Cavitation Notes ref: PNA pages 181-183 handout p 0 = uniform_stream_total_pressure p 1 = pressure_at_arbitrary_point V0 = uniform_stream_velocity V1 = velocity_at_arbitrary_point q= 1 2 ⋅ρ⋅V0 = dynamic_or_stagnation_or_ram_pressure 2 p0 + 1 2 ⋅ρ⋅V0 = constant 2 p 0 := constant − 1 2 ⋅ρ⋅V0 Bernoulli 2 p 1 := constant − 1 2 ⋅ρ⋅V1 2 for propeller immersion, measured at radius r, minimum p 0 is obtained from ... p a = atmosphere p 0 = p a + ρ⋅g⋅h − ρ⋅g⋅r h = shaft_centerline_immersion ρ⋅g⋅r V0 estimated as (VA^2+(ω*r)^2)0.5 if p1 => pv = vapor pressure, cavitation occurs σ L = local_cavitation_number = define: accounts for minimum when r vertical up p a + ρ⋅g⋅h − ρ⋅g⋅r − p v ρ 2 2 2 ⋅ V + ω ⋅r 2 A and if pressure REDUCTION / q >= σL cavitation occurs early criteria (Barnaby) suggested limiting average thrust per unit area to certain values (76.7 kN/m2 = 10.8 psi) for tip immersion of 11 in increasing by 0.35 psi (unit conversions don't match up) 76.7 kN 2 = 11.124 psi earlier PNA (1967) stated Barnaby suggested 11.25 psi m can calculate pressure distributions around blade so can calculate local cavitation situation early in propeller design, want blade area to avoid cavitation (more blade area, less pressure per unit area for given thrust) Burrill ((1943) "Developments in Propeller Design and Manufacture for Merchant Ships", Trans. Institute of Marine Engineers, London, Vol. 55) proposed guidance as follows: limit thrust (coefficient) to a certain value depending on cavitation number at the 0.7 radius T τ c = coefficient_expressing_mean_loading_on_blades T = thrust τc = ρ = water_density AP 1 2 AP = projected_area ⋅ρ⋅VR 2 VR = relative_velocity_of_water_at_0_7_radius can estimate projected area from AP AD = 1.067 − 0.229⋅ P D from Taylor S & P page 91 P/D from 0.6 to 2.0 elliptical bladed prop, hub = 0.2 D and as usual ... T= PE ( 1 − t) ⋅ V PE η D = quasi_propulsive_coefficient = PD this parameter is plotted versus ρ := 1.0259⋅ 10 ρ = 1.99057 m σ 0.7⋅ = 2 ⋅ρ⋅ VA + ( 0.7⋅π ⋅n ⋅D) 2 (1 − t) ⋅ V 2 = 2 VA + 4.836⋅( n ⋅ D) PE = effective_power PE = RT⋅V ηH = cavitation number at 0.7*r using relative velocity at 0.7*r and pressure at CENTERLINE m VA = sec 188.2 + 19.62 ⋅h 2 2 D=m C := τ c + 0.3064 − 0.523⋅σ 0.0305⋅σ 0.2 0.2 n = sec −1 units in PNA (61) approximation SI pv apparently ~ 0.69 psi (90 degF) C = cavitation % σ − 0.0174 example numbers 0.2 σ := 0.4 τ c := 0.2 C := ( τ c( C , σ ) := C⋅ 0.0305⋅σ 0.2 0.2 τ c as above at 0.7 radius as above (centerline immersion) for C <= 25 (%) or so τ c + 0.3064 − 0.523⋅σ 0.0305⋅σ or ... h=m in US units 2 Carmichael correlation σ := 0.1 ,0.11 .. 