Application note 3148 Effective September 2015 Supersedes July 2015 BUSSMANN SERIES Quik-Spec Coordination Panelboard (QSCP) Contents DescriptionPage DescriptionPage Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Features/benefits. . . . . . . . . . . . . . . . . . . . . . . . . . 2 QSCP Overview . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Selective coordination made easy. . . . . . . . . . . . . 5 Comparing fusible branch circuit panelboards . . . 6 QSCP Short-Circuit Current Ratings (SCCRs). . . 7-8 How to achieve selective coordination. . . . . . . 9-10 Selective coordination using fuses . . . . . . . . . . . 11 Selective coordination using upstream Eaton thermal magnetic circuit breakers. . . . . . . . . . . . 12 240, 480, 600Vac Quick Pick tables . . . . . . . . 13 240Vac Circuit breaker tables. . . . . . . . . . . . . 14 480Vac Circuit breaker tables. . . . . . . . . . . . . 15 600Vac Circuit breaker tables. . . . . . . . . . . . . 16 QSCP applications and fuse sizing Lighting circuits. . . . . . . . . . . . . . . . . . . . . . . . Motor circuits . . . . . . . . . . . . . . . . . . . . . . . . . Transformers. . . . . . . . . . . . . . . . . . . . . . . . . . CUBEFuse sizing for motors (115-575Vac). . . Protecting leads fed from Uninterruptable Power Supplies (UPS) . . . . . . . . . . . . . . . . . . . . Surge Protective Devices (SPDs) . . . . . . . . . . . . Reference materials . . . . . . . . . . . . . . . . . . . . . . 17 18 19 20 21 22 23 Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 Introduction The Bussmann® series Quik-Spec™ Coordination Panelboard (QSCP) is innovative in many ways compared to other commercially available branch circuit panelboards, while providing the benefits of currentlimiting fusible overcurrent protection. The QSCP can simplify the effort to ensure Code compliance for systems where selective coordination is a mandatory NEC® requirement, as well as for other electrical systems. Issue By utilizing the Bussmann series CUBEFuse™ Compact Circuit Protector Base (CCPB) fusible disconnect, the panel is rated up to 600Vac and is capable of providing up to a 200kA short-circuit current rating (SCCR). At the same time, it provides many features that increase electrical safety. Features Benefits Selective coordination between branch and upstream fuses or upstream Eaton circuit breakers using published tables Simplified selective coordination designs for fault levels up to 200kA, including systems required by NEC® 620.62, 700.28, 701.27, 708.54 and 645.27 to comply with electrical system protection requirements UL Listed panel short-circuit current ratings available up to 200kA Easier in NEC® 110.10 UL Listed, high, 300kA AC interrupting rating Low-Peak fuses Code compliance Safety Ease and flexibility Easily complies with the interrupting rating requirements of NEC® 110.9 No need to be constrained by series ratings CCPB branch circuit fused disconnect Current-limiting overcurrent protection integrated with innovative, compact, UL 98, horsepower rated, load-break branch circuit disconnect U.B.C. & C.B.C. Seismic Qualified, I.B.C. Approved (Uniform Building Code, California Building Code, International Building Code) Meets the requirements of installation in areas subject to earthquakes Surge Protective Device option Helps comply with 2014 NEC® 700.8 that requires a listed SPD to be installed in or on all emergency system switchboards and panelboards and 517.26 for healthcare life safety branch CUBEFuse/CCPB amp rating rejection system Helps ensure continued circuit protection at the specified standard branch circuit amp rating Finger-safe CUBEFuse and disconnect assembly (with dead-front cover installed) Helps prevent exposure to live components Permanent lockout/tagout provisions on main and branch circuit disconnects Allows for isolation of individual branch circuit loads or entire panel for safe work practices CUBEFuse and CCPB disconnect interlocked Helps ensure circuit is de-energized before fuse removal Service fuses without removing deadfronts or interior trim Reduced exposure to live electrical parts UL Listed with up to 600Vac panel voltage rating Suitable for use on most AC systems, 600V or less UL Listed 125Vdc panel voltage rating on MLO with 20kA SCCR with CCPB 80 amps or less. Suitable for use on systems, 125Vdc or less and 80A or less branch circuits Standard 20 inch panel width Space requirements equivalent to other commercially available circuit breaker branch circuit panelboards Non-fused main disconnect, fused main disconnect or main lug only configurations available up to 400A Provides design and overcurrent protection options Local open fuse indication Open circuits can be identified quickly and easily CCPB branch circuit fused disconnect Panelboard branch circuits configurable up to 100A in 1-, 2- and 3-pole devices with Class CF CUBEFuse overcurrent protection (Class J, time-delay or fast-acting performance) Surface and flush mount enclosures 18, 30 and 42 branch circuit positions NEMA 1 and 3R enclosures Door-in-door available Installation design options UL service entrance rated panel option Sub-feed lug options Sub-feed fused disconnect switch option Equipped with six space spare CUBEFuse holder 2 www.bussmann.com Spare CUBEFuses are readily available when in place, speeding maintenance procedures Quik-Spec Coordination Panelboard (QSCP) application note • Effective September 2015 200A and 400A main disconnect QSCP Overview • Application Note 3148 Ease of selective coordination with upstream Bussmann fuses or Eaton circuit breakers Panel SCCR available up to: 200kA for 600Vac or less panels, 20kA for 125Vdc or less panels. • Fused and non-fused versions • Fused disconnects use time-delay or fastacting Class J fuses • Allows for isolation of all branch circuits • Permanent lockout means • Contact blades visible without removing dead-front cover • Interlock with dead-front cover ensures switch is OFF before removing cover • 600Vac or less • 125Vdc, MLO only, CCPB 80A or less. • 30A, 60A, 100A, 200A or 400A panel rating • Standard 20” width • 18, 30 and 42 branch positions available • Sub-feed lug options • Sub-feed fused disconnect option • Surge Protective Device option • Equipped with 6 space spare CUBEFuse holder • Uses time-delay or fast-acting Class CF CUBEFuse with Class J performance • Surface or flush mount • • Door-in-door trim available CCPB SCCR: • 200kA/600Vac 30A, 60A and 100A CCP fused main disconnect • Integrates fuse protection and disconnect into single, finger-safe device • Time-delay or fast-acting Class CF CUBEFuse with Class J performance • Switch interlock prevents removing fuses while energized • Local open fuse indication CCPB fused branch disconnect • 20kA/125Vdc, 80A or less • Hp rated, branch circuit disconnect • Circuits up through 100A, 1-, 2- and 3-pole • Permanent lockout provisions • Local open fuse indication • Switch interlock prevents removing fuses while energized • Fuse ampacity rating rejection Main Lug Only (MLO) Fused main disconnect QSCP with time-delay CUBEFuses for branch circuit protection of all types of loads QSCP with fast-acting CUBEFuses for branch circuit protection of electrical loads such as those fed from a UPS www.bussmann.com 3 Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 Innovative time-delay or fast-acting Class CF CUBEFuse contact blade design in conjunction with CCPB fused disconnect provides amp rating rejection at specified levels (15, 20, 30, 40, 50, 60, 70, 90 and 100A - See Table 3). Blade design also interlocks with CCPB disconnect assembly to prevent fuse removal while energized Permanently installed integrated lockout/ tagout provisions CCPB disconnect handle provides clear