CHAMP® LED Luminaires
VMV and NVMV Series LED Fixtures
IF 1594
Installation & Maintenance Information
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
NVMV:
NEC/CEC
• Class I, Division 2, Groups A, B, C, D
• Class II, Groups E, F, G
• Class III
• Simultaneous presence
• Wet location, Type 4X
IEC Ex/ATEX
• IECEx UL 10.0008
• Ex nA IIC T4 Gc Tamb -30°C to +40°C
• Ex nA IIC T3 Gc Tamb -30°C to +55°C
• Ex nA IIC T3 Gc Tamb -30ºC to +40ºC
• Ex tb IIIC T63°C Db IP66 Tamb -30°C to +40°C
• Ex tb IIIC T104ºC Db IP66 Tamb -30ºC to +40ºC
•
0359 DEMKO 11 ATEX6248
BLK
N
WHT
ACL(BLK)
BLK
PURPLE
RED
BLK
BLK
PURPLE
RED
BLK
BLK
(N)VMV7L
(N)VMV9L
(N)VMV11L
DRIVER
V+(PURPLE)
ACN(WHT)
GRN
PE
GROUND
OUTPUT
V-(BLK)
TERMINATE AT
TERMINAL BLOCK
ON NVMV SERIES
L1
BLK
N
WHT ACN(WHT)
GRN (GND)
ACL(BLK)
LINE
VOLTAGE
V+(RED)
DRIVER
INPUT
DIAGRAM #2:
RED or PURPLE
RED
BLK
BLK
OUTPUT
V-(BLK)
(N)VMV5L
(N)VMV7L
(N)VMV9L
WIRING DIAGRAM FOR:
5L, 7L & 9L
DRIVER
BLK ACL(BLK)
V+(RED)
INPUT
GRN
GROUND
PE
RED or PURPLE
RED
BLK
BLK
OUTPUT
WHT ACN(WHT)
V-(BLK)
(GND)
GRN
TERMINATE AT
TERMINAL BLOCK
ON NVMV SERIES
WARNING
L1
BLK ACL(BLK)
LINE
VOLTAGE
WIRING DIAGRAM FOR:
DRIVER
INPUT
N
V+(RED)
RED
RED
BLK
BLK
(N)VMV3L
OUTPUT
WHT
(N)VMV3L SERIES
To avoid explosion:
ACN(WHT)
GRN
V-(BLK)
GND
Make sure the supply voltage is the same as the luminaire voltage.
GROUND
PE
GRN
Do not install where the marked operating temperatures exceed the
ignition temperature of the hazardous atmosphere.
Do not operate in ambient temperatures above those indicated on the
luminaire nameplate.
To avoid electric shock:
Be certain electrical power is OFF before and during installation and
maintenance.
LINE
VOLTAGE
L1
BLK
190/270 V
347/480 V
ACL(BLK)
Use proper supply wiring as specified on the luminaire nameplate.
N
TRANSFORMER
All gasket seals must be clean.
WHT
ACN(WHT)
GRN
GND (SEE NOTE 4 SHT 1)
ACL(BLK)
INPUT
COM
WHT
Wiring
GROUND
1.
Pull field wiring into cover module.
2.
Close all unused conduit entries with conduit plugs provided. To prevent
galling and to ensure water-tightness, lubricate conduit plugs with Cooper
Crouse-Hinds HTL lubricant before installing, and secure wrench-tight
with at least five (5) full threads engaged (42-52 ft.-lb. for 3/4” plugs, and
58-68 ft.-lb. for 1” plugs).
• Ceiling and wall mount: mark and drill desired location on mounting
surface. Secure with 1/4" (6mm) bolts or lag screws (not provided).
• Pendant, stanchion mount: securely thread onto the appropriate NPT size
conduit. Tighten set-screw located in the conduit hub. See Figure 1.
• Cooper Crouse-Hinds HTL thread lubricant must be added to the conduit
threads to prevent water from entering the fixture.
