EFFECTS CIF MOISTURE ON EACTERIAIL WEAKENING CIF CASEIN-BONDED PLYWOOD No. 2077 April 1957 INFORMATION REVIEWED AND REAFFIRMED 1963 PO FILE COPY 113 1:31 REMOVE FROM FILE Ii111 131111 IIIIIIIIIIIIII!111!1111! IIMIL a' FOREST PRODUCTS LABORATORY MADISON 5. WISCONSIN UNITED STATES DEPARTMENT OF AGRICULTURE FOREST SERVICE fn Cooperation with the University of Wisconsin EFFECTS OF MOISTURE ON BACTERIAL WEAKENING OF CASEIN-BONDED PLYWOOD By CATHERINE G. DUNCAN, Pathologist Forest Products Laboratory„ 1- Forest Service U. S. Department of Agriculture Summary Shear tests were made on standard specimens of 3/16-inch, casein-bonded plywood to determine the effects of bacterial infection of the glue line with the wood at various moisture content levels. The results indicated that within 31 days the bacteria, all of which were capable of digesting casein, did not materially weaken the glue joints when the moisture content of the wood was below about 55 percent. Above 55 percent, however, the bacteria caused considerably more weakening of the joints than could be accounted for by hydrolysis alone. Slight bacterial deterioration of the glue was indicated within 48 hours, indicating that bacteria may become active in a very short time if the moisture content of the wood is high enough. The question remains whether molds may also weaken glue bond. Introduction Previous experience and laboratory tests have shown that the bond of caseinglued plywood may weaken and ultimately fail when exposed continuously to warm, humid conditions. This failure has been variously attributed to chemical hydrolysis, biological deterioration of the protein material in the glue, or mechanical stresses induced by shrinking and swelling. Christensen and Moses a showed that naturally occurring infections of molds and bacteria play an important role in the deterioration of casein glue, at least when the moisture content of the wood is above 50 percent. Their Maintained at Madison, Wis., in cooperation with the University of Wisconsin. -Christensen, -Christensen, C. M., and Moses, C. S. Molds and bacteria that delaminate plywood bonded with casein and soybean glues. For. Path. Spec. Release No. 25. 1945. Rept. No. 2077 -1- Agriculture-Madison findings, however, did not fully establish whether there may be weakening of the glue bond because of hydrolysis alone, or whether both molds and bacteria can deteriorate the bond. The present study was undertaken to ascertain what effect different amounts of moisture in casein-glued plywood may have on the rate of bacterial deterioration of the bond and how much deterioration may be expected from the same amounts of moisture in the absence of any micro-organisms. Materials and Methods of Test Longitudinally matched sets of 3-ply casein-glue bonded panels were made from rotary-cut, yellow birch veneer 1/16 inch thick. After conditioning at 80° F. and 65 percent relative humidity for 3 weeks, the panels were cut into standard 1- by 3-1/4-inch shear-test specimens with the grain of the face plies running lengthwise. (The two standard saw cuts in the face plies were made just before the specimens were tested for shear strength.) The specimens were then returned to the conditioning room for 6 months before being tested. Specimens for each test variable were selected at random. The test variables considered were as follows: Specimens at various levels of moisture content incubated singly in closed bottles for 31 days at 93° F. (34° C.). Group A. - Specimens with 8 percent moisture content, sterilized, not inoculated. Group 132 - Specimens as in Group A except not sterilized. - Specimens soaked in distilled water under partial vacuum, dried to Group different levels of moisture content from 30 to 100 percent, placed singly in the incubation bottles, and finally sterilized to free them of infection. Group D - Specimens as in Group C except that, following sterilization, they were aseptically inoculated with a mixed suspension of the five selected bacteria. Specimens wetted and incubated simultaneously by soaking in distilled water for 48 hours. Group El - Specimens and soak water sterilized. .Group F - Specimens as in Group E except that, following sterilization, they were inoculated by incorporating a mixed suspension of the five selected bacteria in the soak water. 