 150 3.3 2.2 4.6 3.3 2.2 5.2 13.9 16.2 15.2 14.0 16.2 15.3 28 25 24 17 49 22 161 .5 122 .5 127 .5 97 120 245 120 115 120 Cleared Cleared Cleared Cleared Cleared Cleared 1-6 1-7 1-8 1-19 1-20 1-21 CMU 703100 CMU 703100 CMU 703100 CMU 703100 CMU 703100 CMU 703100 1 1 1 1 1 1 1-6 1-7 1-8 1-19 1-20 1-21 N N N Y Y Y 27.3 27.3 27.3 27.4 27.2 27.2 12.8 12.8 12.8 12.8 12.8 12.8 27.3 27.3 27.3 27.4 27.2 27.2 33.1 18.8 31.7 32.9 18.5 31.6 42.3 49.5 42.4 41.4 53.0 44.1 0 90 150 0 90 150 3.6 2.6 5.3 3.6 2.5 5.3 13.8 16.2 15.1 13.7 16.2 15.1 45 43 36 40 39 38 248 .5 216 .5 200 .5 220 120 194 120 204 120 Cleared Cleared Cleared Cleared Cleared Cleared 1-14 1-15 1-16 1-22 1-23 1-24 CMU 713125 CMU 713125 CMU 713125 CMU 713125 CMU 713125 CMU 713125 1 1 1 1 1 1 1-14 1-15 1-16 1-22 1-23 1-24 N N N Y Y Y 27.3 27.4 27.4 27.2 27.2 27.2 12.8 12.8 12.8 12.8 12.8 12.8 27.3 33.3 27.4 19.4 27.4 32.0 27.2 33.1 27.2 19.3 27.2 31.7 39.4 49.4 40.8 40.3 51.4 42.1 0 90 150 0 90 150 4.9 4.6 4.3 5.0 7.7 6.4 14.0 29.2 161 .5 16.4 17 92 .5 15.2 24 132 .5 15.0 32 179 120 16.4 18 96 120 15.1 30 163 120 Cleared Cleared Cleared Cleared Cleared Cleared 1-10 1-11 1-12 1-25 1-26 1-27 CMU 613150 CMU 613150 CMU 613150 CMU 613150 CMU 613150 CMU 613150 1 1 1 1 1 1 1-10 1-11 1-12 1-25 1-26 1-27 N N N Y Y Y 27.3 27.3 27.3 27.3 27.3 27.3 12.8 12.8 12.8 12.8 12.8 12.8 27.3 33.1 27.3 19.2 27.3 31.8 27.3 33.0 27.3 19.1 27.3 31.8 39.4 49.5 40.7 39.9 51.4 41.3 0 90 150 0 90 150 4.5 4.1 6.5 4.6 4.0 6.4 13.7 16.4 15.4 14.0 16.3 15.4 32 18 25 15 23 29 183 .5 99 .5 148 .5 61 120 120 120 158 120 Cleared Cleared Cleared Cleared Cleared Cleared 1-3 1-9 1-5 1-28 1-29 1-30 CMU 613175 CMU 613175 CMU 613175 CMU 613175 CMU 613175 CMU 613175 1 1 1 1 1 1 1-3 1-9 1-5 1-28 1-29 1-30 N N N Y Y Y 27.3 27.3 27.3 27.3 27.3 27.3 12.8 12.8 12.8 12.8 12.8 12.8 27.3 27.3 27.3 27.3 27.3 27.3 33.0 19.0 31.7 33.1 19.0 31.4 39.2 49.5 42.1 41.5 51.9 43.1 0 90 150 0 90 150 4.5 4.5 6.2 4.8 4.4 6.4 13.8 16.2 15.0 13.9 16.4 15.2 38 26 34 44 28 35 217 .5 134 .5 192 .5 239 120 140 120 188 120 Cleared Cleared Cleared Cleared Cleared Cleared 1-17 1-18 1-1 1-31 1-32 1-13 CMU 713200 CMU 713200 CMU 713200 CMU 713200 CMU 713200 CMU 713200 1 1 1 1 1 1 1-17 1-18 1-1 1-31 1-32 1-13 N N N Y Y Y 27.4 27.4 27.3 27.3 27.3 27.4 12.8 12.8 12.8 12.8 12.8 12.8 27.4 27.4 27.3 27.3 27.3 27.4 33.3 39.6 19.5 50.8 31.8 39.7. 