Reclosers
Service Information
Types RXE and WE
Maintenance Instructions
S280-40-7
Figure 1.
Type WE oil-interrupting, three-phase, electronically controlled, automatic recloser.
03035KM
Contents
Safety Information ..................................................... 2
Shop Maintenance Procedures ................................12
Hazard Statement Definitions ................................ 2
Bushings ................................................................12
Safety Instructions .................................................. 2
Interrupter Assembly ...............................................13
Product Information .................................................. 3
Closing Solenoid Contactor ...................................14
Introduction ............................................................ 3
Closing Solenoid ....................................................14
ANSI Standards ..................................................... 3
Closing Solenoid Fuses .........................................15
Quality Standards ................................................... 3
Replacement of Circuit Components .....................15
Handling and Storage ............................................ 3
Removing Mechanism from Head ..........................18
Description ............................................................. 3
Re-Installing Mechanism into Head .......................19
Operation ............................................................... 3
Operational Checks ................................................20
Mechanism Operation ............................................ 5
Service Parts Lists ....................................................24
Ratings ....................................................................... 6
Bushing Parts .........................................................24
Maintenance .............................................................. 7
Head and Tank Assemblies ....................................26
Frequency of Recloser Maintenance ..................... 7
Closing Solenoid Mechanism .................................28
Periodic Recloser Inspection and Maintenance ..... 7
Interrupter Mechanism ...........................................30
Manual Operation of the Recloser ......................... 9
Additional Information ..............................................32
Insulation Level Withstand Tests ............................10
Replacement Kits ...................................................32
Oil Condition ...........................................................11
Factory-Authorized Service Centers ......................32
Adjustments ..............................................................11
Factory Maintenance Classes ................................32
December 2004 • Supersedes 10/03
Printed in USA
1
Types RXE and WE Electronically Controlled Recloser Maintenance Instructions
!
SAFETY
FOR LIFE
!
SAFETY FOR LIFE
SAFETY
FOR LIFE
Cooper Power Systems products meet or exceed all applicable industry standards relating to product safety. We actively
promote safe practices in the use and maintenance of our products through our service literature, instructional training
programs, and the continuous efforts of all Cooper Power Systems employees involved in product design, manufacture,
marketing, and service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working
around high voltage lines and equipment and support our “Safety For Life” mission.
SAFETY INFORMATION
The instructions in this manual are not intended as a substitute for proper training or adequate experience in the
safe operation of the equipment described. Only competent technicians who are familiar with this equipment
should install, operate, and service it.
A competent technician has these qualifications:
• Is thoroughly familiar with these instructions.
• Is trained in industry-accepted high- and low-voltage
safe operating practices and procedures.
• Is trained and authorized to energize, de-energize,
clear, and ground power distribution equipment.
• Is trained in the care and use of protective equipment
such as flash clothing, safety glasses, face shield,
hard hat, rubber gloves, hotstick, etc.
Following is important safety information. For safe installation and operation of this equipment, be sure to read
and understand all cautions and warnings.
Safety Instructions
Following are general caution and warning statements
that apply to this equipment. Additional statements, related to specific tasks and procedures, are located throughout the manual.
DANGER: Hazardous voltage. Contact with
hazardous voltage will cause death or severe
personal injury. Follow all locally approved safety procedures when working around high and low voltage
lines and equipment.
G103.3
!
WARNING: Before installing, operating, maintaining, or testing this equipment, carefully read
and understand the contents of this manual. Improper
operation, handling, or maintenance can result in
death, severe personal injury, and equipment damage.
!
G101.0
Hazard Statement Definitions
This manual may contain four types of hazard
statements:
DANGER: Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
!
WARNING: Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
!
CAUTION: Indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
!
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in equipment damage only.
2
WARNING: This equipment is not intended to
protect human life. Follow all locally approved
procedures and safety practices when installing or
operating this equipment. Failure to comply can result
in death, severe personal injury, and equipment damage.
G102.1
!
WARNING: Power distribution equipment must
be properly selected for the intended application.
It must be installed and serviced by competent personnel who have been trained and understand proper
safety procedures. These instructions are written for
such personnel and are not a substitute for adequate
training and experience in safety procedures. Failure to
properly select, install, or maintain power distribution
equipment can result in death, severe personal injury,
and equipment damage.
G122.2
!
!
S280-40-7
SAFETY
FOR LIFE
PRODUCT INFORMATION
Introduction
Operation
Service Information S280-40-7 provides Maintenance
instructions for Types RXE and WE three-phase, electronically controlled, oil interrupted reclosers. Included is
a general description of the recloser and its operation,
instructions for periodic inspection and routine maintenance, testing procedures, and instructions for shop
repairs. A service parts list, keyed to exploded-view drawings of the recloser is included at the back of the
manual.
The Type RXE and WE reclosers trip open an overcurrent (either phase or ground faults) and then reclose
automatically. If the overcurrent is temporary the automatic recloser restores normal service. If the fault is permanent a preset number of trip and reclose operations
are performed to lockout. All three phases of the RXE
and WE reclosers open, reclose and lockout simultaneously.
Refer to the specific electronic recloser control service
information for control checking, testing, and troubleshooting procedures.
Read This Manual First
Read and understand the contents of this manual and follow all locally approved procedures and safety practices
before installing or operating this equipment.
Additional Information
These instructions cannot cover all details or variations in
the equipment, procedures, or process described, nor
provide directions for meeting every possible contingency
during installation, operation, or maintenance. When additional information is desired to satisfy a problem not covered sufficiently for the user's purpose, contact your
Cooper Power Systems sales representative.
IEEE Standards
Kyle type RXE and WE reclosers are designed and tested in accordance with IEEE standards C37.60-1981™
and C37.61-1973™.
Quality Standards
The Quality System at the Cooper Power Systems Kyle
Distribution Switchgear plant is certified to the ISO 9001
standard.
Handling and Storage
Be careful during handling and storage of the control to
minimize the possibility of damage. If the recloser is to
be stored for any length of time prior to installation, provide a clean, dry storage area.
Opening sequences can be all fast, all delayed, or any
combination of fast operations followed by delayed operations up to a total of four. Fast operations clear temporary faults before branch-line fuses can be damaged.
Delayed operations allow time for fuses or other downline
protective devices to clear so that permanent fauIts can
be confined to smaller sections of Iine.
Fast arc interruption is provided by bridge-type contacts
which provide two breaks in series per phase. Each current break has a self-generating type arc interrupting
structure with a series of vented chambers. As the contacts open, the arc generates gas pressure within the
structure chamber which blasts oil across the arc and out
through the vents. The moving-bridge type contacts are
driven by the release of opening springs that are loaded
when the recloser mechanism is closed.
Closing energy, as well as energy to charge the opening
springs, is supplied by a high-voltage closing solenoid
momentariIy connected phase-to-phase through a highvoltage contactor. The contactor is mechanically closed
by a rotary solenoid actuated by a signal from the electronic control.
A trip-free, yellow operating handle located under the
sleet hood will manually lock open the recloser. It cannot
manually close the recloser but must be in the CLOSED
position for the rotary close solenoid to operate. A red
contact position indicator linked to the recloser mechanism, but independent of the operating handle, is also
located under the sleet hood.
The location of the major operation components of the
RXE recloser is shown in Figure 2. They are similar for
the WE recloser. Being aware of the location of these
components and their part in the operation of the recloser will give a quicker and clearer understanding of the
recloser maintenance and repair procedures that follow.
Description
The Type RXE and WE reclosers are self-controlled
devices that protect distribution lines and equipment. A
complete unit consists of the recloser, an electronic control, and an interconnecting cable. Fault current sensing
is provided by the control which actuates the recloser.
Circuit interruption is provided by the recloser.
3
Types RXE and WE Electronically Controlled Recloser Maintenance Instructions
Figure 2.
Untanked Type RXE oil-interrupted recloser.
4
!
SAFETY
FOR LIFE
S280-40-7
Mechanism Operation
The head mechanism performs the actual opening and
closing operations in response to signals from the electronic control. Contact opening is initiated by a trip coil.
Contact closing is performed by the closing coil, mounted below the mechanism. The basic operation of lever
arrangement is shown in Figure 3.
With the contacts closed (a) the opening springs are fully
extended. The trip coil push rod rests up against the toggle latch and when the trip coil is energized, the toggle
opens (b). The contact-and-toggle-support assembly and
the contact-and-trip arm assembly rotate on their shafts
and begin to push the contacts open. As the opening
springs rotate the contact-and-trip-arm assembly past
this point (c), the trip arm moves the reset trip lever,
which releases the reset lever. The reset lever is rotated
by a spring and snaps the toggle closed. This motion of
the reset lever also pulls the plunger out of the closing
coil. At this point the contacts are completely open.
The closing coil is energized by a signal to the rotary
solenoid on the side of the mechanism. The solenoid
closes the closing solenoid contactor, which energizes
the coil. The plunger is drawn into the coil and the reset
lever is pulled back (d) to its original position, at the same
time closing the contacts. The mechanism is then ready
for another cycle.
Figure 3.
Head mechanism lever arrangement.
5
Types RXE and WE Electronically Controlled Recloser Maintenance Instructions
RATINGS
The recloser will operate effectively only when used within its specified ratings. Consult the following ratings
tables and compare to system characteristics at the point
of application prior to installation.
TABLE 1
Electrical Ratings
Description
RXE
Nominal system voltage (kV) . . . . . . . . . . . . .
Maximum rated voltage (kV) . . . . . . . . . . . . .
Rated impulse withstand voltage (BIL)(kV crest
60 Hz withstand voltage (kV rms)
Dry, one minute . . . . . . . . . . . . . . . . . . . . .
