TORSIONAL CUCICILING Of LONGITUDINALLY/ STIFFENED, THIN-WALLED, !PLYWOOD CYLINDERS jaattarrms--- Me+ek--44k56 INFORMATION REVIEWED AND REAFFIRMED 1962 This Report is One of a Series Issued In Cooperation with the ARMY-NAVY-CIVIL COMMITTEE on AIRCRAFT DESIGN CRITERIA Under the Supervision of the AERONAUTICAL [CARD No. 1563 UNITED STATES DEPARTMENT OF AGRICULTURE FOREST SERVICE FOREST PRODUCTS LABORATORY Madison, Wisconsin In Cooperation with the University of Wisconsin TORSIONAL BUCKLING OF LONGITUDINALLY STIFFENED, THIN-WALLED, PLYWOOD CYLINDERS1 By EDWARD W. KUENZI, Engineer and C. B. NORRIS, Engineer Summary The results of torsion tests performed at the Forest Products Laboratory upon stiffened, thin-walled, plywood cylinders showed that the buckling stress of the portion of the shell between the stiffeners is about 85 percent of the buckling stress of an unstiffened cylinder of the same curvature and thickness. The cylinders tested were about 0,04 inch thick, were curved to a 9-inch radius, and had from 11 to 28 longitudinal stiffeners from 1/32 to 1/2 inch thick glued to the inner surface. The theoretical buckling torque of an unstiffened cylinder of the same weight and curvature as a stiffened cylinder was found to be greater than that for the stiffened cylinder. Introduction At the time this work was begun (July 1943), it was thought that more information on the behavior of longitudinally stiffened shells was needed for the design of aircraft structures. Previous work at the Forest Products Laboratory on unstiffened shells showed that plywood is particularly useful in the ex p erimental determination of the buckling stress of shell structures since it is smooth and can be made thicker than metal shells of the same size and still exhibit buckling. Accordingly, plywood was used in the series of specimens included in the work covered by this report. A theoretical analysis applicable to a stiffened structure should include the behavior of plates supported at the edges by stiffeners that are not rigid but that can bend and twist; but, as an analysis of this sort is exceedingly complicated, it is not included in the work covered by this report. -This progress report is one of a series prepared and distributed by the Forest Products Laboratory under U. S. Navy, Bureau of Aeronautics No. NBA-PO-NAer 00565 and Army Air Force No. AAF-P0-(33-038)46-1189. Results here reported are preliminary and may be revised as additional data become available. 21Timoshenko, S., "Theory of Elastic Stability," p. 337, 1936. Chwalla, E., Ingenieur-Axchiv, vol. 5, p. 54, 1934. Report No. 1563 -1- Description of Specimens The specimens consisted of cylinders of yellow birch plywood having longitudinal yellow birch stiffeners glued to their inner surfaces. The shell and the stiffener sizes are given in table 1. The plywood was of four plies of 1/100-inch yellow birch veneer, in which the grain direction of face plies was circumferential and the grain direction of core plies was axial; it was thus equivalent to a three-ply, 1:2:1 construction. From eleven to twenty-eight longitudinal stiffeners of different widths and of thicknesses from 1/32 to 1/2 inch were glued to the inner surface of each cylinder. The method of manufacture employed was identigal to that described in Forest Products Laboratory Report No. 1562.2 This work included tests on 320 plywood cylinders. Coupons of the plywood and the stiffeners were also prepared and tested as described in that report. Methods of, Tetting The ends of the specimens were fitted with maple plugs 3 inches thick. The plugs were of such diameter that they fitted inside the ring of stiffeners, and the spaces between the stiffeners were filled with shims the same thickness as the stiffeners. The circumference of the plug was covered with a thin, rubberized, glass cloth to increase the friction between the plug and specimen. A slight taper on the pltg insured a tight fit. After the plugs were placed, steel straps were clamped around the outside of the specimen. A couple was applied through cross arms attached to each end plug as shown in figure 1. The couple was slowly increased until failure occurred. Computation of Results The stresses in the plywood shell were computed by the formula 2R3T T . 