33.2 39.1 19.2 51.5 32.0 41.1 0 90 150 0 90 150 6.2 11.0 8.2 6.2 11.8 7.8 14.0 24.1 15.4 13.9 24.4 15.2 30 34 25 30 34 34 155 .5 185 .5 125 .5 152 120 182 120 139 120 Cleared Cleared Cleared Cleared Cleared Cleared E No: E0503 Rev.01 File Ref: 240-50 CP No.: CP0508 Rev. 01 Page: 7 of 9 Test # Fuse Cat. # Test Sample Muffler Vapp Ipros Vrec Ipk Varc Closing Melt Clear MW Series # kV kA kV kA kV Angle Time Time msec. msec Kj Vrec Held sec. Result 2-37 2-38 2-39 2-40 2-41 2-42 CMU 703006 CMU 703006 CMU 703006 CMU 703006 CMU 703006 CMU 703006 3 3 3 3 3 3 2-37 2-38 2-39 2-40 2-41 2-42 N N N Y Y Y 27.2 27.2 27.2 27.2 27.2 27.2 8.52 8.52 8.52 8.52 8.52 8.52 27.2 27.2 27.2 27.2 27.2 27.2 20.8 13.0 21.6 22.5 12.9 21.7 39.1 51.7 41.0 39.0 50.7 39.0 0 90 150 0 90 150 1.1 .5 1.3 1.1 .6 1.4 14.6 16.3 15.2 13.9 16.3 15.4 21 93 .5 18 90 .5 29 158 .5 25 135 120 19 97 120 23 126 120 Cleared Cleared Cleared Cleared Cleared Cleared 2-43 2-44 2-45 2-46 2-47 2-48 CMU 713065 CMU 713065 CMU 713065 CMU 713065 CMU 713065 CMU 713065 3 3 3 3 3 3 2-43 2-44 2-45 2-46 2-47 2-48 N N N Y Y Y 27.2 27.2 27.2 27.2 27.2 27.1 8.52 8.52 8.52 8.52 8.52 8.52 27.2 27.2 27.2 27.2 27.2 27.1 22.6 13.0 21.9 22.6 13.2 21.8 39.0 49.9 39.2 39.1 49.9 39.0 0 90 150 0 90 150 3.9 3.4 9.7 4.0 2.5 5.7 14.2 16.4 19.8 14.1 24.0 15.6 12 62 .5 12 62 .5 9 59 .5 12 72 120 30 177 120 10 62 120 Cleared Cleared Cleared Cleared Cleared Cleared 2-8 2-9 2-10 2-21 2-22 2-23 CMU 703100 CMU 703100 CMU 703100 CMU 703100 CMU 703100 CMU 703100 3 3 3 3 3 3 2-8 2-9 2-10 2-21 2-22 2-23 N N N Y Y Y 27.3 27.3 27.3 27.2 27.2 27.2 8.52 8.52 8.52 8.52 8.52 8.52 27.3 27.3 27.3 27.2 27.2 27.2 22.1 12.3 20.8 21.9 12.6 20.9 39.4 51.7 43.8 39.1 51.1 40.4 0 90 150 0 90 150 4.6 3.8 6.6 4.7 4.0 6.2 14.0 16.5 15.2 13.8 17.2 20.0 14 79 .5 15 78 .5 18 85 .5 14 78 120 11 60 120 13 101 120 Cleared Cleared Cleared Cleared Cleared Cleared 2-13 2-15 2-18 2-34 2-35 2-36 CMU 713125 CMU 713125 CMU 713125 CMU 713125 CMU 713125 CMU 713125 3 3 3 3 3 3 2-13 2-15 2-18 2-34 2-35 2-36 N N N Y Y Y 27.2 27.2 27.2 27.3 27.3 27.2 8.52 8.52 8.52 8.52 8.52 8.52 27.2 27.2 27.2 27.3 27.3 27.2 21.9 13.0 21.1 22.0 13.2 21.1 39.0 52.4 40.6 39.1 53.7 40.6 0 90 150 0 90 150 5.9 11.4 7.1 6.0 11.6 7.8 18.4 32.7 19.9 18.3 32.6 20.2 9 63 .5 38 224 .5 8 59 .5 9 66 120 57 307 120 8 58 120 Cleared Cleared Cleared Cleared Cleared Cleared 2-1 2-3 2-7 2-24 2-25 2-26 CMU 613150 CMU 613150 CMU 613150 CMU 613150 CMU 613150 CMU 613150 3 3 3 3 3 3 2-1 2-3 2-7 2-24 2-25 2-26 N N N Y Y Y 27.2 27.2 27.3 27.2 27.2 27.3 8.52 8.52 8.52 8.52 8.52 