cooper crouse-hinds®
malleable iron
conduit outlet bodies
Cooper Crouse-Hinds ® Form 5™ Applications
conduit outlet bodies are ideal for threaded rigid/IMC conduit systems in
commercial and industrial applications. Made from durable malleable iron,
the line offers convenient features such as built-in rollers* to facilitate wire
pulling, solid neoprene gaskets that can be easily converted to the open
type, integral bushings for protection of wire insulation, and sheet steel or
cast malleable iron covers with self-retaining stainless steel cover screws.
The bodies and covers are interchangeable with Appleton ® Form 35 ® and
O-Z/Gedney ® malleable iron conduit outlet bodies, and are suitable for
corrosive environments due to a tough electro-galvanized finish.
The offering includes all standard configurations and sizes from ½" to 4".
All are certified to UL and CSA standards.
Form 5 Conduit Outlet Bodies are used in conduit systems to:
New to the Form 5 Line:
• Integral gasket covers. These new sheet steel covers feature
a raised dome with stainless steel screws supplied with
nylon washers and gasket for simplifying installation,
reducing inventory and labor costs. These covers are UL
and cUL Listed and are NEMA 4 Rated.
• Act as pull outlets for conductors being installed
• Provide openings for making splices and taps in conductors
• Connect conduit sections
• Provide taps for branch conduit runs
• Make 90° bends in conduit runs
Now
available with
NEMA 4 Rated cast
covers, sheet steel
or integral gasket
covers!
• Provide access to conductors for
maintenance and future
system changes
LB
10
9
2
1
• SnapPack™ is now available for Form 5. SnapPack
combines a body, a gasket and a sheet steel cover in
a single assembly. This adds ordering convenience
with just one part number instead of three! Simply add
the suffix CG to the end of the standard part number,
i.e., LB100M CG. The SnapPack is available for the
following configurations: LB, LR, LL, C & T in trade
sizes ½" to 2."
5
T
4
LL
SnapPackTM
Assembly is
now available
for Form 5!
6
8
3
7
11
Features
1
Interchangeable with Appleton® Form 35® and
O-Z/Gedney® malleable iron conduit outlet bodies
6
Zinc electroplate and aluminum acrylic paint finish for
corrosion resistance and durability
2
Built-in rollers on 11⁄4" to 4" C and lb bodies to
facilitate wire pulling
7
Solid neoprene gaskets may be converted to open type by
pulling out perforated center section
3
Smooth and rounded integral bushings for protection
of wire insulation
8
Domed sheet steel covers provide additional cubic capacity
9
Cast malleable covers—flat: 1⁄ 2" to 2," domed: 21⁄ 2" to 4"
10
New integral gasket sheet steel covers—NEMA 4 Rated
11
Stainless steel self-retaining cover screws
4
Malleable iron construction provides high impact resistance
and durability
5
Threaded for rigid/IMC conduit
* Rollers are standard on 11⁄4" to 4" type C and LB conduit outlet bodies.
Form 35 is a registered trademark of EGS/Appleton Electric. O-Z/Gedney and Appleton are brands of the EGS Electrical Group.
malleable iron
Standard Materials
• bodies—malleable iron
• gaskets—neoprene
• covers—sheet steel or malleable iron
Cat. #
ordering information
Standard Finishes
• malleable iron—electrogalvanized
and aluminum acrylic paint
• neoprene—natural
• sheet steel—electrogalvanized
Internal Trade Vol. in Unit Weight Lbs.
Size Cu. In. Qty. Per 100
Type LB – Malleable Iron
LB50M
½"
LB75M
¾"
LB100M
1"
LB125M
1¼"
LB150M
1½"
LB200M
2"
LB250M
2½"
LB300M
3"
LB350M
3½"
LB400M
4"
4.5
7.5
12.5
32.0
35.3
73.0
142.0
173.0
292.0
324.0
Max. # of
Conductors
10
79
N/A
10
98
3 #6 AWG MAX.
10 152
3 #4 XHHW MAX.
5 314
3 #2 XHHW MAX.
5 331 3 #1/0 XHHW MAX.
1 552 3 #4/0 XHHW MAX.
1 994 3 #300 MCM XHHW MAX.
1 1132 3 #400MCM XHHW MAX.
1 2099 3 #500MCM XHHW MAX.
