Home heating using a wood-fired boiler in conjunction with a heat storage unit by Steven Richard Hagan A thesis submitted in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE in Industrial Arts Education Montana State University © Copyright by Steven Richard Hagan (1978) Abstract: The purpose of the study was the design, construction and operation of a wood-fired boiler, used in conjunction with a heat storage unit,to heat a single-family dwelling. The system consisted of a fire tube type boiler to heat water that was stored in a 1500 gallon storage tank. This hot water was used to heat the house through fin tube type radiators mounted under the floor joists of the main floor of the house. The system was installed and tested in a house located near Bozeman, Montana. In order to evaluate the performance of the system, two variables were studied. One was the amount of potential energy available in the fuel and the second variable was the amount of heat that was actually realized in the house. To compare the wood heating system's performance with a conventional heating system, electrical baseboard heaters were used as a control. The two systems were operated alternating weekly, with the wood heating system in operation for three weeks and the electrical heating system operating for two weeks. Measurements of the temperature both inside and outside the house were taken every hour using two thermographs. This temperature difference was used to calculate the heat needed to keep the house at a comfortable temperature. The wood that was consumed in the boiler was weighed to determine the potential energy available and a watt hour meter was installed on the electrical heating system to record the amount of electricity used. It was found that the wood heating system provided heat for $1.75 per million Btu1s and the electrical heating system provided heat for $5.89 per million Btu's. The wood-fired boiler operated at an efficiency of 55 percent. STATEMENT OF PERMISSION TO COPY In p re s e n tin g t h i s t h e s is in p a r t i a l f u l f il l m e n t of t h e r e q u i r e m e n t s f o r an a d v a n c e d d e g r e e a t M ontana S t a t e U n i v e r s i t y , I a g r e e t h a t t h e L i b r a r y s h a l l make i t f r e e l y a v a ila b le fo r in sp e c tio n . I f u r t h e r ag ree t h a t p e rm iss io n f o r e x t e n s i v e c o p y in g o f t h i s t h e s i s f o r s c h o l a r l y p u r ­ p o s e s may b e g r a n t e d by my m a jo r p r o f e s s o r , o r , i n h i s ab sen ce, by th e D ir e c to r of L i b r a r i e s . I t i s u n d e rsto o d t h a t any c o p y in g o r p u b l i c a t i o n o f t h i s t h e s i s f o r f i n a n ­ c i a l g a i n s h a l l n o t b e a ll o w e d w i t h o u t my w r i t t e n p e r m i s s i o n S ig n a t D a te HOME HEATING USING A WOOD-FIRED BOILER IN CONJUNCTION WITH A HEAT STORAGE UNIT Uy STEVEN RICHARD HAGAN A t h e s i s su b m itte d i n p a r t i a l f u l f i l l m e n t o f th e re q u ire m e n ts f o r th e d eg ree of MASTlLR OF SCIENCE I n d u s t r i a l A r ts E d u c a tio n A p p ro v e d : C h a i r p e r s o n , 'G r a d u a t e C om m ittee YlTU-I- ^ H ead, M a jo r D e p a r tm e n t G r a d u a i eCLDe an MONTANA STATE UNIVERSITY Bozeman, M ontana J u n e , 1978 4 i.ii t ACKNOWLEDGMENTS The w r i t e r w i s h e s t o e x p r e s s h i s s i n c e r e a p p r e c i a t i o n t o t h e p e r s o n s w hose a s s i s t a n c e c o n t r i b u t e d t o t h i s s t u d y : . To Dr . Doug P o l e t t e , whose t e c h n i c a l a d v i c e and phys^i c a l c o n t r i b u t i o n t o t h e p r o j e c t was i n v a l u a b l e . To D r. Max A m berson, t o r h i s a i d e a n d e n c o u r a g e m e n t . a s t h e w r i t e r ' s c o m m itte e c h a i r m a n . To D r . Doug B i s h o p , t o r h i s a d v i c e a n d h e l p a s a member o f t h e w r i t e r ' s c o m m i tt e e . To t h e D e p a r tm e n t o f A g r i c u l t u r a l and I n d u s t r i a l E d u c a ­ t i o n , M ontana S t a t e U n i v e r s i t y , f o r t h e g r a d u a t e a s s i s t a n t s h i p t h a t made a d v a n c e d s t u d y p o s s i b l e . To Don L e e , f o r t e c h n i c a l a d v i c e and I i i s a p p l i c a t i o n o f g r e a t . e x p e r t i s e in w e ld in g . To L u e l i a P o l e t t e , f o r h e r t o l e r a n c e and h o s p i t a l i t y d u rin g th e p r o j e c t . . To N o e l l e , f o r h e r c o n s t a n t s u p p o r t and t h e e f f o r t and e n t h u s i a s m i n e d i t i n g and t y p i n g . TABLE OF CONTENTS VITA e e o e e e ACKNOWLEDGMENTS LIST OF TABLES . LIST OF FIGURES ABSTRACT . . . . CHAPTER I : e e e o e e e e e e o e o e e w e e e e H .................................. ............................................... . . i i i . . . . ........................................... vi . ............................. f . . i . . v ii . . . . . . . . . . . . . . . . . . . .v iii THE PROBLEM AND ITS S E T T I N G .................................. I n t r o d u c t i o n ...................................... S t a t e m e n t o f t h e P ro b le m ...................................... Need f o r t h e S tu d y . . . . . . . . . . . . . . . O b je c tiv e s . . . . . ......................... . . . . . . . . A s s u m p t i o n s ........................ L im ita tio n s . . . ......................... . . . . . . . . . D e f i n i t i o n o f T erm s . . . . . . . .................... . . P rocedure .......................... 1 . . . . . . . . . CHAPTER I I : I I 2 2 4 4 5 6 7 . . . . . . . . . . . . . . REVIEW OF LITERATURE AND RELATED RESEARCH . Wood a s F u e l ................................................................... F uelw ood C o s t s v s . C o n v e n t i o n a l E n e rg y S o u r c e s . . . F u e lw o o d P r o p e r t i e s . . . . . . . . . . . . . . . B o i l e r and H e a t S t o r a g e U n i t D e s ig n . . . . . . . B u i l d i n g H e a t L o s s ................................................ H eat S to ra g e U n it . . . . . . . . . . . . . . . . . B o i l e r H e a t A b s o r p t i o n A r e a ............................ IO 10 13 16 18 18 23 23 . . . . . . . . i CHAPTER I I I : SYSTEM DESIGN .............................. . . . . . . . B u i l d i n g H e a t L o s s ............................................................................. H eat S to ra g e U n it .......................................................... B o i l e r ................................................................................... H eat C i r c u l a t i o n and D i s t r i b u t i o n 26 . 26 30 31 36 . 42 In tro d u c tio n . . . . . . . . . . . . . . . . . . . . . B u ild in g H eat L oss C a lc u la tio n . . . . . . . . . . . . E n e rg y Use C a l c u l a t i o n . ....................................... .... . . . . . B o ile r E ffic ie n c y ............................. 42 42 .46 48 CHAPTER IV: PRESENTATION OF DATA . . . . . 7 . . . . A :V Wood v s . E l e c t r i c i t y : C o n c lu sio n CHAPTER V: C o s t A n n l y s i s ............................. ^ 50 I ^ 53 CONCLUSIONS, IMPLICATIONS AND RECOMMENDATIONS FOR FURTHER STUDY . . . . . . 55 . C o n c l u s i o n s ............................. . . . . . . . .5 5 Im p lic a tio n s . . . . . . . . . . . . . . . . . . . . .5 5 R e c o m m e n d a tio n s f o r F u r t h e r S tu d y . . . . . . . . . . . 56 APPENDIX ........................................................... i . . . . . . . . . . BIBLIOGRAPHY . . . . . . . . . . . . . . . . . . . . . . 58 64 I: O vi LIST OF TABLES T ab le P age 1 NATURAL GAS PRICE SCHEDULE ........................................... . . 2 ELECTRICITY PRICE SCHEDULE . , . . . . . . . . . . 3 COMPARATIVE PRICES OF SELECTED FUELS . . . . . . . 16 4 POTENTIAL ENERGY OF VARIOUS WOOD SPECIES . . . . 17 5 HEAT LOSS COEFFICIENTS OF VARIOUS BUILDING M A T E R IA L S ........................ .... . . . . . . . ......................... 20 6 OUTDOOR DESIGN TEMPERATURE . 21 7 SQUARE FOOTAGE OF BUILDING SYSTEMS IN TItE HOUSE 8 TOTAL HEAT LOSS IN BTU PER HOUR BY TRANSMISSION AND INFILTRATION........................ ............................ .... 28' AREA OF HEAT ABSORPTION IN THE BOILER 34 9 10 . . ... . . . . . . . . . . . 14 15 "" 27 ■" DAILY AVERAGE TEMPERATURE DIFFERENCE AND HEAT LOSS IN GROUND FLOOR OF HOUSE . . . . . . . . . . . . . 44 TOTAL HEAT LOSS PER WEEK, HOUSE AND FLOOR OR BASEMENT................................................................ . . 46 12 TOTAL HEAT LOSS VERSUS ENERGY USED . . . 47 13 EFFICIENCY IN PERCENT OF THE WOOD-FIRED BOILER 14 ENERGY SOURCE USE AND WOOD VS. ELECTRIC COST COMPARISON........................ .... .................................. .... 51 SCHEDULE FOR CALCULATING COST OF ELECTRICITY USED 52 11 15 .................... . . 4f) I; A r- v ii JJST OF FIGURES F ig u r e P ase 1 FIRE TUBE B O IL E R ................................................ 2 HEATING SYSTEM SCHEMATIC . . . . . . . . . . . . 37 3 TEMPERATURE GRAPH IpOR MARCH 20 - 21 . . . . . . 59 4 TEMPERATURE GRAPH FOR MARCH 2 7 - 3 . 1 . , . . . . GO 5 TEMPERATURE GRAPH FOR APRIL 3 - 7 . . . . . . 61 6 TEMPERATURE GRAPH FOR APRIL LO - 14 . . . . . . 62 7 TEMPERATURE GRAPH FOR APRIL 16 - 20 . . . . . . 63 . . . . i . 35 v lii ABSTRACT The p u r p o s e o f . th e s t u d y was t h e d e s i g n , c o n s t r u c t i o n and o p e r a t i o n o f a w o o d - f ir e d b o i l e r , u se d i n c o n ju n c tio n w ith a h e a t s to ra g e u n i t , t o h e a t a s in g le - f a m ily d w e llin g . The s y s te m c o n s i s t e d o f a f i r e t u b e t y p e b o i l g r t o h e a t w a t e r t h a t was s t o r e d i n a 1500 g a l l o n s t o r a g e t a n k . T h i s h o t w a t e r was u s e d t o h e a t t h e h o u s e t h r o u g h f i n t u b e t y p e r a d i a t o r s m o u n ted u n d e r t h e f l o o r j o i s t s o f tfie m ain f l o o r o f t h e h o u s e . The s y s te m was i n s t a l l e d and t e s t e d i n a h o u s e l o c a t e d n e a r Bozeman, M o n ta n a . I n o r d e r to e v a lu a te th e p erfo rm an ce o f |h e sy stp m , two v a r i a b l e s w e re s t u d i e d . One was t h e am ount o f p o t e n t i a l e n e r g y a v a i l a b l e i n t h e f u e l and t h e s e c o n d v a r i a b l e was t h e amount o f h e a t t h a t was a c t u a l l y r e a l i z e d i n t h e h o u s e . To com pare t h e wood h e a t i n g s y s t e m 's p e r f o r m a n c e w i t h a co n ­ v e n t i o n a l h e a t i n g s y s te m , e l e c t r i c a l b a s e b o a r d h e a t e r s w ere u s e d a s a c o n t r o l . The two s y s te m s w e re o p e r a t e d a l t e r n a t ­ i n g w e e k l y , w i t h t h e wood h e a t i n g s y s te m in o p e r a t i o n f o r t h r e e w eeks and t h e e l e c t r i c a l h e a t i n g s y s te m o p e r a t i n g f o r two w e e k s . M e a s u re m e n ts o f t h e t e m p e r a t u r e b o t h i n s i d e and o u t ­ s i d e t h e h o u s e w e re t a k e n e v e r y h o u r u s i n g two t h e r m o g r a p h s . T h i s t e m p e r a t u r e d i f f e r e n c e was u s e d t o c a l c u f a t e t h e h e a t n e e d e d t o k e e p t h e h o u s e a t a c o m f o r t a b l e t e m p e r a t u r e . The wood t h a t was consum ed i n t h e b o i l e r was weighted t o d e t e r ­ m ine t h e p o t e n t i a l e n e r g y a v a i l a b l e and a w a t t h o u r m e te r was i n s t a l l e d on t h e e l e c t r i c a l h e a t i n g systeiti t o r e c o r d t h e amount o f e l e c t r i c i t y u s e d . I t was f o u n d t h a t t h e wood h e a