8.52 27.2 27.2 27.3 27.2 27.2 27.3 22.0 13.0 20.8 22.0 13.0 21.0 39.0 50.5 42.3 52.8 51.0 41.4 0 90 150 0 90 150 5.9 10.6 7.6 5.8 10.6 7.3 18.6 24.2 20.4 29.2 24.4 20.2 12 83 .5 14 82 .5 9 64 .5 72 478 120 14 81 120 10 66 120 Cleared Cleared Cleared Cleared Cleared Cleared 2-5 2-6 2-12 2-31 2-32 2-33 CMU 613175 CMU 613175 CMU 613175 CMU 613175 CMU 613175 CMU 613175 3 3 3 3 3 3 2-5 2-6 2-12 2-31 2-32 2-33 N N N Y Y Y 27.3 27.3 27.2 27.3 27.3 27.3 8.52 8.52 8.52 8.52 8.52 8.52 27.3 27.3 27.2 27.3 27.3 27.3 22.2 12.4 21.0 22.0 13.0 31.4 39.4 50.8 40.9 39.1 51.1 40.7 0 90 150 0 90 150 6.0 11.0 7.7 6.1 11.4 5.2 14.0 16 87 .5 24.8 15 84 .5 20.2 11.4 79 .5 18.4 15 103 120 24.2 15 82 120 15.3 22.2 115 120 Cleared Cleared Cleared Cleared Cleared Cleared 12-1 12-2 12-3 12-4 2-29 2-30 CMU 713200 CMU 713200 CMU 713200 CMU 713200 CMU 713200 CMU 713200 3 3 3 3 3 3 12-1 12-2 12-3 12-4 2-29 2-30 N N N Y Y Y 27.2 27.2 27.2 27.2 27.3 27.2 8.52 8.52 8.52 8.52 8.52 8.52 27.2 27.2 27.2 27.2 27.3 27.2 22.3 12.8 17.0 22.2 13.0 21.0 51.2 48.7 47.4 50.1 51.9 54.1 0 90 140 0 90 140 7.6 26.1 10.2 7.6 24.7 10.0 29.4 41.2 30.8 29.4 71.0 30.8 Cleared Cleared Cleared Cleared Cleared Cleared 82.8 23.0 73.9 73.9 24 61 421 .5 133 .5 390 .5 413 120 139 120 342 120 E No: E0503 Rev.01 File Ref: 240-50 CP No.: CP0508 Rev. 01 Page: 8 of 9 Test # Fuse Cat. # Test Sample Muffler Vapp Ipros Vrec Ipk Varc Closing Melt Clear MW Series # kV kA kV kA kV Angle Time Time msec. msec. Kj Vrec Held sec. Result 13-5 13-6 13-7 13-8 CMU 703006 CMU 703006 CMU 703006 CMU 703006 4 4 4 4 13-5 13-6 13-7 13-8 N N Y Y 27.2 27.2 27.2 27.2 3.6 3.6 3.6 3.6 27.2 27.2 27.2 27.2 5.20 5.20 5.20 5.20 48.4 48.7 49.3 48.7 90 90 90 90 1.0 0.9 1.0 1.1 24.8 9.0 24.0 5.0 24.9 9.4 24.2 10.8 53 34 54 63 .5 .5 120 120 Cleared Cleared Cleared Cleared 4-1 4-2 13-9 13-10 CMU 713065 CMU 713065 CMU 713065 CMU 713065 4 4 4 4 4-1 4-2 13-9 13-10 N N Y Y 27.1 27.2 27.2 27.2 3.6 3.6 3.6 3.6 27.1 27.2 27.2 27.2 5.59 5.54 5.54 5.54 50.4 53.4 48.9 49.6 90 90 90 90 13.0 12.2 13.6 13.6 33.0 8 38 33.0 17 62 41.4 12.3 76 41.4 14.6 94 .5 .5 120 120 Cleared Cleared Cleared Cleared 4-7 13-11 4-16 13-12 CMU 703100 CMU 703100 CMU 703100 CMU 703100 4 4 4 4 4-7 13-11 4-16 13-12 N N Y Y 27.3 27.3 27.3 27.3 3.6 3.6 3.6 3.6 27.3 27.3 27.3 27.3 5.59 5.22 5.59 5.12 52.2 49.6 53.0 49.3 90 90 90 90 19.6 19.4 19.2 19.4 41.2 9.4 62 40.4 12.1 70 41.2 10.5 82 41.0 8.1 53 .5 .5 120 120 Cleared Cleared Cleared Cleared 4-5 4-6 