circuit status indication with colored and international symbol markings Local, neon open fuse indication (requires panelboard bus be energized, circuit closed and minimum 90Vac) Time-delay or fast-acting Class CF CUBEFuse provides Class J overcurrent protection Bolt-on style bus connector Table 1. CCPB specifications Typical installed amp range CCPB* part number Poles CCPB-1-15CF 1 CCPB-2-15CF 2 CCPB-3-15CF 3 CCPB-1-20CF 1 CCPB-2-20CF 2 CCPB-3-20CF 3 CCPB-1-30CF 1 CCPB-2-30CF 2 CCPB-3-30CF 3 CCPB-1-40CF 1 CCPB-2-40CF 2 CCPB-3-40CF Fuse amp range 1-15 1-20 1-30 Max CCPB amps Time-delay non-indicating fuses Time-delay indicating fuses** Fast-acting non-indicating fuses 15 TCF1RN, TCF3RN, TCF6RN, TCF10RN, TCF15RN TCF6, TCF10, TCF15 FCF1RN, FCF3RN, FCF6RN, FCF10RN, FCF15RN 20 30 TCF17-½RN, TCF20RN TCF25RN, TCF30RN TCF17-½, TCF20 TCF25, TCF30 FCF20 FCF25RN, FCF30RN Yellow label time-delay and blue label fast-acting CUBEFuse. Time-delay CUBEFuse has optional open fuse indication to provide positive fuse status at a glance. The fast-acting (blue label) version is non-indicating only. Table 2. CCPB horsepower ratings CCPB disconnect Hp rating @ Vac Amp rating 120 240* 240** 480 600 7.5 CCPB-(Poles)-15CF 15 0.5 1.5 3 5 CCPB-(Poles)-20CF 20 0.75 2 3 7.5 10 CCPB-(Poles)-30CF 30 1.5 3 5 15 10 CCPB-(Poles)-40CF 40 2 3 7.5 20 10 CCPB-(Poles)-50CF 50 3 5 7.5 20 10 CCPB-(Poles)-60CF 60 3 7.5 7.5 20 10 CCPB-(Poles)-70CF† 70 3 7.5 15 30 40 3 CCPB-(Poles)-90CF† 90 5 10 20 50 40 CCPB-1-50CF 1 CCPB-(Poles)-100CF† 100 5 10 20 50 40 CCPB-2-50CF 2 CCPB-3-50CF 3 CCPB-1-60CF 1 CCPB-2-60CF 2 CCPB-3-60CF 3 CCPB-1-70CF 1† CCPB-2-70CF 2† CCPB-3-70CF 1-40 40 TCF35RN, TCF40RN TCF35, TCF40 FCF35RN, FCF40RN 1-50 50 TCF45RN, TCF50RN TCF45, TCF50 FCF45RN, FCF50RN 1-60 60 TCF60RN TCF60 FCF60RN 1-70 70 TCF70RN TCF70 FCF70RN * Split-phase ** Three-phase † Available for a bus rating of 225A or higher. Table 3. CCPB maximum amp ratings and CUBEFuse rejection CCPB branch disconnect Maximum circuit amps Accepts CUBEFuse amp ratings* CCPB-_-15CF 15 1 to 15A CCPB-_-20CF 20 1 to 20A 3† CCPB-_-30CF 30 1 to 30A CCPB-1-90CF 1† CCPB-_-40CF 40 1 to 40A CCPB-2-90CF 2† CCPB-_-50CF 50 1 to 50A CCPB-3-90CF 3† CCPB-_-60CF 60 1 to 60A CCPB-1-100CF 1† CCPB-_-70CF 70 1 to 70A CCPB-2-100CF 2† CCPB-_-90CF 90 1 to 90A CCPB-3-100CF 3† CCPB-_-100CF 100 1 to 100A 1-90 1-100 90 100 * TCF80RN TCF90RN TCF100RN TCF80 TCF90 TCF100 FCF80RN FCF90RN FCF100RN CCPB disconnect can accept CUBEFuses with amp ratings less than or equal to the amp rating of the CCPB disconnect. ** Correct fit with CCPB disconnect requires indicating time-delay CUBEFuses with date code R38 or later. † Available for a bus rating of 225A or higher. 4 www.bussmann.com * Always install an indicating time-delay CUBEFuse with date code R38 or later. Quik-Spec Coordination Panelboard (QSCP) application note Selective coordination made easy QSCP and upstream fuses The QSCP provides the fusible solution for branch panelboard applications making it simple and cost effective to selectively coordinate the branch circuits with upstream Bussmann fuses or upstream Eaton circuit breakers. This innovative branch circuit panelboard uses CUBEFuse fuses (1 to 100A) for the branch circuit protective devices. The main fusible disconnect options are Class J Low-Peak 200A or 400A LPJ-_SP fuses or, the 30A, 60A or 100A Compact Circuit Protector (CCP) that also utilizes the CUBEFuse. The time-delay CUBEFuse and Low-Peak LPJ-_SP fuses are easy to selectively coordinate with each other. CUBEfuses were tested to selectively coordinate with Eaton circuit breakers used in upstream power distribution panelboards and switchboards. Simply use the published Bussmann fuse ratio and Bussmann fuse-to-Eaton circuit breaker tables to determine selective coordination. For the purpose of selectively coordinating a system, there is no need to plot timecurrent curves or perform a short-circuit current analysis. See page 10 to details. Application Note 3148 Effective September 2015 A circuit with selectively coordinated overcurrent protective devices allows only the nearest upstream overcurrent protective device to open under any overcurrent condition. Selective coordination increases the reliability of a system to deliver power to the loads. Selective coordination is mandatory per the NEC® for the circuit paths of some vital loads on specific systems including: • Emergency systems: 700.28 • Legally required standby systems: 701.27 • Critical operations power systems: 708.54 • Critical operations data systems: 645.27 • Elevator circuits: 620.62* For other systems, selective coordination is a desirable design consideration. It is in the best interest of the building owner or tenants to have selectively coordinated overcurrent protective devices to avoid unnecessary blackouts. * For elevator fusible disconnects use Bussmann Quik-Spec™ Power Module™ elevator disconnect switches (PS) and panelboards (PMP). See data sheets 1145 and 1146. Figure 1. Selectively coordinated fusible system utilizing Low-Peak and time-delay CUBEFuse fuses Fuse selective coordination is as simple as maintaining the amp rating ratios of 2:1 (or greater) between all time-delay CUBEFuse and Low-Peak fuses in a circuit. For other fuse types or Eaton circuit breakers, see published selective coordination tables. * Automatic Transfer Switch (ATS) can achieve high withstand close-on rating with Low-Peak Class J fuses upstream. See Automatic Transfer Switch Protection section in the Bussmann publication Selecting Protective Devices (SPD) handbook, publication no. 3002, for details www.bussmann.com 5 Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 Comparing fusible branch circuit panelboards The Bussmann QSCP provides benefits over existing fusible branch circuit panels including up to a 600Vac rating, high SCCRs up to 200kA, high interrupting rated fuses along with a broader range of branch circuit switch amp ratings that have a unique ampacity rejection feature that helps prevent overfusing. Safety features include the finger-safe CUBEFuse that does not require removing any trim components for servicing along with a unique switch interlock on the CCPB that helps prevent fuse removal while the circuit is energized. Table 4 illustrates several design and safety feature comparisons versus traditional fusible branch circuit panelboards. Table 4. QSCP compared to traditional fusible branch circuit panelboards (MLO*) Typical Class CC fuse holder/circuit breaker branch circuit arrangement Quik-Spec™ Coordination Panelboard Panel configuration SCCR Mersen (SCP) Littelfuse (LCP) GE (ADS) Square D (QMB) Class H or plug fuse 50kA (std.) 200kA (high) 100kA 200kA 10kA Voltage 600V 600V 480V 600V 250V Type MLO MLO MLO MLO MLO CUBEFuse™ CUBEFuse Class CC or J** Class H, J, K, R & T Class H or plug fuse 28” W x 6” D 36-44” W x 10.4” D 20” W x 6” D $$$$ $$$$ $ Up to 100A (1-, 2- and 3-pole) Up to 30A (1-pole2) Up to 1200A Up to 30A (1-pole2) 15, 20, 30, 40, 50, 60, 70, 90, and 100A(rejection breaks) Non-rejection fuse holders(1 to 30 amps) Rejection by fuse case size only Class H - no (plug fuse rejection requires adapters) rejection Up to 600Vac3 277/480V, 20/240V**120/208V Up to 600Vac 250Vac and less systems UL 98 CCPB (innovative disconnect) Circuit breaker UL 98 fused disconnect General use snap switch Branch fuse type Size 20” W x 5 ¾” D 20” W x 5 ¾” D Cost $$ $$$ Design features Branch-circuit amp ratings Branch amp rating rejection feature Panel voltage rating Branch circuit disconnect Safety features Branch disconnect with integrated lockout means Yes No Yes, but defeatable No Interlock to prevent branch fuse removal while energized Yes No No No Yes (optional) No Yes (optional) Yes (optional) Lockable main disconnect(main configuration) * Also available with fused and non-fused main disconnects up to 400A. **Class J and 120/240V specifications Mersen only. 1. Typical panelboard voltage ratings are 208Y/120 3-P, 4W, 120/240 1-P, 3W, and 480Y/277 3-P, 4W. 2. Multi-pole configurations may be available by special order. 