t i n g s y s te m p r o v i d e d h e a t f o r $ 1 .7 5 p e r m i l l i o n B t u 1s and t h e e l e c t r i c a l h e a t i n g sy s te m p r o v i d e d h e a t f o r $ 5 .8 9 p e r m i l l i o n B t u ' s . T}]p w o o d - f i r e d b o i l e r o p e r a t e d a t an e f f i c i e n c y o f 55 p e r c e n t . CHAPTER I THE PROBLEM AND ITS SETTING INTRODUCTION P e o p l e a r e b e c o m in g more i n t e r e s t e d i n a l t e r n a t i v e s t o ‘ v t h e u s e o f c o n v e n t i o n a l h e a t s o u r c e s t o h e a t t h e i r hom es. They may b e c o n c e r n e d w i t h t h e u s e o f f i n i t e f o s s i l f u e l s o r , m ore p r o b a b l y , t h e y a r e c o n c e r n e d w i t h f h p i n c r e a s e i n t h e c o s t o f h e a t i n g t h e i r homes w i t h c o n v e n t i o n a l f u e l s . It h a s b e e n f o r e c a s t t h a t b e tw e e n 1972 and 1 9 8 5 , t h e c o s t o f No. 2 f u e l o i l w i l l i n c r e a s e by 613%, e l e c t r i c i t y by 157% and t h a t by 1 9 8 1 , n a t u r a l g a s w i l l i n c r e a s e 409% ,“ . A s . a r e s u l t , p e o p l e w i l l be l o o k i n g f o r a l t e r n a t e e n e r g y s o u r c e s o r ways oI' r e d u c i n g c o n v e n t i o n a l e n e r g y c o n s u m p ti o n . One a l t e r n a t i v e i s t h e u se o f wood; In many p a r t s o f t h e c o u n t r y , t h e r e i s am ple wood on a r e n e w a b le b a s i s a n d , i f used, w i s e l y , t h i s cou.l d . s u p p l y many f a m i l i e s w i t h t h e i r home h e a t i n g n e e d s . However', th e p r o b le m s i n v o lv e d i n u s i n g wood t o h e a t homes have l i m i t e d i t s u s e . ^ Al an I,. .Ilaminoml, " I n d i v i d u a l Se I I - S u T f i c i e n c y E n e r g y , " Sc ionco 18-1, ( A p r i l 19, I 9 7 4 ) , p. 278. in 2S t e w a r t Byr.no., R e p o rt / / I ; The A r k a n s a s S f o r y ( T o l e d o , Ohio.: Owens—C o r n in g E L h e rg T a ss C o r p . , ! 9 7 5 ) , p . I . -2 - ; When u s i n g wood t o h e a t a hom e, a c e r t a i n amount o f ' in c o n v e n ie n c e i s in v o lv e d . I f a c o n v e n t i o n a l wood s p a c e h e a t e r i s u s e d , i t m u st b e l o a d e d a number o f t i m e s d u r i n g t h e day and t h e r a t e o f c o m b u s tio n m u st b e c o n t r o l l e d i n o r d e r t h a n an e v e n h e a t b e p r o d u c e d . T h i s c r e a t e s an ad­ d i t i o n a l p r o b le m o f i n c o m p l e t e c o m b u s tio n and t h e p r o d u c ­ t i o n o f l a r g e am o u n ts o f sm oke. T hese p ro b lem s c r e a t e a n e e d f o r a c e n t r a l wood h e a t i n g s y s te m t h a t w p u ld be com­ p e t i t i v e w i t h o t h e r a l t e r n a t i v e e n e r g y h e a t i n g s y s te m s and b u r n wood e f f i c i e n t l y t h u s p r o d u c i n g l e s s smojee arid m i n i ­ m i z i n g homeowner i n c o n v e n i e n c e . STATEMENT OF rI1HE PROBLEM The p u r p o s e o f t h i s s t u d y was t o d e s i g n and c o n s t r u c t a w o o d -fire d b o i l e r to be u se d i n c o n ju n c tio n w ith a h e a t s to ra g e u n i t to h e a t a s in g le fa m ily d w e llin g . The f e a s i ­ b i l i t y o f t h e wood h e a t i n g s y s te m was t h e n t o be com pared t o a c o n v e n t i o n a l e l e c t r i c a l h e a t i n g s y s te m . NEED FOR THE STUDY The n e e d f o r a c e n t r a l h e a t i n g sy s te m u s i h g wood a s th e fu e l i s th r e e f o ld . F i r s t , w ith th e p ro je c te d in c re a s e i n t h e c o s t o f c o n v e n t i o n a l e n e r g y s o u r c e s su c h a s e l e c t r i c i t y . -3 - n a t u r a l g a s and f u e l o i l , hom eow ners a r e l o o k i n g f o r c h e a p e r a lte r n a tiv e so u rces o f h e a t. A t t o d a y ' s p r i c e s , S i 5 .0 0 w o r t h o f wood p r o v i d e s a s many p o t e n t i a l B t u 1s o f h e a t a s S i 3 0 .0 0 w o r t h o f e l e c t r i c i t y , and $ 3 0 .0 0 o f f u e l o i l . $ 3 6 .0 0 w o rth o f n a t u r a l g a s T h ese f i g u r e s a r c b a s e d on $ 3 0 / c o r d wood s p l i t and d e l i v e r e d , $ 0 . 444/kw h e l e c t r i c i t y , $ .0 0 3 6 7 1 / c u . f t . n a t u r a l g a s and $ 0 . 4 2 / g a l . No. 2 f u e l o i l d e l i v e r e d . I t m ust b e n o t e d t h a t t h e f i g u r e f o r e l e c t r i c i t y c a n n o t be d i r e c t l y com pared t o t h e f i g u r e s f o r wood, n a t u r a l g a s and f u e l o i l b e c a u s e h e a t o u t p u t fro m e l e c t r i c i t y i s 100% e f f i c i e n t and t h e o t h e r f u e l s o u r c e s a r e a p p r o x i m a t e l y e q u a l i n e f f i c i e n c y and much l e s s . 3 H o w ev er, t h e c o s t o f c e n t r a l h e a t i n g s y s te m s on t h e m a r k e t t o d a y t h a t u s e wood a s f u e l is p r o h i b i t i v e t o t h e a v e r a g e hom eow ner. S e c o n d ly , o th e r p o s s i b l e a l t e r n a t i v e s to th e u se o f c o n v e n tio n a l energy s o u r c e s , such a s s o l a r h e a t c o l l e c t i o n o r c a p t u r in g th e e n e r g y o f t h e w in d , a r e n o t y e t s u f f i c i e n t l y p e r f e c t e d t o b e e c o n o m i c a l l y f e a s i b l e f o r u s e i n an a v e r a g e hqm e. T h e .u s e o f wood c a n be an i n t e r i m e n e r g y s o u r c e u n t i l t h e s e a l t e r ­ n a tiv e s are p e rfe c te d . F i n a l l y , t h e w i d e s p r e a d u s e o f wood a s a f u e l w o u ld l e a d t o i n c r e a s e d a i r p o l l u t i o n w h ic h c o u l d ---------“ ---------- :-------0I n t e r v i e w w i t h t i v e , May 2 , 1 9 7 8 . Lyne M a r t i n , M ontana Pow er R e p r e s e n t a ­ p a r t i a l l y b e a l l e v i a t e d w i t h a s y s te m t h a t b u r n s t h e y eo d ' i" V1 m ore e f f i c i e n t l y and d o e s n o t e m it l a r g e p a r t i c u l a t e s o f carb o n . Q O lU U C T lV E S The f o l l o w i n g o b j e c t i v e s w e re d e v e l o p e d t o a c c o m p l i s h th e p u rp o se o f th e stu d y : 1. To d e s i g n a c e n t r a l wood h e a t i n g s y s te m t h a t w ould i n c l u d e a w o o d - f i r e d b o i l e r and a h e a t s t o r a g e u n i t . 2. To t e s t t h e e f f i c i e n c y o f t h e c e n t r a l wood h e a t ­ i n g s y s te m . 3. To com pare t h e c e n t r a J wood h e a t i n g sy s te m t o a c o n v e n t i o n a l e l e c t r i c a l b e a t i n g s y s te m w i t h r e s p e c t t o f u e l , c o sts. ASSUMPTIONS The n a t u r e o f t h e s t u d y d i c t a t e d t h a t t h e f o l l o w i n g a ssu m p tio n s be m ade: 1. T h a t t h e c u r r e n t e n e r g y s h o r t a g e and i n c r e a s e i n en erg y c o s t w i l l c o n tin u e . 2. T h a t wood i s a r e n e w a b l e e n e r g y s o u r c e and w i l l b e a v a i l a b l e i n many p a r t s o f t h e c o u n t r y . 3. T h a t t h e wood u s e d w i l l be r e p r e s e n t a t i v e o f i t s -5 . ; s p e c i e s a s t o B t u 1s p e r p o u n d . 4. T hat th e d a ta r e c e iv e d w i l l have im p l i c a ti o n s f o r t h e f e a s i b i l i t y o f u s i n g a w o o d - f i r e d b o i l e r and h e a t s t o r ­ age u n i t to h e a t a d w e llin g . 5. T h a t t h e m o i s t u r e i n t h e f i r e w o o d u s e d w i l l be u n i f o r m and w i l l n o t a f f e c t t h e d a t a c o l l e c t e d . LIMITATIONS The i n v e s t i g a t o r was aw are o f t h e f o l l o w i n g l i m i t a ­ tio n s in t h is stu d y : 1. O nly l o d g e p o l e p i n e w i l l b e u s e d t o f u e l t h e b o i l e r and t h e r e f o r e , no i n f e r e n c e s c a n b e made a s t o t h e p e r ­ fo r m a n c e o f o t h e r s p e c i e s o f wood u s e d t o f u e l t h e b o i l e r . 2. Only s t a n d i n g dead t r e e s o f t h e s p e c i e s l o d g e p o l e p i n e w i l l b e u s e d and t h e r e w ill, b e no a c c o u n t f o r t h e m o is ­ t u r e c o n t e n t o f t h e wood. 3. T h e r e w i l l b e no q u a n t i t a t i v e e v a l u a t i o n o f t h e c o n trib u tio n of so la r i n f i l t r a t i o n t h r o u g h windows i n t h e house. 4. The d a t a w i l l o n l y b e a p p l i e d d i r e c t l y t o one h o u s e i n one p a r t i c u l a r c l i m a t o l o g i c a l l o c a t i o n . DEFINITION OF TERMS A l t e r n a t i v e e n e r g y h e a t i n g s y s te m - a h e a t i n g sy s te m u s i n g wood, w in d o r t h e sun a s an e n e r g y s o u r p e . B o ile r - w o o d - f ir e d , w a t e r - j a c k e t e d , f i r p tu b e ty p e b o i l e r n o t d e s i g n e d t o p r o d u c e steam ., B tu - B r i t i s h T h erm al U n i t w hich e q u a l s w e i g h t i n pounds tim e s th e change in te m p e ra tu re in degpees F a r e n h e it tim e s th e s p e c i f i c h e a t o f th e s u b s ta n c e . C o n v e n t i o n a l e n e r g y h e a t i n g s y s te m - a h p a t i n g sy ste m u sin g n a tu r a l g a s, e l e c t r i c i t y , f u e l o i l o r p r o p a n e a s an energy s o u r c e ; H e a t s t o r a g e u n i t - I 500 g a l l o n s t e e l t a p k f i l l e d w i t h ' • w a t e r , i n s u l a t e d w i t h a minimum o f 12 i n c h e s q f f i b e r g l a s s in su la tio n . R v a l u e - r e s i s t a n c e t o h e a t f l o w and e q u a l t o t h e re c ip r o c a l of th e U v a lu e . R a d ia to r s - 3 /4 " f i n tu b e s i n s t a l l e d j u s t u n d er th e — —— — . i , f l o o r j o i s t s o f t h e m ain f l o o r o f t h e h o u s e . S p e c i f i c h e a t - t h e num ber o f B t u ' s r e q u j p c d t o r a i s e O t h e t e m p e r a t u r e o f I l b . o f , t h e s u b s t a n c e I F . The s p e c i f i c - . h e a t o f w a ter i s one. A ' C h a r l e s E . D u l l , M odern P h y s i c s (New io r jc : H e n ry H o l t a n d Cornpemy, 1 9 4 5 ) , p . 230. -7 - * . r . ‘ .< S y stem - b o i l e r , h e a t s t o r a g e u n i t , r a d i a t o r s OpcJi r e ­ l a t e d p lu m b in g and w i r i n g e x c l u s i v e o f t h e e l e c t r i c a l h e a t ­ i n g s y s te m . T e m p e r a tu r e d i f f e r e n t i a l - d i f f e r e n c e b e tw e e n t h e t e m p e r a t u r e i n s i d e t h e h o u s e and t h e t e m p e r a t u r e o u t s i d e t h e house. U v a l u e - h o u r l y r a t e o f h e a t t r a n s f e r f o r one s q u a r e o f o o t o f s u r f a c e when a t e m p e r a t u r e d i f f e r e n c e o f I F e x i s t s b e tw e e n t h e a i r on t h e two s i d e s o f t h e s u r f a c e . 5 V a r i a b l e c o s t s - c o s t s o f o p e r a t i o n o f t h e wood h e a t i n g s y s te m i n c l u d i n g f u e l and m a i n t e n a n c e . PROCEDURE D a ta C o l l e c t i o n I n o rd e r to e v a lu a te th e perfo rm an ce o f th e c e n t r a l wood h e a t i n g s y s te m and com pare i t t o a c o n v e n t i o n a l e l e c ­ t r i c a l h e a t i n g s y s te m , t h r e e v a r i a b l e s w e re amount o f wood u s e d i n t h e w o o d - f i r e d b o i l e r , reco rd ed : amount o f e l e c t r i c i t y u s e d b y t h e r e s i s t a n c e e l e c t r i c i a n h e a t e r s , and t e m p e r a t u r e i n s i d e and o u t s i d e t h e h o u s e . The t e s t p e r i o d e x t e n d e d f o r f i v e w e e k s . E ach s y s te m was i n o p e r a t i o n s i n g l y ^ S e i c h i K o u z o , J . Raymond C a r r o l l , and H a r la n d D. B a r e i t h e r , W in t e r A i r C o n d i t i o n i n g (New Y ork: The I n d u s t r i a l P r e s s , 1958") , p . 1 8 3 . ~ -8 - on a l t e r n a t i n g week a . 