Wet, ten seconds . . . . . . . . . . . . . . . . . . . . .
Rated maximum continuous current (amps) . .
Bushing creepage distance* mm (in) . . . . . . .
WE
...
...
) .
2.4-14.4
15.5
110
2.4-14.4
15.5
110
.
.
.
.
50
45
400
330 (13)
50
45
560
330 (13)
.
.
.
.
.
.
.
.
*432mm (17 in) extra creepage distance available as an accessory
TABLE 2
Interrupting Ratings
Type
Maximum
Continuous
Current (amps)
Interrupting Ratings
(rms symmetrical amps)
Voltage
(kV)
RXE
WE
400
560
6000
10000
14.4
14.4
TABLE 3
Duty Cycle
Percentage of
Interrupting
Rating
15-20
45-55
90-100
6
Maximum
Circuit
X/R Value
3
7
14
No. of Unit Operations
Type RE
Type WE
28
24
10
Total 62
28
20
10
Total 58
!
S280-40-7
SAFETY
FOR LIFE
MAINTENANCE
Frequency of Recloser
Maintenance
Because reclosers are used under widely varying operating and climatic conditions, maintenance intervals are
best determined by the user, based on actual operating
experience. To assure proper and trouble-free operation,
reclosers must be maintained when they have operated
the equivalent of a rated duty cycle, refer to Table 3. In
the absence of specific operating experience, the following procedures are recommended:
A. When RXE or WE reclosers are operated under
usual service conditions as defined in ANSI standard
C37.60, “Standard Requirements for Overhead, Pad
Mounted, Dry Vault and Submersible Automatic
Reclosers and Fault Interrupters for AC Systems”, it
is recommended that the following maintenance procedures be performed at the completion of an equivalent duty cycle.
NOTE: ANSI C37.61, “Guide for the Application, operation
and Maintenance of Automatic Circuit Reclosers”
gives a procedure for converting the standard duty
cycle, as shown on page 6 of these instructions into
an equivalent duty cycle based on the actual operating duty of the recloser.
B. If the recloser has not completed an equivalent duty
cycle within three years, it is recommended that an
inspection be made at that time. See Periodic
Recloser Inspection and Maintenance.
Periodic Recloser Inspection
and Maintenance
Each periodic inspection should include the following steps:
WARNING: Hazardous Voltage. This equipment
must be de-energized and grounded prior to conducting any maintenance, oil sampling, or oil filling procedures. Failure to comply can result in death or severe
T239.1
personal injury.
!
1. Bypass and remove recloser from service using all
locally approved safety practices. Carefully transport
the unit to a suitable service facility.
CAUTION: Equipment damage. Keep work
areas clean to prevent debris from accumulating
on or in the hydraulic mechanism during disassembly
and reassembly of components. Failure to comply can
result in hydraulic failure and recloser misoperation. T254.0
!
2. Inspect external components.
A. Check for broken or cracked bushings and replace
as necessary. Refer to Bushings section of this
manual.
B. Check for paint scratches and other mechanical
damage. Paint to inhibit corrosion.
C. Record counter reading from control in recloser
record log.
WARNING: Hazardous Voltage. The switchgear
and high voltage transformer must be in a test
cage or similar protective device to prevent accidental
contact with the high voltage parts. Solidly ground all
equipment. Failure to comply can result in death,
severe personal injury, and equipment damage. T221.3
!
3. Perform a dielectric withstand test to check the insulation level of the recloser and the dielectric integrity
of the interrupter assemblies. Refer to Insulation
Level Withstand Tests section of this manual.
CAUTION: Equipment damage. Recloser must be
open (yellow operating handle, under sleethood, down)
before untanking. Tripping the mechanism out of oil will
cause excessive mechanical shock to the operating
mechanism, which will cause accelerated wear and/or
damage to the mechanism.
T202.0
4. Untank the recloser to expose the internal components.
CAUTION: Dielectric failure, equipment damage. Never use volatile solutions, detergents, or
water-soluble cleaners when cleaning the interior of
this equipment. These cleaners will contaminate the
insulating oil, reducing its dielectric strength. Operation
with contaminated insulating oil can result in internal
flashovers that will cause equipment damage and possible personal injury.
T201.2
!
5. Clean all internal components.
A. Remove all traces of carbon by wiping with a
clean, lint-free cloth.
Note:
Although current interruption takes place in a
sealed vacuum chamber, the closing solenoid
contactor operates in oil and will produce some
carbon deposits.
B. Flush the mechanism with clean, dry insulating oil.
6. Remove the moving contact assembly from the bottom of the contact lift rod to check the erosion of the
contacts.
Arcing tips of the moving contacts can experience
considerable erosion before replacement is necessary. Slight pitting and discoloration can be dressed
with a piece of crocus cloth. However, erosion of the
load current carrying contact surfaces requires
replacement of the entire internal structure before its
effectiveness is impaired. Figure 4 shows a set of
moving contacts after they have experienced severe
interrupting duty and a new set for comparison. The
used contacts have reached the condition where they
should be replaced.
7
Types RXE and WE Electronically Controlled Recloser Maintenance Instructions
If dielectric strength is less than 22 kV rms, it must be
replaced:
A. Drain the tank, and clean out all sludge and carbon deposits.
B. Fill with new, clean insulating oil up to 2-1/4 inches below the top of the tank flange.
NOTE:Tank capacity is approximately 41 U.S. gallons.
Refer to Oil Condition section of this manual.
9. Clean and examine the head gasket. Replace if it is
cracked, cut, or otherwise damaged, or if it has been
permanently deformed.
10. Clean the head gasket seat and retank the recloser.
Figure 4.
Left: contact assembly new; right: moving contact
assembly after one full duty cycle
7. Check circuit components attached to the recloser
head, frame and operating mechanism.
A. Check condition of the wiring to the terminal strip
and make sure all connections are tight.
B. Make sure that the rotary solenoid and the trip
solenoid are firmly attached to the recloser frame.
C. Check SW1, SW2, and SW3 switches as applicable:
WARNING: Hazardous material. Do not open
mercury switches or come in direct contact with
switches exhibiting any sign of mercury leakage.
Exposure to mercury can cause serious health problems.
T281.0
!
• For units with two mercury switches and one
microswitch:
1. Check that the two mercury switches (SW2 and
SW3) are securely held in place by the nylon
mounting straps.
Note:
Mercury Switch-to-Microswitch Retrofit Kit
KA349WE is available to replace existing
mercury switches with microswitches.
Contact your Cooper Power Systems representative for additional information.
2. Check condition of microswitch (SW1)
mounted above main shaft.
• For units with three microswitches: Check condition of all three microswitches.
D. Check condition of the bushing current transformers and the associated wiring.
E. Check the control cable receptacle (Figure 2). If
circuit component malfunction is suspected, refer
to Operational Checks section of this manual.
8. Check the dielectric strength of the insulating oil. An
oil sample taken near the bottom of the tank should
have a dielectric strength of not less than 22 kV rms.
8
A. Move the yellow operating handle to the up position to avoid any possible binding while retanking.
B. Replace the head bolts and tighten to 35-55 ft-lbs.
torque. Apply clamping force gradually and equally, in rotation, to each bolt to achieve an evenly
distributed gasket sealing pressure.
NOTE: Type WE reclosers serial 800 through 6049 and
RXE below serial 345 require the following special thread-sealing procedure to keep moisture
from entering the tank along the threads of the
head bolts.
1. Before reinstalling the head bolts, apply a liberal amount of a non-hardening pliable
sealant, Permatex® Form-A-Gasket® No. 2, to
the end of each bolt. The four leading threads
should be completely coated.
2. When the bolt is installed, a slight bead of
material (resembling an o-ring) should
remain on the top of the tank flange. Apply
the sealant each time the head bolts are
removed and reinstalled.
11. Check the oil level with the dipstick in the head and
adjust the level to the upper line on the dipstick.
NOTE: If the recloser is equipped with an oil-sight gage, the
oil level should be above the sight gage. If the oil
surface line is visible in the window, add oil to raise
the level to the upper line on the dipstick.
11. Perform a dielectric withstand test to check the insulation level of the recloser and the vacuum integrity of
the interrupters. Refer to Insulation Level Withstand
Tests section of this manual.
!
S280-40-7
SAFETY
FOR LIFE
Manual Operation of the Recloser
The recloser may be closed and opened manually while
the mechanism is either in or out of oil.
Manual Operation of the Mechanism
in Oil (Tanked)
WARNING: Explosion Hazard. Excessive
Contact Arcing. Do not use the manual closing
tool to close an energized recloser. Closing an energized oil-insulated recloser with a manual closing tool
can cause excessive contact arcing, rapid build-up of
gas within the equipment, and possible explosion that
can cause death, severe personal injury, and equipment damage.
T203.2
!
For a tanked recloser (mechanism immersed in oil) use
the following manual operating procedures:
Close the recloser as follows:
1. Remove the closing tool port cover and gasket from
the side of the head casting. Refer to Figure 5 for
location.
Manual Operation of the Mechanism
Out of Oil (Untanked)
CAUTION: Equipment damage. Do not trip open
the recloser when the mechanism is out of oil.
Tripping the mechanism out of oil will cause excessive
mechanical shock to the operating mechanism, which
can cause damage to the mechanism.
T282.0
!
To operate the mechanism out of oil, proceed as follows:
Close the recloser as follows:
• If the mechanism is still mounted in the head, follow
the Mechanism in Oil Close procedure.
• If the mechanism is removed from the head, proceed
as follows:
1. Turn the trip-reset shaft clockwise (Figure 6) with a
pair of needle-nose pliers to reset the mechanism.
2. Turn the closing shaft clockwise with the closing
tool to close the main contacts.