3. Suitable for use on most systems up to 600Vac. 6 www.bussmann.com Quik-Spec Coordination Panelboard (QSCP) application note QSCP Short-Circuit Current Ratings (SCCR) Application Note 3148 Effective September 2015 Table 5. Panelboard short-circuit current ratings For panelboard installations, the National Electrical Code 110.10 requires that the short-circuit current rating (SCCR) of the panelboard be equal to or exceed the available short-circuit current at the point of installation. ® The QSCP is offered in a standard SCCR option or a high SCCR option for each of the three main configurations. Refer to Table 5 and the clarifying figures that follow for examples. The SCCR is marked on the panelboard, as well as provided in the data sheet. Fuses in the QSCP will selectively coordinate with upstream Bussmann fuses if upstream fuse type and amp rating meet or exceed the published Selectivity Ratios. The QSCP will also selectively coordinate with specific Eaton upstream circuit breakers (see pages 13-18). AC main options DC SCCR Main Lug Only (MLO)* 110-200A main disc. no fuses* or w/ Class J fuses 225-400A main disc. no fuses* or w/ Class J fuses 30, 60 or 100A CCP-_-_CF main disc.** Main Lug Only (MLO)* High 200kA 200kA 100kA 200kA 100kA Std. 50kA 50kA 50kA 50kA 20kA * For panelboards with sub-feed main lugs, or panelboards with optional feed-through lugs, Class J, T, or R fuses are required upstream - max amps = panel amps. **CUBEFuse disconnect. Figure 2. QSCP short-circuit current ratings with upstream fuses (600Vac or less system) Example 1 Example 2 Distribution panelboard Distribution panelboard LPJ-200SP 200A Class J To ensure selective coordination, these fuses must be Bussmann fuses and adhere to the published selectivity ratios LPJ-200SP 200A Class J Suitable for up to 200kA available fault current TCF15RN X TCF60RN Suitable for up to 50kA available fault current TCF15RN X TCF60RN 50kA SCCR 200kA SCCR TCF20RN TCF50RN TCF20RN TCF50RN TCF30RN TCF40RN TCF30RN TCF40RN 200A QSCP MLO High SCCR Option 200A QSCP MLO Standard SCCR Option www.bussmann.com 7 Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 Figure 3. QSCP short-circuit current ratings with upstream fuses (600Vac or less system) Example 3 Example 4 Distribution panelboard Distribution panelboard LPJ-200SP 200A Class J To ensure selective coordination with fuses upstream from this level, select Bussmann fuses and adhere to the published selectivity ratios LPJ-200SP 200A Class J Suitable for up to 50kA available fault current Suitable for up to 200kA available fault current X X 200kA SCCR 50kA SCCR LPJ-200SP LPJ-200SP TCF15RN TCF60RN TCF15RN TCF60RN TCF20RN TCF50RN TCF20RN TCF50RN TCF30RN TCF40RN TCF30RN TCF40RN 200A QSCP Fused Main Disconnect High SCCR Option 200A QSCP Fused Main Disconnect Standard SCCR Option Note the upstream 200A fuses do not have to selectively coordinate with the 200A panelboard main fuses because if both open, no additional parts of the electrical system would be unnecessarily shut down. See NEC® 700.28 and 701.27 exceptions. Figure 4. QSCP short-circuit current ratings with upstream fuses (600Vac or less system) Example 5 Distribution panelboard LPJ-200SP 200A Class J Example 6 These upstream overcurrent protective devices must be Class J, RK1 or T fuses rated 200A or less Distribution panelboard LPJ-200SP 200A Class J To ensure selective coordination with fuses upstream from this level, select Bussmann fuses and adhere to the published selectivity ratios Suitable for up to 50kA available fault current Suitable for up to 200kA available fault current X TCF15RN TCF60RN TCF20RN TCF50RN TCF30RN TCF40RN 200A QSCP Non-fused Main Disconnect High SCCR Option 8 www.bussmann.com 200kA SCCR when protected upstream by max. 200A Class J, RK1 or T fuses X TCF15RN TCF60RN TCF20RN TCF50RN TCF30RN TCF40RN 200A QSCP Non-fused Main Disconnect Standard SCCR Option 50kA SCCR when protected upstream by max. 200A Class J, RK1 or T fuses Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 How to achieve selective coordination The QSCP saves the designer time and provides an easy means to selectively coordinate lighting and other branch circuits with upstream Bussmann fuses or Eaton circuit breakers. Selective coordination increases the reliability of an electrical system to provide availability of power to vital loads. For selective coordination with upstream Eaton circuit breakers, go to page 12. The system on the right illustrates selective coordination: for the full range of overcurrents possible for this system, only the nearest upstream overcurrent protective device opens. No other upstream overcurrent protective devices open and interruption of power is minimized to the fewest loads. Similarly, the fault could also occur on a feeder circuit and a selectively coordinated circuit would result in only the nearest upstream feeder overcurrent protective device opening. The two one-line diagrams in Figure 5 below demonstrate the concept of selective coordination. The one-line diagram on the left illustrates a lack of selective coordination. A fault on the loadside of one overcurrent protective device unnecessarily opens other upstream overcurrent protective devices. The result is unnecessary power loss to loads that should not be affected by the fault. The NEC® definition in Article 100: Coordination (Selective). Localization of an overcurrent condition to restrict outages to the circuit or equipment affected, accomplished by the selection and installation of overcurrent protective devices and their ratings or settings for the full range of available overcurrents, from overload to the maximum available fault current, and for the full range of overcurrent protective device opening times associated with those overcurrents. Figure 5. Electrical system selective coordination Without selective coordination Opens Opens Not affected With selective coordination Fault Not affected Fault Unnecessary power loss www.bussmann.com 9 Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 Figure 6. Selectively coordinated QSCP Switchboard Normal source Alternate source KRP-C-800SP LPJ-_SP LPJ-_SP KRP-C-800SP 6 LPJ-400SP 5 * N LPJ-400SP E 4 3 ATS Distribution panelboard LPJ-_SP LPJ-200SP LPJ-_SP TCF15RN TCF60RN TCF20RN TCF50RN TCF30RN TCF40RN 2 1 * Fuse 5 is not required to selectively coordinate with fuse 6 by NEC® 700.28. However, it is a good design practice for fuse 5 to selectively coordinate with fuse 6 because continuity of service is greatly improved. Quik-Spec Coordination Panelboard Selective coordination is as simple as maintaining amp rating ratios of 2:1 or greater between time-delay CUBEFuse and Low-Peak fuses in a circuit. For other fuse types see Selectivity Ratio Guide. Example analysis Designers have been selectively coordinating fused systems by using the Bussmann Selectivity Ratio Guide (page 11). Now, the QSCP permits designers to ensure selective coordination for branch circuits fed from branch circuit panelboards. In Figure 6 above is a one-line example of how simple selective coordination analysis is with Bussmann fuses. Check the upstream feeder fuse at location 2 with the largest branch circuit fuse at location 1: The as-designed amp ratio of feeder LPJ-200SP to branch TCF60RN (largest branch) is 3.3:1 and the published selectivity ratio to ensure coordination is 2:1. (Note the time-delay TCF60RN is the nonindicating