1 ■i:: Wood C o n su m p tio n The c o n v e n t i o n a l m ethod o f m e a s u r i n g t h e amount o f wood i s b y v o lu m e . H ow ever, b e c a u s e t h i s i s v e r y u n r e l i a b l e when w o r k in g w i t h s p l i t o r u n s p l i t c o r d wood, t h e wood was w e ig h e d t o e v a l u a t e t h e amount u s e d . A ll c a l c u l a t i o n s w ere r e l a t e d t o t h e w e i g h t o f w ood, t h e n i n t e r p o l a t i o n s w ere made t o v o lu m e « A beam b a l a n c e s c a l e was u s e d t o w e ig h t h e wood. A r e a s o n a b l e amount was w e ig h e d a t t h e b e g i n n i n g o f e a c h week d u r i n g t h e t im e t h e s y s te m was b e i n g u s e d a s t h e h e a t s o u r c e . Any wood l e f t i n t h e s t a c k a t t h e e n d o f t h e t e s t p e r i o d was w e ig h e d and s u b t r a c t e d E le c tric ity from t h e t o t a l fo r th a t w e e k .. C o n su m p tio n A c o n v e n t i o n a l w a t t - h o u r m e t e r was u s e d t o r e c o r d t h e amount o f e l e c t r i c i t y consumed d u r i n g t h e t e s t p e r i o d i n w h ic h t h e e l e c t r i c a l r e s i s t a n c e h e a t e r s w ere u s e d t o h e a t th e h o u se . tric ity T h i s m e t e r r e c o r d e d o n l y t h e amount o f e l e c ­ u s e d by t h e h e a t e r s a n d was i s o l a t e d fro m other- e l e c t r i c a l n eeds of th e house. T e m p e r a tu r e D i f f e r e n t i a l One t h e r m o g r a p h was i n s t a l l e d i n s i d e t h e h o u s e t o g ra p h ic a lly re c o rd th e in s id e tem p era tu re . A n o th e r -9 - t h e r mo g r a p h was i n s t a l l e d on. t h e sh a d e d s i d e pi’ the. h o u s e i n a p r o t e c t i v e b o x .t o g r a p h t h e a m b i e n t o u t s i d e a i r t e m p e r a ­ tu re . A t t h e b e g i n n i n g o f. t h e f i v e week t e s t p e r i o d , e a c h t h e r m o g r a p h was c a l i b r a t e d w i t h a n a c c u r a t e m p r c u r y b u l b t h e r m o m e t e r .. The t h e r m o g r a p h s w e re s e t t o r u p f o r one week w i t h a s e v e n d a y g r a p h i n s t a l l e d arid c h a p g e d w e e k l y . CHAPTER H : REVIEW OF LITERATURE AND RELATED RESEARCH WOOD AS FUEL When c o n s i d e r i n g t h e u s e o f wood a s an e n e r g y s o u r c e , i t m u st b e e s t a b l i s h e d t h a t wood i s a v a i l a b l e on a ren e w ­ a b le b a s i s f o r use in r e s i d e n t i a l h e a tin g . I t h a s been s t a t e d t h a t o n e - t h i r d o f th e w o rld i s e x p e r ie n c in g a s h o r t ­ a g e o f wood t o be u s e d f o r home h e a t i n g and c p o k i n g . ^ In f a c t , many a r e a s o f t h e w o r l d w e re s a i d t o b e t r e e l e s s w here e x t e n s i v e f o r e s t s o n c e g re w . A r e a s o f t h e I n d i a n su b ­ c o n t i n e n t , c e n t r a l A f r i c a and p a r t s o f L a t i n A m e ric a w ere r e p o r t e d t o e x h i b i t t r e e l e s s r e g i o n s w hich e x t e n d t o a 30 7 m i l e r a d i u s a ro u n d l a r g e r c i t i e s . H ow ever, t h e s e s h o r t a g e s seem t o b e a p r o b le m o f l o c a l a r e a s o f h i g h p o p u l a t i o n d e n s i t i e s h a v i n g a lo w e r s t a n d a r d o f l i v i n g . In o th e r p a r ts o f t h e w o r l d , t h e r e i s am ple wood f o r u s e a s f u e l . Eckholm s t a t e d : 7* ° E . P . E c k h o lm , L o s i n g Ground (New Y ork: W.W. M o rto n , 1 9 7 6 ) , p'. 1 0 3 . . : 7 J a y W. S h e l t o n , W o o d b u rn e r1s E n c y c l o p e d i a ( W a i t s f i e l d : Vermont C r o s s r o a d s P r e s s , 1 9 7 6 ) , p 7 . ^ -.1 1 - " • • . th e re i s l i t t l e p o in t in c a llin g t h i s a w o r l d p r o b le m , f o r f u e l wood s c a r c i t y , u n l i k e o i l s c a r c i t y , i s a lw a y s l o c a l i z e d i n i t s a p p a r e n t d i m e n s i o n s . "8 - ■ i C o n s i d e r a b l e r e s e a r c h h a s b e e n done t o d e t e r m i n e t h e a v a i l a b i l i t y o f tim b e r in th e U n ited S ta te s * S h e lto n f e l t t h a t a wood s h o r t a g e i n t h e U n i t e d S t a t e s was n o t l i k e l y to occur f o r th r e e r e a s o n s . F irst, th e U n ite d S t a t e s had many s o u r c e s o f e n e r g y t o c h o o s e fro m and t h e r e f o r e , w o u l d n e v e r bp w h o l l y d e p e n d e n t on one o f t h e s e s o u r c e s . Second., some f o r e s t s e x i s t e d a s v e r y s t a b l e e c o s y s t e m s and t h u s , w i l l b e a b l e t o t a k e t h e p r e s s u r e s man w i l l im pose bn th e m . I t h a s b e e n n o t e d t h a t when t h e s e e c o l o g i c a l l y s t a b l e f o r e s t s a r e c l e a r e d and t h e n a b a n d o n e d , t h e t r e e s r e t u r n e d v e r y q u i c k l y a s i f t h e y w e re i n f a c t w e e d s . F in a lly , le g is la tio n th a t b rin g s about c o n tro l of d e s tru c tiv e f o r e s t p r a c tic e s 9 • w i l l become s t r o n g e r S h e l t o n w e n t on t o s a y t h a t m ost o f t h e wood grown i n t h e U n i f e d S t a t e s i s n o t u s e d b u t d e c a y s and f h a t "a c o n if) s f d e r a b l e e x p a n s i o n o f wood u s e i s p o s s i b l e . . A' s t u d y done by t h e S t a t e o f Vermont f o u n d t h a t t h e a c t u a l s u s t a i n e d 8E c k h o lm , p . 1 0 4 . 9SheJ t o n , p . 8 . . 10I b f d . , p . 7 . . • . . , • , . ‘ • i • - g ro w th i n t h e f o r e s t s o f Vermont was r o u g h l y c u r r e n t annual h a r v e s t . * , I f i v e t i j n e s t |i c I t was n o t e d t h a t t h i s a r e a i s a m a jo r lu m b e r and pulpwood. p r o d u c e r . T h i s s u s t a i n e d g ro w th r a t e o f 1 / 4 - 3 / 4 o f a c o r d p e r a c r e c o u ld b e d p u b le d w i t h im p ro v e d f o r e s t m anagem ent p r o c e d u r e s such a s t h i n n i n g , I - c u t t i n g l e s s p r o d u c t i v e i n d i v i d u a l t r e e s and p a r v e s t i n g a t 11 t h e m o st p r o d u c t i v e t i m e . " ■ A l t h o u g h s h o r t a g e s i n v o l v i n g q u a l i t y and size i n c e r ­ t a i n t i m b e r s p e c i e s may o c c u r-, t h e r e seem s t o b e am ple wood i n th e U n ited S t a t e s t h a t i s s u i t a b l e f o r u s e a s f u e l wood. I n a s t u d y c o n d u c t e d by t h e U n i t e d S t a t e s F o r p s t S e r v i c e , r e p o r t e d i n Gay, on t h e p o t e n t i a l f u e lw o o d a v a i l a b l e p e r y e a r i n v a r i o u s r e g i o n s o f th e U n ited S t a t e s , th a t, i t was r e p o r t e d a f t e r t i m b e r h a r v e s t and n a t u r a l m o r t a l i t y h a d b e e n a c c o u n t e d f o r , t h e r e was a n e t a n n u a l g ro w th o f 61 m i l l i o n c o r d s o f h a rd w o o d s and 56 m i l l i o n c o r d s o f s o f t w o o d s i n t h e e a s t e r n f o r e s t s and 1 . 6 m i l l i o n c o r d s o f h a rd w o o d and 3 .4 m i l l i o n c o rd s o f so ftw o o d s i n th e f o r e s t s o f th e n o r th e r n I2 Rocky M o u n t a i n s . " When t h e amount o f s o f tw o o d a l o n e f o r ■ ^ S t a t e o f V e rm o n t, R e p o r t on t h e G o v e r n o r 's T ask F o r c e on Wood a s a S o u r c e o f E n e r g y , 1 9 7 5 . ip L a r r y Gay, The C o m p le te Book o f h e a t i n g W ith Wood, ( C h a r l o t t e , Vermont"-" G a rd e n Way P u b l i s h i n g , 1 9 7 4 ) , pi 1 5 . —L3 — i l l c n o r t h e r n R o c k y M o u n t a i n s w a s d i v Lrlcd by 5 . c o r d s p e r y e a r f o r an a v e r a g e A m e ric an home, enough c o r d wood was o b 13 t a i n e d f o r . 6 8 0 ,0 0 0 h o u s e h o l d s . ' I t . s h o u ld bp n o t e d t h a t some o f t h i s a n n u a l g ro w th was i n a r e a s t h a t a r e i n a c c e s s ­ i b l e ; h o w e v e r , t h e s e f i g u r e s w ere r e p o r t e d a f t e r d e d u c t i n g l o g g i n g w a s t e s , o l d age and d i s e a s e l o s s e s , and b lo w downs. Much o f t h i s t y p e o f wood c o u l d b e s u i t a b l e f p r f u e l wood. I t m ust a l s o b e e s t a b l i s h e d w h e t h e r an i n c r e a s e i n t h e u s e o f t i m b e r f o r f u e l wood w ould h i n d e r t h e lu m b e r i n d u s t r y Gay e x p l a i n e d : " . . . t a k i n g wood f o r f u e l from t h e f o r e s t s s h o u ld n o t com pete w i t h t h e lu m b e r i n d u s t r y a t a ll. On t h e c o n t r a r y , i t s h o u l d l e a d t o much g r e a t e r p r o d u c tio n o f q u a l i t y t i m b e r . "Id FUELWOOD COSTS VS. CONVENTIONAL ENERGY SOURCES In 1978, firew ood i n M ontana v a r i e d S i 5 .0 0 per cord fo r m i l l S '1 0 .0 0 p e r c o r d f o r th at is purchased common p r i c e near the 1.6. is not c u t , s p i t V, d e l i v e r e d end o I w a s SoO . 0 0 p e r c o r d I 3 T h id .,|) . 1 4 TbicI. , scrap th a t in co st.fro m d eliv ered a n d s l a c k e d wood the h e a t i n g lor to c o r d wood season. A Lha < i s cut. 413 . I ■ • and d e l i v e r e d . ' v 1’lic datum i n T a b le a , j). j.G . ' ' i' ' ; : t h i s average p r i c e . V w a s b a s e d on N a tiu ra l g a s i n May o f 1978 was p r i c e d a c c o r d i n g t o th e fo llo w in g sc h e d u le : TABLE I 16 NATURAL GAS PRICE SCIIEDULE Increm en t (M-t h o u s a n d ) P ric e per th o u sa n d c j j . f t . f i r s t IdOO c u . f t . n e x t 99 M c u . f t . 8 5 .1 6 1 9 2 .2 2 8 4 n e x t 200 M c u . f t . n e x t 700 M c u . f t . 1 .8 9 2 8 I .6 9 3 4 I t h a s b e e n f o u n d t h a t t h e r e a r e 950 B t u 1s * p er c u b ic fo o t 17 of n a tu ra l g a s . ' E l e c t r i c i t y was s o l d i n May o f 1978 a c c o r d i n g t o t h e fo llo w in g sc h ed u le : is 16 Bozeman D a i l y C h r o n i c l e , March I,. 1 9 7 8 , p . 2 9 . I n t e r v i e w w i t h Lyne M a r t i n , M ontana Power R e p r e s e n t ­ a t i v e , May 2 , 1 9 7 8 . 17 1 Ifrid . -1 5 - . TAnLM 218 ELECTRICITY PRICE SCHEDULE Increm ent f i r s t 20 kwh n e x t 80 kwh n e x t 100 kwh a d d i t i o n a l kwh P ric e per k ilo w a tt hour .• SO .0369 0 .0 5 3 8 0 .0 3 7 6 0 .0 1 9 8 One k i l o w a t t h o u r was r e p o r t e d t o c o n t a i n 3415 B t u l s . :Q B o th No. 2 f u e l o i l and p r o p a n e w ere p r i c e d a t SO .42 p e r g a l l o n i n May, 1 9 7 8 . Fuel o i l c o n t a i n s .140,000 B i n ' s O 0 p e r g a l l o n and p ro p a n e c o n t a i n s 9 8 ,6 0 0 B i d ' s p e r g a l l o n . ‘t The c o s t s o f t h e s e p u r c h a s e d f u e l s a r e r e p o r t e d i n T a h Te 31 18I b i d . Y ork: 1 ^ Q r o f f C o n k l i n , The W e a th e r C o n d i t i o n e d House R e i n h o l d P u b l i s h i n g C o r p . , .1958), p , 1 6 7 . 20Martini . ■ ' \ (New TABLE 3 COMPARATIVE PRICES OF SELECTED FUELS Fuel P r i c e o f one m illio n B tu ' i Wood ( l o d g d p o l e p i n e ) N a tu ra l gas E le c tric ity F u e l O il (No. 2) P ropane S i . 71' 5 .4 2 1 0 .1 5 3 .0 0 4.5Q I t sh o u ld be n o te d t h a t th e e f f i c i e n c y o f e l e c t r i c h e a t e r s i s 100% and t h e e f f i c i e n c y o f t h e f u r n a c e s t h a t u s e t h e o t h e r f u e l s i n t h e t a b l e r a n g e d from 50% t o 80%. FUELWOOD PROPERTIES D i f f e r e n t s p e c i e s o f fu e lw o o d h a v e d i f f e r e n t B tu r a t ­ in g s p e r co rd . T h i s i s p r i m a r i l y due t o t h e f a c t t h a t d i f ­ f e r e n t s p e c i e s o f. wood h a v e d i f f e r e n t d e n s i t i e s . I t has b e e n f o u n d t h a t m o st woods h a v e t h e same num ber o f - B tu 1s °1 p e r pound o f o v e n d r i e d w ood. “ As a r e s u l t , f*16 m ost a c c u r a t e m e th o d o f d e t e r m i n i n g t h e num ber o f B t u ' s i n a q u a n t i t y o f wood i s b y w e i g h t . ^ D a v i d L y l e , The L ange S to v e C a t a l o g anfl Wood H e a t G uide ( A l s t e a d , N.HTi Sca h d in a v ia n S to v e s , I n c . , 1976) p . 