2. Insert the KA90R2 T-handle closing tool accessory
into the closing tool port and engage the pin on the
closing shaft.
CAUTION: Equipment damage. Do not turn the manual closing tool more than one-quarter turn clockwise.
Forcing the tool beyond the mechanism stop may shear
the pin on the closing shaft of the recloser.
T222.0
Figure 6.
Location of trip-reset shaft.
83367KMA
Open the recloser as follows:
To open the contacts while the mechanism is out of oil,
proceed as follows:
IMPORTANT: This procedure requires two people;
one to operate the closing tool, the other to operate
the trip lever.
1. Using the T-handle closing tool, the first technician
turns the closing shaft clockwise and holds against
the stop.
82008KMA
Figure 5.
Manually closing the recloser with KA90R closing
tool.
3. Lift up the yellow operating handle under the sleet
hood to reset the mechanism.
4. Turn the closing tool one-quarter turn clockwise to
close the main contacts.
Open the recloser as follows:
Pull down the yellow operating handle to trip open the
recloser.
CAUTION: Personal injury. Failure to maintain
enough pressure to hold the closing shaft against the
stop will cause the opening springs to release and
aggressively snap the manual closing tool counterclockwise resulting in personal injury. .
T283.0
2. While the first person continues to maintain
enough pressure to hold the closing shaft against
the stop, the second person releases the trip lever
(Figure 7) by moving it to the right.
9
Types RXE and WE Electronically Controlled Recloser Maintenance Instructions
3. Ground Phase A (bushing 2) and Phase C (bushing
6).
4. Apply proper test voltage to Phase B (bushing 3).
5. The recloser should withstand the test voltage for 60
seconds.
Test 3
IMPORTANT: The recloser must pass the closed-contacts tests (Tests 1 and 2) prior to attempting the
open-contacts test (Test 3).
1. Open main contacts of recloser. Refer to Manual
Operation of the Recloser section of this manual.
2. Ground recloser tank and head.
3. Connect and ground all three load-side bushings (2,
4, 6)
4. Connect all three source-side bushings (1, 3, 5).
5. Apply proper test voltage to source-side bushings.
Figure 7.
Location of trip-reset shaft.
83368KMA
3. The first person maintains enough pressure to
slowly allow the closing tool to rotate counterclockwise; releasing the opening spring pressure and
opening the main contacts.
6. The recloser should withstand the test voltage for 60
seconds.
7. Reverse the connections: ground source-side bushings (1,3, 5); apply test voltage to load-side bushings
(2, 4, 6) for 60 seconds
8. The recloser should withstand the test voltage for 60
seconds.
Insulation Level Withstand Tests
WARNING: Hazardous voltage. The switchgear
and high voltage transformer must be in a test
cage or similar protective device to prevent accidental
contact with the high voltage parts. Solidly ground all
equipment. Failure to comply can result in death,
severe personal injury, and equipment damage. T221.3
TEST 2
PHASE TO PHASE
TEST 1
PHASE TO GROUND
!
5
6
5
6
ac
ac
3
4
3
4
1
2
1
2
High-potential withstand tests provide information on the
dielectric condition of the recloser. Testing is performed at
75% (37.5 kV) of the rated low-frequency withstand voltage of 50kV.
Test 1
1. Manually close main contacts of recloser. Refer to
Manual Operation of the Recloser section of this
manual.
2. Ground recloser tank and head.
3. Connect all three source-side bushings (1, 3, 5)
together.
TEST 3
OPEN CONTACT
OPEN CONTACT
5
6
5
6
3
4
3
4
1
2
1
2
ac
ac
4. Apply proper test voltage to source-side bushings.
5. The recloser should withstand the test voltage for 60
seconds.
Test 2
1. Manually close main contacts of the recloser. Refer to
Manual Operation of the Recloser section of this
manual.
2. Ground recloser tank and head.
10
Figure 8.
High Potential Withstand Testing connection diagrams.
!
S280-40-7
SAFETY
FOR LIFE
Withstand Test Results
These high potential withstand tests provide information
on the dielectric condition of the recloser and the integrity of the interrupters.
If the recloser passes the closed-contacts tests (Tests 1
and 2) but fails the open-contacts test (Test 3) a deterioration of one or more of the interrupters is likely to be the
cause. Check each interrupter individually to determine
the failed phase or phases, and replace the
interrupter(s). Retest to confirm the repair.
If the recloser fails the closed-contacts tests (Test 1 and
2) the cause is likely to be a diminished electrical clearances, low oil dielectric strength or failed insulation. After
correcting the problem, retest to confirm the repair.
Oil Condition
Oil provides the internal insulation barrier between phases and from phase to ground, and must be replaced
before it deteriorates below a safe dielectric level.
Replace the oil if its dielectric strength falls below 22 kV.
New oil should always be filtered before using even though
it is obtained from an approved source. Passing the oil
through a blotter press will remove free water and solid
contaminants such as rust, dirt, and lint. Keep aeration to a
minimum during filtering to prevent moisture in the air from
condensing in the oil and lowering its dielectric strength.
Used oil must be treated before reusing. Filtering may
remove absorbed and free water and other contaminants
to raise the dielectric strength to acceptable levels.
However, filtering does not always remove water-absorbing contaminants and the dielectric strength may fall
rapidly after being returned to service. Therefore the
recloser should be filled with new oil, or oil that has been
restored to like-new condition. Oil used in these reclosers
conforms to ASTM Standard D3487, Type l; its property
limits are shown in Table 4.
ADJUSTMENTS
Control
Refer to the control installation manual for applicable procedures for adjusting operations to lockout, reclosing time,
phase-trip sequence, minimum-trip values, resetting time,
ground-trip sequence, phase-trip timing and ground-trip
timing.
Control Lever Overtravel Adjustment
Check for proper adjustment of the control lever by first
removing the sleet hood cover to expose the control lever.
From the OPEN position, slowly push the control lever
toward the CLOSED position. As the lever is pushed up,
latching of the recloser will be felt. At this point the dimension between the top of the control lever and the underside
of the sleet hood should be 1/4 inch (Figure 9).
If the control lever is not adjusted properly, remove the Cring and slide the control lever from the shaft. Rotate the
control lever clockwise to reduce the dimension or counterclockwise to increase the dimension. Slide the control
lever back onto the shaft and recheck the dimension.
When the proper dimension has been obtained replace the
C-ring.
TABLE 4
Cooper Power System Oil Specifications
Characteristic
Color
Reaction
Neutralization No.
Corrosive Sulfur
Steam Emulsion No.
Flash Point
Fire Point
Pour Point
Viscosity, ST (SUS) at
100 C
40 C
0C
Specific Gravity at 15 C
Coefficient of Expansion
(from 25 to 100 C)
Interfacial Tension
Dielectric Constant
Dielectric Strength
Water Content
(Karl Fischer Test)
PCB Content
Weight
Acceptable
Value
0.5 max
(ASTM calorimeter)
Neutral
0.03 mg KOH/g max
Non-Corrosive
25 seconds max
145 C min
160 C min
-40 C max
ASTM Test
Standard*
D1500
D974
D1275
D1935
D92
D92
D97
D445, D88
3.0 (36) Maximum
12.0 (66) Maximum
76.0 (350) Maximum
0.91 g/cc max
D1298
0.0007 to 0.0008
40 dynes per cm min
2.2 – 2.3
30 kV min
D1903
D971
D924
D877, D1816
35 ppm
D1533
No detectable amount D3304
0.9 kg/liter
7.5 Ib/gal
Figure 9.
Overtravel adjustment of control lever.
Recloser Rating Changes
The continuous current rating and minimum-trip values
can be changed in the field, refer to the control installation
manual for applicable procedures.
Closing coils are available in various voltage ratings from
2.4 to 14.4 kV. There are also three dc closing coils available: 48, 125 and 250 vdc. No coil fuses are used with the
dc closing coils.
When converting a recloser from a high voltage closing coil
to a low-voltage closing coil low-voltage contactor
KA568R1 is also required.
*Tests are described in latest revision of ASTM standards.
11
Types RXE and WE Electronically Controlled Recloser Maintenance Instructions
SHOP MAINTENANCE
PROCEDURES
5. Twist off the split aluminum clamping ring from the old
bushing and install on the new bushing if it is in good
condition; replace the ring if damaged.
WARNING: Hazardous Voltage. This equipment must be de-energized and grounded prior
to conducting any maintenance, oil sampling, or oil filling procedures. Failure to comply can result in death or
severe personal injury.
T239.1
CAUTION: Bushing damage. The split aluminum ring
must be replaced if damaged. The clamping ring cushions and distributes the pressure between the bushing
flange and the bushing. If bushing clamps are assembled without a new clamping ring, the bushing may be
damaged when clamp hardware is tightened.
T234.1
!
CAUTION: Equipment damage. Keep work
areas clean to prevent debris from accumulating
on or in the hydraulic mechanism during disassembly
and reassembly of components. Failure to comply can
result in hydraulic failure and recloser misoperation. T254.0
!
The operations described in this section should be performed under the cleanest conditions possible. The repair
work (except for bushing replacement), will be simplified if
the workbench is arranged so the mechanism/head
assembly can be inverted (bushings down). No special
tools are required for any of the repair procedures.
Bushings
Bushing maintenance generally consists of a thorough
cleaning and a careful examination for chips, cracks or
other mechanical damage during the periodic maintenance inspection. Bushings must be replaced whenever
damage is discovered. Refer to Figure 10 and proceed
as follows:
1. Bypass and remove recloser from service using all
locally approved safety practices.
2. Carefully transport the unit to a suitable service facility.
6. Install the bushing assembly (new or reworked) into
the head using a new lower bushing gasket. Position
the bushing with the stud end of the terminal pointing
outward.