Open
Hinge
BLK
BLK
(N)VMV3L
(N)VMV5L
V+(RED)
DRIVER # 2
ACN(WHT)
GRN
Mount the cover module in its support position.
V-(BLK)
(N)VMV7L
(N)VMV9L
BLK
347 OR 480 VOLT TRANSFORMER
COM
Mounting
RED
OUTPUT
WIRING DIAGRAM FOR:
Make sure lens and housing are cool when performing maintenance.
INSTALLATION
DRIVER # 1
DIAGRAM #4:
Before opening, electrical power to the luminaire must be turned off. Keep
tightly closed when in operation.
To avoid burning hands:
RED or PURPLE
V+(RED)
INPUT
Luminaire must be supplied by a wiring system with an equipment
grounding conductor.
RED or PURPLE
RED
BLK
BLK
OUTPUT
V-(BLK)
GND (SEE NOTE 4 SHT 1)
GRN
PE
NJB040903 Enclosure
LINE
VOLTAGE
L1
347/480 V
190/270 V
BLK
ACL(BLK)
DRIVER # 1
N
WHT
TRANSFORMER
V+(GREY)
GREY
RED
BLK
BLK
OUTPUT
INPUT
ACN(WHT)
V-(BLK)
DIAGRAM #5:
WIRING DIAGRAM FOR:
3.
Hang LED luminaire on the cover module hinge hook. See Figure 2a.
4.
Connect supply wires to luminaire wire leads (or terminal blocks) per the
attached wiring diagrams using methods that comply with all applicable
codes. See Figure 2b. Tighten all electrical connections.
5.
6.
Set-screw
V-(BLK)
ACN(WHT)
WHT
347V (VMV only)
480V (VMV only)
WARNING
FIGURE 1
RED
BLK
OUTPUT
INPUT
DIAGRAM #3:
1.
V+(PURPLE)
DRIVER
ACL(BLK)
NVMV complies with IEC60598-1 and IEC60598-2 (issued 1996).
To avoid the risk of fire, explosion, or electric shock, this product should be
installed, inspected, and maintained by a qualified electrician only, in
accordance with all applicable electrical codes.
V-(BLK)
BLK
•
II 2 D Ex tb IIIC T63°C Db IP66 Tamb -30°C to +40°C
•
II 2 D Ex tb IIIC T104°C Db IP66 Tamb -30°C to +40°C
• DEMKO 10 ATEX0915702
•
II 3 G Ex nA IIC T4 Gc Tamb -30°C to +40°C
•
II 3 G Ex nA IIC T3 Gc Tamb -30°C to +55°C
•
II 3 G Ex nA IIC T3 Gc Tamb -30ºC to +40ºC
WARNING
PURPLE
OUTPUT
WIRING DIAGRAM FOR:
Luminaire construction is designed for use indoors and outdoors in marine and wet locations, where moisture, dirt, corrosion, vibration, and rough usage may be
present.
VMV:
L1
V+(PURPLE)
DRIVER
7L Model M2, 9L Model M2 and 11L
Refer to the luminaire nameplate for specific classification information, maximum ambient temperature suitability, and corresponding operating temperature (TCode).
VMV and NVMV supplied with a choice of voltages:
100-277VAC 50/60 Hz (both VMV and NVMV)
108-250VDC (both VMV and NVMV)
ACN(WHT)
INPUT
DIAGRAM #1:
Champ® VMV and NVMV Series Luminaires are suitable for use in the following hazardous (classified) areas as defined by the National Electrical Code (NEC®).
