PRA Methodology Overview 22.39 Elements of Reactor Design, Operations, and Safety Lecture 9 Fall 2006 George E. Apostolakis Massachusetts Institute of Technology Department of Nuclear Science and Engineering 1 PRA Synopsis Figure removed due to copyright restrictions. Futron Corp., International Space Station PRA, Dec. 2000 Department of Nuclear Science and Engineering 2 NPP End States • • • • • • Various states of degradation of the reactor core. Release of radioactivity from the containment. Individual risk. Numbers of early and latent deaths. Number of injuries. Land contamination. Department of Nuclear Science and Engineering 3 The Master Logic Diagram (MLD) • Developed to identify Initiating Events in a PRA. • Hierarchical depiction of ways in which system perturbations can occur. • Good check for completeness. Department of Nuclear Science and Engineering 4 MLD Development • Begin with a top event that is an end state. • The top levels are typically functional. • Develop into lower levels of subsystem and component failures. • Stop when every level below the stopping level has the same consequence as the level above it. Department of Nuclear Science and Engineering 5 Nuclear Power Plant MLD Excessive Offsite Release Excessive Release of Core Material Excessive Core Damage Insufficient Reactivity Control Insufficient Core-heat Removal Insufficient RCS Inventory Control Excessive Release of Non-Core Material RCS pressure Boundary Failure Insufficient RCS Heat Removal Insufficient RCS Pressure Control Conditional Containment Failure Insufficient Isolation Insufficient Pressure & Temperature Control Department of Nuclear Science and Engineering Insufficient Combustible Gas Control 6 NPP: Initiating Events • Transients – Loss of offsite power – Turbine trip – Others • Loss-of-coolant accidents (LOCAs) – Small LOCA – Medium LOCA – Large LOCA Department of Nuclear Science and Engineering 7 ILLUSTRATION EVENT TREE: Station Blackout Sequences LOSP DGs 0.07 per yr 0.993 0.007 Seal LOCA EP Rec. 0 1 From: K. Kiper, MIT Lecture, 2006 EFW 0.95 0.99 0.01 0.05 0.94 0.06 Cont. END STATE success success success core melt core melt w/ release success core melt 4.70E-06 core melt w/ release success core melt 1.50E-06 core melt w/ release Courtesy of K. Kiper. Used with permission. Department of Nuclear Science and Engineering LOSP Distribution Epistemic Uncertainties 5th 0.005/yr (200 yr) Median 0.040/yr (25 yr) Mean 0.070/yr (14 yr) 95th 0.200/yr ( 5 yr) From: K. Kiper, MIT Lecture, 2006 Courtesy of K. Kiper. Used with permission. Department of Nuclear Science and Engineering Offsite Power Recovery Curves 9 0 t h P e rc e n t ile 5 0 t h P e rc e n t ile Cumulative Non-Recovery of Power Frequency 1 1 0 t h P e rc e n t ile 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 2 4 6 8 10 12 14 16 18 20 22 24 T i m e A fte r P o w e r F a i l u re (H r) Courtesy of K. Kiper. Used with permission. From: K. Kiper, MIT Lecture, 2006 Department of Nuclear Science and Engineering STATION BLACKOUT EVENT TREE Courtesy of U.S. NRC. Department of Nuclear Science and Engineering 11 NPP: Loss-of-offsite-power event tree LOOP Secondary Heat Removal Bleed & Feed Recirc. Core OK OK PDSi PDSj Department of Nuclear Science and Engineering 12 Human Performance • The operators must decide to perform feed & bleed. • Water is “fed” into the reactor vessel by the highpressure system and is “bled” out through relief valves into the containment. Very costly to clean up. • Must be initiated within about 30 minutes of losing secondary cooling (a thermal-hydraulic calculation). Department of Nuclear Science and Engineering 13 J. Rasmussen’s Categories of Behavior • • • Skill-based behavior: Performance during acts that, after a statement of intention, take place without conscious control as smooth, automated, and highly integrated patterns of behavior. Rule-based behavior: Performance is consciously