2 1−t 1−w 3 2026 + 64.4⋅ σ 0.7⋅ = RT = T⋅( 1 − t) = η H⋅η R⋅η o VA + 4.836 ⋅ ( n ⋅ D) PD = delivered_power slug ft p 0 + ρ⋅g⋅h − p v 1 PD⋅ η D σ 0.7⋅ 3 kg 3 = C = 8.88 % cavitation − 0.0174 ) − 0.0174 + 0.523⋅σ 0.2 − 0.3064 see plot below T this can be carried further into ... τc = 1 2 AP = 1 ( ⋅ρ⋅VR ⋅ C⋅ 0.0305⋅σ 2 2 T 0.2 ) ( AP ⋅ρ⋅VR 2 = C⋅ 0.0305⋅σ − 0.0174 + 0.523⋅σ 0.2 − 0.3064 0.2 ) − 0.0174 + 0.523⋅σ 0.2 − 0.3064 Ap = minimum_area_for_specified_cavitation 1 τ c(30, σ) τ c(20, σ) τ c(10, σ) τ c(5, σ) τ c(2, σ) 0.1 0.1 1 σ Carmichael correlation valid only for C <= 25 %. 30 % shown to indicate over estimates compared with fig 45 page 182 of PNA for example from prop_design_notes T := 278000lbf derived above VA := 14kt −1 rpm := min kt := 1.688 p 0 = 14.696 psi n := 218rpm ft s p v = 0.694 psi D := 15ft P_over_D := 0.8 σ 0.7⋅ r = p 0 + ρ⋅g⋅h − p v 1 2 σ := h := 10ft ⋅ρ⋅ VA + ( 0.7⋅π⋅n⋅D) 2 2 = 188.2 + 19.62 ⋅ h 2 VA + 4.836⋅(n ⋅ D) 2 2 2 ⋅ρ⋅ VA + ( 0.7⋅π⋅n⋅D) 2 consider % cavitation in steps of 5% D=m h=m m VA = 7.203 D = 4.572 m s p 0 + ρ⋅g⋅h − p v 1 m VA = sec 188.2 + 19.62 ⋅ 3.048 σ = 0.179 2 7.203 + 4.836⋅( 3.633 ⋅ 4.572) C := 5 , 10 .. 25 2 2 0.5 −1 h = 3.048 m n = 3.633 = 0.179 using SI approximation 2 VR := VA + ( 0.7πn ⋅ D) n = sec m VR = 37.234 s 1 s AP( C) := 1 2 T ( AP ) 0.2 0.2 ⋅ρ⋅VR ⋅ C⋅ 0.0305⋅σ − 0.0174 + 0.523⋅σ − 0.3064 2 AD = 1.067 − 0.229⋅ P D assume AD ~ AE AP( C) AE( C) := 1.067 − 0.229 ⋅ P_over_D cavitation % C = estimated minimum EAR to avoid AE( C) AE( C) = = 2 D 23.045 2 m π⋅ 4 18.48 AP( C) = 20.367 5 10 15 20 25 16.333 2 m 13.632 15.425 1.404 11.698 13.236 1.126 10.245 11.592 0.94 0.806 0.706 supercavitating τc σ to the left. σ very low cavitation % is 100 h = 3.048 m D = 4.572 m m VA = 7.203 s n = 218 m VA := 10 s σ 0.7⋅ r = 2 2 ⋅ρ⋅ VA + ( 0.7⋅π⋅n⋅D) 2 σ := ( τ c( C , σ ) := C⋅ 0.0305⋅σ 0.2 0.7⋅π⋅n⋅D = 167.573 p 0 + ρ⋅g⋅h − p v 1 2 to avoid 25% cavitation 0.7⋅π⋅n⋅D = 36.531 min n := 1000rpm p 0 + ρ⋅g⋅h − p v 1 1 ⋅ρ⋅ VA + ( 0.7⋅π⋅n⋅D) 2 m s m s −3 2 σ = 8.8 × 10 C := 25 ) − 0.0174 + 0.523⋅σ 0.2 − 0.3064 τ c( C , σ ) = −0.243 off the scale hence supercavitating propellers correlation not valid but trend is ok