version of the TCF CUBEFuse.) As long as the as-designed ratio is 2:1 or greater, then selective coordination is achieved. Since 3.3:1 is greater than 2:1, the LPJ200SP fuse is selectively coordinated with the TCF60RN fuse for any overcurrent up to 200kA. The other TCF-_RN fuses in the panelboard have an amp rating lower than 60A, so they, too, will selectively coordinate with the LPJ-200SP fuse. 10 www.bussmann.com The analysis should be completed for both the circuit path from the QSCP branch TCF-_RN fuses to the service fuses on the normal path as well as the circuit path to the alternate source feeder fuses. The as-designed amp ratios must be equal to or greater than the published ratios in the Selectivity Ratio Guide for the following (analyzed fuses in Figure 6 have been assigned numbers 1 to 6): • TCF60RN fuse at 1 with fuses at 2 (distribution panelboard), 3 and 4 (alternate source), 5 and 6 (normal source) • LPJ-200SP fuse at 2 with fuses 3 and 4 (alternate source), 5 and 6 (normal source) • LPJ-400SP fuse at 3 with fuse 4 (alternate source). • LPJ-400SP fuse at 5 with fuse 6 (normal source)* The published ratios in the Selectivity Ratio Guide for all the fuse combinations above are 2:1. In all cases, the as-designed ratios, in the above example are 2:1 or greater. Therefore, fuse selective coordination is ensured for the circuit paths from the fuses in the QSCP to the normal source, as well as to the alternate source. Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 Selective coordination using fuses Adhering to published fuse selectivity ratios makes it easy to design and install a selectively coordinated fusible system. In the Selectivity Ratio Guide below, the top horizontal axis shows loadside fuses and the left vertical axis shows lineside fuses covering selectivity ratios for all levels of overcurrents up to the fuse interrupting ratings or 200kA, whichever is lower. These ratios are valid for all overcurrents and opening times. The designer just needs to specify the proper amp rating. There is no need to plot time-current curves or do a short-circuit current analysis to determine selective coordination (if the available short-circuit current is less than 200kA or the interrupting rating of the fuses, whichever is less). To assure selective coordination, just make sure the fuses and amp rating ratios for the mains, feeders and branch circuits meet or exceed the applicable selectivity ratios in Table 6. If the ratios are not satisfied, then the designer should investigate another fuse type or design change. Table 6. Selectivity ratio guide (upstream/lineside to downstream/loadside)1 Circuit Downstream / loadside fuse Amp rating range 6016000A 6014000A 1-100A 0-600A 6016000A 0-600A 0-1200A 0-600A 0-60A Timedelay Timedelay Time-delay Dual-element, time-delay Fastacting Fastacting Fastacting Fastacting Timedelay Low-Peak (L) Limitron (L) CUBEFuse (CF2) Low-Peak (J) Low-Peak (RK1) Fusetron (RK5) Limitron (L) Limitron (RK1) Limitron (T) Limitron (J) SC (G) (CC) Bussmann fuse symbol KRP-C_SP KLU TCF LPJ-SP LPN-RK_SP LPS-RK_SP FRN-R FRS-R KTU KTN-R KTS-R JJN JJS JKS SC LP-CC FNQ-R KTK-R KRP-C_SP 2:1 2.5:1 2:1 2:1 2:1 — — — — — — 2:1 Fuse type Upstream / lineside fuse Trade name (fuse class) 0-30A 601 to 6000A Timedelay Low-Peak (L) 601 to 4000A Timedelay Limitron (L) KLU 2:1 2:1 2:1 2:1 2:1 4:1 2:1 2:1 2:1 2:1 2:1 2:1 0 to 600A Dualelement Low-Peak (RK1) LPN-RK_SP LPS-RK_SP — — 2:1 2:1 2:1 8:1 — 3:1 3:1 3:1 4:1 2:1 0 to 600A Dualelement Low-Peak (J) LPJ-SP — — 2:1 2:1 2:1 8:1 — 3:1 3:1 3:1 4:1 2:1 0 to 100A Dualelement CUBEFuse (CF2) TCF — — 2:1 2:1 2:1 8:1 — 3:1 3:1 3:1 4:1 2:1 0 to 600A Dualelement Fusetron (RK5) FRN-R FRS-R — — 1.5:1 1.5:1 1.5:1 2:1 — 1.5:1 1.5:1 1.5:1 1.5:1 2:1 601 to 6000A Fastacting Limitron (L) KTU 2:1 2.5:1 3:1 3:1 3:1 6:1 2:1 2:1 2:1 2:1 2:1 2:1 0 to 600A Fastacting Limitron (RK1) KTN-R KTS-R — — 3:1 3:1 3:1 8:1 — 3:1 3:1 3:1 4:1 — 0 to 1200A Fastacting Limitron (T) JJN JJS — — 3:1 3:1 3:1 8:1 — 3:1 3:1 3:1 4:1 — 0 to 600A Fastacting Limitron (J) JKS — — 3:1 3:1 3:1 8:1 — 3:1 3:1 3:1 4:1 — 0 to 60A Timedelay SC (G) SC — — 3:1 3:1 3:1 4:1 — 2:1 2:1 2:1 2:1 — General notes: Ratios given in this table apply to only Bussmann fuses. When fuses are within the same case size, consult Bussmann. 1. Where applicable, ratios are valid for indicating and non-indicating versions of the same fuse. At some values of fault current, specified ratios may be lowered to permit closer fuse sizing. Consult Bussmann. 2. Time-delay Class CF TCF or TCF_RN CUBEFuses are 1 to 100A Class J performance; dimensions and construction are a unique, finger-safe design. www.bussmann.com 11 Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 Selective coordination using upstream Eaton circuit breakers Notes on the QSCP The tables on pages 13 to 18 show the upstream/lineside Eaton thermal magnetic circuit breakers that have been tested to selectively coordinate with downstream/loadside time-delay or fastacting CUBEFuses up through the interrupting rating of the lineside circuit breaker. The QSCP is a highly configurable fusible panelboard that can be installed on systems up to 600Vac, three-phase. Coordination tables are presented for 240Vac, 480Vac and 600Vac systems covering the tested breaker frame, family and the minimum and maximum amp ratings. The available Eaton Pow-R-Line panels for which those circuit breakers can be applied are also presented. As covered earlier in this guide and summarized in the table below the QSCP can be ordered with high 200kA or standard 50kA assembly SCCRs: • Panel ratings of 30, 60, 100, 200 and 400 amps • Three main options • MLO Test results are also summarized in “quick-pick” tables that are limited to system voltage, circuit breaker frame, family and maximum and minimum amp rating. • Using the coordination tables To use the MCCB/CUBEFuse Selective Coordination Combination tables, available fault current to which selective coordination must be achieved and system voltage must be known. With this information, perform the following: Use the system voltage to determine the applicable table • Locate the desired downstream CUBEFuse ampacity in the lower left hand column and read across the row for those values greater than the available fault current. • Each column where the value exceeds the available fault current presents a possible upstream circuit breaker solution that will selectively coordinate to the maximum available fault current available. • From the top section of the table, where the table kA exceeds the available fault current, locate the desired upstream Eaton circuit breaker frame and family with a minimum amp setting less than or equal to that which will protect the feeder circuit conductor • The circuit breaker and the fuse will selectively coordinate for all values of overloads and short-circuits up to the values shown (kA). Using the quick-pick tables • Non-fused switch • Fused switch 1-, 2- or 3-pole branch circuit disconnects NOTE: For purposes of this guide, only the MLO, non-fused main switch and 30, 60 and 100 amp main switch options are covered by the upstream circuit breaker coordination tables. The 30, 60 and 100 amp main fused switch options use the Bussmann Compact Circuit Protector (CCP). The branch circuit disconnect switches are the Bussmann Compact Circuit Protector Base (CCPB). Both the CCP and CCPB are ampacity rejecting and will hold any time-delay or fast-acting CUBEFuse up to their amp rating. CUBEFuses with an amp rating greater than the switch cannot be installed. When determining which 30, 60 or 100A fused main switch to select, size the switch to the lowest rating possible with the desired CUBEFuse ampacity. E.g., in a 240V system, if you want