7. Position the clamping ring with the split centered
between two clamping bolts.
CAUTION: Dielectric failure, bushing damage.
To prevent gasket leaks or bushing damage,
clamping force must be applied gradually and equally
in rotation to each bolt. If the clamping force is not
evenly applied, seal leakage can result, compromising
the dielectric capabilities of the recloser and can cause
possible personal injury. Unequal clamping force can
cause bushing breakage.
T235.2
!
8. Reassemble the bushing to the head casting. Tighten
the bolts evenly, a little at a time, to a torque of
10-15 ft-lbs.
NOTE: Clamping forces must be applied gradually and
equally in rotation to each bolt. This results in an
evenly distributed gasket sealing pressure
9. Reconnect the lead to the bushing rod.
3. Disconnect the bushing lead from the bottom end of
the bushing rod.
4. Remove the three hex-head cap screws and clamps
that secure the bushing to the head and lift out the
complete bushing assembly.
5. Remove and discard the lower bushing gasket.
6. Depending upon the extent of damage, the complete
bushing assembly can be replaced or new ceramic
only can be installed. If new ceramic only is to be
installed, refer to Figure 11 and proceed as follows:
A. Unscrew the bushing terminal and withdraw the
rod from the bottom of the bushing ceramic; discard the terminal gasket.
B. Insert the rod assembly all the way into the new
ceramic, making sure the roll pin is seated in the
locking groove in the top of the bushing.
C. Assemble the terminal to the bushing rod using a
new terminal gasket; tighten to 35 ft-lbs. of torque.
NOTE: Apply a very small amount of petroleum jelly to
the knurled surface of the inside face of the terminal before assembly to the bushing rod.
Figure 10.
Removing bushing.
12
!
S280-40-7
SAFETY
FOR LIFE
Figure 11.
Bushing parts.
Interrupter Assembly
1. Bypass and remove recloser from service using all
locally approved safety practices.
2. Carefully transport the unit to a suitable service facility.
3. Untank the recloser. Refer to Periodic Recloser
Inspection and Maintenance section of this manual
for untanking procedure.
Figure 12.
Interrupter Mechanism.
4. Using a 1/2-inch thin wall socket, remove the elastic
stop nut (Figure 12) that secures the contact yoke to
the lift rod. Gently tap contact arm to remove contacts
from the lift rod.
5. Remove the terminal bolt from the top of each stationary contact assembly.
6. Remove hex nuts, flat washers, and lock washers that
secure the interrupter assembly to the stringers.
7. Slide the arc interrupter assembly (Figure 13 ) off.
NOTE: The arc interrupter and contact assembly and the
moving contact assembly are both replaced as
complete units. They should both be replaced at
the same time.
8. Place the replacement interrupter assembly into position and secure it with the original hardware removed.
9. Install the terminal bolts into each stationary contact
assembly.
10. Place the movable contact assembly onto the lift rod
and install a new vibration-proof hex nut.
NOTE: It is recommended that used elastic stop nuts be
replaced
85695KMA
Figure 13.
Assembled interrupter and stationary contacts,
Type WE.
13
Types RXE and WE Electronically Controlled Recloser Maintenance Instructions
Closing Solenoid Contactor
If the contacts are badly burned or eroded, the entire
contactor must be replaced. See Figure 14 and proceed
as follows:
1. Unhook the two toggle openings from the pin that
connects the operating shaft of the contactor to the
toggle arm.
2. Remove the three C-type retaining rings and withdraw the pin.
3. Disconnect the two coil leads from the contactor.
NOTE: Reattach the lockwasher and hex nut to the contactor terminal immediately after disconnecting the coil
lead to prevent loss of moving contact parts which
are attached to the support plate with the same
hardware.
4. Disconnect the two fuse leads from the contactor.
5. Remove three hex head capscrews and lockwasher
that attach the contactor to the underside of the
recloser mechanism frame and remove the contactor.
6. Install the new contactor by reversing the disassembly procedure. Use new C-rings to secure the togglelink pin.
7. Connect the solenoid coil leads to the lower terminals.
8. Connect the fuse leads to the upper terminals.
NOTE: Be sure coil and fuse leads are positioned for maximum clearance to other grounded parts.
Figure 15.
Changing closing solenoid contactor
83373KMA
1. Disconnect the two coil leads from the closing solenoid contactor.
IMPORTANT: Reattach the lockwashers and nut to the
contactor terminal immediately after disconnecting the
coil lead to prevent loss of parts of the moving contact
arm assembly which is attached to the support plate
with the same hardware.
2. Remove the four capscrews and lockwashers which
attach the base plate to the bottom of the solenoid
frame posts and lower the coil and base plate.
3. Remove the coil from the base plate and discard the
coil gasket.
4. Using a new coil gasket, install the new closing coil
on the base plate.
NOTE: A new coil gasket is included in the closing coil
replacement kit.
Figure 14.
Changing closing solenoid contactor
83372KMA
Closing Solenoid
The closing solenoid coil is connected phase-to-phase
and is rated to operate at full system voltage. It is protected with two fuses, one on either side. A data plate
attached to the recloser head between source side bushings 3 and 5 provides the coil connection information.
If the solenoid coil must be replaced, due to damage or
change in operating voltage, refer to Figure 15 and proceed as follows:
14
5. Reassemble the base plate to the solenoid frame
posts and connect the coil leads to the contactor terminals.
IMPORTANT: Make sure the coil leads clear the solenoid frame by at least 1/2-inch.
6. The closing coil replacement kit includes two new coil
fuses which should be installed with the new coil. See
Closing Solenoid Fuses, following, for fuse replacement procedure.
7. The closing coil replacement kit also includes a new
voltage date plate. Replace the plate on the sleet
hood of the recloser head if the operating voltage of
the recloser is being changed.
!
S280-40-7
SAFETY
FOR LIFE
Closing Solenoid Fuses
New fuses are provided with the closing solenoid coil
replacement kit and should be installed with the replacement coil. Fuses can also be ordered separately for individual replacement if damaged. A label, attached to the
closing coil, specifies the catalog number, and color band
coding of the proper fuse required to protect the coil. This
information is also listed in Table 5.
Mercury Switch SW2
(Microswitch)
To replace a closing solenoid fuse:
1. Disconnect the long fuse lead at the closing solenoid
contactor.
2. Disconnect the lead wire from the terminal at the
other end of the fuse.
3. Loosen the mounting strap and slide out the fuse.
Rotary Solenoid
4. Install the new fuse and reconnect the fuse leads.
NOTE: Be sure the long fuse lead clears any grounded
parts and insulating supports by at least 1/2-inch.
TABLE 5
Closing Solenoid Fuse Data
Closing
Solenoid
Voltage*
2.4 – 3.3 kV
4.16 – 6.0 kV
7.2 – 11.0 kV
12 – 24.9 kV
Fuse
Catalog
Number
KA259R14
KA259R11
KA259R12
KA259R13
Microswitch SW1
Color Band
Two Red
Black
Yellow
Red
*Either phase-to-phase or phase-to-ground neutral depending
upon coil connection.
IMPORTANT: The long fuse lead must clear the grounded parts and insulating supports by at least 1/2-inch.
5. Slightly tilt the fuse so that the open end of the fuse is
higher than the closed end. This will allow any air to
escape.
Replacement of Circuit Components
All circuit components associated with the recloser
frame, head casting and operating mechanism except
the trip solenoid, rotary solenoid, microswitch 1 and mercury switch 2 can be replaced without detaching the
recloser mechanism from the head casting. Instructions
for replacing bushing CT’s, mercury switch 3, and the
0.2-MFD capacitor are given first. Figure 16 identifies the
various components.
Note: For WE reclosers above serial number 17309,
switches SW1, SW2 and SW3 are microswitches
(Catalog Number KP2181A16). For reclosers WE
reclosers with serial numbers below 17310 and
RXE reclosers of all serial numbers, switches S2
and S3 are mercury switches and should be
replaced with microswitches. Mercury Switch to
Microswitch Retrofit Kit KA349WE is available for
replacement of existing mercury switches with
Microswitches. Refer to Service Information S28040-10 Mercury Switch to Microswitch Retrofit Kit
KA349WE Installation Instructions for additional
information.
Mercury Switch SW3
(Microswitch)
Trip Solenoid
010041KM
Figure 16.
Location of circuit components on mechanism
frame.
A 100-watt soldering iron will meet all requirements for
repair work. When resoldering lead connections, use
only resin core solder. CPS will assume no responsibility
for components having leads connected by means of
acid core solder.
0.2-MFD Capacitor
The 0.2-MFD capacitor is standard on Type RXE
reclosers below serial 800 and Type WE reclosers below
serial 6800; it is an option on later units. Label lead connections to the capacitor and proceed as follows:
1. Heat solder joints to disconnect leads.
2. Remove two screws that secure capacitor to recloser
frame.
3. Replace by reversing above procedure. Be sure to
reconnect leads to proper capacitor terminals.
Battery Charging Current Transformer
The battery charging current transformer is standard on
Type RXE reclosers below serial 800 and Type WE
reclosers below serial 6800; it is an option on later units.
Label lead connections to the current transformer and
shunting resistor. Then proceed as follows:
1. With diagonal cutters, clip the leads close to the current transformer.
15
Types RXE and WE Electronically Controlled Recloser Maintenance Instructions
2. Disconnect the flexible bushing lead.
3. Remove the two screws that secure the current transformer to the head casting. Bushing CT is now free to
be removed.
.
4. Replace current transformer by reversing the above
procedure. Be sure to use spacers between the
transformer mounting supports. Replacement transformers are equipped with six-inch leads which can
be trimmed as required. When splicing connections,
be sure the proper leads are connected before soldering. Be sure to wrap all splices with electrical tape
and observe soldering precautions recommended
above.