5-Groups in which the action of micro-organisms was prevented by the dryness of the wood or by sterilization. Rept. No. 2077 -2- Group G - Neither specimens nor soak water sterilized or inoculated. Thus, any such infection occurred largely through natural infection of the glue. The tests were made in screw-top glass jars 2 inches in cross section and 4-7/8 inches high at the shoulder. To prevent unequal absorption of any free moisture that might condense on the walls of the jars during sterilization, the specimens were suspended from a wire soldered to the metal lids. Moisture losses during testing were prevented by sealing the lids to the jars with a mixture of warm paraffin and beeswax. An attempt was made to bring the moisture content levels of the specimens to points ranging between 30 and 100 percent. To get a reasonably uniform distribution of moisture within each specimen, the conditioned samples were first placed in distilled water under a reduced pressure of 6 centimeters of mercury for 1 hour. They were then distributed in desiccators and dried for periods varying from 30 minutes to 4 hours in order to bring the moisture content of the specimens to varying moisture content levels within the desired range of moisture content. The specimens to be sterilized were autoclaved for 30 minutes at 15 pounds of steam pressure on two successive days. Preliminary tests had indicated that all micro-organisms in the glue would be killed by this procedure. The inoculum consisted of a mixed culture of five strains of bacteria selected from among those isolated when dilutions of several manufactured casein glues were made and planted on tryptone-sodium-caseinate-glucose agar and a 2 percent trypticase agar adjusted to a pH of 7 to 8. Those selected had previously been found independently able to delaminate plywood bonded with a casein glue. After the specimens were sterilized and cooled, those to be inoculated were dipped for 3 seconds in a suspension of the 5 strains of bacteria; the controls were similarly dipped in sterile distilled water. Care was taken in both instances to avoid any contamination. The material, except that used in the initial dry and 48-hour soak tests, was incubated for 31 days at 93° F. (34° C.). Shear strength values were obtained for all specimens in each test category. Attempts were also made to isolate from the glue lines bacteria used to inoculate the specimens or any contaminants that might have been introduced. To do this, the specimens were first flamed to eliminate surface contaminants. The plies were separated with a flamed knife, and scrapings of the glue from the center and edge were placed on plates containing trypticase and malt agars and in tryptone-glucose broth. They were then incubated for 14 days at 93° F. (34° C.) under both aerobic and anaerobic conditions. Rept. No. 2077 -3- Results and Conclusions The shear strength and final moisture content of each specimen following incubation are shown in tables 1, 2, and 3, and average values for the 31-day incubation test are shown in figure 1. The findings and conclusions may be summarized as follows: 1. Comparisons (table 1) of test groups A and B, and of groups G and E, show that sterilization in itself had no sizable effect on the strength of either the dry specimens or those soaked for 48 hours. 2. Comparison (table 1) of the strength of the nonsterile specimens (groups G and F) with those of the sterile specimens (group E) gives some indication that bacteria may have caused small deterioration of the glue during the 48-hour soak. 3. Consideration of specimen group C in figure 1 discloses that, in the absence of active micro-organisms, there was a progressive reduction in strength during the 31-day storage period as the moisture content increased from 8 to approximately 55 percent. Further, but much smaller, reductions in strength occurred as the moisture of the specimens was increased from 55 to approximately 100 percent. The maximum reductions left the joint strength of the specimens