4 IT(R3 - R24) + 4 nb (R2 - R14) R1 4. R2 (1) where T = torque R3 = outside radius of curvature of shell R2 = inside radius of curvature of shell R1 = inside radius of curvature of stiffener n = number of stiffeners b = width of stiffeners 3 — Forest Products Laboratory Report No. 1562, "Longitudinally Stiffened Thinwalled Plywood Cylinders in Axial Compression." In press. Report No. 1563 -2- This formula is derived as follows: Figure 2 shows the notation in which x, r, and 0 are cylindrical coordinates. From figure 2 y= If p. is the modulus of rigidity, then =H 1.4 12_ where T is the shear stress. The energy of a differential volume dV is 23 r dEi = 1/ 2 - dr d clx 12 Then the total internal energy is 2nb 1 au R3t R 1+R2 R2 r 3dr de dx + 1/2/1,s 2 r3dr de dx i/a4c —2 Jf jjr 0 0 R2 0 0 111 where IL and are the moduli of rigidity of the cylindrical shell and stiffener, respectively. Integrating, 1/4 2 4 R c 4 4 RI )] ) + 2 2R1+ R (R 2 The external energy is e e = 1/2 TO where T is the torque. Report No. 1563 -3- Equating the external energy to the internal energy E or (k2 1/2 4 -- nbils 4. R + R2 ( -2 - R1 )1 • 1 4 -2 ) = 1/4 7 [ Try- c k..3 4) R3 Wing the relationship Tc and solving for =Ac T T C 2i1cTR3 = 7Tµ 4) 4 R3 - R2 nb As (B24 R1+ R2 p1 4) Now if it is assumed that /lc then 2TR T = 3 4n 4 4 b - R2 ) + (n2 - n14 ) R 1 R2 w(R3 which is equation (1). This equation is approximate because of the assumption that the shear strain in the cylinder and in the stiffeners is directly proportional to the coordinate r and independent of coordinate 4), which is not strictly true, Previous work on the buckling of unstiffened thin-walled plywood cylinders in torsion is presented in Forest Products Laboratory Report No. 1529,1 The buckling stress can be calculated by the formula 7- cr =kE Lr -Forest Products Laboratory Report No. 1529, "Buckling of Thin-walled' Plywood Cylinders in Torsion." 1945. Report No, 1563 -4- where EL is the modulus of elasticity in the direction of the grain of the veneer of the plywood, k is a coefficient depending on the size and construction of the cylinder, h is the thickness of the cylinder wall, and r is the mean radius of the cylindrical shell of plywood. Values of E L were computed, from data obtained from tests of coupons of the plywood. For this report, values of k were taken from the curves of figure 3. These curves were computed by the method of Forest Products Laboratory Report No. 1529, for a three-ply plywood having the face plies half as thick as the core and the grain direction of the face plies circumferential. In order to compare a stiffened cylinder with an unstiffened one of the same weight and curvature but greater thickness, the buckling torque of such an equivalent cylinder was computed by the formula rh 2 eqUiv. = auk eEL L e where he h + 1.112-c-1 and k was determined for a J e 2yr 12 he r Presentation of Results The results of tests are presented in tabular and graphical form. Table 1 gives the sizes of the specimens, the buckling torques, and the stresses in the plywood. It also contains the moduli of elasticity, as determined from the test data of coupons, and the computed buckling stresses. The ratios of T • /T are tabulated beside values of equiv. Tequiv. The graph of figure 4 shows the experimental buckling stresses in the plywood plotted against theoretical values for an unstiffened cylinder of the same dimensions and plywood construction. Discussion of Results All the specimens failed by buckling in the space between the stiffeners. The thinner stiffeners allowed the buckles to grow across the stiffener. 1•iost of the specimens failed immediately at the time of buckling. No additional load greater than that required to cause buckling was necessary to promote failure. The failures were usually explosive'in nature, causing the plywood to be broken into small pieces and separating the stiffeners from the cylinder if they were too rigid to buckle. Report No. 1563 -5- A comparison of the experimental with the theoretical buckling stresses, as shOwn in figure 4, indicates that the experimental buckling stresses are about 15 percent lower than the computed values. No satisfactory explanation has been found for this discrepancy. The scatter of the points is typical of data pertaining to the buckling of cylinders. The buckling torques of stiffened cylinders and those of utstiffened cylinders of the same weight may be compared by referring to the column headed equiv. T• iT in-table 1. The equivalent cylinder is stronger for all the specimens, except one, and the ratios u'eauiv. range from 0.984 to 2.539. Conclusions The torsional buckling stress of the curved shell between the stiffeners of a stiffened plywood cylinder is about 85 percent of that of an unstiffenod cylinder of the same dimensions and plywood construction. The theoretical buckling torque of an unstiffened, cylinder of the same weight and curvature as a stiffened cylinder is greater than or equal to that for the stiffened cylinder. Report No. 1563 -6- .4 ..g - 4 r4 4 4 4 4 .4 . 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