controlled by a stored rule or procedure. Knowledge-based behavior: Performance during unfamiliar situations for which no rules for control are available. Department of Nuclear Science and Engineering 14 Reason’s Categories Unsafe acts – Unintended action • Slip • Lapse • Mistake – Intended violation Department of Nuclear Science and Engineering 15 Latent conditions • Weaknesses that exist within a system that create contexts for human error beyond the scope of individual psychology. • They have been found to be significant contributors to incidents. • Incidents are usually a combination of hardware failures and human errors (latent and active). Department of Nuclear Science and Engineering 16 Reason’s model Line Fallible Management Psychological Unsafe Decisions Deficiencies Precursors Acts J. Reason, Human Error, Cambridge University Press, 1990 Department of Nuclear Science and Engineering 17 Pre-IE (“routine”) actions Median EF Errors of commission 3x10-3 3 Errors of omission 10-3 5 A.D. Swain and H.E. Guttmann, Handbook of Human Reliability Analysis with Emphasis on Nuclear Power Plant Applications, Report NUREG/CR-1278, US Nuclear Regulatory Commission, 1983. Department of Nuclear Science and Engineering 18 Post-IE errors • Models still being developed. • Typically, they include detailed task analyses, identification of performance shaping factors (PSFs), and the subjective assessment of probabilities. • PSFs: System design, facility culture, organizational factors, stress level, others. Department of Nuclear Science and Engineering 19 The ATHEANA Framework ErrorForcing Context Plant Design, Operations and Maintenance Performance Shaping Factors PRA Logic Models Human Error Error Mechanisms Plant Conditions Unsafe Actions Human Failure Events Risk Management Decisions Scenario Definition NUREG/CR-6350, May 1996. Department of Nuclear Science and Engineering 20 Risk Models IE2 AA BB CC DD # END-STATE-NAMES 1 OK 2 T => 4 TRAN1 3 LOV 4 T => 5 TRAN2 5 LOC 6 LOV AA A1 A2 BB B-GATE1 B-GATE2 B-GATE3 EVENT-B1 B-GATE4 EVENT-B2 EVENT-B3 EVENT-B4 B-GATE5 EVENT-B6 EVENT-B5 B-GATE6 EVENT-B7 EVENT-B8 B-GATE7 EVENT-B9 EVENT-B10 EVENT-B11 Department of Nuclear Science and Engineering 21 FEED & BLEED COOLING DURING LOOP 1-OF-3 SI TRAINS AND 2-OF-2 PORVS FOR SUCCESS Courtesy of U.S. NRC. Department of Nuclear Science and Engineering 22 HIGH PRESSURE INJECTION DURING LOOP 1-0F-3 TRAINS FOR SUCCESS Courtesy of U.S. NRC. Department of Nuclear Science and Engineering 23 Cut sets and minimal cut sets • CUT SET: Any set of events (failures of components and human actions) that cause system failure. • MINIMAL CUT SET: A cut set that does not contain another cut set as a subset. Department of Nuclear Science and Engineering 24 Indicator Variables 1,If E j is T If E j is F Xj = 0, Important Note: Xk = X, k: 1, 2, … S ___ Venn Diagram E E Department of Nuclear Science and Engineering 25 XT = φ(X1, X2,…Xn) ≡ φ(X) φ(X) is the structure or switching function. It maps an n-dimensional vector of 0s and 1s onto 0 or 1. Disjunctive Normal Form: N X T = 1 − ∏ (1 − M i ) ≡ 1 N C Mi 1 Sum-of-Products Form: N N −1 N XT = ∑ Mi − ∑ i =1 N +1 N ∑ M i M j + ... + (−1) ∏ M i i =1 j =i +1 Department of Nuclear Science and Engineering i =1 26 Dependent Failures: An Example Component B1 B1 and B2 are identical redundant components Component B2 MCS: M1 = {XA} M2 = {XB1, XB2} System Logic XS = 1 – (1 – XA)(1 – XB1XB2) = = XA + XB1 XB2 - XA XB1 XB2 Failure Probability P(fail) = P(XA) + P(XB1 XB2 ) – P(XA XB1 XB2 ) Department of Nuclear Science and Engineering 27 Example (cont’d) • In general, we cannot assume independent failures of B1 and B2. This means that P(XB1 XB2 ) ≥ P(XB1) P(XB2 ) • How do we evaluate these dependencies? Department of Nuclear Science and Engineering 28 Dependencies • Some dependencies are modeled explicitly, e.g., fires, missiles, earthquakes. • After the explicit modeling, there is a class