Sensing Bushing-Current
Transformers
Replacement of phase A, phase B. and phase C current
transformers is identical. These transformers are
installed as described above under battery-charging
transformer instructions.
With an offset screwdriver, loosen the screws that
secure the nylon straps to manual-lockout shaft lever
to allow removal of switch 2.
4. Pull the leads through the protective sleeving. Thread
the leads of the new mercury switch through the
sleeving. Thread both leads at the same time. Leads
can be secured to a long wire which can draw the
mercury switch leads through the sleeving.
NOTE: Switch leads need only be connected between the
proper terminals for correct operation. Reversing
leads between switch terminals has no effect on
recloser operation.
5. Pass sleeving through mounting straps and tighten to
secure sleeving. Connect switch leads to proper terminals. Position switch as shown in Figure 17 and
secure mounting straps to lever. If switch is positioned opposite to that illustrated in Figure 17, the
recloser will operate improperly.
Mercury Switch 3
WARNING: Hazardous material. Do not open
mercury switches or come in direct contact with
switches exhibiting any sign of mercury leakage.
Exposure to mercury can cause serious health problems.
T281.0
!
1. Disconnect mercury switch SW3 leads from terminals
A and G (Figure 27).
2. Loosen two screws that secure nylon mounting straps
to lever pinned to main reclosing shaft.
3. Slip mercury switch from mounting straps when
screws are loosened sufficiently.
4. Be sure to replace mercury switch so that lead wires
are furthest from the rotary solenoid. If the end without lead wires is not nearest the rotary solenoid,
improper operation of the recloser mechanism will
result.
To gain access to the trip solenoid, microswitch 1, mercury switch 2, and rotary solenoid, the recloser mechanism must be removed from the head casting prior to
replacement of these components. Refer to the
Removing Mechanism from Head section of this manual to for detailed mechanism removal instructions.
Mercury Switch 2
WARNING: Hazardous material. Do not open
mercury switches or come in direct contact with
switches exhibiting any sign of mercury leakage.
Exposure to mercury can cause serious health problems.
T281.0
!
1. Disconnect mercury switch SW2 leads from terminals
F and G (Figure 27) .
2. Remove the four nylon mounting straps that secure
the sleeving to the recloser frame (Figure 17).
3. Remove the faulty switch from its mounting straps.
16
Figure 17.
Location of mercury switch 2.
85697KMA
Microswitch 1
Refer to Figure 18 and proceed as follows:
1. Disconnect the two white leads from the top of the
microswitch.
2. Remove two round-head machine screws to release
microswitch from mounting bracket. A hexnut and
washer will be released from the threaded end of the
screw.
3. Attach new microswitch to mounting bracket. Adjust
microswitch so that roller lever stop just touches base
of switch when roller rides on cam. When roller is off
cam, it should just clear flat of cam as shown in
Figure 18. Tighten machine screws.
4. Reconnect the microswitch leads to the two terminals
nearest rotary solenoid as shown.
!
S280-40-7
SAFETY
FOR LIFE
Figure 18.
Properly installed microswitch 1.
85702KMA
85694KMA
Rotary Solenoid
Trip Solenoid
Refer to Figures 19 and 20 and proceed as follows to
replace the rotary solenoid:
The trip solenoid, Figure 20, is replaced as follows:
1. Drive out the roll pin that secures the spring lever to
the rotary-solenoid shaft. Detach retarding spring
from cotter pin.
2. Remove hexnuts and lockwashers that secure the
rotary solenoid to the recloser frame. Disconnect
solenoid leads from the terminal block and remove
rotary solenoid.
3. Remove hexnut spacers and washers from rotarysolenoid mounting studs and attach to new solenoid.
Install new rotary solenoid by reversing the foregoing
procedure. Be sure solenoid leads are connected to
correct terminals.
85694KMA
Figure 19.
Top view of rotary solenoid and associated components
1. Disconnect leads from terminals A and B of the terminal block (Figure 27).
2. Loosen the hexnut that secures the nylon mounting
strap to allow lead sleeving to slip through freely.
3. Remove two hexnuts that secure the trip solenoid to
the mounting bracket. Detach trip solenoid from
bracket. Two lockwashers will be released.
4. Install new solenoid by reversing above procedure.
Pass leads through nylon mounting strap and grommet in mechanism frame. Connect leads to terminals
A and B of the terminal strip in any order. The trip
solenoid is not polarity sensitive.
Figure 20.
Properly installed trip solenoid.
85698KMA
17
Types RXE and WE Electronically Controlled Recloser Maintenance Instructions
Removing Mechanism from Head
To gain access to components located in or on the main
frame, the following procedure may be used to remove
the mechanism from the head.
NOTE: These procedures will be simplified if the untanked
head and mechanism assembly can be inverted
(bushings down). The unit can be supported on its
bushings.
1. Disconnect all six bushing leads from the rods at the
ends of the bushings.
4. If the recloser is equipped with the CT-type battery
charger power source, remove the screws that
secure the 0.2 mfd bathtub capacitor to the recloser
frame, Figure 23.
5. Disconnect the seven leads connected to the bottom
of the terminal block attached to the recloser frame,
Figure 24. Be sure all leads are labeled before
removing. With the unit inverted as shown in Figure
24, the leads are labeled A, B. C, D, E, R and N from
left to right.
2. Disconnect the lockout lever and contact position
indicator shafts by disengaging the spring loaded
couplers and locking them in the disengaged position,
Figure 21.
3. If the recloser is equipped with the auxiliary switch
accessory, remove the C or E-ring and washer,
Figure 22, and disconnect the operating lever of the
switch from the recloser mechanism.
Figure 23.
Capacitor for CT-type battery charger.
Figure 21.
Couplers locked in disconnected position.
83374KMA
83376KMA
83377KMA
Figure 24.
Connections to terminal strip attached to reclose
mechanism frame.
6. The lead bundle is secured with a nylon strap
attached to the mechanism frame, Figure 24.
Remove the attaching screw to free the strap from the
mechanism.
7. Remove the six socket head bolts and lockwashers
that secure the frame to the head casting and carefully lift the mechanism from the head. Six long pipe
spacers will be released when the mechanism is lifted.
NOTE: By temporarily substituting eye-bolts for two of the
hex head bolts in the bottom of the closing solenoid
frame, the mechanism can be easily lifted and handled with a hoist (Figure 25).
83375KMA
Figure 22.
Remove E-ring to disconnect auxiliary switch operating lever.
18
8. Remove the two spring-loaded couplers disengaged
in Step 2 for safekeeping.
The components remaining in the head are shown in
Figure 26.
!
SAFETY
FOR LIFE
S280-40-7
4. Re-engage the lockout lever and contact position
indicator shaft by releasing the shaft couplers.
5. Reconnect the operating lever of the auxiIiary switch
(if used) to the mechanism and secure with the washer and E-ring (Figure 22).
6. Attach the 0.2 mfd bathtub capacitor (if present) to
the mechanism frame (Figure 23).
7. Reconnect the leads to the respective terminals on
the terminal block, and reattach the nylon strap to the
frame to secure the lead bundle (Figure 24).
8. Reconnect the bushing leads to their respective
bushings.
85700KMA
Figure 25.
Connection points for lifting mechanism in and out
of head.
83379KMA
Figure 26.
Head casting detached from operating mechanism.
Hex socket bolts have been attached to head casting for illustrative purposes.
Reinstalling Mechanism into
Head
To reinstall the recloser mechanism assembly into the
head, the following procedure may be used.
1. Install the couplers on the lockout lever and contact
position indicator shafts of the mechanism and lock
them in the disengaged position.
2. Carefully lower the mechanism assembly onto the six
pipe spacers which have been positioned over the
attaching holes in the casting (Figure 26).
3. Install the six attaching socket head bolts and tighten
evenly to avoid any binding of the mechanism.
NOTE: Replace the hex head bolts in the bottom of the
closing solenoid frame if eye-bolts were used for
handling the recloser mechanism.
19
Types RXE and WE Electronically Controlled Recloser Maintenance Instructions
Operational Checks
An internal connection diagram of the recloser circuits is
shown in Figure 27. The operating sequence for the various circuit components is diagrammed in Figure 28.
These components should provide trouble-free operation
with little or no maintenance. However, if the recloser
does not operate properly, the following checks can be
made to trouble-shoot the recloser circuits.
Refer to the specific electronic recloser control service
information for control checking, testing, and troubleshooting procedures.
The recloser need not be untanked to perform these
checks.
CONTROL CABLE
Using an ohmmeter, check the continuity between like
pins and pin sockets of the connector plugs on either end
of the electronic control cable and for discontinuity
between unlike pins and pin sockets to determine the
condition of the control cable.
NOTE: Pins or pin sockets N and P on either plug are not
connected.
Repair or replace the control cable if defective.
CIRCUIT COMPONENTS
(read the effective dc resistance of the closing coil)
confirming that the closing solenoid contactor is
closed.
4. With the rotary solenoid still energized, manually
close the recloser with the closing tool. The ohmmeter should indicate loss of continuity indicating that
the closing solenoid contactor has opened.
Switches (SW1, SW2, SW3)
Table 6 shows switch for manual operating lever/recloser
contact combinations. An ohmmeter connected across
the designated pin sockets of the control cable receptacle will indicate zero for a closed contact and infinity for
an open contact.
