7. Center hose clamp on the end of the insulator
sleeve and tighten snugly.
HEXX-LOKTM
Single Pole Plugs
To Mate Plug & Receptacle
1. Insert plug fully into the receptacle.
2. Rotate the plug clockwise until it stops.
IM 1025
Installation and Maintenance Information
OPERATION
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
APPLICATION
Cooper Interconnect’s Hexx-LokTM Plug and
Receptacle designs feature improved
engagement, easy assembly and heavy duty
construction. Our high dielectric insulating sleeve
provides superior strength and environmental
resistance to ensure trouble free and reliable use
in any challenging environment.
Hexx-LokTM Plugs and Receptacles are rated to a
maximum of 600 Volts and 690 Amps continuous
use. Actual operation must comply with the
information stipulated on the unit’s nameplate.
Figure 7a
OR
To Unmate Plug & Receptacle
1. Depress Positive Latch Button on the Plug.
2. Rotate Counterclockwise until it stops.
3. Pull Plug out of receptacle.
7. Center cold shrink tube over the end of the insulator sleeve and pull loose tab.
INSTALLATION
4. Slide hose clamp onto cable approximately 6in.
MAINTENANCE
Figure 7b
OR
4. Slide cold shrink
proximately 6in.
Figure 4a
tube onto cable ap-
INSULATOR SLEEVE REMOVAL
Note: Use Copper (CU) Conductors Only.
1.
Figure 3
Remove 1-7/8in to 2in of the cable jacket
5. Lubricate contact and inside of insu- Figure 4b
lator sleeve, ten align insulator retaining screw
with contact retaining screw hole and slide insulator sleeve onto cable.
1. Loosen hose clamp and slide off insulator.
Figure 1
2.
Wrap strain relief wire.
Figure 5
*A Lubricant is available from:
Chemtrend, Inc.
1445 West McPherson Park Dr
Howell, Michigan 48843
Part # CT-39F
Note: Perform visual, electrical and mechanical
checks of all components on a regular schedule.
This should be determined by the environment and
frequency of use, but it is recommended that it
occur at least once per year.
1. Make sure retaining screw is tight. (See Fig 6)
2. Make sure hose clamp is tight. (See Fig 7a)
3. Clean contact thoroughly.
4. Clean all external parts of the connector
thoroughly.
OR
1. Carefully cut off cold shrink tube and slide off
insulator.
2. Loosen retaining screw.
3. Slide insulator off cable.
Figure 2
6. Tighten retaining screw to 25-35 in-lbs.
3.
Crimp contact using T&B No. 106H Crimp
Nest.
Figure 3
IM 1025
Copyright © 2009, Cooper Industries, Inc.
Figure 6
Page 1
All statements, technical information and recommendations contained herein are based on information and tests we believe to be reliable.
The accuracy or completeness thereof are not guaranteed. In accordance with Cooper Interconnect’s “Terms and Conditions of Sale,”and
since conditions of use are outside our control, the purchaser should determine the suitability of the product for his intended use and
assumes all risk and liability whatsoever in connection therewith.
Cooper Industries, Inc.
Cooper Crouse-Hinds Division
4758 Washington Street, LaGrange, NC 28551 USA
Copyright © 2009, Cooper Industries
IM 1025
SBA 213
9/17/09