15. -1 7 - I t h a s b e e n r e p o r t e d by a number o f a u t h o r s t h a t t h e ' ' ■ ' 5 ' ? ■ : e n e r g y g i v e n o f f d u r i n g c o m b u s tio n o f o n e -p o u |id o f d r y wood was a b o u t 8600 B t u ' s . O2 . T h i s h e l d t r u e f o r a l l woods e x c e p t th o s e w ith h ig h r e s i n c o n te n t. T a b l e 4 was p r e p a r e d from r e s e a r c h d a t a d e v e l o p e d by S h e l t o n and L y le w hich l i s t s d e n s i t i e s and B t u ' s p e r pound f o r d i f f e r e n t wpods fo u n d i n th e W e s t- ^ TABLE 4 POTENTIAL ENERGY OE VARIOUS WOOD SPECIES S p e c ific . G ra v ity S p e c ie s A ld e r, re d A sh, O regon A s p e n , Q u a k in g C o tto n w o o d , b l a c k O ak, w h i t e C edar, w e stern re d D o u g la s f i r , I n t e r i o r West P in e , Jack L o d g e p o le . Ponderosa Redwood S p r u c e , E ngelm an S itk a ib s /c u .ft . m illio n B tu /c o rd 2 5 .5 3 4 .2 7 2 3 .6 7 2 1 .8 1 1 7 .5 2 3 .6 1 6 .3 1 5 .0 1 2 .3 6 2 9 .2 1 3 .6 .41 .5 5 .3 8 .3 5 .6 8 .3 2 ■ .5 0 1 9 .9 4 3 1 .1 5 .4 3 .41 2 6 .7 9 2 5 .5 . 40 .4 0 .3 5 .4 0 ... 2 4 .9 2 2 4 .9 2 2 1 .8 1 2 4 .9 2 2 1 .4 . 2 0 .6 1 7 .5 ' 1 7 .1 1 7 .1 1 5 .0 1 7 .1 ^ 2L y l e , p . 1 5 ; G ay, p . 39; S h e l t o n , p . 1 8 . 25S h e l t o n , p p . 1 8 - 2 1 ; L y l e , p. 1 7 . 'I -.1 8 - HOILER AND tIEAI' STOWAGE UMJT DESMiN The d e s i g n o f a b o i l e r and h e a t s t o r a g e u n i t f o r a r e s i d e n t i a l , b u i l d i n g i s d e p e n d e n t on a number o f f a c t o r s . The f i r s t c o n s i d e r a t i o n i s t h e amount o f h e a t l o s s t h r o u g h th e b u ild in g m a t e r i a ls used i n th e b u ild in g . A h e a tin g s y s te m m u st be a b l e t o p r o v i d e t h i s amount o f h e a t t o make up f o r t h e h e a t l o s s . U sin g t h i s v a l u e o f h e a t l o s s and a s p e c i f i e d p e r i o d o f t i m e , a d e t e r m i n a t i o n c a n be made a s t o t h e amount o f h e a t t h a t i s n e e d e d i n s t o r a g e . The s i z e o f t h e f i r e box c a n t h e n b e .c o m p u te d on t h e b a s i s o f t h e number o f B t u ' s n e e d e d t o b e t r a n s f e r r e d t o s t o r a g e and t h e number o f B t u ' s t h a t a r e a v a i l a b l e i n t h e s p e c i e s o f wood b e i n g used. The b o i l e r m ust h a v e t h e n e c e s s a r y h e a t a b s o r p t i o n a r e a t o t r a n s f e r t h e a v a i l a b l e e n e r g y i n t h e yrood t o t h e h e a t sto ra g e u n it. BUILDING HEAT IDSS Numerous m e th o d s h a v e b e e n d e v e lo p e d t o c a l c u l a t e t h e h e a t l o s s in a d w e llin g . The g e n e r a l l y a c c e p t e d m ethod was one r e p o r t e d by K o n z o , C a r r o l I and B a ri e t h e r u s i n g t h i s fo rm u la : OA 24 S e i c h i K o n z p , J . Raymond C a r r o l l , and I j a r l a n d D. B a r e i t h e r , W in t e r A i r C o n d i t i o n i n g (New Y ork: The I n d u s t r i a l P r e s s , 1 9 5 8 ), p . 183. - I . fi­ ll rr A ( U ) ( t . < l . ) w h ere: H = t h e d e s i g n h e a t l o s s i n )i/tu /h r A '= t h e a r e a t h r o u g h w hich h e a t l o s s t a k e s p la c e , in square f e e t U = th e c o e f f i c i e n t o f h e a t t r a n s f e r t . d . - t h e t e m p e r a t u r e d i f f e r e n c e assum ed b e tw e e n i n d o o r - a i r an<3 o u t d o o r - a i r te m p e ra tu re s, under d e sig n c o n d itio n s H e a t L o s s A re a The a r e a o f a l l s u r f a c e s w here h e a t l o s s o c c u r s such a s c e i l i n g s , w a l l s , windows and d o o r s i s i t e m i z e d and r e ­ c o r d e d on a w ork s h e e t . F o r e a c h o f t h e s e a r e a s t h e r e was 25 a re p o rte d h e a t lo s s c o e f f ic ie n t. H eat L oss C o e f f i c ie n t D i f f e r e n t m a t e r i a l s a rc re p o r te d to have d i f f e r e n t h e a t lo ss c o e ffic ie n ts. T a b le 5, p . 2 0 , was d e v e l o p e d from i n ­ f o r m a t i o n by C o n k l in and t h e R u r a l E l e c t r i f i c a t i o n . A d m i n i s ­ t r a t i o n and l i s t s a l l th e m a t e r i a ls t h a t a re psed i n th e 26 house r e p o r te d i n t h i s stu d y . 25I M d r 26C O n k lin , p p . 1 9 - 2 2 ; U .S . D e p a r tm e n t o f A g r i c u l t u r e , R u r a l E l e c t r i f i c a t i o n A d m i n i s t r a t i o n , E l e c t r i c House H e a t i n g , REA B u l l e t i n 1 4 2 -1 ( I 9 6 0 ) , p p . 1 5 - 1 6 . -2 0 - TABLE 5 HEAT LOSS COEFFICIENTS OF VARIOUS BUILDING MATERIALS T h ic k n e s s (in .) . R e sista n c e (R) S h e e tro c k 1 /2 .4 5 Plyw ood 1 /2 .6 3 M a terial Plyw ood •• Wood f i b e r b o a r d I 1 .2 5 I 2 .3 8 B u ild in g paper: v a p o r-p e rm e a b le f e l t vapor s e a l , p l a s t i c film .0 6 0 ,0 0 C o n c rete: sa n d and g r a v e l o r s t o n e a g g re g a te (n o t d rie d ) R o o fin g : B lan k et or b a t t , Windows: d o u b le g l a s s , space D o o rs: I g la ss 1 /4 " a i r .0 8 1 .1 9 wood s h i n g l e s , d o u b le In su la tio n : fib e r ' I 3 .7 0 1 /4 1 .6 4 s t e e l s h e e t , foam c o r e 1 9 .0 The num ber o f s q u a r e f e e t o f e a c h s u r f a c e i n t h e b u i l d ­ i n g t h a t w i l l l o s e h e a t was m u l t i p l i e d by i t s p a r t i c u l a r h e a t l o s s f a c t o r (R) and t h e d e s i g n t e m p e r a t u r e d i f f e r e n c e i n o rd e r to e s t a b l i s h th e t o t a l h e a t l o s s per hopr in th e b u ild in g . 27 07 K o n z o , C a r r o l l , and B a r e i t h e r , p . 1 8 3 . i' D e s ig n T e m p e r a tu r e D i f f e r e n c e D i f f e r e n t a r e a s o f th e U n ited S t a t e s have a d i f f e r e n t lo w a n n u a l a v e r a g e t e m p e r a t u r e , arid t h e p a r t i c u l a r d e s i g n te m p e ra tu re f o r th e l o c a l i t y un d er stu d y needed to be id e n tifie d . lis ts T a b l e 6 , d e v e lo p e d fro m i n f o r m a t i o n by J e n n i n g s , some d e s i g n t e m p e r a t u r e s o f a r e a s a p p l i c a b l e t o t h i s s t u d y arid O t h e r s t o b e u s e d a s a c o m p a r i s o n . TABLE 6 23 OUTDOOR DESIGN TEMPERATURE S t a t e and C i t y D e s ig n Temp. ( F ) M ontana B illin g s B u tte H avre H e le h a -25 -20 -30 -20 M aine E a stp o rt L e w is to n -10 -1 5 ■ ' M in n e s o ta D u lu th M in n e a p o lis S t . Paul A rizo n a F la g sta ff P h o e n ix T u cso n . -25 -20 -20 -10 25 25 - .. 28B u r g e s s H. J e n n i n g s , H e a t i n g and A i r G o i i d i t i o n i n g (S c ra n to n : I n t e r n a t i o n a l T e x tb o o k Company, 13)56), p p . 1 4 8 -5 0 -22- W ith t h e d e s i g n t e m p e r a t u r e o f t h e l o c a l i t y known, was t h e n p o s s i b l e t o c a l c u l a t e t h e d e s i g n t e m p e r a t u r e dif-r .. ference ( t .d . i n t h e f o r m u l a on p a g e 1 9 ) . Thp a c c e p t e d c o m f o r t a b l e i n s i d e t e m p e r a t u r e was r e p o r t e d tp. be 7 0 ° F . The d i f f e r e n c e i n t h e d e s i g n t e m p e r a t u r e f o r ^ n s i d e t h e d w e l l i n g and t h e d e s i g n t e m p e r a t u r e f o r t h e p a r t i c u l a r l o ­ c a l i t y e q u a l l e d t h e d e s i g n t e m p e r a t u r e d:i f f e r p n c e . H eat L oss to I n f i l t r a t i o n . H e a t l o s s I t u 1Ough aii* i n f i l t r a t i o n was r e p o r t e d t o b e a n o th e r s i g n i f i c a n t c o n tr ib u to r to h e a t l o s s in a b u ild in g . I n f i l t r a t i o n was d e s c r i b e d t o b e ^he i n f l o w o f c o l d a i r t h r o u g h c r o c k s a ro u n d windows and d o o r s and t h r o u g h s p a c e s b e tw e e n b u i l d i n g m a t e r i a l s . The c o e f f i c i e n t o f b e a t l o s s (U) i s f o u n p b y m u l t i p l y ­ in g th e s p e c i f i c h e a t o f a i r (0 .2 4 ) tim e s th e d e n s ity of a i r (0 .0 7 5 ) to eq u al 0 .0 1 8 . The U v a l u e o f t ji e a i r i s t h e n m u l t i p l i e d by t h e volum e o f a i r t h a t e n t e r e d t h e h o u s e e ac h 30 h o u r . T h i s m ethod was r e p o r t e d by C o n k l i n . . One C om plete a i r c h a n g e p e r h o u r by volum e i n s i d e t h e h d u sp was r e p o r t e d 31 t o be a r o u g h e s t i m a t e . ' 29F.W . H u t c h i n s o n , D e s ig n o f H e a t i n g and V e n t i l a t i n g S y s te m s (New Y ork: The I n d u s t r i a l P r e s s , 1 9 5 § ) , p . 25. 30C o n k l i n , p . 3 8 . 31K c n z o , C a r r o l , and B a r e i t h e r , p . 2 1 0 . Ixi sum m ary, i t s h o u l d be n o t e d t h a t , c o n s id e r a tio n of each d e t a i l , even w ith c a r e f u l c a lc u la tio n of h e at lo s s in a b u i l d i n g c a n o n l y be c o n s i d e r e d an e s t i m a t e . "No h e a t l o s s c a l c u l a t i o n , no m a t t e r how c a r e ­ f u l l y m ad e , c a n be more t h a n an a p p r o x i m a t i o n . E ven u n d e r t h e b e s t c o n d i t i o n s . . . i t i s . d o u b t f u l w h e t h e r any d e s i g n h e a t l o s s v a l u e i s w i t h i n 10 p e r c e n t o f t h e t r u e h e a t l o s s f i g u r e . 1 HEAT STORAGE UNIT The h e a t s t o r a g e u n i t m ust be a b l e t o s t o r e enough h e a t t o h e a t th e house a t th e d e sig n te m p e r a tu re f o r a s p e c i ­ f i e d p e rio d o f tim e . E or t h i s s t u d y w a t e r was u s e d a s a h e a t s t o r a g e medium due t o t h e f a c t t h a t i t was c h e a p and t h a t t h e r e was e q u ip m e n t a v a i l a b l e t o be u s e d w i t h w a t e r f o r h e a t t r a n s f e r i n th e sy ste m . In a d d itio n , w a ter h as a h ig h s p e c i f i c h e a t and t h e r e f o r e can s t o r e a h i g h am ount o f h e a t b y v o lu m e . ' BOILER HEAT ABSORPTION AREA The l i t e r a t u r e t h a t r e l a t e d t o b o i l e r d e s i g n was l i m i t e d t o s te a m p r o d u c t i o n and i n m ost c a s e s was w r i t t e n m ound t h e 32I b i d . , p . 1 8 4 . 33C h a r l e s E . D u l l , M odern P h y s i c s (New Y ork: H o l t and Company, 1945)V P - 230'. Henry -2 4 - tu rn of th e c e n tu ry . H ow ever, t h e r e p o r t e d d a t a were, a p p l i ­ c a b le to t h i s stu d y becau se th e p r i n c i p l e s o f h e a t t r a n s f e r have n o t chan g ed . The o l d e r m eth o d o f d e t e r m i n i n g t h e num ber o f B t u 1s t h a t w e re a b s o r b e d t h r o u g h s t e e l w a l l s o f a b o i l e r . u s e d a concept of h orsepow er. The m ethod o f d e t e r m i n i n g t h e number o f horsepow er i n a p a r t i c u l a r b o i l e r in v o lv e d d iv id in g th e i n s i d e s u r f a c e a r e a o f t h e b o i l e r by 1 0 . ^ T h is f i g u r e was t h e n m u l t i p l i e d by a c o n s t a n t f o r a p a r t i c u l a r t h i c k n e s s o f c a r b o n s t e e l t o f i n d t h e num ber o f B t u ' s p e r h o u r t h a t t h e b o i l e r w o u ld e x t r a c t from t h e b u r n i n g f u e l / 1 A l a t e r m eth o d o f c a l c u l a t i n g t h e h e a t a b s o r b e d i n a b o i l e r u s e d a f o r m u l a d e v e l o p e d by t h e Babcock an d W ilc o x C om pany:^ Q = U^S At . ^ T h e o d o r e H. T a f t , E le m e n t a r y E n g i n e e r i n g Thermo­ d y n a m ic s (New Y ork: The I n d u s t r i a l P r e s s , I OSorT, P • 55. 