TABLE 6
Switch Status
Recloser
Contacts
OPEN
OPEN
CLOSED
Manual
SW1
Operating Terminals
Lever
C&D
DOWN
OPEN
UP
OPEN
UP
CLOSED
SW2
SW3
Terminals Terminals
F&N
A&N
OPEN
CLOSED
CLOSED CLOSED
CLOSED
OPEN
CURRENT TRANSFORMERS
All measurements are made at the pin sockets of the
control cable receptacle on the recloser head. A reading
within + 15 percent of the specified value indicates components are operational. Any component failing to meet
the specified checks should be replaced. Figure 29 identifies the various circuit components.
The current sensing transformers are mounted on the
source side bushings underneath the head casting. The
battery charger CT power source (if applicable) is mounted on the load side center bushing.
NOTE: If the electronic control battery is used to supply the
25 vdc power, connect as directed for only as long
as necessary to perform the specified action to prevent excessive battery drain.
1. Connect an ohmmeter, in turn, to pin sockets K and
G, K and H, and K and J to check the continuity of the
three current sensing transformers. The meter should
read approximately 7 ohms, the dc resistance of each
winding.
Trip-Solenoid
1. Connect an ohmmeter between pin sockets A and B.
The meter should read approximately 9.5 ohms.
2. Lift up the yellow manual operating handle under the
sleet hood and manually close the recloser with the
T-handle closing tool as described on page 9.
3. Momentarily apply 25 vdc to pin sockets A (+) and
B (+). The recloser should trip.
Rotary Solenoid and Closing Solenoid Contactor
1. Connect an ohmmeter between pin sockets E and F.
The meter should read approximately 19 ohms.
2. With the yellow manual operating handle in the up
position and the recloser contacts open, momentarily
apply 25 vdc to pin sockets F (+) and E (-). The rotary
solenoid should operate producing an easily distinguishable sound. Repeat two or three times.
3. Connect the ohmmeter across source side B and C
phase bushings, or from source side C bushing to
recloser ground (depending upon the recloser coil
connection) and again energize the rotary solenoid.
The meter should indicate closing coil continuity
20
Continuity Check
2. Connect the ohmmeter to pin sockets K and L to
check the continuity of the battery charger CT winding, if used. The meter should read approximately
1000 ohms. A zero ohms reading indicates the 0.2
mfd capacitor may be short-circuited. Readings deviating more than ± 20% from 1000 ohms indicates a
damaged resistor or transformer winding.
Ratio Test for Sensing CT's
1. Connect all three phases of the recloser in series as
shown in Figure 30 and close the recloser contacts
with the manual closing tool.
2. Connect a 100 ampere ac test current to test points 1
and 2.
3. Energize the 100 ampere test source.
4. Using a multimeter on the 0-500 milliamp range,
check the current output across socket pins K-G, K-H,
and K-J (Figure 30A). The output of each CT should
measure 100 ma + 10%.
NOTE: Be sure to allow for the tolerances of meter being
used. The resistance of certain type of meters is not
negligible. Use as high a scale (lower resistance) as
is accurately readable.
!
S280-40-7
SAFETY
FOR LIFE
A
Terminal Strip on
Recloser Frame
NOTE: Terminals are
lettered A thru G,
left to right, for
illustrative purposes
and clarity. They are
lettered A thru G,
right to left, on
the recloser.
B
A
C
B
D
C
E
D
E
G
F
H
J
K
M
L
N
P
Control Cable
Receptacle on
Recloser Head
A
B
G
C
D
Test lead for switches 2 and 3.
No connection between "N" Pin
in receptacle on recloser and "N"
in receptacle on control.
(N Pins not wired in Control Cable.)
SW2 *
SW1
Trip Solenoid
F
E
K
L
M P
N
J
H
G
F
Pin Socket Configuration
Rotary Solenoid
SW3 *
100Ω
Recloser
Contacts
2
A 1
Source Side
Load Side
0.2 MFD
100Ω
1000Ω
4
B 3
100Ω
Closing
Solenoid
Contactor
Battery
Charging
Transformer **
Closing
Solenoid
Coil
6
C 5
SW1 – Microswitch on mainshaft - Closed when closing solenoid plunger is down.
(Plunger is down when recloser is closed.)
*SW2 – Mercury Switch or Microswitch on Manual Operating Handle
- Closed when handle is up in CLOSED position.
*SW3 – Mercury Switch or Microswitch on Main Shaft
- Open when closing solenoid plunger is down. (Plunger is down when
recloser is closed.)
*For WE Reclosers below 17310, and RXE reclosers of all serial numbers,
***
A B
LOW-VOLTAGE
DC CLOSING ACC'Y
***
A B
LOW-VOLTAGE
AC CLOSING ACC'Y
***TERMINALS A and B ARE POLARITY INDEPENDENT.
switches SW2 and SW3 are mercury switches. Mercury Switch-to-Microswitch
Retrofit Kit KA349WE is available to replace existing mercury switches with
microswitches. Contact your Cooper Power Systems representative for
additional information.
**For RXE reclosers below Serial Number 300 and WE reclosers below
Serial Number 6800 battery charging transformer is standard. It is
supplied as an accessory on later units.
Figure 27.
Internal Connection Diagram.
21
Types RXE and WE Electronically Controlled Recloser Maintenance Instructions
Yellow
Manual
Operating
Lever
OPEN
CLOSE Signal
CLOSED
OPEN
Switch SW2
CLOSED
ENERGIZED
Rotary
(CLOSING)
Solenoid
DE-ENERGIZED
Closing
Solenoid
Contactor
OPEN
CLOSED
Closing
Solenoid
Plunger
UP
DOWN
OPEN
Main
Contacts
CLOSED
OPEN
Switch SW3
CLOSED
OPEN
Switch SW1
CLOSED
ENERGIZED
Trip
Solenoid
DE-ENERGIZED
Auxiliary
Switch
"A" Contact
(Accessory)
OPEN
CLOSED
Auxiliary
Switch
"B" Contact
(Accessory)
OPEN
CLOSED
Note: Diagram shows operational sequence only. It does not have a scaled time base.
Figure 28.
Sequential Operation of contacts.
22
OPEN Signal
!
S280-40-7
SAFETY
FOR LIFE
Figure 29
Location of mercury switch 2.
85697KMA
85696KMA
5. A 100 mA reading verifies the 1000:1 ratio of the
sensing CT’s. If the 100 ma is not attained the CT
winding is probably faulty.
6. De-energize the test source.
Polarity Test for Sensing CT's
1. With the phases still connected in series from the previous test, connect the secondaries of the CT’s in parallel by connecting pin socket G to H to J and measure the output between pin sockets K and J as
shown in Figure 30B.
2. Energize the 100 ampere ac test source.
A. All three transformers should have the same
polarity; the output should measure 300 ma.
B. If one transformer has its polarity opposite of the
remaining two the output will measure 100 ma.
3. De-energize the test source and remove the jumper
wire from the receptacle.
NOTE: Ratio and polarity test-circuits shown are the effective circuits that contribute to the testing.
Components not having an effect on the current
flow are not shown. Dotted lines in the polarity-test
circuit are test leads.
Output Test of Battery Charging CT, if Used
1. With the phases still connected in series, energize
100 ampere ac source.
2. Measure the output between pin socket K and L of the
control cable receptacle. The output should measure
40-60 ma.
3. Readings within this range indicate sufficient output
to maintain control battery charge.
Figure 30.
Test Circuit for checking bushing current transformers.
23
Types RXE and WE Electronically Controlled Recloser Maintenance Instructions
SERVICE PARTS LIST
The service parts and hardware listed and illustrated
include only those parts and assemblies usually furnished for repair or involved in the maintenance procedures described in this manual. Further breakdown of
listed assemblies is not recommended.
A hardware kit, Catalog No. KA849R1, contains an
assortment of roll pins, cotter pins, retaining rings, stop
nuts, etc.—common hardware parts used in Cooper
Power System reclosers that may not be readily locally
available.
Dimensions of all common hardware parts have been
carefully checked so that they may be locally acquired.
The suffix letter of the 14 character catalog number for
common hardware parts codes the plating of the part:
To assure correct receipt of any part order, always
include recloser type and serial number. Because of
Cooper Power System's continuous improvement policy,
there may be instances where the parts furnished may
not look exactly the same as the parts ordered. However,
they will be completely interchangeable without any
rework of the recloser.
A—No plating; raw material
H—Silver
M—Black oxide
AlI parts carry the same warranty as any whole item of
switchgear, i.e., against defects in material or workmanship within a period of one year from date of shipment.
Q—Cadmium + zinc + chromate
Y —Zinc + chromate
Z —Electro zinc + bronze irridite
13
6
7
9
21
8
1
10
6
14
11
12
7
15
8
16
3
22
3
4
15
3
17
5
18
6
7
8
Figure 31.
Bushing parts group.
24
19
20
23
8
!
S280-40-7
SAFETY
FOR LIFE
Bushing Parts Group (Figure 31)
Item
No.
1
2
3
4
5
6
7
8
9
10
11
Description
Bushing Assembly—Type RXE
(consists of items 9 through
12)
13-inch standard creepage
13-inch standard creepage
with BCT accy.
17-inch extra-creepage
17-inch extra-creepage with
BCT accy.
Bushing Assembly—Type WE
(consists of items 9 through
12)
13-inch standard creepage
13-inch standard creepage
with BCT accy.
17-inch extra-creepage
17-inch extra-creepage with
BCT accy.
Hex jam nut, 1/2-20, brass
Flat washer
Split lockwasher, med. 1/2
bronze
Capscrew, hex hd, 3/8-16 x
2-1/4, stl.
Bushing clamp
Clamping ring
Lower bushing gasket
Terminal Assembly—Type RXE
—Type WE
Upper bushing gasket
Bushing ceramic—Type RXE
Standard creepage
Standard creepage with BCT
accy.
