MASSACHUSETTS INSTITUTE OF TECHNOLOGY DEPARTMENT OF MECHANICAL ENGINEERING CAMBRIDGE, MA 02139 2.002 MECHANICS AND MATERIALS II Spring, 2004 Creep and Creep Fracture: Part II Stress and Deformation Analysis in Creeping Structures c L. Anand � Steady-State Bending of Viscoplastic Beams 1. Kinematics v(x, t) trans. displ. of the neutral axis . ∂ 2v(x,t) κ(x, t) = ∂x2 �(x, y, t) = −κ(x, t)y �˙ (x, y, t) − κ̇(x, t)y . ∂ 2v̇(x,t) κ̇(x, y, t) = ∂x2 curvature of the neutral axis longitudinal strain longitudinal strain rate curvature rate |�˙ |sgn(˙�) = = Therefore, |�˙ | = sgn(˙�) = −|κ˙ |sgn(κ̇)|y |sgn(y) |κ̇||y | [−sgn(κ̇)sgn(y)] |κ̇||y | and −sgn(κ̇)sgn(y) 2. Constitutive Relation �˙ = �˙ c = �˙ 0 � σ = s � ⇒ σ(x, y, t) = s � |σ| s |�˙ | �˙ 0 �n sgn(σ) �1/n sgn(˙�) |κ̇(x, t)||y| �˙ 0 �1/n sgn(˙�) ⇒ σ(x, y, t) = {−sgn(κ̇)sgn(y)s} �˙ 0 s>0 � |κ(x, ˙ t)| �˙ 0 reference strain rate reference stress �1/n |y|1/n 3. Moment-Curvature Rate Relation M (x, t) = − � A yσ(x, y, t)dA = {sgn(κ̇)s} with In ≡ � A � |κ̇(x, t)| �˙ 0 �1/n � A sgn(y) |y|1+1/n dA � |κ̇(x, t)| M (x, t) = {sgn(κ̇)s} �˙ 0 �1/n In sgn(y)|y|1+1/ndA 4. Equation for Stress � |κ̇(x, t)| σ(x, y, t) = − {sgn(κ̇)s} �˙ 0 M (x, t) 1/n sgn(y) ⇒ σ(x, y, t) = − |y| In �1/n |y |1/n(sgn(y)) 5. Differential Equation for Lateral Displacement � �1/n |κ(x, ˙ t)| |M (x, t)| = sIn �˙ �n � 0 |M (x, t)| ⇒ κ̇(x, t) = �˙ 0 sgn(M (x, t)) sIn � �n 2 |M (x, t)| ∂ v̇(x, t) = �˙ 0 sgn(M (x, t)) ∂x2 sIn Example Problem: Cantilever Beam M (x, t) − P (t)(L − x) = 0 M (x, t) = P (t)(L − x) 0 ≤ x ≤ L � �n 2 ∂ v̇ |M | κ̇(x) = = � ˙ sgn(M ) 0 2 ∂x sIn � �n |P (t)(L − x)| = �˙ 0 sIn � �n |P (t) | = �˙ 0 (L − x)n sIn Example Problem: Cantilever Beam (cont.) ∂ v˙ = 0 Boundary conditions: (1) v̇ = 0 at x = 0 and (2) ∂x at x = 0 (Assume P (t) > 0) � �n � |P (t)| ∂v̇ 1 = �˙ 0 − (L − x)n+1 + C1 ∂x sIn n+1 � �n |P (t)| Ln+1 C1 = �˙ 0 (Using BC (2)) sIn n+1 � �n � ∂v̇ |P (t)| 1 � n+1 n+1 = �˙ 0 −(L − x) +L ∂x sIn n+1 � �n � � n+2 |P (t)| 1 (L − x) + Ln+1x + C2 v̇ = �˙ 0 sIn n+1 n+2 � �n � � n+2 |P (t)| 1 L C2 = −�˙ 0 (Using BC (1)) sIn n+1 n+2 � Example Problem: Cantilever Beam (cont.) � |P (t)| v̇ = �˙ 0 sIn �n � (L − x)n+2 Ln+2 � 1 + Ln+1x − n+2 n+1 n+2 � �n |P (t)| Ln+2 (Tip deflection rate) δ̇ = |v̇(x = L)| = �˙ 0 sIn n+2 |P (t)| = � (δ̇/�˙ 0)(n + 2) Ln+2 �1/n sIn Three-Dimensional Generalization of Constitutive Equations for Elastic-Viscoplastic Materials 1. Strain Rate Decomposition: �˙ ij = �˙ eij + �˙ cij �˙ ij �˙ e ij �˙ c ij total strain rate elastic strain rate creep or viscoplastic strain rate 2. Constitutive Equations for �˙ eij : ⎡ ⎛ ⎞ ⎤ � 1⎣ e ⎝ �˙ ij = (1 + ν)σ˙ ij − ν σ̇ kk ⎠ δij ⎦ E k E ν Young’s modulus Poisson’s ratio 2. Constitutive Equations for �˙ cij : � /σ} creep strain rate components �˙ cij = �˙ c(3/2){σij �˙ c = �˙ 0 {σ/s}n equivalent tensile creep rate ⎛ ⎞ � � ⎝ σkk ⎠ δij stress deviator components σij = σij − (1/3) k � � � σ� σ = (3/2) σij Mises equivalent tensile stress ij i,j � � � � 2 2 2 = �(1/2) (σ11 − σ22) + (σ22 − σ33) + (σ33 − σ11) + � ��1/2 � 2 2 2 3 σ12 + σ23 + σ31 � n �˙ 0 s creep exponent reference strain rate reference stress • Note that in uniaxial tension when σ11 = σ, with all � = (2/3)σ, σ � = σ � = other σij = 0, we have σ11 22 33 −(1/3)σ, and σ = |σ|. Therefore, the constitutive equation for �˙ cij yields �˙ c11 = �˙ 0 {σ/s}n sgn(σ) �˙ c22 = �˙ c33 = −(1/2)˙�c11 �˙ cij = 0 otherwise, as it should. • For the case of rigid-viscoplastic materials, the elastic strains and strain rates are neglected: . c �ij = �ij ; � /σ} �˙ ij = �˙ cij = �˙ c(3/2){σij �˙ c = �˙ 0 {σ/s}n Example Problem: Torsion of Thin-walled Tube • Consider a thin-walled tube of radius r, wall thickness t and length L. One end of the tube is fixed, while on the other a constant twisting moment Mt is applied. The tube is at high homologous temperatures (creep conditions prevail). Calculate the twisting rate φ̇ for the tube. Example Problem: [Thin-Walled] Torsion • The angle of twist φ is a function of time, i.e., φ = φ(t). The angle of twist per unit length is denoted by α = φ/L = α(t) • Displacement field: ur = 0 uθ = αzr uz = 0 • Strain field: 1 ∂uθ 1 ∂uz 1 �θz = + = αr, 2 ∂z r ∂θ 2 with all other �ij = 0 � � • Therefore the strain rate is 1 α̇r 2 1 φ̇ �˙ θz = r 2L �˙ θz = (1) • Constitutive equation: Since the applied moment M (t) is constant, the elastic strain rate �˙ eij = 0. (Strictly, we need to verify that σ̇ ij = 0; however, the thinwalled tube in torsion has one constant non-zero stress component, σθz , that is directly proportional to twisting moment, Mt (see ‘Equilibrium’, below)). Therefore, ⎧ ⎫ � � � � ⎨ ⎬ σ 3 3 σθz ij �˙ ij = �˙ c ⇒ �˙ θz = �˙ c 2 ⎩ σ ⎭ 2 σ �˙ c = �˙ 0 � �n σ s ⎛ ⎞ 1 ⎝� � σij = σij − σkk ⎠ δij 3 k � = σ . • The only non-zero stress component is σθz θz √ Also, σ = 3 |σθz | from the definition of the equivalent tensile stress. Therefore, �˙ θz = √ 3 �˙ 0 2 �√ 3 |σθz | s �n sgn(σθz ) (2) • Equilibrium: The applied torque should balance the internal torque of the only non-zero stress component, σθz : dMt = rdF = rσθz dA = rσθz (rdθt) = σθz tr2 dθ Mt = � 2π 0 σθz tr2 dθ = 2πtr 2σθz ⇒ σθz = Mt 2πtr2 (3) • Finally, √ �√ �n 3 3 |σθz | �˙ 0 sgn(σθz ) 2 s √ �√ �n 1 φ̇ 3 3 |Mt| ⇒ r = sgn(Mt) �˙ 0 2 2L 2 s 2πtr �√ �n � � √ 3|Mt| L sgn(Mt) ⇒ φ̇ = 3˙�0 r 2πtr2 s �√ �n � � √ L 3Mt ⇒ φ̇ = 3˙�0 for Mt > 0 2 2πtr s r �˙ θz = Example Problem: Torsion of Thick-walled Tube • Recall √ 1 3 α̇r = �˙ θz (r) = �˙ 0 2 2 �√ 3 |σθz (r)| s (for a ≤ r ≤ b) �n sgn(σθz (r)) For simplicity, let σθz (r) > 0. Therefore, √ �√ �n � �1/n 3 3 |σθz | s 2 √ ⇒ σθz (r) = √ �˙ θz (r) ; �˙ θz = �˙ 0 2 s 3 3˙�0 �˙ zθ (r) = αr/2 ˙ ⇒ σzθ (r) ≡ Ar 1/n, where s φ˙ √ A≡√ 3 3˙�0L � �1/n With dMt = σθz (r)r 2 dr dθ = Ar 2+1/n dr dθ, Mt = A Let Jn = � b � 2π a 0 � b � 2π a 0 r 2+1/ndθdr = r2+1/ndθdr � � 2π 3+1/n 3+1/n b − a 3 + 1/n Since A = Mt/Jn, Mt 1/n r σθz (r) = Jn and � φ̇ s √ √ 3 3˙�0L ⇒ φ˙ = √ 3˙�0 �1/n �√ Mt = Jn 3 Mt s Jn �n L