approximately one-third as large as the presumed original strength of the dry specimens of groups A and B. Attempts to make isolations from these specimens indicated that all bacteria, yeasts, and molds had been killed by the sterilizing process and that no later contaminations by micro-organisms had occurred. Therefore, the losses in strength must have been due to hydrolysis rather than to biological deterioration of the glue. 4. The sterilized and subsequently inoculated specimens incubated 31 days (group D) showed joint strength values only slightly lower than those of the corresponding uninoculated specimens (group C) when moisture content levels of the wood ranged between 35 and 55 percent. Above 55 percent moisture content, however, the joint strength of the inoculated specimens was for the most part less than half of that of the uninoculated specimens (fig. 1). A large share of this difference occurred in the approximate moisture range of 55 to 65 percent. Bacteria were isolated from the glue line of all the inoculated specimens with a moisture content of 55 percent or more. Because the only difference between the inoculated (group D) and uninoculated (group C) specimens was the presence of living bacteria, it may reasonably be concluded that the smaller shear strength values of the inoculated specimens in the moisture range above about 55 percent were the result of bacterial action on the glue lines. Rept. No. 2077 -4- 1.-9 7 0 a) CV I N /4 4-, -- 0 N CU 4-, CO 7 7 CV N r4l CV \ u-I` CV CV 7 o to N 7 7 in N N In -I I u\ 01 N 0 I u\ In 01 ,r1 u- \ H I us • -4- N __1- I 10 N co 0 101 zz 0 1". N .0 H H p.) 3-) 0 0 a) 0 0 3-) CO I-1 0 P 0 0 ro +1=1 n ON CO 0 ON-I- -I' N \JO H C-- t- 0 d a) m 0 c0 a) 10.4 P O '0 to pi 0 0 3 C) 0 I 0 0 -404 -P •c1 O0 N 4. 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Panel : Specimens sterilized, inoculated! (Group D) : Moisture I Strength/ : Moisture : Strength/ : Moisture : Strength./ : Moisture : Strength/ : Moisture : Stre : content : : content : : content : : content : : content : : Percent : A 37 : : : Percent : 260-0 47 : 180-0 : 49 : 185-0 54 : : : 48 195-0 55 ; 59 : 150-o 57 2 : : : Percent : : ! . : 1 31 : 260-0 37 : 255-0 36 ! : : 250-0 : Percent , : 1 155-0 : 60-0 : : 70 - 0 68 2 160-0 : 130-0 61 : 56 : 140 - 0 : 66 : 100 - 0 47 : 280-o ; 53 g 150 - 0 61 ! : 53 155-0 5-a 155-o : t : 53 180-o 73 : : 90 - 0 : . : 65-0 : : : :I : : : : 58 ! • c : : 170-0 r 180-0 . 34 1 265-o: 45 34 ; 280-0 ; 46 32 ; 265-0 • 32 ; 32 : 285 - 0 : : 240 - 0 295-0 : 66 ; 80 - 0 185 - 0 64 : 51 170-0 : 62 : 65-0 : : 170-0 : 65 : . 250-0 57 50 : 58 : : 180-0 72 r : 45 -0 % 101 : 45-0 71 : 80 - 0 ; ; 40 - 0 70 70-0 7 r 55 . ; • • g 180-0 : : : : 114: 40 - 0 : 56 : : 1 10665-o : 111 i 60 - 0 : 170 - 0 .:. 5' : 2 1 : 70- 0 : 45 - 0 . 195-0 7 : 111 : ! : : 45-0 69 95-o : 60-c, 61 44 7 : : 62 : Percent : 11 1 : 115-0 57 1 '2 : Percent : 155-0 145-0 54 : 52 : Moisture : Strength/ : content : : 90-0 g : 45-o 65 80-o 104 : 7 : I, • D 185-0 : 55 : 48 185-5 . 56 . 185-0 54 56 51 240 - 10 : r 1 : . t : : I • , 80-0 : 65 60-0 : 170 - 0 62 85-o ; 190-0 62 : 175-0 : 34 1 295 -0 1 45 0 : 1 : g : 56 145-0 1 ; ah ,- : r ! : 59 125-0 ; : 53 : : 268-o 7 : 46 : 224.1 : : ! 160-0 : , 145 - 0 135- : : ! 105 : 50 -0 : : : : 1 2 : 110.0 I 120-0 ! 55 : 160-0 ; : : : : i ; 7o - o : 7 61 : 75-0 ! 70 7o ! 1 : 8 . : : s : I 80-0 : : 109 40-0 95-0 103 35-0 : 85-0 : : . : : 1 : 1 f: : 7 ! 66 1 57 ! ; : : 240-0 • 34 185-0 i : si 57 245 - 0 r : : : 1 : 250-0 49 t 1 54 85-5 : : : 1 1 : 2 51 44 Average: 64 • . : : ; E 195-0 47 43 190-0 ! : 53 2 64 . 74-0 . : 74-0 72 c : 108 : 49-0 APercent moisture (based on ovendry weights) at time specimens were broken. 2 1t can be assumed from representative culturing of the glue lines that bacteria were present in all unsterilized specimens and in sterilized and subsequently inoculated specimens. There was no evidence of living bacteria in sterilized, uninoculated specimens. /The first value represents the shear strength in pounds per square inch; the second value represents the percentage of wood failure. Each value is for one specimen, except where averages are given. Sept. No. 2077