17-inch extra-creepage
17-inch extra-creepage with
BCT accy.
Bushing ceramic—Type WE
Standard creepage
Standard creepage with BCT
accy.
17-inch extra-creepage
17-inch extra-creepage with
BCT accy.
Catalog
Number
Qty.
Per
Assy.
Item
No.
12
KA717R1
6
KA717R2
KA717R3
6
6
KA717R4
6
KA221W1
6
KA221W2
KA221W11
6
6
KA221W12
K88072532050H
KP2028A903
6
12
12
K9083050A
6
K730101127225Q
KP1109R
KP1111 R
KP2090A66
KA143L90
KA17W901
KP2090A57
18
18
6
6
1
1
1
KP1110R
1
KP171 W
KP1578R
1
1
KP186W
1
KP1110R
1
KP171W
KP1246R
1
1
KP186W
1
Description
Bushing rod assembly—Type
RXE
Standard and 17-inch
creepage
Standard and 17-inch
creepage with BCT accy.
Bushing rod assembly—Type
WE
Standard and 17-inch
creepage
Standard and 17-inch
creepage with BCT accy.
Catalog
Number
Qty.
Per
Assy.
KA716R7
1
KA716R11
1
KA716R20
1
KA716R21
1
The following parts are applicable to the bushing current transformer
accessory. Quantities shown are for one current transformer.
13
14
15
16
17
18
19
20
21
22
23
Capscrew, hex hd, 3/8-16 x
1-7/8, stl.
Transformer clamping flange
Flange gasket
Replacement current transformer
600:5 multi-ratio
1200:5 multi-ratio
CT washer, used with plastic
housing CT’s
Capscrew, hex hd, 3/8-16 x 1
stl.
Transformer clamping sleeve
O-ring gasket used with
transformer clamping sleeve
that has machined groove.
old style clamping sleeve,
without groove, use
KP2090A66.
Hex nut, 3/8-16, stl.
Stud
Bushing spacer
K73010137187Q
KP170W
KP2090A73
3
1
2
KA159W1S
KA132WS
1
1
KP312W
1
K730101137100Q
KP169W1
3
1
KP2000A64
K880201116037Q
KP3149A40
KP275W
1
3
3
1
25
Types RXE and WE Electronically Controlled Recloser Maintenance Instructions
3
4
1
1
12
15
16
13
8
19
17
7
14
18
5
9
10
11
20
6
2
45
48
21
44
49
50
78
79
22
53
25
24
54
47
78
75
74
81
74
82
69
55
52, 53
46
56
27
23
51
43
53
42
35
77
70
30
29
56
59
34
24
28
29
57
59
33
32
29
25
59
58
74
76
26
80
73
72
31
71
62
63
36
64
60
37
61
39
38
41
40
66
67
68
Figure 32.
Head and tank parts group.
26
!
S280-40-7
SAFETY
FOR LIFE
Head and Tank Parts Group (Figure 32)
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Description
Receptacle and wiring bundle
assembly
Gasket
Capscrew hex hd, 1/4-20 x 3/4,
stl.
Split lockwasher, med., 1/4, stl.
Oil level dipstick
O-ring gasket
Closing coil instruction plate
Self-tapping screw, Type Z. #2
x 5/1 6, sst.
Capscrew, hex hd., 1/4-20 x 5/8,
stl.
Manual closing tool access
cover plate
Cover plate gasket
Capscrew, hex hd., 5/8-11 x
1-1/2, stl.
Split lockwasher, med., 5/8, stl.
Lifting lug
Capscrew, hex, hd, 1/4-20 x
5/8, stl.
Split lockwasher, med., 1/4, stl.
Auxiiiary switch cover plate
Gasket
Ground connector
Head casting, includes control
shaft bushings
Head gasket
Cable clamp
Cable clamp
Machine screw, rd., hd., 8-32 x
5/16, stl.
Split lockwasher, med., #8, stl.
Current transformer support
Spacer
Current transformer
Flat washer, #14S, brass
Split lockwasher, med., 1/4 stl.
Machine screw, rd., hd, 1/4-20
x 2, stl.
Hex nut, 10-24, stl.
Split lockwasher, med., #10, stl.
Resistor, wirewound, 100 ohm,
25 watt
Bracket
Machine screw, rd., hd., 10-24 x
2-1/4, stl.
Self-tapping screw, Type Z. #4
x 3/16, sst.
Voltage data plate
Nameplate
Type RXE
Type WE
Thread cutting screw, Type T.
#12 x 1/2, sst.
Catalog
Number
KA33RE1
KP611R
Qty.
per
Assy.
1
1
K730101125075Q
K900801025000Z
KA363R
KP2000A9
KP2312R
4
4
1
1
1
K801515002031 A
2
K730101125062Q
2
KP246R1
KP2000A12
1
1
K730101162150Q
K900801062000Z
KP456H2
2
2
2
K730101125062Q
K900801025000Z
KP609R
KP611 R
KA392R
4
4
1
1
1
KA84OR
KP2103A8
KP2006A1
KP2006A2
1
1
2
4
K721501108031Z
K900801008000Z
KP145RE
K P3009A38
KA86RE1
K900525026056A
K900801025000A
6
6
6
6
3
12
6
K721501125200Z
K881001124010Z
K900801010000Z
6
3
3
KP4022A31
KP238E
3
3
K721501110225Z
3
K801515004018A
KP567R
4
1
KP1RXE
KP123WE
1
1
K781515112050A
5
Item
No.
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
Description
Cover plate
Manual operating handle
assembly
Spacer
Retaining ring, Type C, 5/16,
sst. WA516
Roll pin, 1/8 x 3/4
Shaft and lever assembly
Spacer
Flat washer, #14S, brass
Cotter pin, 3/32 x 1/2, brass
Roll pin, 3/32 x 1/4, stl.
Link
Pin
Retaining ring, Type C, 3/16
sst., WA510
Groove pin
Spacer
Retaining ring, Type C, 3/8, sst.,
WA518
Spacer
Indicator and support assembly
Spacer
Groove pin
Spacer
Capscrew, hex hd., 1/2-13 x
3-1/4, std.
Flat washer
Pipe plug 1-in., sq. hd.
Tank line; kit.
Tank
Pipe plug, 1/2-in., sq. hd.
Oil sample and drain valve
assembly
Catalog
Number
Qty.
Per
Assy.
KP283R
1
KA477R
KP3009A39
1
1
K970915312000A
K970801125075C
KA319R
KP3007A8
K900525026056A
K970525093050A
K970801093050C
KP137RE
KP3190A11
1
1
1
1
1
1
1
1
1
K970915183000A
KP3126A4
KP3006A9
3
1
1.
K970915375000A
KP3013A93
KA19RE
KP3013A38
KP3126A4
KP3013A11
2
1
1
3
1
1
K730101150325Q
KP2027A23
KP2007A4
KA867R
KA88W
KP2007A3
10
10
1
1
1
1
KA809R
1
The following parts are applicable to the CT-Type battery charger
power source. lt is standard on the Type RXE recloser below serial
300 and Type WE recloser below serial 6800; it is an optional accessory on later units.
69
70
71
72
73
74
75
76
77
78
79
80
81
82
Capacitor 0.2 mfd, 2500 wvdc
Split lockwasher, med., #6, stl.
Machine screw, rd., hd, 6-32 x
5/16 stl.
Hex nut, 10-24, stl.
Split lockwasher, med., #10, stl.
Flat washer, #14S, brass
Resistor, wirewound, 1K, 25W
Bracket
Machine screw, rd., hd., 10-24 x
2-1/4, stl.
Current transformer support
Spacer
Current transformer
Split lockwasher, med., 1/4 stl.
Machine screw, rd., hd., 1/1-20
x 2, stl.
KP4004A8
K900801006000Z
1
2
K7215011 06031 Z
K881001124010Z
K90801010000Z
K900525026056A
KP4022A36
KP238E
2
1
1
3
1
1
K721501110225Z
KP145RE
KP30O9A38
KA86RE1
K900801025000A
1
2
2
1
2
K721501125200Z
2
27
Types RXE and WE Electronically Controlled Recloser Maintenance Instructions
47
58
52
53
43
54
49
32
50
44
42
59
46
60
55
53
61*
56
57 34 33
51*
52
41
45*
47
52
49
4
48
40
5
32
39
31
62
3
46
35
6
34
32
8
37
33
7
9
38
37
31
36
10
18
20
11
17
16
2
19
11
13
11
1
14
15
12
20
13
12
13
*For WE reclosers above serial number 17309, switches
SW1, SW2 and SW3 are microswitches (Catalog Number
KP2181A16).
27
22
21
30
28
25
24
26
29
24
25
24
23
Figure 33.
Closing coil mechanism parts group.
28
Refer to Figure 16 in the Replacement of Circuit
Components section of this manual for a view of the
three installed microswitches SW1, SW2, and SW3.
For WE reclosers below 17310, and RXE reclosers of all
serial numbers, switches SW2 and SW3 are mercury
switches and should be replaced with microswitches.
Mercury Switch-to-Microswitch Retrofit Kit KA349WE is
available to replace existing mercury switches with
microswitches. Refer to Service Information S280-40-10
Mercury Switch-to-Microswitch Retrofit Kit KA349WE
Installation Instructions and contact your Cooper Power
Systems representative for additional information.
!
S280-40-7
SAFETY
FOR LIFE
Closing Coil Mechanism Parts Group (Figure 33)
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Description
Capscrew, skt. hd.,
1/2-13 x 4-1/2, stl.
Split lockwasher, med., 1/2, stl.
Spacer
Operating lever coupler
Indicator shaft coupler
Contactor toggle spring
Groove pin
Retaining ring WA514, Type C,
1 /4, stl.