to selectively coordinate the GHB 100, the largets CUBEFuse that can be applied is 50 amps. This 50 amp CUBEFuse must be installed in a CCP greater than 30A. This would be the 60 or 100A CCP. When working with MLO or non-fused main disconnect switch versions of the QSCP, this same consideration for ampacity rejection is applied to the CCPB branch disconnect switches. The“quick-pick” tables (tables 7, 8 and 9) present the same information as the coordination tables, only they omit the Pow-RLine panel and QSCP information. They simply present solutions for the same system voltages and circuit breakers/amp ratings along with the permissible CUBEFuse ampacity. If you want to quickly determine if an upstream circuit breaker and the ampacity of a downstream CUBEFuse will selectively coordinate, start with these tables. QSCP Panelboard Mains and Branch Disconnect Switches Main options Panelboard amp ratings MLO Non-fused switch Fused amps switch amps Fused main switch Amp range / fuses 400 400 400A switch 225-400A Bussmann series time-delay LPJ-_SP UL Class J Fuses 200 200 200A switch 110-200A Bussmann series time-delay LPJ-_SP UL Class J Fuses 100 100A CCP 1-100A Bussmann series time-delay (TCF) or fast-acting (FCF) CUBEFuse UL Class CF Fuses 60 60 60A CCP 1-60A Bussmann series time-delay (TCF) or fastacting (FCF) CUBEFuse UL Class CF Fuses 30 30 30A CCP 1-30A Bussmann series time-delay (TCF) or fastacting (FCF) CUBEFuse UL Class CF Fuses 100 12 Yes www.bussmann.com Fused branches Branch disconnect switches Branch amp rating (fuse amp range) 1-, 2-, 3-pole CCPB 15 30 50 70 (≤15A), 20 (≤20A), (≤30A), 40 (≤40A), (≤50A), 60 (≤60A), (≤70A), 90 (≤90A), 100 (≤100A) Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 Table 7. 240Vac Eaton thermal magnetic circuit breaker “quick pick” selective coordination with CUBEFuse amp ratings* Eaton lineside circuit breakers Breaker frame G Frame E Frame F Frame J Frame K Frame Breaker family Min. amp rating Max amp rating Max circuit fault current (kA) GHB 100 100 65 Loadside CUBEFuse (time-delay or fast-acting) TCF or FCF amp ratings** 15, 20, 25, 30, 35, 40, 50 EGB 125 125 25 15, 20, 25, 30, 35, 40, 50, 60 EHD 100 100 18 15, 20, 25, 30, 35, 40, 50 FD 100 100 65 15, 20, 25, 30, 35, 40, 50 FD 150 150 65 15, 20, 25, 30, 35, 40, 50, 60, 70 FD 225 225 65 15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 90, 100 JD 70 70 65 15, 20, 25, 30 JD 150 150 65 15, 20, 25, 30, 35, 40, 50, 60, 70 KD 200 400 65 15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 90, 100 HKD 400 400 100 15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 90, 100 * For circuit breakers with an adjustable instantaneous trip, selective coordination is based upon instantaneous trip set at maximum. ** TCF (time-delay) and FCF (fast-acting) 600Vac fuses can be used on any 600Vac or less system. The CUBEFuses have an interrupting rating of 300kA at 600Vac or less. Table 8. 480Vac Eaton thermal magnetic circuit breaker “quick pick” selective coordination with CUBEFuse amp ratings* Eaton lineside circuit breakers Min. amp rating Max amp rating Max circuit fault current (kA) G Frame GHB 100 100 14† 15, 20, 25, 30, 35, 40, 50 E Frame EGB 125 125 18 15, 20, 25, 30, 35, 40, 50, 60 EHD 100 100 14 15, 20, 25, 30, 35, 40, 50 FD 100 100 35 15, 20, 25, 30, 35, 40, 50 FD 150 150 35 15, 20, 25, 30, 35, 40, 50, 60, 70 FD 225 225 35 15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 90, 100 F Frame J Frame K Frame Loadside CUBEFuse (time-delay or fast-acting) Breaker family Breaker frame TCF or FCF amp ratings** JD 70 70 35 15, 20, 25, 30 JD 150 150 35 15, 20, 25, 30, 35, 40, 50, 60, 70 KD 200 400 35 15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 90, 100 HKD 400 400 65 15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 90, 100 * For circuit breakers with an adjustable instantaneous trip, selective coordination is based upon instantaneous trip set at maximum. ** TCF (time-delay) and FCF (fast-acting) 600Vac fuses can be used on any 600Vac or less system. The CUBEFuses have an interrupting rating of 300kA at 600Vac or less. †480/277Vac Table 9. 600Vac Eaton thermal magnetic circuit breaker “quick pick” selective coordination with CUBEFuse amp ratings* Eaton lineside circuit breakers Breaker frame F Frame J Frame K Frame L Frame Breaker family Min. amp rating Max amp rating Max circuit fault current (kA) FD 100 100 18 Loadside CUBEFuse (time-delay or fast-acting) TCF or FCF amp ratings** 15, 20, 25, 30, 35, 40, 50 FD 150 150 18 15, 20, 25, 30, 35, 40, 50, 60, 70 FD 225 225 18 15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 90, 100 JD 70 70 18 15, 20, 25, 30 15, 20, 25, 30, 35, 40, 50, 60, 70 JD 150 150 18 KD 200 400 25 15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 90, 100 HKD 400 400 35 15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 90, 100 LD 300 600 25 15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 90, 100 HLD 300 600 35 15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 90, 100 * For circuit breakers with an adjustable instantaneous trip, selective coordination is based upon instantaneous trip set at maximum. ** TCF (time-delay) and FCF (fast-acting) 600Vac fuses can be used on any 600Vac or less system. The CUBEFuses have an interrupting rating of 300kA at 600Vac or less. www.bussmann.com 13 Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 Table 10. MCCB/CUBEFuse Selective Coordination Combinations* — all values in kAIR rms at 240Vac Breaker Frame Upstream Breaker G Frame E Frame Circuit Breaker Family GHB EGB EHD FD FD FD Trip Unit Type T/M T/M T/M T/M T/M T/M Minimum Amp Rating 100A 125A 100A 100A 150A 225A Maximum Amp Rating 100A 125A 100A 100A 150A 225A 2a 3E 2a, 3a, 4 3E 3a, 4, Swbd 3a, 4, Swbd 3a, 4, Swbd 3a, 4, Swbd — — 1a, 2a 1a, 2a 1a, 2a 1a, 2a Pow-R-Line: Main Downstream Fuse Pow-R-Line: Branch Pow-R-Line: Sub-Feed CUBEFuse (TCF/FCF)** Main 15 QSCP with 30A switch*** 20 25 30 35 QSCP with 60A switch*** 40 50 60 70 QSCP with 100A switch*** 80 90 100 Branch 1a, 2a, 3a 1a, 2a, 3a 1a, 2a, 3a 1a, 2a, 3a Lineside circuit breakers selectively coordinate with downstream CUBEFuses up to the circuit breaker interrupting ratings listed below Fusible Panel Fuse amps F Frame Sub-Feed**** QSCP — 65 25 18 65 65 65 QSCP — 65 25 18 65 65 65 QSCP — 65 25 18 65 65 65 QSCP — 65 25 18 65 65 65 QSCP — 65 25 18 65 65 65 QSCP — 65 25 18 65 65 65 QSCP — 65 25 18 65 65 65 QSCP — — 25 — — 65 65 QSCP — — — — — 65 65 QSCP — — — — — — 65 QSCP — — — — — — 65 QSCP — — — — — — 65 Table 11. MCCB Selective Coordination Combinations* — all values in kAIR rms at 240Vac Breaker Frame Upstream Breaker JD KD KD Trip Unit Type T/M T/M T/M T/M T/M Minimum Amp Rating 70A 150A 200A 400A 400A Maximum Amp Rating 70A 150A 200A 400A 400A 1a, 2a, 3a, 3E, 4, Swbd Pow-R-Line: Branch Pow-R-Line: Sub-Feed — — — 4, Swbd 4, Swbd 4, Swbd 4, Swbd 4, Swbd — — — — — 20 25 Lineside circuit breakers selectively coordinate with downstream CUBEFuses up to the circuit breaker interrupting ratings listed below Fusible Panelboard Main 15 QSCP with 30A switch*** HKD 1a, 2a, 3a, 3E, 4, Swbd CUBEFuse (TCF/FCF)** Fuse amps K Frame JD Pow-R-Line: Main Downstream Fuse J Frame Circuit Breaker Family Branch Sub-Feed**** QSCP — 65 65 65 65 100 QSCP — 65 65 65 65 100 QSCP — 65 65 65 65 100 30 QSCP — 65 65 65 65 100 35 QSCP — — 65 65 65 100 QSCP — — 65 65 65 100 QSCP — — 65 65 65 100 60 QSCP — — 65 65 65 100 70 QSCP — — 65 65 65 100 QSCP — — — 65 65 100 QSCP — — — 65 65 100 QSCP — — — 65 65 100 40 50 80 90 QSCP with 60A switch*** QSCP with 100A switch*** 100 * For circuit breakers with an adjustable instantaneous trip, selective coordination is based upon instantaneous trip set at maximum. ** TCF (time-delay) and FCF (fast-acting) 600Vac fuses can be used on any 600Vac or less system. The CUBEFuses have an interrupting rating of 300kA at 600Vac or less. *** The mains consist of main CCP switch and fuses. A CCP switch of a specific amp rating can accept any CUBEFuse of that same amp rating or less. **** Sub-feed switch with LPJ-(amp)SP fuses are an option for the QSCP panels. However, at time of publication selective coordination testing results are not available for LPJ fuses to upstream Eaton circuit breakers. 