1 2320 3 #500MCM xHHW MAX.
SnapPack – Pre-assembled body, cover and neoprene gasket
LB50M-CG
½"
LB75M-CG
¾" LB100M-CG 1" LB125M-CG 1¼" LB150M-CG 1½"
LB200M-CG 2" Type LR – Malleable Iron
LR50M
½"
LR75M
¾"
LR100M
1"
LR125M
1¼"
LR150M
1½"
LR200M
2"
LR250M
2½"
LR300M
3"
LR350M
3½"
LR400M
4"
4.5
7.5
12.5
32
35.3
73
10
10
10
5
5
1
4.5
7.5
12.5
32.0
35.3
68.0
142.0
173.0
292.0
324.0
10
10
10
5
5
1
1
1
1
1
79
98
152
314
331
552
N/A
3 #6 AWG MAX.
3 #4 XHHW MAX.
3 #2 XHHW MAX.
3 #1/0 XHHW MAX.
3 #4/0 XHHW MAX.
70
N/A
106
3 #6 AWG MAX.
157
3 #4 XHHW MAX.
353
3 #2 XHHW MAX.
353
3 #2 XHHW MAX.
663 3 #4/0 XHHW MAX.
10003 #300 MCM XHHW MAX.
13003 #350 MCM XHHW MAX.
22003 #350 MCM XHHW MAX.
24003 #350 MCM XHHW MAX.
SnapPack – Pre-assembled body, cover and neoprene gasket
LR50M-CG
½"
LR75M-CG
¾"
LR100M-CG 1"
LR125M-CG 1¼"
LR150M-CG 1½"
LR200M-CG 2"
Type LL – Malleable
LL50M
LL75M
LL100M
LL125M
LL150M
LL200M
LL250M
LL300M
LL350M
LL400M
4.5
7.5
12.5
32.0
35.3
68.0
10
10
10
5
5
1
4.5
7.5
12.5
32.0
33.0
68.0
142.0
173.0
292.0
324.0
10
10
10
5
5
1
1
1
1
1
70
106
157
353
353
663
N/A
3 #6 AWG MAX.
3 #4 XHHW MAX.
3 #2 XHHW MAX.
3 #2 XHHW MAX.
3 #4/0 XHHW MAX.
Iron
½"
¾"
1"
1¼"
1½"
2"
2½"
3"
3½"
4"
86
N/A
105
3 #6 AWG MAX.
157
3 #4 XHHW MAX.
354
3 #2 XHHW MAX.
354
3 #2 XHHW MAX.
552 3 #4/0 XHHW MAX.
10003 #300 MCM XHHW MAX.
13003 #350 MCM XHHW MAX.
22003 #350 MCM XHHW MAX.
24003 #350 MCM XHHW MAX.
SnapPack – Pre-assembled body, cover and neoprene gasket
LL50M-CG
½"
LL75M-CG
¾"
LL100M-CG
1"
LL125M-CG 1¼"
LL150M-CG 1½"
LL200M-CG
2"
4.5
7.5
12.5
32.0
33.0
68.0
10
10
10
5
5
1
86
105
157
354
354
552
N/A
3 #6 AWG MAX. 3 #4 XHHW MAX.
3 #2 XHHW MAX.
3 #2 XHHW MAX.
3 #4/0 XHHW MAX.
Type X – Malleable Iron
X50M
½"
X75M
¾"
X100M
1"
X125M
1¼"
X150M
1½"
X200M
2"
6.0
9.5
15.0
33.0
36.0
76.0
10
10
10
5
5
1
139 172
247
416
463
833
N/A
3 #6 AWG MAX.
3 #4 XHHW MAX.
3 #2 XHHW MAX.
3 #1/0 XHHW MAX.
3 #2/0 XHHW MAX.
Certifications and Compliances
• UL Standard 514B
• cUL Listed (Certified by UL to CSA
Standard C22.2 No.18)
Cat. #
Internal Trade Vol. in Unit
Size Cu. In. Qty.
Type C – Malleable Iron
C50M
½"
C75M
¾"
C100M
1"
C125M
1¼"
C150M
1½"
C200M
2"
C250M
2½"
C300M
3"
C350M
3½"
C400M
4"
4.5
7.5
12.5
35.0
35.3
75.0
153.0
181.0
290.0
320.0
10
10
10
5
5
1
1
1
1
1
Weight Lbs.