35 O t t o de L o r e n z i , C o m b u stio n E n g i n e e r i n g (New Y ork: C o m b u stio n E n g i n e e r i n g Company, I n c . , 1 9 3 3 ) , p . 158.. ^ T h e B a b co c k and W ilc o x Company, S te am , I t s G e n e r a t i o n an d Use (New Y ork: The B abcock and W ilc o x Company, 1 9 6 3 ) , p . 5-7. -2 5 - w h e re : Q - c o n d u c tiv e h e a t t r a n s f e r i n B t u 's p e r hour U = c o n d u c ta n c e o f t h e m a t e r i a l u s e d i n a B t u 's p e r s q u a r e f o o t p e r h o u r S = su rfa c e a re a A t = t e m p e r a t u r e d i f f e r e n c e p a u s in g h e a t f lo w A c l o s e a p p r o x im a tio n c a n t h e n be made a s t o tjie s u r f a c e a r e a i n s i d e t h e b o i l e r e x p o se d t o h e a t t r a n s f e r . CHAPTER I I I SYSTEM DESIGN When c o n s i d e r a t i o n i s g iv e n t o t h e d e s ig n o f a h e a t i n g sy s te m f o r a d o m e s tic b u i l d i n g , t h e f i r s t unknown t h a t m ust b e fo u n d i s t h e t o t a l h e a t l o s s i n t h e b u i l d i n g . U sin g t h i s f i g u r e , t h e s i z e o f t h e h e a t s t o r a g e u n i t and t h e s i z e o f t h e b o i l e r c a n t h e n be f o u n d . BUILDING HEAT LOSS The l o c a t i o n and t y p e s o f b u i l d i n g m a t e r i a l s t h a t a r e s u b j e c t t o h e a t l o s s i n t h e h o u se u n d e r s tu d y a p p e a r i n T a b le 7 , p . 2 7 . The d a t a i n t h i s t a b l e sum m arize t h e num­ b e r s o f s q u a r e f e e t o f e a c h b u i l d i n g sy ste m ( w a l l s , c e i l i n g , e t c . ) t h a t have a s im ila r c o e f f ic ie n t o f h e a t l o s s . f i g u r e s w ere t h e n u s e d i n T a b le 8 l o s s th r o u g h e a c h b u i l d i n g s y s te m . T hese to f in d th e t o t a l h e a t , Tlie t o t a l pum ber o f s q u a r e f e e t w as m u l t i p l i e d by t h e c o e f f i c i e n t o f h e a t l o s s f o r t h a t s y s te m . The U f a c t o r f o r e a c h b u i l d i p g sy s te m was fo u n d b y a d d in g t h e U f a c t o r s f o r a l l t h e co m p o n e n ts u se d i n e a c h b u i l d i n g s y s te m . F o r e x a m p le , t h e U f a c t o r f o r th e c e i l i n g i s an a d d i t i o n o f t h e s h e e t r o c k u s e d (Ji=.4 5 ) and t h e f i b e r g l a s s i n s u l a t i o n ( R - 3 .7 0 p e r in c h o r 4 4 .4 f o r 12 i n c h e s ) TABLE 7 SQUARE FOOTAGE OF BUILDING SYSTEMS IN THE HOUSE C e ilin g ( s q . f t , .) F a m ily Room K itc h e n S tu d y U t i l i t y Room L iv i n g Room M a s te r Bedroom Bedroom # 2 Bedroom # 3 F lo o r W a lls ( e x t . ) D o o r s ( e x t . ) (sq . f t . ) (sq . f t . ) (sq . f t . ) 204 144 O 120 96 108 108 200 O 0 150 325 180 115 130 150 • 325 180 115 130 208 204 120 ■ 96 48 42 17 16 17 O O O O 20 O 0 O O 8 90 46 20 62 129 0. 144 48 48 20 9 1682 221. 40 293 H a ll M a s te r B athroom 39 39 120 120 B athroom E n tr y 62 129 1682 TOTAL .480 256 20 Windows ( s q . f t .) . 8 -2 8 - I o r a t o t a l R v a lu e o f 4 4 .8 5 . The R v a lu e s y m b o liz e s th e r e s i s t a n c e t o h e a t flo w an d i s t h e r e c i p r o c a l o f t h e U v a lu e (h e a t lo s s c o e f f ic ie n t) . As a r e s u l t , 4 4 .8 5 (|1 v a lu e f o r t h e c e i l i n g s ) i s d i v id e d i n t o o n e , g i v i n g t h e IJ v a lu e f o r t h e c e i l i n g b u i l d i n g s y s te m . The p r o d u c t o f t h e a r e a and t h e h e a t l o s s c o e f f i c i e n t i s t h e n m u l t i p l i e d by t h e d e s ig n t e m p e r a t u r e d i f f e r e n c e t o e q u a l t h e h e a t l o s s p e r h o u r, th r o u g h e a c h s e p a r a t e b u i l d i n g s y s te m . TABLE 8 TOTAL HEAT LOSS IN BTU PER HOUR BY TRANSMISSION AND INFILTRATION S tru c tu re c e ilin g s flo o rs w a lls d o o rs w indow s in filtra tio n A re a o r Volume (s q .f t, or cu. f t . ) U F a c to r 1682 s q . f t . . 0 2 2 1682 " .1 6 8 .0 4 0 1768 " 40 293 90 3 3 3 0 .3 6 2 8 2 5 .7 6 . ■ 6 3 6 4 .8 1 8 0 .0 10 90 .0 5 0 .6 0 9 90 3364 c u . f t . .0 1 8 90 " H eat L o ss P e r Hour (B tu ) D e sig n T e m p e ra tu re D iffe re n c e (°F ) 90 TOTAL H e at L o ss i n B t u / h r . The d e s i g n te m p e r a t u r e d i f f e r e n c e i n T a b le 1 6 0 5 9 .3 3 5 4 4 9 .6 8 3 4 2 0 9 .9 3 8 i s c a l­ c u l a t e d by s u b t r a c t i n g t h e low a n n u a l a v e ra g e f p r t h e l o c a l ­ i t y o f t h e s tu d y ( - 2 0 ° F ) fro m a c o m f o r ta b le home i n t e r i o r -2 9 - te m p e ra tu re ( 7 0 ° F ) . T h is g i v e s t h e d e s ig n t e m p e r a t u r e d i f f e r e n c e f o r a l l b u i l d i n g s y s te m s e x p o se d t o t h e o u t s i d e „ I t s h o u ld b e n o te d t h a t t h e d e s ig n t e m p e r a t u r e d i f f e r e n c e f o r t h e f l o o r s i s much lo w e r b e c a u s e t h e b a se m e n t i s to b e h e a te d . The p r o d u c t s o f t h e a r e a , U f a c t o r and d e s ig n te m p e ra tu re d if f e r e n c e a re th e n t o t a l e d to f in d th e t o t a l h e a t l o s s in th e h o u se u sed in th e s tu d y . The am ount o f a i r i n f i l t r a t i o n i s fo u n d b y f i n d i n g t h e t o t a l volum e o f a i r i n t h e h o u s e and u s i n g o n e - f o u r t h o f th a t fig u re ( o n e - f o u r t h o f t h e a i r i s d i s p l a c e (I e v e ry h o u r ) . A new home may h a v e o n e - h a l f o f t h e a i r d i s p l a c e d e v e ry h o u r. H ow ever, due t o t h e f a c t t h a t t h e h o u se u s e d d u r in g t h e s tu d y h a s an u n i n t e r r u p t e d p l a s t i c f iJ m a s a v a p o r b a r r i e r , m a g n e t i c a l l y s e a l e d s t e e l d o o rs and w indow s t h a t w e re i n s t a l l e d and i n s u l a t e d w ith c a r e , a v a lu e o f o n e - f o u r t h o f t h e volum e b e in g d i s p l a c e d e v e ry houp was u s e d . It s h o u ld b e n o te d t h a t e v e n th o u g h t h e w indow a r e a w as a s m a ll f r a c t i o n o f t h e t o t a l a r e a exposed, t o h e a t l o s s , t h e h e a t l o s s th r o u g h t h e w indow s i s a J m ost e q u a l t o t h a t o f t h e o t h e r a r e a s com bined (w indow s— 1 6 0 5 9 .3 3 B tu p e r h o u r h e a t l o s s , com bined o t h e r a r e a s — 1 8 1 5 0 .6 0 B tu p e r h o u r h e a t 57B u rg e s s H. J e n n i n g s , H e a tin g and A ir C o n d i ti o n i n g ( S c r a n t o p : I n t e r n a t i o n a l T ex tb o o k C o ., 1 9 5 6 ) ,: p . 1 5 2 . -3 0 - lo s s , d a ta from T a b le 8 , p . 2 8 ). The w indow s u s e d w ere A n d e rso n th e rm o p a n e w indow s and t h e i r h e a t l o s s c o u ld be g r e a t l y r e d u c e d th r o u g h t h e u s e o f a d d i t i o n a l sto rm w indow s. HEAT STORAGE UNIT H av in g fo u n d t h e t o t a l h e a t l o s s i n t h e h o u se (3 4 2 0 9 .9 3 B tu p e r h o u r ) , i t i s p o s s i b l e t o c a l c u l a t e t h e s i z e o f th e h e a t s to ra g e u n it n eed ed . Two f a c t o r s a r e in v o lv e d when d e te r m in in g t h e s i z e o f t h e h e a t s t o r a g e u n i t . F i r s t i t was d e te r m in e d t h a t t h e h e a t s t o r a g e u n i t s h o u ld h o ld enough h e a t t o k e e p th e h o u se a t 70°F w ith an o u t s i d e t e m p e r a tu r e o f - 2 0 ° F f o r a t lo c is t 3b h o u rs^ U sin g a t e m p e r a t u r e d i f f e r ­ e n c e o f IOO0F i n t h e t cinlv-X'l00°F minimum f o r e f f e c t i v e h e a t i n g t o a maximum o f 2 0 0 °F ), J t w as th e n p o s s i b l e to c a l c u l a t e th e s iz e o f th e s to ra g e ta n k . The f o l l o w i n g f o r ­ m u la was d e v e lo p e d by t h e r e s e a r c h e r f o r t h i s p u r p o s e . v ( Hl o s s ) ( A t) ( W ) ( S v i - W w h e re : \ \ \ \ S’ 15 W P S ) cjo-f l i t volum e o f h e a t s t o r a g e medium l o s s hBet au t/ hlro) s s p e r h o u r i n h o u se (3 4 2 0 9 .9 3 A t =- te m p e r a tiu 'c d i f f e r e n c e i n t a n k , m axi­ mum m in u s minimum (IO O jF ) w e ig h t i n p o u n d s o f s t o r a g e medium ( w a te r = 8 .3 l b s / g a l ) h e a t l o s s p e r h o u r i n h o u se (3 4 2 0 9 .9 3 B fu / 3 1 \ -3 1 - S - s p e c i f i c h e a t o f s t o r a g e medium ( s p e c i ­ f i c h e a t o f w a te r - 1 . 0 0 ) so : ir (3 4 2 0 9 .9 3 ) (3 6 ) ■" ( 1 0 0 ) ( 8 . 3 ) ( I ) - 1 4 8 3 .8 g a l . U sin g t h i s f i g u r e f o r th e num ber o f g a l l o n s i n s t o r a g e , a t a n k m e a s u rin g f o u r f e e t i n d ia m e te r and s i x t e e n f e e t i n l e n g t h w as o r d e r e d . T h is ta n k was c a l c u l a t e d t o h a v e a 1 5 0 4 .0 3 g a l l o n c a p a c i t y . BOILER The s i z e o f t h e f i r e b o x was o f i n i t i a l c o n c e rn b e c a u s e i t w as th o u g h t t h a t i t s h o u ld h o ld enough wood to h e a t t h e w a te r i n t h e s t o r a g e u n i t IOO0 F . As a r e s u l t , o n ly one l o a d i n g and f i r i n g w ould b e n e c e s s a r y f o r a day and a h a l f o f h e a t f o r th e h o u se . The f o l l o w i n g fo r m u la vvas d e v e lo p e d to f in d th e s iz e o f th e f i r e box. B t u ^ o t i Cl Vf b - T O ( H ) ( E ) w h e re : = volum e o f t h e f i r e box i n c u b ic f e e t j = num ber o f B t u 1s p e r I o ad w e ig h t o f L o d g ep o le p e r c u b ic f o o t (24 lbs/ft H - num ber o I B t u 1s o f b o a t i n a pound o f d ry wood (8 6 0 0 B t u / l b ) E - estim ated efficiency o I' t h e bo i I o r ( .50) —3 2 - I n o r d e r t o f i n d t h e num ber o f B t u ' s p e r l o a d n e e d e d t o h e a t t h e w a te r i n t h e s t o r a g e u n i t c a l c u l a t i o n w as u s e d . 100 d e g r e e s , a s im p le The t e m p e r a t u r e d i f f e r e n c e (IOO 0 F ) i s m u l t i p l i e d b y t h e num ber o f p o u n d s o f w a te r i n t h e ta n k (1 5 0 0 g a l l o n s a t 8 . 3 p o u n d s p e r g a l l o n = 1 2 ,4 5 0 p o u n d s ) , o T h e r e f o r e 100 F m u l t i p l i e d b y 1 2 ,4 5 0 w i l l e q u a l 1 ,2 4 5 ,0 0 0 B tu ' s in s to ra g e . T h is f i g u r e w as u s e d i n t h e f o r m u la a s t h e num ber o f B t u 's p e r l o a d . U s in g t h e f o r m u la f o r t h e volum e o f t h e f i r e b o x , i t s d im e n s io n s w e re c a l c u l a t e d : Vf b = (2 4 ) (8 6 0 0 ) ( . 5 0 ) = 1 2 .0 6 3 9 c u b ic f e e t B e c a u se s h e e t s t e e l i s o b t a i n a b l e i n v a r y i n g l e n g t h s a n d w id th s o f f o u r f e e t , i t w ith l e s s w a s te . c o u ld b e made f o u r f e e t lo n g The f i n a l d im e n s io n s o f t h e f i r e b o x w ere t h e n c a l c u l a t e d t o b e 27 i n c h e s h ig h b y 22 i n c h e s w id e by 46 i n c h e s l o n g , g i v i n g a t o t a l volum e o f 1 5 .8 c u b ic f e e t . When s p l i t wood i s s t a c k e d , t h e r e i s a c t u a l l y o n ly 80% a c t u a l wood i n t h e t o t a l volum e due t o t h e a i r s p a c e s . E ig h t y p e r c e n t o f 1 5 .8 i s 1 2 .6 4 c u b ic f e e t o f a c t u a l wood i n t h e f i r e box. B u rn in g t h i s am ount o f wood S h o u ld p ro d u c e t h e n e c e s s a r y B t u 's t o r a i s e t h e w a te r i n t h e h e a t s t o r a g e u n i t 100 d e g re e s. -3 3 - A f t e r t h e s i z e o f t h e f i r e b o x w as c a l c u l a t e d , i t was n e c e s s a r y t o f i n d t h e am ount o f h e a t a b s o r p t i o n a r e a n e e d e d t o t r a n s f e r t h e h e a t fro m t h e b u r n i n g wood t o t h e w a te r f o r h e a t s t o r a g e an d d i s t r i b u t i o n . The f o l l o w i n g f o r m u la was used f o r t h i s c a lc u la tio n : ( H ) B tu /h r A - P _________ ______ w h e re : A = s u r f a c e a r e a e x p o se d t o h e a t t r a n s f e r i n squ. f t . K = c o n s t a n t f o r h e a t t r a n s f e r th r o u g h 1 /4 " h o t r o l l e d s t e e l ( 3 3 ,4 7 5 ) B t u / h r = t o t a l num ber o f B t u 1s a v a i l a b l e i n one l o a d i n g o f t h e f i r e b o x d i v id e d by an e s t i m a t e d tim e f o r t h e com­ b u s t i o n o f t h e wood (7 h r s . ) H = a f a c t o r f o r c o n v e rtin g th e a re a o f P a b s o r p t i o n t o b o i l e r h o rs e p o w e r ( 1 0 ) so : A = ^ 1 3 ^ - 4 V§7 ,8 5 7 ‘) = 5 3 .1 3 s q u a r e f e e t The o r i g i n a l d e s ig n f o r t h e b o i l e r was a s im p le c y l i n ­ d er in s id e a la r g e r c y lin d e r. H ow ever, i t w as fo u n d t h a t t h i s d e s i g n d i d n o t h a v e enough s u r f a c e a r e a f o r h e a t a b s o r p ­ tio n . As a r e s u l t , a d e s ig n w as u s e d t h a t i n c o r p o r a t e d f i r e t u b e s t h a t w o u ld g r e a t l y i n c r e a s e t h e a r e a f o r h e a t t r a n s f e r . T a b le 9 , p . 