Closing solenoid contactor
Capscrew with preassembled
split lockwasher, 1/4-20 x
1 /2, stl.
Machine screw, rd. hd., 1/4-30
x 1/2, brass
Split lockwasher, med., 1/4
bronze
Hex nut, 1/4-20, brass
Fuse retaining clip
Closing coil fuse assembly
(also included in closing coil
replacement kit item 27)
2.4-3.3 kV (2 red color bands)
4.15-6 kV (black color band)
7.2 to 11 kV (yellow color
band)
12 to 14.4 kV (red color band)
Fuse mounting bracket
Lead assembly
Flat washer, 3/8 SAE, stl.
Groove pin
Retaining ring WA518, Type C,
3/8, stl.
Plunger and link assembly
Upper stringer assembly
Hex nut, 3/8-16, stl.
Split lockwasher, med., 3/8, stl.
Capscrew, hex hd., 3/8-16 x
1-1/4, stl.
Solenoid frame
Closing coil replacement kit
(includes closing coil lower
coil gasket, 28, two fuse
assemblies, 15, and voltage
data plate, 38 Figure 29)
2.4 kV
3.3 kV
4.16-4.8 kV
6.0 kV
7.2-8.32 kV
11.0 kV
12.0-13.2 kV
17.0 kV
Reclosers with low voltage
closing
48 vdc
125 vdc
250vdc
Catalog
Number
KP2036A3
K900801050000M
KP3182A1
KP1177R
KP1056R1
KP141 R1
KP13O6R
KP970901250000M
KA430R3
Qty.
Per
Assy.
6
6
6
1
1
2
1
4
1
K830101125050A
3
K721525125050A
6
K900830025000A
K88102512025A
KP2006A16
6
8
2
2
KA259R904
KA259R901
Item
No.
28
29
3O
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
KA259R902
KA259R903
KP257L
KA28W1
K900201037000A
KP3126A2
2
2
2
1
K970901375000M
KA50R
KA62R
K880201116037A
K900801037000Z
2
1
4
4
12
K730101137125A
KP100R1
12
1
KA834R1
KA834R10
KA834R2
KA834R6
KA834R3
KA839R9
KA834R4
KA834R12
KA834R16†
KA834R7†
KA834R8†
†No fuses are used with the low-voltage dc coils. When converting a
recloser for low-voltage operation low-voltage contractor KA568R1 is
also required.
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
Description
Lower solenoid gasket
Solenoid bridge plate assembly
Solenoid frame post
Machine screw, rd. hd., 8-32 x
3/4 stl.
Cable clip
Split lockwasher, med., No. 8,
stl.
Hex nut, 8-32 stl.
Trip solenoid assembly
Capscrew, hex. hd., 1/4-30 x
1/2, stl.
Flat washer, 1/4 SAE, stl.
Hex nut, 1/4-20, stl.
Insulator
Terminal block
Machine screw, fil. hd, 6-32 x
5/8, stl.
Lead wire assembly
Hex nut, 6-32, brass
Machine screw, rd. hd., 6-32 x
1/2 brass
Mercury switch assembly**
(SW 3)
Mounting clip
Machine screw, rd. hd., 8-32 x
7/16, stl.
Machine screw, rd. hd., 6-32
x 1, brass
Internal tooth lockwasher
No. 6 bronze
Hex nut, 6-32, brass
Microswitch (SW 1)
Rotary solenoid assembly
Type RXE below serial 2200
and Type WE below serial
8150
Type RXE above serial 2201
and Type WE above serial
8151
Hex nut, 1/4-28, stl.
Flat washer No. 14S, brass
Split lockwasher, med., 1/4, stl.
Groove pin
Retaining ring WA510, Type C,
3/16, stl.
Spring
Spacer
Cotter pin 3/32 x 1, brass
Mercury switch assembly**
(SW 2)
Toggle assembly
Type RXE
Below Serial No. 2143
Serial No. 2201and above
Type WE
Below Serial No. 6315
Serial No. 6317 thru 8116
Above Serial No. 8151
Catalog
Number
Qty.
Per
Assy.
KP389R
KA644R1
KP1669R
1
1
4
K721501108075Z
KP2006A8
5
7
K900801008000Z
K881001132008Z
KA11RVE
4
5
1
K730101125050Y
K90201025000Z
K880201120025Y
KP2101A209
KP2101A9
1
2
1
1
1
K721801106062Z
KA62RE
K881025132006A
2
1
1
K721525106050A
Replaced by Microswitch kit KA349WE*
KP2006A19
1
1
1
4
K721501108043Z
4
K721525106100A
2
K901032006000A
K881025132006A
KP2181A16
4
2
1
KA12RE1
1
KA61WE
K881001328025Z
K900525025056Z
K900801025000Z
KP3123A3
1
4
2
2
1
K970901188000M
KP98L
KP3007A30
K970525093100A
Replaced by Microswitch kit KA349WE*
2
1
1
1
KA450R3
KA166W
1
1
KAKA450R1
KA450R3
KA166W
1
1
1
1
*Replace mercury switches with KA 349WE Mercury Switch-toMicroswitch Retrofit kit.
**For reclosers with three micro-switches (no mercury switches).
KP2181A16 is applicable to SW1, SW2, and SW3.
29
Types RXE and WE Electronically Controlled Recloser Maintenance Instructions
Figure 34.
Interrupter mechanism parts group.
30
!
S280-40-7
SAFETY
FOR LIFE
Interrupter Mechanism Parts Group (Figure 34)
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
Description
Capscrew hex hd., 3/8-24
x 7/8 silicon bronze
Split lockwasher, med., 3/8,
brz.
Flat washer, #24S, brass
Lead (6 per bushing)
Contact Rod Guide
Capscrew with preassembled
split lockwasher 1/4-20 x 1/2
stl
Retaining ring, Type C, 5/16
stl., WA516
Flat washer, 5/16 AN, stl.
Groove pin
Moving contact rod assembly
Type RXE phases A & B
Type RXE phase C
Type WE, phases A & B
Serial No. 1001 through 6315
Serial No. 6316 through 8150
Serial No. 8151 and above
Type WE, phase C
Serial No. 1001 through 6315
Serial No. 6316 through 8150
Serial No. 8151 and above
Stringer assembly
Flat washer, 3/8, stl
Catalog
Number
Qty.
Per
Assy.
K700122227087A
6
K900830037000A
K900525039087H
KP3250A1
KP346W2
6
6
36
3
K830101125050A
6
K970901312000M
K900201032056Z
KP3125A2
6
6
3
KA44RV2
KA44RV1
2
1
KA95W2
KA29WV2
KA165W2
2
2
2
KA95W1
KA29WV1
KA165W1
KA62R
K900201037000A
1
1
1
9
9
Item
No.
13
14
15
16
17
18
19
20
21
Description
Split lockwasher, med., 3/8, stl.
Hex nut, 3/8-16, stl.
Interrupter assembly
Type RXE phases A & B
Type RXE phase C
Type WE, phases A & B
Serial No. 1001 through 6315
Serial No. 6316 through 8150
Serial No. 8151 and above
Type WE, phase C
Serial No. 1001 through 6315
Serial No. 6316 through 8150
Serial No. 8151 and above
Moving contact assembly
Type RXE
Type WE
Below Serial No. 6316
Serial 6316 and above
Roll pin, 1/8 x 5/8, stl.
Spacer
Flat washer 5/16, stl.
Elastic Stop nut, 5/16
Lead Assembly
Type RXE (4 per assembly)
Type WE (6 per assembly)
Catalog
Number
Qty.
Per
Assy.
K900801037000Z
K880201116037A
9
9
KA49RV2
KA49RV1
2
1
KA87W2
KA28WV2
KA168W2
2
2
2
KA87W1
KA28WV1
KA168W1
1
1
1
KA46RV1
3
KA11 W13
KA105DV1
K970801125062M
KP1505R
K900201 031000Z
KP2020A4
3
3
3
3
3
KP3250A1
KP3250A1
24
36
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Types RXE and WE Electronically Controlled Recloser Maintenance Instructions
ADDITIONAL INFORMATION
Factory Maintenance Classes
CAUTION: This equipment requires routine
inspection and maintenance to ensure proper
operation. If it is not maintained, it can fail to operate
properly. Improper operation can cause equipment
damage and possible personal injury.
G105.1
The factory service department offers a basic testing and
troubleshooting course for electronically controlled
reclosers. This course, taught by experienced service
technicians, is held at the factory’s in-house training facility. For additional information, contact your Cooper
Power Systems representative.
!
Replacement Kits
Type MET Recloser Control Tester
Replacement kits for Kyle reclosers are available
through the factory Service Department. To order these
kits, refer to the Replacement Parts price list for catalog
numbers and pricing. Contact your Cooper Power
Systems representative for additional information and
order procedures.
A 30-minute video cassette program KSPV7 Kyle® Type
MET Electronic Recloser Control Tester Operation and
Testing Procedures is available as a supplemental training aid for service personnel.
Factory-Authorized Service
Centers
Factory-authorized service centers are located throughout the continental United States to provide maintenance, repair and testing services for Kyle controls and
reclosers. For further information, contact your Cooper
Power Systems representative.
!
SAFETY
FOR LIFE
©2004 Cooper Power Systems or its affiliates.
Kyle® is a registered trademark of Cooper Power Systems or its affiliates.
IEEE Standard C37.60-1981™ and IEEE Standard C37.61-1973™ are
trademarks of the Institute of Electrical and Electronic Engineers, Inc.
Permatex® and Form-A Gasket® are registered trademarks of Permatex, Inc.
32
1045 Hickory Street
Pewaukee, WI 53072
www.cooperpower.com
KDL
12/04