Per 100
71
114
180
320
386
589
1000
1300
2200
2400
Max. # of
Conductors
N/A
3 #6 AWG MAX.
3 #4 XHHW MAX.
3 #2 XHHW MAX.
3 #1/0 XHHW MAX.
3 #4/0 XHHW MAX.
3 #300 MCM XHHW MAX.
3 #300 MCM XHHW MAX.
3 #350 MCM XHHW MAX.
3 #350 MCM XHHW MAX.
SnapPack – Pre-assembled body, cover and neoprene gasket
C50M-CG
½"
4.5
10
71
N/A
C75M-CG
¾"
7.5
10
114
3 #6 AWG MAX.
C100M-CG 1"
12.5
10
180
3 #4 XHHW MAX.
C125M-CG 1¼"
35.0
5
320
3 #2 XHHW MAX.
C150M-CG 1½"
35.3
5
386
3 #1/0 XHHW MAX.
C200M-CG 2"
75.0
1
589
3 #4/0 XHHW MAX.
Type T – Malleable
T50M
T75M
T100M
T125M
T150M
T200M
T250M
T300M
T350M
T400M
Iron
½"
¾"
1"
1¼"
1½"
2"
2½"
3"
3½"
4"
6.0
9.5
15.0
33.0
36.0
76.0
142.0
173.0
292.0
324.0
10
10
10
5
5
1
1
1
1
1
107
136
206
338
366
663
1188
1475
2650
2750
N/A
3 #6 AWG MAX.
3 #4 XHHW MAX.
3 #2 XHHW MAX.
3 #1 XHHW MAX.
3 #2/0 XHHW MAX.
3 #300 MCM XHHW MAX.
3 #300 MCM XHHW MAX.
3 #350 MCM XHHW MAX.
3 #350 MCM XHHW MAX.
SnapPack – Pre-assembled body, cover and neoprene gasket
T50M-CG
½"
6.0
10
107
N/A
T75M-CG
¾"
9.5
10
136
3 #6 AWG MAX.
T100M-CG 1"
15.0
10
206
3 #4 XHHW MAX.
T125M-CG 1¼"
33.0
5
338
3 #2 XHHW MAX.
T150M-CG 1½"
36.0
5
366
3 #1 XHHW MAX.
T200M-CG 2"
76.0
1
663
3 #2/0 XHHW MAX.
Type TB – Malleable Iron
TB50M
½"
6.0
TB75M
¾"
9.5
TB100M
1"
15.0
TB125M
1¼"
33.0
TB150M
1½"
36.0
TB200M
2"
76.0
10
10
10
5
5
1
107
136
206
338
366
663
N/A
3 #6 AWG MAX.
3 #6 AWG MAX.
3 #6 AWG MAX.
3 #4 XHHW MAX.
3 #1/0 XHHW MAX.
Covers & Gaskets
Cat. #
Conduit
Size
Unit
Qty.
Covers, Sheet Steel
K50S
½"
K75S
¾"
K100S
1"
K125S
1¼" & 1½"
K200S
2"
K250S
2½" & 3"
K350S
3½" & 4"
Covers, Cast Iron
K50CM
K75CM
K100CM
K125CM
K200CM
K250CM
K350CM
Weight Lbs.
Per 100
50
50
25
10
5
5
5
½"
¾"
1"
1¼" & 1½"
2"
2½" & 3"
3½" & 4"
Conduit
Size
Unit
Qty.
Gaskets, Neoprene
GK50N
GK75N
GK100N
GK125N
GK200N
GK250N
GK350N
23
31
41
91
208
358
550
Weight Lbs.