13-13 13-14 CMU 713125 CMU 713125 CMU 713125 CMU 713125 4 4 4 4 4-5 4-6 13-13 13-14 N N Y Y 27.2 27.2 27.2 27.2 3.6 3.6 3.6 3.6 27.2 27.2 27.2 27.2 5.67 5.62 5.62 5.62 52.0 52.3 49.5 49.8 90 90 90 90 55.6 56.4 56.0 55.8 82.8 7.1 48.4 .5 75.0 4.7 36.2 .5 82.8 11.5 82 120 82.6 17.6 108 120 Cleared Cleared Cleared Cleared 4-9 4-10 4-17 4-18 CMU 613150 CMU 613150 CMU 613150 CMU 613150 4 4 4 4 4-9 4-10 4-17 4-18 N N Y Y 27.2 27.2 27.3 27.3 3.6 3.6 3.6 3.6 27.2 27.2 27.3 27.3 5.59 5.61 5.62 5.56 51.1 52.5 52.2 54.2 90 90 90 90 46.4 46.4 46.0 46.6 66.2 7.9 60 .5 66.4 4.5 41 .5 74.2 14.5 115 120 73.8 15.5 130 120 Cleared Cleared Cleared Cleared 4-11 4-12 4-19 13-15 CMU 613175 CMU 613175 CMU 613175 CMU 613175 4 4 4 4 4-11 4-12 4-19 13-15 N N Y Y 27.2 27.3 27.3 27.3 3.6 3.6 3.6 3.6 27.2 27.3 27.3 27.3 5.59 5.64 5.56 5.56 55.3 51.6 52.4 49.8 90 90 90 90 54.0 53.2 54.0 54.0 82.8 16.5 148 .5 74.2 10.0 81 .5 74.8 9.0 77 120 82.6 11.0 76 120 Cleared Cleared Cleared Cleared 4-13 13-1 13-3 13-4 CMU 713200 CMU 713200 CMU 713200 CMU 713200 4 4 4 4 4-13 13-1 13-3 13-4 N N Y Y 27.3 27.3 27.3 27.3 3.6 3.6 3.6 3.6 27.3 27.3 27.3 27.3 5.56 5.59 5.59 5.59 52.0 49.9 49.4 43.3 90 90 90 90 144 140 142 144 167 12.5 98 .5 282 16.0 109 .5 166 15.4 115 120 158 9.5 69 120 Cleared Cleared Cleared Cleared 3-4 3-5 3-6 3-7 CMU 703006 CMU 703006 CMU 703006 CMU 703006 5 5 5 5 3-4 3-5 3-6 3-7 N N Y Y 27.3 27.2 27.2 27.2 .415 .415 .415 .415 27.3 27.2 27.2 27.2 .659 .669 .676 .676 40.9 43.2 46.9 44.4 90 90 90 90 4.20 4.50 3.60 3.80 50 41.4 57.8 50.4 .033 .5 120 120 Cleared Cleared Cleared Cleared 5-1 5-2 5-3 5-4 CMU 703006 CMU 703006 CMU 703006 CMU 703006 6 6 6 6 5-1 5-2 5-3 5-4 N N Y Y 27.3 27.3 27.3 27.2 20.0 20.0 20.0 20.0 27.3 27.3 27.3 27.2 - 39.1 39.1 38.7 38.6 90 90 90 90 2230 2080 1920 2700 2330 2240 2170 2880 .5 .5 120 120 Cleared Cleared Cleared Cleared E No: E0503 Rev.01 CP No.: CP0508 Rev. 01 File Ref: 240-50 Page: 9 of 9 Conclusions The above is a true and correct summary of data obtained from tests performed by: Powertech High Power Laboratory in Surrey, British Columbia, Canada from November 29 to December 2, 1999, and April 3, 2000. The tests demonstrate the capability of Cooper Power Systems type CMU Power Fuses to safely interrupt circuits when applied within their assigned ratings. The fuses tested during this test sequence met the requirements of the referenced standards. Quality from Cooper Industries P.O. Box 1640, Waukesha, WI 53187