14 www.bussmann.com Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 Table 12. MCCB/CUBEFuse Selective Coordination Combinations* — all values in kAIR rms at 480Vac Frame Family Upstream Breaker G Frame E Frame Circuit Breaker Family GHB EGB EHD FD FD FD Trip Unit Type T/M T/M T/M T/M T/M T/M Minimum Amp Rating 100A 125A 100A 100A 150A 225A Maximum Amp Rating 100A 125A 100A 100A 150A 225A 2a† Pow-R-Line: Main Downstream Fuse Pow-R-Line: Branch Pow-R-Line: Sub-Feed 3E 2a†, 3a 2a†, 3a 2a†, 3a 2a†, 3a 2a†, 3a†, 4† 3E 3a, 4, Swbd 3a, 4, Swbd 3a, 4, Swbd 3a, 4, Swbd — — 2a† 2a† 2a† 2a† CUBEFuse (TCF/FCF)** Main 15 20 25 Lineside circuit breakers selectively coordinate with downstream CUBEFuses up to the circuit breaker interrupting ratings listed below Fusible Panelboard Fuse amps QSCP with 30A switch*** F Frame Branch Sub-Feed**** QSCP — 14 18 14 35 35 35 QSCP — 14 18 14 35 35 35 QSCP — 14 18 14 35 35 35 30 QSCP — 14 18 14 35 35 35 35 QSCP — 14 18 14 35 35 35 40 50 QSCP with 60A switch*** QSCP — 14 18 14 35 35 35 QSCP — 14 18 14 35 35 35 60 QSCP — — 18 — — 35 35 70 QSCP — — — — — 35 35 QSCP — — — — — — 35 80 90 QSCP with 100A switch*** 100 QSCP — — — — — — 35 QSCP — — — — — — 35 Table 13. MCCB Selective Coordination Combinations* — all values in kAIR rms at 480Vac Frame Family Upstream Breaker JD KD KD HKD Trip Unit Type T/M T/M T/M T/M T/M 400A Minimum Amp Rating 70A 150A 200A 400A Maximum Amp Rating 70A 150A 200A 400A 400A 2a†, 3a, 3E, 4, Swbd Pow-R-Line: Branch Pow-R-Line: Sub-Feed — — — 2a†, 3a, 3E, 4, Swbd 4, Swbd 4, Swbd 4, Swbd 4, Swbd 4, Swbd — — — — — CUBEFuse (TCF/FCF)** Fuse amps 20 25 Main QSCP with 30A switch*** 30 35 40 50 QSCP with 60A switch*** 60 70 80 90 100 Lineside circuit breakers selectively coordinate with downstream CUBEFuses up to the circuit breaker interrupting ratings listed below Fusible Panelboard 15 QSCP with 100A switch*** Branch K Frame JD Pow-R-Line: Main Downstream Fuse J Frame Circuit Breaker Family Sub-Feed**** QSCP — 35 35 35 35 65 QSCP — 35 35 35 35 65 QSCP — 35 35 35 35 65 QSCP — 35 35 35 35 65 QSCP — — 35 35 35 65 QSCP — — 35 35 35 65 QSCP — — 35 35 35 65 QSCP — — 35 35 35 65 QSCP — — 35 35 35 65 QSCP — — — 35 35 65 QSCP — — — 35 35 65 QSCP — — — 35 35 65 * For circuit breakers with an adjustable instantaneous trip, selective coordination is based upon instantaneous trip set at maximum. ** TCF (time-delay) and FCF (fast-acting) 600Vac fuses can be used on any 600Vac or less system. The CUBEFuses have an interrupting rating of 300kA at 600Vac or less. *** The mains consist of main CCP switch and fuses. A CCP switch of a specific amp rating can accept any CUBEFuse of that same amp rating or less. **** Sub-feed switch with LPJ-(amp)SP fuses are an option for the QSCP panels. However, at time of publication selective coordination testing results are not available for LPJ fuses to upstream Eaton circuit breakers. †480/277Vac www.bussmann.com 15 Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 Table 14. MCCB/CUBEFuse Selective Coordination Combinations* — all values in kAIR rms at 600Vac Frame Family Upstream Breaker F Frame Circuit Breaker Family FD FD FD Trip Unit Type T/M T/M T/M Minimum Amp Rating 100A 150A 225A Maximum Amp Rating 100A 150A 225A 3a 3a 3a 3a, 4, Swbd 3a, 4, Swbd 3a, 4, Swbd — — — Pow-R-Line: Main Downstream Fuse Pow-R-Line: Branch Pow-R-Line: Sub-Feed CUBEFuse (TCF/FCF)** Lineside circuit breakers selectively coordinate with downstream CUBEFuses up to the circuit breaker interrupting ratings listed below Fusible Panelboard Fuse amps Main 15 QSCP with 30A switch*** 20 25 Branch Sub-Feed**** QSCP — 18 18 18 QSCP — 18 18 18 18 QSCP — 18 18 30 QSCP — 18 18 18 35 QSCP — 18 18 18 QSCP — 18 18 18 QSCP — 18 18 18 60 QSCP — — 18 18 70 QSCP — — 18 18 QSCP — — — 18 QSCP — — — 18 QSCP — — — 18 QSCP with 60A switch*** 40 50 QSCP with 100A switch*** 80 90 100 Table 15. MCCB Selective Coordination Combinations* — all values in kAIR rms at 600Vac Frame Family Upstream Breaker Trip Unit Type T/M T/M T/M T/M T/M Minimum Amp Rating 70A 150A 200A 400A 400A Maximum Amp Rating 70A 150A 200A 400A 400A 3a, 3E, 4, Swbd Pow-R-Line: Branch Pow-R-Line: Sub-Feed KD KD HKD — — — 4, Swbd 4, Swbd 4, Swbd 4, Swbd 4, Swbd — — — — — Lineside circuit breakers selectively coordinate with downstream CUBEFuses up to the circuit breaker interrupting ratings listed below Fusible Panelboard Main JD 3a, 3E, 4, Swbd CUBEFuse (TCF/FCF)** Fuse amps K Frame JD Pow-R-Line: Main Downstream Fuse J Frame Circuit Breaker Family Branch Sub-Feed**** QSCP — 18 18 25 25 35 QSCP — 18 18 25 25 35 QSCP — 18 18 25 25 35 30 QSCP — 18 18 25 25 35 35 QSCP — — 18 25 25 35 QSCP — — 18 25 25 35 15 20 25 40 50 QSCP with 30A switch*** QSCP with 60A switch*** QSCP — — 18 25 25 35 60 QSCP — — 18 25 25 35 70 QSCP — — 18 25 25 35 QSCP — — — 25 25 35 QSCP — — — 25 25 35 QSCP — — — 25 25 35 80 90 QSCP with 100A switch*** 100 * For circuit breakers with an adjustable instantaneous trip, selective coordination is based upon instantaneous trip set at maximum. ** TCF (time-delay) and FCF (fast-acting) 600Vac fuses can be used on any 600Vac or less system. The CUBEFuses have an interrupting rating of 300kA at 600Vac or less. *** The mains consist of main CCP switch and fuses. A CCP switch of a specific amp rating can accept any CUBEFuse of that same amp rating or less. **** Sub-feed switch with LPJ-(amp)SP fuses are an option for the QSCP panels. However, at time of publication selective coordination testing results are not available for LPJ fuses to upstream Eaton circuit breakers. 16 www.bussmann.com Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 Application and fuse sizing guidelines Individual lighting ballast protection recommendation CUBEFuse sizing guide Bussmann provides in-line fuses/holders for the specific purpose of isolating individual luminaires when an internal fault occurs. See example in Figure 8. If a ballast fails, the low amp rated in-line fuse quickly opens without opening the branch circuit overcurrent protective device or the service ground fault protection, and therefore isolates just the one faulted luminaire. The other luminaires on the lighting branch circuit remain in operation. The GLR/HLR or GLQ/HLQ fuse/holder combination are typically used for this application. See data sheet nos. 2032 and 2033. Fuse amp rating should be per luminaire manufacturer’s recommendation. The time-delay CUBEFuses permit closer fuse sizing than non-time delay fuses for loads with inrush currents such as transformers or across the line AC motors. The CUBEFuse has excellent currentlimiting characteristics (UL Class J) which results in superior shortcircuit protection for circuit components and outstanding arc flash hazard mitigation when the arcing current is within the currentlimiting range of the fuse. In addition, these fuses are rated 600Vac and have a 300kA interrupting rating. Branch circuits, lighting and appliance loads (no motors) For lighting branch circuits, a common application for QSCP branch circuits, the CUBEFuse and conductors are sized at the rated circuit ampacity. The branch circuit conductor (per NEC® 210.19(A)(1)) and fuse (per NEC® 210.20(A)) must be sized for the non-continuous load plus 125% of the continuous load. Most