Fusing Equipment Service Information Epoxy Encapsulated X-Limiter™ Fuse Installation Instructions Contents General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 S240-86-1 NOTES: The bracket may be grounded to the grounding nut or as specified by the utility. Parking stands may be rotated by 90° increments to fit specified configuration. ■ CAUTION: The Cooper Power Systems Epoxy Encapsulated X-Limiter fuse is designed to be installed in accordance with normal safe operating procedures. These instructions are not intended to supersede or replace existing safety and operating procedures. READ ALL THE INSTRUCTIONS BEFORE INSTALLING THE EPOXY ENCAPSULATED X-LIMITER FUSE. The Epoxy Encapsulated X-Limiter fuse should be installed and serviced only by personnel familiar with good safety practice and the handling of high-voltage electrical equipment. ! GENERAL The Cooper Power Systems Epoxy Encapsulated fuse is a completely sealed, full range current-limiting fuse designed for submersible applications. The terminal connections consist of an ANSI 200 A bushing well, permitting the use of 200 A deadbreak and loadbreak bushing inserts and elbows. A stainless steel bracket may be used to mount the fuse easily with minimal support structure. Brackets may be mounted to unistrut systems, vault walls, or welded to an existing bracket system. The Epoxy Encapsulated X-Limiter fuses may also be surface mounted without a bracket in an existing enclosure. ■ Next, install the fuse and tighten down using the two (2) stainless steel mounting straps. Torque down to 60 to 70 ft-lbs. Install the 200 A deadbreak or loadbreak inserts and elbows as specified by the manufacturer. REMOVAL When the epoxy encapsulated fuse operates, it may be re-fused without removing the entire mounting bracket. Follow the appropriate steps when removing the fuse and re-fusing: ■ De-energize the system using the approved safety procedures. ■ Park the elbows on the rotating parking stands. ■ Remove the mounting straps. ■ Remove the fuse. ■ Replace with a new epoxy encapsulated fuse and tighten mounting straps per installation procedure. ■ Re-energize the system using the approved safety procedures. INSTALLATION Figures 1 and 2 show typical installations of the Epoxy Encapsulated X-Limiter fuse. Figure 1 displays a typical horizontal installation using the three-position design and Figure 2 displays a typical vertical installation using the three-position design. The Epoxy Encapsulated X-Limiter fuse is installed according to the following steps: ■ If the Epoxy Encapsulated X-Limiter fuse mounting bracket is used, first install the bracket without the fuse. ■ Mount the bracket to the wall using the mounting holes making sure necessary clearances are maintained. Figures 1 and 2 may be used as typical installations or as specified by the utility. The bracket has provisions for 1/2" mounting hardware. Mounting hardware is not supplied with the bracket. These instructions do not claim to cover all details or variations in the equipment, procedure, or process described, nor to provide directions for meeting every contingency during installation, operation, or maintenance. When additional information is desired to satisfy a problem not covered sufficiently for the user’s purpose, please contact your Cooper Power Systems sales engineer. December 1997 • New Issue Printed in U.S.A. 1 Epoxy Encapsulated X-Limiter™ Fuse Installation Instructions 10 1/16" 14 1/4", 20 1/4", OR 31 1/4" 13 9/16" SOURCE IN 24" LOAD 18" 2'-6" UNOBSTRUCTED OPERATING CORRIDOR 8'-0" MIN. Figure 1. Typical horizontal vault installation. 18'' 24" 24" UNOBSTRUCTED OPERATING CORRIDOR 8'-0" MIN. 18" LOAD 14-1/4" 20-1/4" OR 31-1/4" 30" SOURCE IN 12" Figure 2. Typical vertical vault installation. © 1997 Cooper Power Systems, Inc. X-Limiter™ is a trademark of Cooper Industries, Inc. 2 P.O. Box 1640, Waukesha, WI 53187 www.cooperpower.com Printed on Recycled Paper MI 12/97 3M