3 4 , l i s t ' s t h e s i z e s o f a r e a s o f t h e b o i l e r t h a t a re s u b je c t to h e a t t r a n s f e r . —3 4 - TABLE 9 AREA OF HEAT ABSORPTION IN THE BOILER P a rt D im e n s io n s 2 1 Top ( f i r e b o x ) S id e s ( f i r e b o x ) B ack ( f i r e b o x ) F ir e tu b e s % 4 A re a ' 8 s q .f t 16 4 ( 2 ' x 4 ' )2 2 ' x 2 ' ( 3 " d ia .,3 3 " lo n g ) 1 8 " ■ " 3 8 .8 8 " TOTAL 6 6 .8 8 The f i r e t u b e s a r e m o u n ted h o r i z o n t a l l y above t h e f i r e b o x so t h a t t h e b u r n i n g g a s e s p a s s o u t t h e b a c k o f t h e f i r e b o x an d e n t e r t h e f i r e t u b e s ( r e f e r t o f i g u r e I , p » 3 5 ) . The g a s e s t h e n move f o r w a r d t h r o u g h t h e f i r e t u b e s and up th e f lu e a t th e f r o n t o f th e b o i l e r . The c o m p le te f i r e b o x ( e x c l u d i n g t h e d o o r) i s j a c k e t e d w i t h w a te r an d i n a d d i t i o n , a w a te r r e s e r v o i r s u r r o u n d s t h e f i r e t u b e s . i n le t s a re f i t t e d T h re e o n e - in c h a t t h e b a s e o f t h e b o i l e r f o r c o o l w a te r r e t u r n i n g fro m t h e h e a t s t o r a g e u n i t and one t h r e e - i n c h o u t ­ l e t a t t h e to p o f t h e b o i l e r n e a r t h e f l u e f o r w a te r .c o n v e r t ­ in g to th e h e a t s to ra g e u n i t . A c c e s s d o o rs w e re p r o v i d e d t o t h e e n d s o f t h e f i r e t u b e s due t o t h e f a c t t h a t t h e y a r e s u b j e c t t o s o o t i n g w h ic h r e ­ duces th e e f f ic ie n c y o f h e a t t r a n s f e r . I t i s a s im p le flu e o u t l e t ( w a te r ) fire c le a n -o u t door tu b e s c le a n - o u t door w a te r j a c k e t lo a d in g door f i r e box i n l e t ( w a te r ) in le t (w a te r) fire b ric k FIGURE I . F i r e tu b e b o i l e r ( s i d e v ie w ) . -3 6 - m a t t e r t o rem ove one o f t h e s e d o o rs and r u n a c l e a n i n g r o d down t h e t u b e s t o rem ove t h e s o o t . When u s i n g h o t r o l l e d s t e e l t h a t w i l l b e e x p o s e d to h i g h h e a t , t h e r e i s a p o s s i b i l i t y o f w a r p in g . To a l l e v i a t e t h i s p ro b le m i n t h e c l e a n - o u t d o o r s , a l i n i n g o f 3 /8 " a s ­ b e s t o s s h e e t , f o u r l a y e r s t h i c k , w as i n s t a l l e d t o i n s u l a t e t h e s h e e t m e ta l fro m t h e h e a t . T h ese d o o rs an d t h e f i r e b o x d o o r w ere a l s o r e i n f o r c e d a ro u n d t h e p e r i p h e r y w ith a n g le i r o n . T h is c r e a t e s a h e a v y b u t v e r y s t a b l e u n i t . HEAT CIRCULATION AND DISTRIBUTION B a s i c a l l y , t h e r e a r e two c i r c u i t s i n t h e c i r c u l a t i n g s y s te m . age u n i t . One c i r c u i t c o n n e c ts t h e b o i l e r t o t h e h e a t s t o r ­ The o t h e r c i r c u i t c o n n e c ts t h e h e a t s t o r a g e u n i t t o t h e r a d i a t o r s t h a t t r a n s f e r t h e h e a t fro m t h e w a te r t o th e a i r t h a t h e a ts th e h ouse ( r e f e r to f ig u r e 2 , p . 3 7 ). The b o i l e r t o h e a t s t o r a g e u n i t c i r c u i t i s s im p le i n d e s ig n . I t c o n s i s t s o f one t h r e e - i n c h l i n e t h a t c o n n e c ts t h e b o tto m o f t h e h e a t s t o r a g e u n i t t o t h e b o tto m o f t h e b o ile r. The o t h e r t h r e e - i n c h l i n e c o n n e c ts t h e t o p o f t h e b o i l e r t o t h e to p o f t h e h e a t s t o r a g e u n i t . T h re e -in c h p lu m b in g w as u s e d t o a ll o w a l a r g e volum e t o f lo w and t h e r e a r e no v a l v e s o r pumps i n t h e c i r c u i t . The p r i n c i p l e o f f i n tu b e r a d i a t o r s c i r c u i t c o n tr o l v a lv e s h e a t s to ra g e u n it h o t w a te r sy s te m f i l l v a lv e h o t w a te r c irc u la tio n pump c o ld w a te r re tu rn b o ile r c o ld w a te r e x p a n s io n ta n k FIGURE 2 . H e a tin g sy s te m s c h e m a tic . -3 8 - c o n v e c ti o n ( h o t w a t e r , b e in g l e s s d e n s e and l i g h t e r , r i s e s ) i s u s e d t o t r a n s f e r w a te r fro m t h e b o i l e r t o t h e h e a t s t o r ­ age u n i t . A pump o r v a l v e i n s t a l l e d i n t h e c i r c u i t c o u ld c au se a c o n s t r i c t i o n i n th e l i n e th ro u g h l o s s o f e l e c t r i c i t y t o t h e pump o r i n a d v e r t e n t c l o s i n g o f t h e v a lv e = T h is con­ s t r i c t i o n w o u ld a ll o w ste a m t o b e p ro d u c e d i n t h e b o i l e r an d c r e a t e t h e p o s s i b i l i t y o f i n c r e a s e d p r e s s u r e w h ic h t h e sy s te m c o u ld n o t h a n d l e . The o t h e r c i r c u i t i s u s e d t o t r a n s f e r h o t w a te r t o t h e r a d i a t o r s fro m t h e h e a t s t o r a g e u n i t . I t c o n s is ts o f a l a r g e l i n e t h a t i s p lu m b ed t o t h e t o p o f t h e h e a t s t o r a g e u n i t t o p i c k up h o t w a te r f o r t h e r a d i a t o r s y s te m . l i n e i s d iv id e d i n t o T h is s e p a r a t e c i r c u i t s a t a m a n if o ld t h a t d i s t r i b u t e s t h e h o t w a te r t o d i f f e r e n t a r e a s o f t h e h o u s e . T h e re a r e t h r e e s u b - c i r c u i t s , one g o in g t o t h e f a m i l y room an d u t i l i t y ro o m , one g o in g t o t h e l i v i n g room , an d one h e a t ­ i n g t h e m a s te r b a th ro o m . E ac h o f t h e s e c i r c u i t s i s f i t t e d w i t h a v a l v e t h a t a d j u s t s t h e f lo w t o e a c h c i r c u i t . The s u b - c i r c u i t u s e d t o h e a t t h e l i v i n g room a l s o p a s s e s th r o u g h a c o il i n s t a l l e d i n a c o n c re te s la b in th e f l o o r o f th e e n tr y w a y . The r a d i a t o r s u s e d i n t h e s e s u b - c i r c u i t s a r e c o n v e n ­ tio n a l f i n tu b e s , suspended j u s t u n d er th e f l o o r j o i s t s . -3 9 - T hey a r e d e s ig n e d t o h e a t t h e f l o o r o f t h e room a b o v e . The r e t u r n l i n e fro m t h e s e s u b - c i r c u i t s t h e n c o n n e c ts t o a n o th e r m a n if o ld t h a t i s c o n n e c te d t o t h e b o tto m o f . th e h e a t s to ra g e u n i t . A h o t w a te r c i r c u l a t i n g pump w as f i t t e d b e tw e e n t h e m a n if o ld a n d t h e h e a t s t o r a g e u n i t a n d t h e n w ir e d t o a th e rm o s ta t in th e h o u se . As t h e h o u s e c o o ls o f f , t h e pump c i r c u l a t e s w a te r t o t h e r a d i a t o r s r a i s i n g t h e a i r te m p e r a t u r e i n t h e h o u s e , an d s h u t s o f f when t h e a i r i n t h e h o u se r e a c h e s t h e p r e - s e t t e m p e r a t u r e on t h e t h e r m o s t a t . The i n l e t a n d o u t l e t o f h e a t c i r c u l a t i o n c i r c u i t and b o i l e r c i r c u i t a r e plu m b ed t o t h e s t o r a g e t a n k i n su c h a way t h a t t h e w a te r i n t h e h e a t s t o r a g e t a n k c a n b e som ewhat is o la te d . T h is may b e d e s i r a b l e i f t h e w a te r i n t h e s t o r a g e u n i t i s c o ld a n d t h e r e i s a demand f o r h e a t i n t h e h o u s e . A fire c a n b e b u i l t i n t h e b o i l e r a n d t h e h o t w a te r w i l l p a s s i n t o t h e t a n k and d i r e c t l y i n t o t h e h e a t d i s t r i b u t i o n sy s te m f o r q u ic k h e a t i n t h e h o u s e . The w a te r p r e s s u r e i n t h e w h o le sy s te m i s r e g u l a t e d b y t h r e e m e a n s. F irs t, w h ic h s e r v e s t o f i l l a p r e s s u r e r e d u c e r v a lv e w as f i t t e d t h e sy s te m w i t h w a t e r . T h is v a lv e i s o l a t e s t h e d o m e s tic w a te r fro m t h e w a te r i n t h e h e a t i n g sy s te m a n d m a i n t a i n s t h e p r e s s u r e i n t h e h e a t i i i g sy s te m a t —4 0 — about s ix p o unds. As t h e p r e s s u r e i n t h e h e a t i n g sy ste m d r o p s b e lo w t h i s p r e - s e t p r e s s u r e , t h e r e d u c e r v a lv e a llo w s w a t e r t o f lo w fro m t h e d o m e s tic w a te r s u p p ly t o t h e h e a t i n g s y s te m u n t i l i t r e t u r n s t o p r e s s u r e . A s e c o n d m eans o f l i m i t i n g t h e p r e s s u r e i n t h e h e a t i n g sy s te m i s t h e u s e o f a n e x p a n s io n t a n k . s y s te m g e t s h o t t e r , i t As t h e w a te r i n t h e e x p a n d s an d t h e e x p a n s io n t a n k p r o ­ v i d e s a p l a c e f o r t h i s e x t r a volum e w i t h o u t i n c r e a s i n g t h e p r e s s u r e ab o v e a s a f e l i m i t . The e x p a n s io n t a n k i s b a s i c ­ a l l y a n a i r c u s h io n i n t h e s y s te m ; a s t h e w a te r e x p a n d s , i t b e g in s f i l l i n g in th e ta n k . t h e e x p a n s io n t a n k t h u s c o m p re s s in g t h e a i r The s i z e o f t h e e x p a n s io n ta n k w as com puted b y f i n d i n g t h e e x p a n s io n o f t h e volum e o f w a te r u s e d i n t h e s y s te m . W ith a t e m p e r a t u r e i n c r e a s e o f 15 0 °F (5 0 ° F in c o m in g w a t e r , t o a h i g h o f 200°F w a te r t e m p e r a t u r e i n t h e sy ste m a f t e r h e a t i n g ) , t h e w a te r w as f o u n d t o e x p an d i n volum e by 38 5 6 .9 6 g a l l o n s . B e c a u se t h e sy s te m c o u ld n o t t o l e r a t e a s u b s t a n t i a l i n c r e a s e i n p r e s s u r e , a 160 g a l l o n e x p a n s io n t a n k w as u s e d . tem 6 -8 T h is w i l l i n c r e a s e t h e p r e s s u r e i n t h e s y s ­ p o u n d s w h ic h i s w i t h i n t h e p r e s s u r e l i m i t s o f t h e s y s te m . ^ ^ L o u is A l l e n H a rd in g and A r th u r C u t t s W i l l a r d , H e a tin g V e n t i l a t i o n a n d A ir C o n d i ti o n i n g (L ondon: Chapman an d H a l l , 1 9 3 7 ), p . 