lighting branch circuits are continuous loads, so a branch circuit with a 16A lighting load (16A x 125% = 20A) would require a 20A branch circuit rating with 12 AWG 75°C copper conductor and 20A CUBEFuse. (This is before any NEC® adjustment or correction factors that may apply.) See example in Figure 7. Figure 7. CCPB disconnect/CUBEFuse sized for lighting branch circuit Figure 8. Fusing individual luminaires Distribution panelboard Luminaires LPJ-200SP 200A Class J Faulted ballast TCF20RN TCF20RN TCF20RN TCF20RN TCF20RN TCF20RN X … Supplementary protection (GLR-3 fuses) Distribution panelboard Luminaires LPJ-200SP 200A QSCP MLO 200A Class J Ballasts TCF20RN TCF20RN TCF20RN TCF20RN TCF20RN TCF20RN 200A QSCP MLO This fuse opens and isolates one individual luminaire … 16A continuous load 12AWG 75°C Cu conductor 20A branch circuit TCF20RN CUBEFuse with CCPB-20 disconnect GLR fuse and HLR in-line fuse holder. www.bussmann.com 17 Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 Branch circuits: Individual motor circuits Applying Quik-Spec Coordination Panelboards The CUBEFuse provides excellent motor branch circuit short-circuit and ground-fault protection per NEC® 430.52 for an individual motor on a branch circuit. Based on the motor full load amps from NEC® Tables 430.248 to 430.250, there are three different sizing alternatives to consider. See the CUBEFuse motor sizing table at the end of this section. An example is in Figure 9. The panelboard Short-Circuit Current Rating (SCCR) must be greater than the available short-circuit current. See the section QSCP: ShortCircuit Current Rating (SCCR) in this publication for more details on this subject. Optimal branch circuit protection - 150% or the next larger CUBEFuse amp rating if 150% does not correspond to a fuse amp rating. This provides the greatest degree of short-circuit and ground-fault protection for motor branch circuits (NEC® 430.52), but typically is not the maximum sizing allowed. If a motor has a long starting time, high starting current profile or is cycled frequently, it may be necessary to use one of the next two sizing guidelines. In some cases for the CUBEFuse Motor Sizing Table at the end of this section, the fuse size is slightly less than 150%. This can provide slightly better protection and in some cases, be less cost. Each panelboard must be individually protected within the panelboard (fused main disconnect) or on the supply side by a set of fuses or circuit breaker having an amp rating not greater than the panelboard (NEC® 408.36). See Figure 10. Figure 10. QSCP overcurrent protection Distribution panelboard Maximum branch circuit protection size, general applications (code max) - 175% or the next larger (NEC® 240.6) standard fuse amp rating if 175% does not correspond to a standard fuse amp rating (NEC® 430.52(C)(1) Exc. 1). Maximum branch circuit protection size, heavy start - Where sizing at 175% is not sufficient for the starting current of the motor, size at 225% or the next smaller CUBEFuse amp rating if 225% does not correspond to a CUBEFuse fuse amp rating (NEC® 430.52(C)(1) Exc. 2). For any of the alternatives above, motor running overload protection (NEC® 430.32) needs to be provided by other means such as an overload relay. If the motor controller manufacturer’s overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes determined above. Finally, the Compact Circuit Protector Base (CCPB) disconnect must have a horsepower rating equal to or greater than the motor horsepower rating. Bussmann recommends using indicating time-delay CUBEFuses on motor branch circuits for easy, positive viewing of fuse status. Figure 9. CUBEFuse/CCPB disconnect sized for optimal motor branch circuit protection Distribution panelboard LPJ-200SP 200A Class J CCPB-30 disconnect with TCF25RN CUBEFuse TCF20RN TCF20RN TCF20RN TCF25RN TCF20RN TCF20RN 12AWG 75°C Cu conductor Motor starter with overload protection based on motor nameplate FLA per NEC® 430.32 200A QSCP MLO 10Hp motor three-phase, 460V NEC® Table 430.250 14A for determining branch circuit protective device 18 www.bussmann.com Distribution panelboard LPJ-200SP LPJ-200SP 200A Class J 200A Class J Panelboard protected by main fuses LPJ-200SP TCF15RN TCF60RN TCF20RN TCF50RN TCF30RN TCF40RN Panelboard protected by upstream fuses TCF15RN TCF60RN TCF20RN TCF50RN TCF30RN TCF40RN 200A QSCP MLO 200A QSCP Fused Main Disconnect Quik-Spec Coordination Panelboard (QSCP) application note If the panelboard is supplied through a transformer, the fuses for the protection of the panelboard must be located on the transformer secondary per NEC® 408.36(B). See Figure 11. An exception is where a panelboard supplied by a single-phase, two-wire or three-phase, three-wire, delta-delta transformer is permitted to be protected by a set of fuses or a circuit breaker on the primary where the protection complies with NEC® 240.21(C)(1) which requires: Application Note 3148 Effective September 2015 2.The overcurrent protective device on the primary of the transformer does not exceed the ampacity of the secondary conductor (or amp rating of the panelboard), multiplied by the secondary to primary voltage ratio. Selecting the next higher standard size overcurrent protective device is NOT allowed. 1.The transformer is protected in accordance with 450.3. The maximum fuse permitted for 600V or less, transformer primary only protection per NEC® 450.3(B) is 125% of transformer primary rated current or the next standard amp rating in NEC® 240.6 if 125% of this current does not correspond to a standard fuse amp rating. Figure 11. QSCP supplied through a transformer Distribution panelboard Distribution panelboard LPJ-(amp)SP LPJ-XXXSP J- Class J XXXA Class J Transformer single-phase, two wire or three-phase, three wire Delta-Delta Panelboard protected by main fuses TCF15RN TCF60RN LPJ-200SP TCF20RN TCF50RN TCF15RN TCF60RN TCF30RN TCF40RN TCF20RN TCF50RN TCF30RN TCF40RN In this case, fuses on the transformer primary are considered to protect the MLO panelboard. However, the fuse amp rating must adhere to NEC® requirements and the fuse type must adhere to the panelboard SCCR requirements 200A QSCP MLO 200A QSCP Fused Main Disconnect www.bussmann.com 19 Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 Table 16. Sizing time-delay CUBEFuse for motors Voltage 115Vac, 1-Phase 230Vac, 1-Phase 200Vac, 3-Phase 208Vac, 3-Phase 20 Time-delay CUBEFuse (A) Time-delay CUBEFuse (A) Motor size (Hp) Motor1 FLA (Amps) Optimal protection Code max Heavy start 10 0.5 2.2 6 6 6 15 15 0.75 3.2 6 6 6 15 15 1 4.2 10 10 10 Motor size (Hp) Motor1 FLA (Amps) Optimal protection Code max Heavy start 0.167 4.4 10 10 0.25 5.8 10 0.333 7.2 15 Voltage 0.5 9.8 15 20 20 1.5 6 10 15 15 0.75 13.8 25 25 30 2 6.8 15 15 15 1 16 25 30 35 3 9.6 15 20 20 1.5 20 30 35 45 5 15.2 25 30 30 2 24 40 45 50 7.5 22 35 40 45 3 34 50 60 70 10 28 45 50 60 230Vac, 3-Phase 5 56 90 100 N/A 15 42 70 80 90 0.167 2.2 6 6 6 20 54 90 100 N/A 0.25 2.9 6 6 6 0.5 1.1 3 3 3 0.333 3.6 6 10 10 0.75 1.6 3 3 3 0.5 4.9 10 10 10 1 2.1 6 6 6 0.75 6.9 15 15 15 1.5 3 6 6 6 1 8 15 15 17.5 2 3.4 6 6 6 1.5 10 15 20 20 3 4.8 10 10 10 2 12 20 25 25 5 7.6 15 15 15 3 17 25 30 35 7.5 11 17.5 20 20 5 28 45 50 60 10 14 25 25 30 7.5 40 60 70 90 15 21 35 40 45 10 50 80 90 N/A 20 27 40 50 60 0.5 2.5 6 6 6 25 34 60 60 70 0.75 3.7 6 10 10 30 40 60 70 90 1 4.8 10 10 10 40 52 80 100 N/A 1.5 6.9 15 15 15 50 65 100 N/A N/A 0.9 3 3 3 460Vac, 3-Phase 7.8 15 15 17.5 0.5 3 11 17.5 20 20 0.75 1.3 3 3 3 5 17.5 30 35 35 1 1.7 3 3 3 7.5 25.3 40 45 50 1.5 2.4 6 6 6 10 32.2 50 60 70 2 2.7 6 6 6 15 48.3 80 90 100 3 3.9 6 10 10 2 20 62.1 100 N/A N/A 5 6.1 10 15 15 0.5 2.4 6 6 6 7.5 9 15 20 20 0.75 3.5 6 10 10 10 11 17.5 20 20 575Vac, 3-Phase 1 