of causes of failure that are treated as a group. They are called common-cause failures. Special Issue on Dependent Failure Analysis, Reliability Engineering and System Safety, vol. 34, no. 3, 1991. Department of Nuclear Science and Engineering 29 The Beta-Factor Model • The β -factor model assumes that commoncause events always involve failure of all components of a common cause component group • It further assumes that λ CCF β= λ total Department of Nuclear Science and Engineering 30 R D R G IP EN TR EL TO IS S EA C ER BR AK ER S M AT O BW SAF T ET O O R R R Y/ SA S V AL FE RE VE TY LIE F S /R EL PU M IE P F VA S LV R H ES R P C U O M N PS SI T SP PU R AY MP S PU AF M PS SW W /C PU M C PS W PU M PS PW R GENERIC BETA FACTOR (MEAN VALUE) Generic Beta Factors 0.2 0.18 0.16 0.14 0.12 Average 0.1 0.08 0.06 0.04 0.02 0 Department of Nuclear Science and Engineering 31 Data Analysis • The process of collecting and analyzing information in order to estimate the parameters of the epistemic PRA models. • Typical quantities of interest are: • • • • • Initiating Event Frequencies Component Failure Frequencies Component Test and Maintenance Unavailability Common-Cause Failure Probabilities Human Error Rates Department of Nuclear Science and Engineering 32 General Formulation XT = φ(X1,…Xn) ≡ φ(X) N N 1 1 X T = 1 − ∏ (1 − M i ) ≡ C M i N N −1 N N +1 N XT = ∑ Mi − ∑ ∑ Mi M j + ... + (−1) i =1 i =1 j =i +1 ∏ Mi i =1 XT : the TOP event indicator variable (e.g., core melt, system failure) Mi : the ith minimal cut set (for systems) or accident sequence (for core melt, containment failure, et al) Department of Nuclear Science and Engineering 33 TOP-event Probability N P (X T ) = ∑ P(M i ) + K + (− 1) N +1 1 ⎛N ⎞ P⎜ ∏ M i ⎟ ⎝ 1 ⎠ N P(XT ) ≅ ∑ P (Mi ) Rare-event approximation 1 The question is how to calculate the probability of Mi P ( M i ) = P ( X ik ... X im ) Department of Nuclear Science and Engineering 34 RISK-SIGNIFICANT INITIATING EVENTS Period Number of Events Mean Frequency 1998 – 2004 2120 7.57E-1 BWR General Transients 1997 – 2004 699 8.56E-1 PWR General Transients 1998 – 2004 1421 7.10E-1 Loss of Feedwater 1993 – 2004 188 9.32E-2 Loss of Heat Sink 1995 – 2004 259 1.24E-1 BWR Loss of Heat Sink 1996 – 2004 154 1.88E-1 PWR Loss of Heat Sink 1991 – 2004 105 9.23E-2 Loss of Instrument Air (BWR) 1994 – 2004 19 7.60E-3 Loss of Instrument Air (PWR) 1990 – 2004 17 1.19E-2 Loss of Vital AC Bus 1988 – 2004 43 2.98E-2 Loss of Vital DC Bus 1988 – 2004 3 2.35E-3 Stuck Open SRV (BWR) 1993 – 2004 14 2.07E-2 Stuck Open SRV (PWR) 1988 – 2004 2 2.30E-3 Steam Generator Tube Rupture 1988 – 2004 3 3.48E-3 Very Small LOCA 1988 – 2004 5 3.92E-3 Risk-Significant Initiating Event General Transients Trend Department of Nuclear Science and Engineering P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission. 35 INITIATING EVENT TRENDS PWR General Transients BWR General Transients 5 5 4 BWR general transients, and 90% intervals Maximum likelihood estimate (n/T) (baseline period) 90% interval (prediction limits) Fitted line Events / reactor critical year Events / reactor critical year PWR general transients, and 90% intervals Maximum likelihood estimate (n/T) (baseline period) 90% interval (prediction limits) Fitted line 3 2 1 0 4 3 2 1 0 1988 1990 1992 1994 1996 1998 2000 2002 Year Log model p-value <= 0.00005 2004 1988 PWR Loss of Heat Sink 1992 1994 1996 1998 2000 2002 Year 2004 BQPL Nov. 1, 2005 BWR Loss of Heat Sink 0.5 1.2 PWR loss of heat sink, and 90% intervals Maximum likelihood estimate (n/T) (baseline period) 90% interval (prediction limits) Fitted line 0.4 0.3 0.2 0.1 BWR loss of heat sink, and 90% intervals Maximum likelihood estimate (n/T) (baseline period) 90% interval (prediction limits) Fitted line 1.0 Events / reactor critical year Events / reactor critical year 1990 Log model p-value <= 0.00005 PQPL Nov. 1, 2005 0.8 0.6 0.4 0.2 0.0 0.0 1988 Log model p-value = 0.020 1990 1992 