Per 100
C
CC
Covers, Integral Gasket
K50SG
½"
K75SG
¾"
K100SG
1"
K125SG
1¼" & 1½"
K200SG
2"
K250SG
2½" & 3"
K350SG
3½" & 4"
10
12
40
50
50
150
280
50
50
25
20
5
5
5
Cat. #
50
50
25
20
5
5
5
14
16
46
62
70
190
340
½"
¾"
1"
1¼" & 1½"
2"
2½" & 3"
3½" & 4"
100
100
50
25
25
25
25
11⁄4 11⁄2
C
CC
C
A
AA
A
B
BB
B
A
AA
A
Type C
1
A
B
BB
C
Type LB
⁄
B
4
4
6
12
20
40
C
CC60
(in inches)
34
C
A
AA
B
Dimensions
Size 1⁄2
B
BB
2
21⁄2
3
31⁄2
4
CC
C
A 1.34 1.50 1.80 2.60 2.60 3.12 4.31 4.31 5.62 5.62
B 4.68 5.37 6.20 8.12 8.12 10.50 13.60 13.87 16.25 16.60
C 2.05 2.25 2.65 2.75 2.83 4.42 5.40 5.90 6.90 7.21
BB
B
AA
A
Size 1⁄2
⁄
1
34
11⁄4 11⁄2
2
21⁄2
3
31⁄2
B
BB
4
B
A 1.34 1.50 1.80 2.60 2.60 3.12 4.31 4.31 4.88 4.88
B 5.38 6.00 7.05 9.00 9.00 11.50 15.00 15.12 18.13 18.13
C 1.37 1.70 1.90 2.75 2.83 3.31 3.90 4.75 5.19 5.56
C
CC
C
A
AA
A
Type LL
Size 1⁄2
⁄
34
Type T
1
11⁄4 11⁄2
2
21⁄2
3
31⁄2
BB
B
4
CC
C
A 2.05 2.25 2.65 2.75 3.50 4.12 5.71 5.87 7.13 7.13
B 4.68 5.37 6.20 8.12 8.12 10.50 13.60 13.87 16.50 16.50
C 1.37 1.70 1.90 2.75 2.83 3.31 3.90 4.75 6.81 7.19
AA
A
Type LR
Size 1⁄2
⁄
34
Size 1⁄2
⁄
1
34
11⁄4 11⁄2
2
21⁄2
3
31⁄2
B
BB
4
B
A 2.05 2.25 2.65 2.75 3.50 4.12 5.71 5.87 6.81 7.15
B 5.38 6.00 7.05 9.00 9.00 11.50 15.00 15.12 18.13 18.13
C 1.34 1.50 1.80 2.60 2.60 3.12 4.31 4.31 5.19 5.56
C
CC
C
A
AA
A
Type TB
1
11⁄4 11⁄2
2
21⁄2
3
31⁄2
BB
B
4
Size
CC
C
A 2.05 2.25 2.65 2.75 3.50 4.12 5.71 5.87 6.10 6.95
B 4.68 5.37 6.20 8.12 8.12 10.50 13.60 13.87 16.25 16.25
C 1.37 1.70 1.90 2.75 2.83 3.31 3.90 4.75 5.62 5.62
A
B
C
AA
A
⁄
34
⁄
1
11⁄4
11⁄2
1.34
5.38
2.05
1.50
6.00
2.25
1.80
7.05
2.65
2.60
9.00
2.75
2.60
9.00
2.83
1⁄
1⁄
4.43
9.1
2.55
4.43
9.1
2.75
2
3.12
11.50
4.42
Type X
Dimensions are approximate, not for construction purposes.
BB
B
CC
C
AA
A
For more information:
Contact an authorized Cooper Crouse-Hinds Distributor, Sales Office or Customer Service Department:
Size
A
B
C
12
⁄
34
⁄
1
2.79
5.41
1.75
2.93
6.08
1.97
3.56
7.1
2.25
1 4
1 2
2
C
CC
C
B
BB
B
A
AA
A
B
BB
B
C
C
CC
5.4
11.75
3.45
A
AA
A
BB
B
CC
C
In the U.S.:
Distributed by:
12
In Canada:
Cooper Crouse-Hinds Canada
Toll Free: 800-265-0502
(905) 507-4187 FAX: (905) 568-7048
Cooper Crouse-Hinds
AA
P.O. Box 4999
A
Syracuse, NY 13221
Toll Free: 866-764-5454
(315) 477-5531 FAX: (315) 477-5179
CC
crouse.customerctr@crouse-hinds.com
C
For office locations outside of North America
or for additional product information, visit our
website at: www.crouse-hinds.com
BB
B
AA
A
Mexico • Latin America/Caribbean • Germany • Australia • Asia • Dubai • India
BB
B
Solutions.Worldwide.
CC
C
4772-1205
TM
Crouse-Hinds is a registered trademark of Cooper Industries, Inc.
© 2006 CooperAA Industries, Inc.
A
Printed in U.S.A