CSA Standards
• CSA C22.2 No. 137
ACL(BLK)
LINE
VOLTAGE
APPLICATION
UL Standards
• UL 844 Hazardous (classified)
• UL1598 Luminaires, UL1598A Marine
BLK
WHT
INPUT
TERMINATE AT
TERMINAL BLOCK
ON NVMV SERIES
347 OR 480 VOLT TRANSFORMER
BLK
ON VMV11L
ACL(BLK)
DRIVER # 2
INPUT
COM
COM
WHT
ACN(WHT)
BLK
ACL(BLK)
WHT
ACN(WHT)
V+(GREY)
GREY
RED
BLK
BLK
GREY
RED
BLK
BLK
VMV11L
OUTPUT
V-(BLK)
PE
GROUND
Close driver housing onto cover module, making sure that all wires are
safely inside driver. Tighten captive closing screw to 30 in.-lbs. (3.4 N-m).
Ensure two (2) bosses on driver housing are in contact with cover module.
GRN
DRIVER # 3
INPUT
NOTE: Ground wire must be added to mounting plate
ground lug and to lugs on entry hubs. Ground wire included.
V+(GREY)
OUTPUT
V-(BLK)
Turn power on.
Ground Wires
DENOTES CONNECTION
CLOSED END CRIMP CONNECTOR
PER BOM
DENOTES WIRE CROSS
OVER, NOT CONNECTION POINT
FIGURE 2b
FIGURE 2a
IF 1594 • 09/12
Copyright © 2012, Cooper Industries, Inc.
Page 1
IF 1594 • 09/12
Copyright © 2012, Cooper Industries, Inc.
Page 2
FIELD ASSEMBLED FIXTURES
WARNING
Champ® VMV Series Lighting Fixtures, 50-140 Watt
Complete lighting fixture consists of cover, LED luminaire
PENDANT
CEILING
APM2 3/4 IN.
APM3 1 IN.
HPM2 3/4 IN.
CM2 3/4 IN.
CM3 1 IN.
5._______
Verify all electrical connections are tightened.
6._______
Verify all wires are safely and neatly inside driver housing
and not on top of wire terminal. Close driver housing onto
cover module.
7._______
Verify captive closing screw is tightened to 30 in.-lbs. (3.4
N-m) and two (2) bosses on driver housing are in contact
with cover module.
To avoid electric shock:
Be certain electrical power is OFF before and during installation and
maintenance. Luminaire must be supplied by a wiring system with an
equipment grounding conductor.
STANCHION
JM5
PM5
1 1/2 IN
1 1/2 IN.
WALL
TWM2 3/4 IN.
TWM3 1 IN.
To avoid burning hands:
Make sure globe or refractor and lamp are cool when performing
maintenance.
DM1, DM2, DM3, DM4
INSTALLATION CHECKLIST
(N) VMV9L/7L/5L
VMV3L/11L
NPT
Entries
1._______
5
1
1
5
1
MOUNTING AND WIRING OF VMV11L347/480 K1
3.82
Verify sufficient HTL lubricant is on conduit plugs (recommend
approximately 1/8” bead around the first thread of plug) and
that all unused conduit entries on the cover module are closed
with lubricated plugs.
6
9
1
3
4
8.63
MTG
9.50
2
5
7
8
WIRING
10
9
8
7
6
5
4
3
2
1
1
1
1
2
4
1
1
1
INSTRUCTION SHEET (NOT SHOWN)
N/PLT
#10 WASHER
GROUND WIRE ASSEMBLY (NOT SHOWN)
HUB, 3/4"
SCREW, RD HD, #10-32 X .375
BRACKET, TRANSFORMER
TRANSFORMER
MOUNTING PLATE, 480V TRANSFORMER
1
1
NJB040903
2._______
Verify conduit plugs are installed to at least five (5) full
threads into the cover module conduit entries.
3._______
Verify installed conduit plugs are torqued to 42-52 ft.-lbs. for
3/4” plugs and 58-68 ft.-lbs. for 1” plug.
4._______
Verify supply wires are connected to luminaire wire leads (or
terminal block) per wiring diagrams.
ø.281
MTG HOLE
2.69
MTG
1.14
3.23
NO.