1994 1996 Year 1998 2000 2002 2004 PLPL Nov. 9, 2005 1988 1990 Log model p-value <= 0.00005 1992 1994 1996 Year 1998 2000 2002 2004 BLPL Nov. 1, 2005 Courtesy of P. Baranowsky. Used with permission. P. Baranowsky, RIODM Lecture, MIT, 2006 Department of Nuclear Science and Engineering 36 INITIATING EVENTS INSIGHTS • Most initiating events have decreased in frequency over past 10 years. • Combined initiating event frequencies are 4 to 5 times lower than values used in NUREG-1150 and IPEs. • General transients constitute majority of initiating events; more severe challenges to plant safety systems are about one-quarter of events. P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission. Department of Nuclear Science and Engineering 37 ANNUAL LOOP FREQUENCY TREND Occurrence Rate (per reactor critical year) 0.25 0.20 0.15 0.10 0.05 0.00 97-02 Low er Bound Department of Nuclear Science and Engineering P. Baranowsky, RIODM Lecture, MIT, 2006 2004 97-02 Upper Bound 2003 97-02 Trend 2002 86-96 Upper Bound 2001 86-96 Trend 2000 1999 1998 1997 1996 1995 1994 1993 1992 1991 1990 1989 1988 1987 1986 Yearly 86-96 Low er Bound 38 Courtesy of P. Baranowsky. Used with permission. ANNUAL LOOP DURATION TREND 1000.00 Duration (hrs.) 100.00 10.00 1.00 0.10 0.01 2004 2003 2002 2001 2000 1999 1998 1997 1996 1995 1994 5% Low er Bound Trend 1997-2003 Department of Nuclear Science and Engineering P. Baranowsky, RIODM Lecture, MIT, 2006 1993 1992 1991 1990 1989 1988 1987 1986 1985 Trend 1986-96 Observed w ith Bounds 95% Upper Bound 95% Upper Bound 5% Low erBound Courtesy of P. Baranowsky. Used with permission. 39 LOOP FREQUENCY INSIGHTS • Overall LOOP frequency during critical operation has decreased over the years (from 0.12/ry to 0.036/ry) • Average LOOP duration has increased over the years: – Statistically significant increasing trend for 1986–1996 – Essentially constant over 1997–2004 • 24 LOOP events between 1997 and 2004; 19 during the “summer” period • No grid-related LOOP events between 1997 and 2002; 13 in 2003 and 2004 • Decrease in plant-centered and switchyard-centered LOOP events; grid events are starting to dominate Department of Nuclear Science and Engineering P. Baranowsky, RIODM Lecture, MIT, 2006 40 Courtesy of P. Baranowsky. Used with permission. SYSTEM RELIABILITY STUDY RESULTS STUDY MEAN UNRELIABILITY AFW (1987–2004) 5.19E-4 EDG (1997–2004) 2.18E-2 HPCI (1987–2004) 6.25E-2 HPCS (1987–2004) 9.48E-2 HPI (1987–2004) 1.09E-3 IC (1987–2004) 2.77E-2 RCIC (1987–2004) 5.18E-2 UNPLANNED DEMAND TREND FAILURE RATE TREND N/A N/A Department of Nuclear Science and Engineering P. Baranowsky, RIODM Lecture, MIT, 2006 UNRELIABILITY TREND Courtesy of P. Baranowsky. Used with permission. 41 PWR SYSTEM RELIABILITY STUDIES AFW Unavailability (FTS) 0.030 0.0014 EDG unavailability (no recov.) (FTS model) and 90% intervals Fitted model 90% confidence band 0.020 0.015 0.010 0.005 AFW unavailability (FTS model) and 90% intervals Fitted model 90% confidence band 0.0012 0.025 AFW unavailability (FTS model) EDG unavailability (no recov.) (FTS model) EDG Unavailability (FTS) 0.000 0.0010 0.0008 0.0006 0.0004 0.0002 0.0000 1997 1998 1999 2000 2001 2002 2003 Fiscal Year Log model p-value = 0.00062 2004 1988 HPI Unreliability (8 hr mission) 1990 1992 1994 1996 1998 2000 Fiscal Year Log model p-value = 0.44 U0nrL Aug. 31, 2005 2002 2004 U0L Aug. 30, 2005 AFW Unreliability (8 hr mission) 0.0040 0.007 AFW 8-hour unreliability and 90% intervals Fitted model 90% confidence band HPI 8-hour unreliability (CN) and 90% intervals Fitted model 90% confidence band 0.006 0.005 AFW 8-hour unreliability HPI 8-hour unreliability (CN) 0.0032 0.004 0.003 0.002 0.0024 0.0016 0.0008 0.001 0.0000 0.000 1988 Log model p-value = 0.029 1990 1992 1994 1996 Fiscal Year 1998 2000 2002 2004 U8L Jan. 31, 2006 1988 Log model p-value = 0.23 1990 1992 1994 1996 Fiscal Year 1998 2000 2002 2004 U8L Oct. 11, 2005 Courtesy of