20. -4 1 - I f t h e p r e s s u r e s h o u ld i n c r e a s e t o a p o i n t t h a t t h r e a t e n s t h e c o m p o n e n ts o f t h e s y s te m , a p r e s s u r e r e l i e f v a lv e w i l l o p en a n d a ll o w t h e p r e s s u r e t o d r o p . T h is v a lv e i s p lu m b ed i n t o t h e t o p o f t h e ta n k an d i s f i t t e d w ith a b l e e d o f f l in e to a d ra in . CHAPTER IV PRESENTATION OF DATA INTRODUCTION The p u r p o s e o f e v a l u a t i n g t h e wood h e a t i n g sy s te m was t o d e te r m in e i t s e f f i c i e n c y w ith r e s p e c t t o wood consum p­ t i o n a n d t o com pare i t t o a c o n v e n tio n a l, e l e c t r i c a l h e a t i n g s y s te m . I n o r d e r t o p e rf o r m t h i s e v a l u a t i o n , a num ber o f v a r i a b l e s w e re s t u d i e d . F i r s t , t h e am ount o f h e a t l o s s th r o u g h t h e b u i l d i n g m a t e r i a l s f o r e a c h week w as c a l c u l a t e d . Then t h e am ount o f e n e r g y t h a t w as u s e d d u r in g e a c h week was t o t a l e d . From t h i s , t h e e f f i c i e n c y o f t h e wood h e a t i n g sy s te m c o u ld b e c a l c u l a t e d and a c o m p a ris o n t o e l e c t r i c a l h e a t i n g m ade. P r im a r y i n t e r e s t w as f o c u s e d on how much h e a t was r e a l i z e d b y t h e am ount o f wood o r e l e c t r i c i t y t h a t was used. BUILDING HEAT LOSS CALCULATION The p r o c e s s d e v e lo p e d b y t h e r e s e a r c h e r t o f i n d t h e am ount o f e n e rg y consum ed e a c h week was a s f o l l o w s : A v e ra g e t e m p e r a t u r e d i f f e r e n c e ( i n s i d e t o o u t s i d e ) p e r day X b u i l d i n g h e a t l o s s c o e f f i c i e n t p e r h o u r X 24 h o u r s X 5 d a y s = T o t a l H e a t L o ss P e r T e s t P e r i o d -4 3 - The a v e r a g e t e m p e r a t u r e d i f f e r e n c e f o r e a c h day was fo u n d b y a v e r a g i n g t h e t e m p e r a t u r e s r e c o r d e d b y th e rm o ­ g r a p h s a t e a c h h o u r and t h e n s u b t r a c t i n g t h e o u t s i d e r e a d ­ i n g s fro m t h e i n s i d e r e a d i n g s . The t e m p e r a t u r e s w ere r e ­ c o rd e d i n d e g r e e s C e l s i u s and c o n v e r te d t o d e g r e e s F a r e n h e i t , a s c u r r e n t m e th o d s u s e t h e l a t t e r f o r c a l c u l a t i o n . T a b le 1 0 , p a g e 44 , i s a l i s t i n g o f t h e t e m p e r a t u r e d i f f e r e n c e f o r e a c h day o f t h e week d u r in g t h e s tu d y p e r i o d . T h is a v e ra g e t e m p e r a t u r e d i f f e r e n c e f o r e a c h h o u r o f t h e day w as th e n m u ltip lie d by th e h e a t l o s s c o e f f i c i e n t s f o r th e b u ild in g s y s te m s i n t h e h o u s e an d t h e n m u l t i p l i e d by 24 t o f i n d t h e h e a t lo s s f o r t h a t day. T h ese h e a t l o s s e s w ere t o t a l e d to f i n d th e h e a t l o s s f o r th e f i v e days u n d er s tu d y . The f i v e d ay p e r i o d w as u s e d t o a llo w two d a y s b e tw e e n r u n s f o r tim e t o s w itc h fro m one h e a t s o u r c e t o t h e o t h e r . I t i s r e v e a l e d i n T a b le 1 0 , p a g e 44, t h a t t h e w e a th e r w as r e a s o n a b l y u n ifo rm t h r o u g h o u t t h e f i v e week t e s t p e r i o d . D u rin g t h e w eeks i n w h ic h wood w as u s e d a s a h e a t s o u r c e , t h e t e m p e r a t u r e s w ere s l i g h t l y lo w e r t h u s c r e a t i n g a h i g h e r h e a t l o s s in th e h o u se . T h ese f i g u r e s show t h e h e a t l o s s fro m t h e h o u s e o n ly an d do n o t a c c o u n t f o r h e a t l o s s i n t h e b a se m e n t o r th r o u g h th e f l o o r . T h ese a d d i t i o n a l h e a t l o s s f i g u r e s w e re ad d ed TABLE .10 DAILY AVERAGE TEMPERATURE DIFFERENCE AND HEAT LOSS' IN GROUND FLOOR OF HOUSE D a te Wood H eat D a te 24 H r. A v e. Temp . H eat D i f f . ( F 0 ) L o s s B tu D a te 24 H r. A ve. Temp. H e a t D i f L (F°> L o s s B tu 3 /2 0 21 22 3 1 .1 7 3 1 .5 2 3 3 .8 2 2 6 0 ,8 6 4 .4 2 6 3 ,7 9 3 .6 2 8 3 ,0 4 2 .5 6 4 /3 4 5 3 5 .5 5 2 6 .4 5 3 1 .0 9 2 9 7 .5 1 9 .3 6 2 2 1 ,3 6 1 .1 2 2 6 0 ,1 9 3 .3 6 4 /1 6 17 18 2 9 .3 4 3 5 .0 5 2 9 .6 3 2 4 5 ,5 4 9 .7 6 2 9 3 ,3 3 7 .3 6 2 4 7 ,9 7 6 .8 8 23 24 3 4 .9 7 3 2 .9 6 2 9 2 ,6 6 7 .0 4 2 7 5 ,8 4 5 .2 6 7 3 5 .4 0 2 9 6 ,2 6 3 .9 2 3 1 5 ,5 1 2 .8 8 19 20 2 4 .3 3 2 0 3 ,6 2 0 .5 6 2 1 7 ,8 2 6 .4 E l e c t r i c a l 3 /2 7 H eat 24 H r. A v e. Temp. H eat D i f f . ( F ° ) L o s s B tu 28 29 30 31 TOTAL 1 ,3 7 6 ,2 1 2 .8 2 8 .4 9 2 8 .0 6 2 5 .0 7 2 3 8 ,4 3 4 .0 2 3 4 ,8 3 5 .2 2 1 .2 4 2 3 .5 9 TOTAL 2 0 9 ,8 1 1 ,8 4 1 7 7 ,7 5 8 .4 1 9 7 ,4 2 5 .4 4 1 ,0 5 8 ,2 6 4 .8 3 7 .7 0 TOTAL L39 0 ,8 5 0 .5 3 /1 0 2 6 .3 2 2 2 0 ,2 7 3 .2 11 12 3 0 .6 7 3 5 .1 7 2 5 6 ,6 7 8 .5 6 2 9 4 ,3 3 9 .1 2 13 14 3 2 .7 1 2 9 .4 7 2 7 3 ,7 5 1 .2 2 4 6 ,6 3 5 .5 2 TOTAL I ,2 9 1 ,6 7 7 .6 2 6 .0 3 TOTAL 1 £ 0 8 ,3 1 0 .9 -4 5 - t o t h e t o t a l f o r e a c h w eek a s t h e c o n d i t i o n s i n t h e h o u se changed w ith each s h i f t i n th e h e a t s o u rc e . D u rin g t h e w eek s i n w h ic h e l e c t r i c i t y w as u s e d t o h e a t t h e h o u s e , t h e b a s e m e n t w as n o t h e a t e d and t h e h e a t l o s s th r o u g h t h e f l o o r w as a d d e d t o t h e t o t a l l o s s t h r o u g h t h e r e s t o f t h e hou se. The b a se m e n t w as c o n s i d e r e d t o h a v e a te m p e r a t u r e e q u a l t o t h a t o f t h e s u r r o u n d in g g ro u n d (4 5 ° F ) and t h e t e m p e r a t u r e d i f f e r e n t i a l w as d e te r m in e d u s i n g t h e h e a t l o s s c o e f f i c i e n t o f t h e f l o o r i n g sy s te m and a t e m p e r a t u r e d i f ­ f e r e n c e o f 25°F (7 0 °F - 4 5 °F ) . D u rin g t h e w eeks i n w h ic h wood was u s e d a s a h e a t s o u r c e , t h e b a s e m e n t w as h e a t e d a lo n g w ith t h e h o u s e . T h is w as due t o t h e f a c t t h a t r a d i a t o r s f o r t h e h o t w a te r sy ste m w e re s u s p e n d e d fro m t h e f l o o r j o i s t s and t h e r e w as no i n s u l ­ a t i o n u n d e r them t o i s o l a t e t h e h e a t and f o r c e i t t o con­ d u c t th ro u g h th e f l o o r . As a r e s u l t , t h e h e a t l o s s th r o u g h t h e u n i n s u l a t e d c o n c r e t e w a l l s w as ad d ed t o t h e h e a t l o s s in th e h o u s e . T h is h e a t l o s s i s c o n s i d e r a b l e i n c o m p a ris o n t o t h e t o t a l l o s s fro m t h e h o u s e , a s n o t e d i n T a b le 1 1 , p . 46 -4 6 - TABLE 11 TOTAL HEAT LOSS PER WEEK, HOUSE AND FLOOR OR BASEMENT H eat L o ss H ouse B tu /w k Week M ar. 2 0 -2 4 M a r. 2 7 -3 1 A p r. 3 -7 A p r. 1 0 -1 4 A p r. 1 6 -2 0 H e a t L o ss F l o o r o r B asem ent B tu /w k 1 ,3 7 6 ,2 1 2 .8 1 ,0 5 8 ,2 6 4 .8 1 ,3 9 0 ,8 5 0 .6 1 ,2 9 1 ,6 7 7 .6 1 ,2 0 8 ,3 0 8 .8 4 ,8 2 1 ,3 3 6 .0 2 2 ,4 1 2 .6 5 4 ,8 2 1 ,3 3 6 .0 2 2 ,4 1 2 = 6 5 4 ,8 2 1 ,3 3 6 .0 T o ta l 6 ,1 9 7 ,5 4 8 .8 1 ,0 8 0 ,6 7 7 .4 6 ,2 1 2 ,1 8 6 .6 1 ,3 1 4 ,0 9 0 .2 6 ,0 2 9 ,6 4 4 .8 The t o t a l h e a t l o s s f o r e a c h week c a n t h e n b e com pared w i t h t h e am ount o f e n e r g y u s e d t h a t week t o show t h e e f f i ­ c ie n c y o f t h e h e a t i n g s y s te m . ENERGY USE CALCULATION The am ount o f e l e c t r i c i t y u s e d d u r i n g .e a c h week t h a t t h e e l e c t r i c b a s e b o a r d h e a t e r s w e re u s e d t o h e a t t h e h o u se i s a s im p le c a l c u l a t i o n . The k i l o w a t t h o u r m e te r i s o l a t i n g t h e e l e c t r i c b a s e b o a r d h e a t e r s w as r e a d a t t h e b e g in n in g an d e n d o f e a c h w eek . The d i f f e r e n c e i n r e a d i n g s from 39 b e g in n i n g t o e n d w as t h e n . m u l t i p l i e d b y 3 ,4 1 3 ■ t o g iv e t h e num ber o f B t u ' s i n e l e c t r i c a l e n e rg y u s e d t h a t w eek. T h e se t o t a l s a r e shown i n T a b le 1 2 , p a g e 47. 39' C o n k lin , p . 1 6 7 . -4 7 - The am ount o f e n e rg y u s e d d u r i n g t h e w eeks t h a t t h e w o o d - f i r e d b o i l e r w as u s e d t o h e a t t h e h o u s e w as fo u n d by w e ig h in g a l l t h e wood u s e d t h a t w eek. B e c a u se a l l wood h a s 8 ,6 0 0 B t u ' s p e r pound ( w i t h t h e e x c e p ti o n o f h i g h l y r e s i n o u s w o o d ), t h e t o t a l w e ig h t o f wood consum ed c o u ld b e c o n v e r t e d i n t o B t u 1s u s e d t h a t w eek. T h ese t o t a l s a r e a l s o p r e s e n t e d i n T a b le 1 2 . TABLE 12 TOTAL HEAT LOSS VERSUS ENERGY USED T o ta l H e a t L o ss (B tu /w k ) Week M ar. 2 0 -2 4 M ar. 2 7 -3 1 A p r. 3 -7 A p r . 1 0 -1 4 A p r. 1 6 -2 0 6 ,1 9 7 ,5 4 8 .8 1 ,0 8 0 ,6 7 7 .4 6 ,2 1 2 ,1 8 6 .6 1 ,3 1 4 ,0 9 0 .2 6 ,0 2 9 ,6 4 4 .8 Wood Am t. E n e rg y U sed U sed (B tu ) (lb s ) 894 902 976 E le c tric ity Am t. . E n e rg y U sed U sed (B tu ) (kw h) 7 ,6 8 8 ,4 0 0 228 7 7 8 ,1 6 4 275 9 3 8 ,5 7 5 7 ,7 5 7 ,2 0 0 8 ,3 9 3 ,6 0 0 D u rin g t h e w eeks o f M arch 2 7 -3 1 a n d A p r i l 10--14 when t h e e l e c t r i c a l sy s te m w as i n u s e , t h e am ount o f e l e c t r i c i t y n e e d e d i n B t u 's was l e s s t h a n w h at w as a c t u a l l y l o s t i n th e h o u se . 100% The e l e c t r i c r e s i s t a n c e ty p e h e a t e r s u s e d a r e e f f i c i e n t an d no a c c o u n t was made f o r o t h e r s o u r c e s o f h e a t su c h a s su n i n f i l t r a t i o n an d c o o k in g . The su n —4 8 - i n f i l t r a t i o n on an u n c u r t a i n e d window c a n b e a s i g n i f i c a n t c o n trib u to r. ^ I t s h o u ld a l s o b e n o t e d t h a t t h e e n e r g y - u s e d c a l c u l a ­ t i o n s do i n c l u d e t h e tw o d a y s b e tw e e n t h e t e s t i n g p e r i o d w h ile t h e t o t a l h e a t l o s s i s o n ly c a l c u l a t e d on t h e f i v e d ay t e s t i n g p e r i o d . T h is o c c u r r e d b e c a u s e t h e r e w as con­ s i d e r a b l e o v e r l a p on t h e h e a t i n g s o u r c e s due t o t h e f a c t t h a t i t w as d i f f i c u l t t o s t a r t an d s t o p e a c h sy s te m a b r u p t l y T h e re w as a l s o c o n s i d e r a b l e r e s i d u a l , h e a t l e f t i n t h e h o u se a t t h e e n d o f a t e s t p e r i o d t h a t w o u ld b e i n c l u d e d i n t h e n e x t t e s t p e rio d . H ow ever, t h e s e f i g u r e s a r e u s e d i n a c o m p a r a tiv e s e n s e an d s h o u ld n o t a f f e c t t h e r e s u l t s b e c a u s e t h e same m eth o d w as u s e d f o r e a c h e n e rg y s o u r c e p e r i o d . BOILER EFFICIENCY The e f f i c i e n c y o f t h e b o i l e r i n t h e num ber o f B t u 's t h a t i t c a n e x t r a c t fro m t h e b u r n i n g wood v e r s u s t h e p o te n ­ t i a l num ber o f B t u 's t h a t a r e a v a i l a b l e i n t h e wood c a n b e c a l c u l a t e d fro m t h e d a t a i n T a b le 1 2 , p a g e 47. p. 49 T a b le 1 3 , , p r e s e n ts th e a p p ro p r ia te d a ta d e s c rib in g th e e f f i ­ c ie n c y o f t h e wood f i r e d b o i l e r . ^ C o n k lin , p . 