4.6 10 10 10 15 17 30 30 35 1.5 6.6 10 15 15 20 22 35 40 45 2 7.5 15 15 15 25 27 45 50 60 3 10.6 17.5 20 20 30 32 50 60 70 5 16.7 25 30 35 40 41 70 80 90 7.5 24.2 40 45 50 50 52 80 100 N/A 10 30.8 50 60 60 60 62 100 N/A N/A 15 46.2 70 90 100 20 59.4 90 N/A N/A www.bussmann.com Note: Use code max column for low to moderate reverse/jog/plug applications. Heavy start permitted only if code max does not allow motor start-up. 1. Based on motor FLA from NEC® Tables 430.248 and 430.250. Quik-Spec Coordination Panelboard (QSCP) application note The QSCP and fast-acting CUBEFuse for protecting the loadside of Uninterruptable Power Supplies (UPS) Several industries, such as the petrochemical or pharmaceutical industries, have a need to maintain power to critical, sensitive loads making power system reliability an important design criteria. These loads can include alarm and protection systems, sensors and monitors, distributed control systems (DCS) circuits and programmable logic controllers (PLC). These loads typically are fed via an Uninterruptable Power Supply (UPS) system which presents unique design considerations with regard to overcurrent protection. These considerations include process load “holdup” times, UPS dropout, transfer switch operation and selective coordination. Application Note 3148 Effective September 2015 Figure 12. Holdup time with fast-acting CUBEFuse Normal Source PWM (Pulse Width Modulated) Short-Circuit Approximately 1.5 x FLC for ¼ Cycle 300-400A S.C. UPS 30kVA 120V 1Ø Alternate Source Static Transfer Switch Holdup time Holdup times for DCS, PLC and critical instrumentation loads are typically 30ms or less. These loads are also typically low ampacity circuits of 5 amps or less. See Figure 12. However, given the low fault current from the UPS and/or small conductor size for these loads, the operation time of the overcurrent protective device under fault conditions can exceed the holdup time of the critical loads. Specifying overcurrent protective devices with fast fault clearing time characteristics and sizing them according to manufacturer’s specifications is essential. The objective is to have the overcurrent protective device reliably clear fault conditions in times less than the holdup time of the critical loads. In most cases, FCF fast-acting CUBEFuses (blue label) can be sized small enough to ensure fault operation times within the holdup time of the critical devices. Fastacting CUBEFuses are available in the small amp ratings (1, 3, 6, 10 and 15 amps) that can provide this necessary protection. UPS Dropout and selective coordination UPS dropout or damage occurs when a fault on one branch circuit powering critical loads is not cleared quickly enough so it induces voltage drop on the UPS output. See Figure 13. If the duration is long enough, the induced voltage dropout can result in damage to the UPS or cause some UPS systems to shut themselves down, depending on the UPS type. When static transfer switches are used, the dropout of the UPS results in higher fault currents on these critical branch circuits. If the branch circuit overcurrent protective devices do not selectively coordinate with panel feeder device, loss of all critical UPS loads can result. Figure 13 shows a fuse panel that utilizes fuses which only require a minimum of 2:1 ampacity ratio to selectively coordinate. Holdup Times 0 VRMS Duration Average LPJ-200SP FCF6RN FCF Clearing Time Set. ¼-½ Cycle (4-8ms) PLC 0-40ms 16ms DCS 17-40ms 28ms Critical Instrumentation 0-30ms 15ms FCF10RN FCF15RN QSCP Panelboard Figure 13. Selective coordination with fast-acting CUBEFuse Normal Source PWM (Pulse Width Modulated) Short-Circuit Approximately 1.5 x FLC for ¼ Cycle 300-400A S.C. • UPS Drops out • Transfer switch operates UPS 30kVA 120V 1Ø Alternate Source Static Transfer Switch LPJ-200SP FCF6RN FCF Clearing Time Set. ¼-½ Cycle (4-8ms) FCF10RN FCF Fuse is selectively coordinated with 200A upstream LPJ fuse PLC DCS FCF15RN Critical Instrumentation QSCP Panelboard www.bussmann.com 21 Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 QSCP and Surge Protective Devices 2014 NEC® 700.8 requires a listed SPD to be installed in or on all emergency system switchboards and panelboards. All configurations of the QSCP intended for installation on an AC circuit can be ordered with an optional Surge Protective Device to comply with this requirement. The factory installed SPDs feature local, visual easyID™ status indication and can be specified with a remote Form C contact relay for integration into a monitoring system. The relay is rated at 250Vac/0.5A and 250Vdc/0.1A, 125Vdc/0.2A, 75Vdc/0.5A to accommodate many signaling needs. Although a Type 1 SPD may be retrofitted and added externally to meet the NEC® 2014 700.8 or other surge suppression needs, it is recommended to factory order the SPD to assure correct specification for the system voltage and type as well as proper installation. Available with optional remote signal Form C contact local visual status indication High SCCR DIN-Rail Type 2 component assembly SPDs are factory installed when the QSCP is ordered with a surge protective device. If an SPD is required after the QSCP is installed (for surface mount QSCPs only), Bussmann recommends installing the external-mount Type 1 SurgePOD™ HEAVY DUTY (50kA surge current capacity [Imax]), or the Type 1 or Type 2 BSPD (from 120kA up to 400kA surge current capacity [Imax]) SPDs. Installation of the externally-mounted SPD is facilitated by using a CCPB branch disconnect to make the connections to the QSCP’s internal busways. See suggested ampacities in Table A for the SPD family product being installed. Care should be taken to order the correct SurgePOD HEAVY DUTY catalog number or specify the correct BSPD (from the catalog number system) to match the electrical system type and voltage. Table A - Circuit breaker and fused switch sizing guide Suggested minimum CCPB ampacity SPD family SurgePOD HEAVY DUTY (SPH) 60A BSPD 100A SurgePOD HEAVY DUTY is a Type 1 listed SPD with a 50kA surge current capacity. Field installed device, does not ship with QSCP. Must be ordered separately. BSPD includes listed Type 1 or Type 2 SPDs (depending on the configuration ordered) with surge current capacities from 120kA to 400kA and are configurable for Wye (120/208, 277/480, 600) and Delta (240, 480, 600) systems. Field installed device, does not ship with QSCP. Must be ordered separately. 22 www.bussmann.com Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 Reference materials QSCP data sheet No. 1160 QSCP installation leaflet No. 3A1071 CCPB data sheet No. 1161 CCP data sheet No. 1157 Time-delay Class CF CUBEFuse data sheet No. 9000 Fast-acting Class CF CUBEFuse data sheet No. 2147 Time-delay Class J LPJ fuses, data sheet No. 1007 Fast-acting Class J JKS fuses, data sheet No. 1027 Selecting Protective Devices handbook No. 3002 Eaton molded case circuit breakers catalog No. CA08100005E Eaton molded case circuit breakers and enclosures application data No. CA08104001E, sheet 27042 Eaton panelboards overview, No. CA08104001E, sheet 22002 North American UL Type 1, 2 and 3 Surge Protective Device application note No. 3193 SurgePOD HEAVY DUTY data sheet No. 2163 BSPD Surge Protective Devices data sheet No. 10209 www.bussmann.com 23 Quik-Spec Coordination Panelboard (QSCP) application note Application Note 3148 Effective September 2015 Eaton 1000 Eaton Boulevard Cleveland, OH 44122 United States Eaton.com Bussmann Division 114 Old State Road Ellisville, MO 63021 United States Eaton.com/bussmannseries © 2015 Eaton All Rights Reserved Printed in USA Publication No. 3148 BU-SB14696 September 2015 Eaton is a registered trademark. 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