P. Baranowsky. Used with permission. P. Baranowsky, RIODM Lecture, MIT, 2006 Department of Nuclear Science and Engineering 42 PWR SYSTEM INSIGHTS • EDG – EDG start reliability much improved over past 10 years. – Failure-to-run rates lower than in most PRAs. • AFW – Industry average reliability consistent with or better than Station Blackout and ATWS rulemaking. – Wide variation in plant specific AFW reliability primarily due to configuration. – Failure of suction source identified as a contributor (not directly modeled in some PRAs). • HPI – Wide variation in plant specific HPI reliability due to configuration. – Various pump failures are the dominant failure contributor. P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission. Department of Nuclear Science and Engineering 43 BWR SYSTEM RELIABILITY STUDIES RCIC Unavailability (FTS) HPCI Unreliability (8 hr mission) 0.08 0.40 HPCI 8-hour unreliability and 90% intervals Fitted model 90% confidence band RCIC unavailability (FTS model) and 90% intervals Fitted model 90% confidence band RCIC unavailability (FTS model) 0.35 HPCI 8-hour unreliability 0.30 0.25 0.20 0.15 0.10 0.06 0.04 0.02 0.05 0.00 0.00 1988 1990 1992 1994 1996 1998 2000 Fiscal Year Log model p-value = 0.0011 2002 2004 1988 HPCS Unreliability (8 hr mission) 1990 1992 1994 1996 1998 2000 Fiscal Year Log model p-value = 0.11 U8L Oct. 11, 2005 2002 2004 U0L Sept. 1, 2005 RCIC Unreliability (8 hr mission) 0.32 0.25 HPCS 8-hour unreliability and 90% intervals Fitted model 90% confidence band 0.28 RCIC 8-hour unreliability and 90% intervals Fitted model 90% confidence band 0.20 RCIC 8-hour unreliability HPCS 8-hour unreliability 0.24 0.20 0.16 0.12 0.08 0.15 0.10 0.05 0.04 0.00 0.00 1988 p-value = 0.41 1990 1992 1994 1996 Fiscal Year 1998 2000 2002 2004 U8 Oct. 11, 2005 1988 Log model p-value = 0.14 1990 1992 1994 1996 Fiscal Year 1998 2000 2002 2004 U8L Oct. 11, 2005 P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission. Department of Nuclear Science and Engineering 44 BWR SYSTEM INSIGHTS • HPCI – Industry-wide unreliability shows a statistically significant decreasing trend. – Dominant Failure: failure of the injection valve to reopen during level cycling. • HPCS – Industry average unreliability indicates a constant trend. – Dominant Failure: failure of the injection valve to open during initial injection. • RCIC – Industry average unreliability indicates a constant trend. – Dominant Failure: failure of the injection valve to reopen during level cycling. Courtesy of P. Baranowsky. Used with permission. P. Baranowsky, RIODM Lecture, MIT, 2006 Department of Nuclear Science and Engineering 45 COMMON-CAUSE FAILURE (CCF) EVENTS • Criteria for a CCF Event: – Two or more components fail or are degraded at the same plant and in the same system. – Component failures occur within a selected period of time such that success of the PRA mission would be uncertain. – Component failures result from a single shared cause and are linked by a coupling mechanism such that other components in the group are susceptible to the same cause and failure mode. – Equipment failures are not caused by the failure of equipment outside the established component boundary. P. Baranowsky, RIODM Lecture, MIT, 2006 Courtesy of P. Baranowsky. Used with permission. Department of Nuclear Science and Engineering 46 CCF OCCURRENCE RATE 0.40 0.35 Occurrence Rate 0.30 0.25 0.20 0.15 0.10 0.05 0.00 1980 1985 1990 1995 2000 2005 Fiscal Year Yearly Rate Long-term Trend P. Baranowsky, RIODM Lecture, MIT, 2006 Short-term Trend 95% Bound 5% Bound Courtesy of P. Baranowsky. Used with permission. Department of Nuclear Science and Engineering 47 ADDITIONAL CCF GRAPHS Coupling Factors - Complete CCF Events Environment 14.2% Operations 13.7% Maintenance 28.8% Department of Nuclear Hardware 43.4% P. Baranowsky, RIODM Lecture, MIT, 2006 Science and Engineering Courtesy of P. Baranowsky. Used with permission. 48