34. -4 9 - TABLE 13 EFFICIENCY IN PERCENT OF THE WOOD-FIRED BOILER T o ta l H eat R e c o rd e d i n H ouse (B tu ) % H eat P o te n tia l H eat o f C o n trib u te d Wood U sed b y O th e r (B tu ) S o u rc e s (B tu ) 1 8 ,4 3 9 ,3 7 9 2 3 ,8 3 9 ,2 0 0 2 8 .3 1 T o ta l H eat E x tra c te d by B o ile r(B tu ) E ffic ie n c y of B o ile r (%) 1 3 ,2 1 9 ,1 9 1 .0 53% D a ta i n T a b le 13 r e v e a l t h e t o t a l h e a t r e c o r d e d i n t h e h o u s e i s an a d d i t i o n o f t h e h e a t l o s s e s i n t h e h o u s e f o r t h e t h r e e w eeks t h a t wood w as u s e d a s t h e h e a t s o u r c e . The p o t e n t i a l num ber o f B t u 1s a v a i l a b l e i n t h e wood w as fo u n d b y a d d in g t h e p o u n d s o f wood u s e d f o r t h e t h r e e w eeks and t h e n m u l t i p l y i n g b y t h e num ber o f B t u 's i n a p o u n d o f wood. B e c a u se t h e r e w e re o t h e r c o n t r i b u t o r s o f h e a t d u r in g t h e t e s t p e r i o d su c h a s su n i n f i l t r a t i o n , c o o k in g , and h e a t fro m p e o p le i n t h e h o u s e , o n ly p a r t o f t h e t o t a l h e a t l o s s r e c o r d e d i n t h e h o u s e w as c o n t r i b u t e d by t h e wood h e a t i n g s y s te m . Due t o t h e f a c t t h a t t h e e l e c t r i c a l r e s i s t a n c e h e a t e r i s 100% e f f i c i e n t , t h e a d d i t i o n a l am ount o f B t u 's r e c o r d e d i n t h e h o u s e d u r i n g t h e t e s t p e r i o d s w h ic h u s e d e l e c t r i c i t y c a n b e u s e d t o f i n d t h e p e r c e n t a g e o f h e a t co n ­ t r ib u t e d by o th e r so u rc e s o f h e a t. I t w as fo u n d t h a t t h e e l e c t r i c a l h e a t e r s a c c o u n te d f o r 71.69% o f t h e t o t a l h e a t re c o rd e d i n th e h o u se d u rin g th e e l e c t r i c a l h e a tin g t e s t -5 0 - p e r i o d ( 1 ,7 1 6 ,7 3 9 d i v i d e d b y 2 ,3 9 4 ,7 6 7 .6 m u l t i p l i e d b y 1 00; d a t a fro m T a b le 1 2 , p . 4 7 ); t h e r e f o r e 28.31% w as c o n t r i b u t e d by u n rec o rd ed h e a t s o u rc e s . When 28.31% o f t h e h e a t r e c o r d e d i n t h e h o u s e i s su b ­ t r a c t e d fro m t h e t o t a l h e a t r e c o r d e d , t h e t o t a l h e a t r e ­ c o rd e d i n t h e h o u s e t h a t w as c o n t r i b u t e d b y t h e wood h e a t ­ i n g sy s te m i s f o u n d . The e f f i c i e n c y c a n t h e n b e c a l c u l a t e d u s i n g t h i s a d j u s t e d h e a t r e c o r d e d datum ( 1 3 ,2 1 9 ,1 9 1 .0 d i v i d e d b y 2 3 ,8 3 9 ,2 0 0 m u l t i p l i e d b y 1 0 0 , o r 55% b o i l e r e ffic ie n c y ). WOOD VS. ELECTRICITY: COST ANALYSIS U s in g c u r r e n t r a t e s f o r b o th e l e c t r i c i t y a n d wood, a d i r e c t c o m p a ris o n c a n b e made o f t h e e n e rg y s o u r c e s u s e d i n t h i s s tu d y . T h is i n f o r m a t i o n i s sum m arized i n T a b le 1 4 , page 5 1 . The am ount o f wood o r e l e c t r i c i t y u s e d an d t h e c o r r e ­ s p o n d in g num ber o f B t u 's t h a t w ere a c t u a l l y r e a l i z e d i n t h e h e a t i n g o f t h e h o u s e a r e t a k e n fro m T a b le 1 2 , p . 47. In th e c a s e o f w ood, t h e t h r e e w eeks d u r i n g w h ic h woqd w as u s e d a s t h e h e a t s o u r c e w ere a d d e d t o g e t h e r . L ik e w is e , t h e two w eek s d u r i n g w h ic h e l e c t r i c i t y w as u s e d a s t h e h e a t s o u rc e w e re a d d e d . TABLE 14 ENERGY SOURCE USE AND WOOD VS. ELECTRIC COST COMPARISON E n e rg y S o u r c e / Amount U sed E le c tric ity Wood (k w h /B tu ) (Ih s /B tu ) 2772 1 8 ,4 3 9 ,3 7 9 503 2 ,3 9 4 ,7 6 7 .6 C ost o f E n e rg y S o u rc e Wood E le c tric ity ( S /lb .) (S /k w h ) .0 1 1 4 8 8 9 .02803* C o st C o m p ariso n Wood E le c tric ity (S /m il.B tu ) ( S /1 m il .B t u ) 1 .7 2 7 5 .8 9 *On 503 kwh p r o - r a t e d i Cl H I -5 2 - The c o s t o f wood a s an e n e r g y s o u r c e i n T a b le 1 4 , p . 51 w as c a l c u l a t e d b y f i r s t f i n d i n g t h e volum e i n c u b ic f e e t i n a c o rd o f w ood. B e c a u se p a r t o f t h a t volum e i s due t o a i r s p a c e s i n t h e s t a c k , 80% o f t h e t o t a l volum e w as u s e d . T h e r e f o r e a c o r d o f 128 c u b ic f e e t ( 4 ' x 4 ' x 8 ') is .m u l­ t i p l i e d b y 80% t o f i n d t h e a c t u a l am ount o f wood i n t h e c o rd . T h is f i g u r e ( 1 0 2 .4 c u b ic f e e t ) i s t h e n m u l t i p l i e d b y 2 5 .5 p o u n d s p e r c u b ic f o o t t o g iv e t h e num ber o f p o u n d s i n a c o r d o f l b d g e p o l e ( 2 6 1 1 .2 p o u n d s ) . A t $ 3 0 .0 0 p e r c o rd o f f ir e w o o d , t h e c o s t o f a pound o f f ir e w o o d c a n b e fo u n d b y d i v i d i n g $ 3 0 .0 0 by 2 6 1 1 .2 p o u n d s , r e s u l t i n g i n $ 0 .0 1 1 4 8 8 9 p e r pound o f lo d g e p o le . The c o s t o f e l e c t r i c i t y r e c o r d e d i n T a b le 1 4 , p . 51, w as fo u n d b y u s i n g t h e t o t a l k i l o w a t t h o u r s u s e d d u r in g t h e tw o week t e s t p e r i o d and a p p ly i n g t h i s t o t a l t o t h e c u r r e n t ra te s c h e d u le : TABLE 15 SCHEDULE FOR CALCULATING COST OF ELECTRICITY USED Kwh f i r s t 2 0 kwh n e x t 80 kwh n e x t 1 0 0 kwh an y a d d . 303 kwh TOTAL 503 kwh R a t e ( 0 /k w h ) .0 1 6 9 .0 5 3 8 .0 3 7 6 .0 1 8 8 C o s t( $ ) .3 3 8 4 .3 0 4 3 .7 6 0 5 .6 9 6 4 $ 1 4 .0 9 8 4 -5 3 - T h e r e f o r e , f o r 503 k i l o w a t t h o u r s , 2 ,3 9 4 ,7 6 7 .6 B t u 1s w e re r e a l i z e d i n t h e h o u s e and t h e y c o s t S i 4 . IQ . The c o s t o f SO .0 2803 p e r kwh r e p o r t e d i n t h e t a b l e i s a d i v i s i o n o f 503 kwh b y S 1 4 .0 9 8 4 t o f i n d t h e c o s t p e r k i l o w a t t h o u r f o r t h i s s tu d y a n d i s o n ly t r u e i f 503 k i l o w a t t h o u r s a r e u s e d . The c o s t o f e a c h e n e r g y s o u r c e i s fo u n d b y m u l t i p l y ­ in g th e c o s t o f each p e r pound o r k ilo w a tt h o u r by th e num ber o f p o u n d s o r k i l o w a t t h o u r s u s e d . The r e s u l t i s t h e n d i v i d e d b y t h e num ber o f m i l l i o n B i n 's r e a l i z e d i n t h e house in each c a s e . T hus t h e c o s t p e r m i l l i o n B t u 1s o f wood w as f o u n d t o b e S i . 73 a n d t h e c o s t p e r m i l l i o n B i n 's o f e l e c t r i c i t y w as fo u n d t o b e S 5 .8 9 . CONCLUSION The m a jo r p u r p o s e o f t h i s c h a p t e r w as t o e v a l u a t e t h e p e rf o r m a n c e o f t h e w o o d - f i r e d b o i l e r i n te r m s o f e f f i c i e n c y an d t o com pare i t t o an e l e c t r i c a l h e a t i n g s y s te m . . To accom ­ p l i s h t h i s , t h e am ount o f h e a t t h a t w as r e a l i z e d i n t h e h o u s e w as co m p ared t o t h e a c t u a l e n e rg y i n p u t t o e a c h h e a t i n g s y s te m . T h e se f i g u r e s w ere t h e n t r a n s l a t e d i n t o c o s t o f e a c h e n e rg y s o u r c e t o f i n d w h e th e r a wood h e a t i n g sy ste m w as c o m p e t i t i v e w i t h an e l e c t r i c a l h e a t i n g s y s te m . The e f f i c i e n c y o f t h e w o o d - f i r e d b o i l e r w as d e te r m in e d by -5 4 -, m e a s u r in g t h e p o t e n t i a l e n e rg y i n p u t and c o m p a rin g i t t o t h e e n e r g y t h a t w as t r a n s f e r r e d t o t h e w a te r f o r h e a t i n g t h e i house. I n summary o f t h e d a t a p r e s e n t e d i n t h i s c h a p t e r , t h e wood h e a t i n g s y s te m p r o v id e d h e a t a t S i .7 3 p e r m i l l i o n B t u 1 s , t h e e l e c t r i c a l h e a t i n g s y s te m p r o v i d e d h e a t a t $ 5 .8 9 p e r m i l l i o n B t u ' s and t h e b o i l e r o p e r a t e d a t an e f f i c i e n c y o f 55%. T h e r e f o r e , a d o l l a r ' s w o rth o f wood i s e q u a l t o $ 3 . 4 0 1s w o rth o f e l e c t r i c i t y . CHAPTER V CONCLUSIONS, IMPLICATIONS, AND RECOMMENDATIONS FOR FURTHER STUDY CONCLUSIONS 1. The wood h e a t i n g sy s te m p r o v i d e s h e a t f o r t h e h o u se a t a c o s t o f S i .7 3 p e r m i l l i o n B t u 's . 2. The e l e c t r i c a l h e a t i n g sy s te m p r o v i d e s h e a t f o r t h e h o u s e a t a c o s t o f S 5 .8 9 p e r m i l l i o n B t u 's . 3. The e f f i c i e n c y o f t h e b o i l e r h a s b e e n f o u n d t o b e 55%. IMPLICATIONS As a r e s u l t o f t h e r e p o r t e d d a t a , t h e r e s e a r c h e r p r e ­ s e n t s t h e f o l l o w i n g i m p l i c a t i o n s 8: 1. C e n t r a l wood h e a t i n g sy s te m v a r i a b l e c o s t s a r e c o m p e t i t i v e w i t h c o n v e n t io n a l h e a t i n g s y s te m s . 2. C e n t r a l wood h e a t i n g s y s te m s c a n b e b u i l t t h a t m in im iz e hom eow ner in c o n v e n ie n c e and p r o v i d e a c o m f o r ta b le h e a t. 3. C e n t r a l wood h e a t i n g s y s te m s c a n b e d e s ig n e d su c h t h a t t h e y c a n b e b u i l t b y l o c a l w e ld in g sh o p s and e q u ip p e d t h r o u g h l o c a l s u p p ly h o u s e s . -5 6 - 4. C e n t r a l wood h e a t i n g sy s te m i n s t a l l a t i o n c o s t s a r e c o m p e t i t i v e w i t h o t h e r a l t e r n a t i v e e n e rg y s y s te m s . 5. Wood h e a t i n g s y s te m s c a n b e d e s ig n e d t o m in im iz e t h e am ount o f a i r p o l l u t i o n p r o d u c e d . RECOMMENDATIONS FOR FURTHER STUDY T h ro u g h t h e d e v e lo p m e n t an d t e s t i n g o f t h e h e a t i n g sy s te m i n t h i s s t u d y , t h e r e s e a r c h e r m akes t h e f o l l o w i n g re c o m m e n d a tio n s f o r f u r t h e r s tu d y : 1. The e f f i c i e n c y o f a w o o d - f i r e d b o i l e r b e s t u d i e d u t i l i z i n g a c l o s e l y c o n t r o l l e d e n v iro n m e n t t o m in im iz e ex ­ t r a n e o u s v a r i a b l e s a n d t o e v a l u a t e t h e e f f e c t s o f te m p e ra ­ t u r e o f in c o m in g a i r , t e m p e r a t u r e o f t h e w a te r i n t h e b o i l e r , an d t h e e f f e c t o f f o r c e d d r a f t . 2. S t u d i e s b e made r e g a r d i n g t h e e f f e c t s o f c o n d u c­ t i v e h e a t i n g t h r o u g h a wood f l o o r i n g sy s te m i n te r m s o f a c t u a l h e a t t r a n s m i s s i o n an d d e t r i m e n t a l e f f e c t s t o t h e f l o o r c o v e rin g s ( t i l e , 5. c a r p e t, a d h e s iv e s , e t c . ) . S t u d i e s b e made o f w a te r t r e a t m e n t c h e m ic a ls t h a t w o u ld m in im iz e c o r r o s i o n o f sy s te m p a r t s . 4. The u s e o f t h e wood h e a t i n g sy s te m t o p r e h e a t t h e d o m e s tic h o t w a t e r b e s t u d i e d . -5 7 - 5. The am ount a n d ty p e o f e m i t t e d c h e m ic a ls and p a r t i c u l a t e s b e s t u d i e d i n r e l a t i o n t o t h e t e m p e r a t u r e and am ount o f t h e in c o m in g d r a f t a i r . APPENDIX ■ dkkcA ao__________ F ig . Z l ____________. - 2 7 3 . T e m p e r a tu r e G rap h f o r 2.% ____ M arch 2 0 - 2 4 2H___________ / : ZB T e m p e ra tu re G raph f o r M arch 27 o l F ig . 5. T e m p e r a tu r e G rap h f o r A p r il 3 -7 Cl - U I • c 7/ F ig . 6. T e m p e r a tu r e G rap h f o r A p r il 1 0 -1 4 F ig . 7 . T e m p e ra tu re G raph f o r A p r i l 1 6 -2 0 BIBLIOGRAPHY BIBLIOGRAPHY B ab co ck an d W ilc o x Company. S team ; I t s G e n e r a tio n and U s e . New Y o rk : The B abcock a n d W ilc o x Company, 1 9 6 3 . Bozeman D a i l y C h r o n i c l e , M arch I , 1 9 7 8 . B y rn e , S t e w a r t . 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W o o d tu r n e r 's E n c y c lo p e d ia . V erm ont C r o s s r o a d s P r e s s , 1 9 7 6 . W a its fi e l d : T a f t , T h e o d o re H. E le m e n ta r y E n R in e e rin R T h erm o d y n am ics. New Y o rk : J o h n W ile y an d S o n s , I n c T ,1 9 3 5 » . U .S . D e p a rtm e n t o f A g r i c u l t u r a l , R u r a l E l e c t r i f i c a t i o n Admin­ is tra tio n . E l e c t r i c H ouse H e a t i n g . REA B u l l e t i n 1 4 2 -1 , 1960. V erm o n t, S t a t e o f . R e p o r t on t h e G o v e r n o r 's T ask F o r c e on Wood a s a S o u rc e o f E n e rg y , 1 9 7 5 . MONTANA STATE UNIVERSITY LIBRARIES 762 10014165 2 N378 H119 c o p .2 Hegan, H. P. Home h e a tin g u s in g a v o id - f ir e d b o i l e r . . . DATE ,srK | * ^ OCT j @ i t s , z ^ » z 7 e ' C X l 7 ^ S 'T U H & te f S’ W K T^ fiV .' / . ■: u n 4 :. ^ 1 S • / ' / / s M l! M < ' m '-v . 5 + M t? c / ^7//