PART NUMBER
QTY.
DESCRIPTION
BODY INTERIOR
Wire per wiring diagram and per required electrical codes.
INSTALLATION / MOUNTING OF VMV11L347/480 K1
This needs four (4) mounting bolts (provided by others) to attach the box to a surface or it could be conduit supported. (See IF 388 for specific mounting
instructions).
MAINTENANCE
LED MODULE REPLACEMENT INSTRUCTIONS
1. Perform visual, electrical, and mechanical inspections on a regular basis. The
environment and frequency of use should determine this. However, it is
recommended that checks be made at least once a year. We recommend an
Electrical Preventive Maintenance Program as described in the National Fire
Protection Association Bulletin NFPA No. 70B: Recommended Practice For
Electrical Equipment Maintenance (www.nfpa.org).
2. The lens should be cleaned periodically to ensure continued lighting
performance. To clean, wipe the lens with a clean, damp cloth. If this is not
sufficient, use a mild soap or a liquid cleaner such as Collinite NCF or Duco
#7. Do not use an abrasive, strong alkaline, or acid cleaner. Damage may
result.
3. Visually check for undue heating evidenced by discoloration of wires or other
components, damaged parts, or leakage evidenced by water or corrosion in
the interior. Replace all worn, damaged, or malfunctioning components, and
clean gasket seals before putting the luminaire back into service.
4. Electrically check to make sure that all connections are clean and tight.
5. Mechanically check that all parts are properly assembled.
REPLACEMENT PARTS
Cooper Crouse-Hinds VMV and NVMV Series Champ Luminaires are designed to
provide years of reliable lighting performance. However, should the need for
replacement parts arise, they are available through your authorized Cooper
Crouse-Hinds distributor. Assistance may also be obtained through your local
Cooper Crouse-Hinds representative.
1. Turn off electrical power to the luminaire before opening.
2. Loosen captive closing screw, open luminaire, and leave hanging on
cover module hinge hook.
3. Disconnect supply wire from luminaire wire leads and remove luminaire
from cover module.
4. At workbench, remove wire nut connections from both LED drivers’ DC
outputs to LED module (see Step 1).
5. Unthread the three (3) housing bolts using a 3/16” hex tool; do not
remove bolts from assembly.
6. Carefully separate the heat sink/driver housing from the LED module,
pulling the LED wires through the bushing in the driver housing.
7. Remove any gasket material from the bottom of the heat sink with a
shop rag (see Step 2).
8. Place new LED module on workbench and inspect gasket to ensure
proper sealing during assembly (see Step 3).
9. Gently place heat sink/driver housing into LED module while feeding the
paired wires from the LED module through the bushing in the driver
housing, being sure to align the bolts with the tapped holes in the LED
module.
10. Thread the three (3) housing bolts into the LED module using a 3/16”
hex tool. Torque bolts to 50 in.-lbs. (5.7 N-m).
11. Use supplied wire nuts to connect LED driver DC output to LED module
wires, noting correct polarity.
12. Mount and wire luminaire per Installation Instructions.
Cooper Crouse-Hinds Sales Service Department, P.O. Box 4999, Syracuse, New
York 13221, Phone (315) 477-7000.
STEP 1
STEP 2
STEP 3
All statements, technical information and recommendations contained herein are based on information and tests we believe to be reliable. The accuracy or completeness thereof
are not guaranteed. In accordance with Cooper Crouse-Hinds "Terms and Conditions of Sale," and since conditions of use are outside our control, the purchaser should determine
the suitability of the product for his intended use and assumes all risk and liability whatsoever in connection therewith.
Cooper Crouse-Hinds LLC
PO Box 4999, Syracuse, New York 13221 • USA
Copyright © 2012, Cooper Industries
IF 1594 • 09/12
Copyright © 2012, Cooper Industries, Inc.
Page 3
IF 1594
Revision 6
Revised 09/12
Supercedes 06/12