Non-magnetic slug-tuned inductors by Charles L A Gies A THESIS Submitted to the Graduate Committee in partial fulfillment of the requirements for the degree of Master of Science in Electrical Engineering Montana State University © Copyright by Charles L A Gies (1952) Abstract: The determination of the effects of a nonmagnetic slug for tuning inductors at radio frequencies, to facilitate the design of coils used in tuned r. f. circuits having a band-pass characteristic was the primary purpose of this thesis. The accomplishment of this purpose necessitated the ascertaining of the manner in which the reactance, the resistance, and the Q of the coil varied with coil size, slug size,and slug position. Equipment limitations prevented a complete analytical derivation of formulae for the design of non-magnetic slug-tuned coils. However, sufficient information was obtained to serve as a basis for the design of non-magnetic slug-tuned coils by use of graphs. NON-MLGiNETIC SLUG™TUNED INDUCTORS by .CHARLES L. A0 GIES /» A THESIS S u b m itted to th e G raduate Committee in, p a r t i a l f u l f i l l m e n t o f th e r e q u ir e m e n ts f o r "the d eg ree o f M a ster o f S c ie n c e in E l e c t r i c a l E n g in e e rin g at Montana S t a t e C o lleg e A pproveds C hairm an. Exam ining Committed Bbzeman 9 Montana Ju n e j 1952 '" * • <v,„; '"O'! /I N3 W Ct 3 Li (Lr^./L —2 — TABLE OF CONTENTS Page Acknowledgment ............................... 3 A b s tr a c t ............................................ 4 I n tr o d u c tio n .................................... 5 L im its of th e I n v e s t i g a t i o n . . 7 Method of I n v e s t i g a t i o n . . . . 9 M agnetic F ie ld T heory. . . . . 11 C o u p le d -C irc u it Theory . . . . 16 S h o rt C o il D is c u s s io n .................. 18 A» R eactan ce Changes . . . 18 Bo R e s is ta n c e and Q Changes 21 Summary o f R e s u lts . . . . . . 23 C o n c lu sio n s and Recommendations 25 L i t e r a t u r e C ite d and C o n su lted 26 A ppendix ............................................. 27 I 4 103047 '«=*5«=» ACKNOWLEDGMENT The a u th o r w ish e s to e x p re s s a p p r e c ia tio n to a l l members o f th e E l e c t r i c a l E n g in e e rin g S t a f f f o r v a lu a b le h e lp and s u g g e s tio n s , and p a r t i c u l a r l y to P r o f e s s o r B„ 0 . S e i b e l 5 u n d er whose s u p e r v is io n th e work was com p leted ; P r o f e s s o r S . A. W hitt, o f th e I n d u s t r i a l E n g in e e rin g De­ p a rtm e n t and Mr,o- Theodore R 0 Murphy of th e M echanical En­ g in e e r in g D epartm ent. C h a rle s L. A. G ies < * 4 ; c =j ABSTRACT The d e te r m in a tio n o f th e e f f e c t s o f a .non­ m ag n etic s lu g f o r tu n in g in d u c to r s a t r a d io f r e q u e n c ie s , to f a c i l i t a t e th e d e s ig n of c o i l s used in tu n ed r . f . c i r c u i t s h av in g a h a n d -p a ss c h a r a c t e r i s t i c was th e p r i ­ mary p u rp o se of t h i s t h e s i s . The accom plishm ent of t h i s p u rp o se n e c e s s ita t e d th e a s c e r t a i n i n g of th e manner in w hich th e .re a c ta n c e , th e re s is ta n c e ^ and th e % of th e c o i l v a r ie d w ith c o i l s i z e , s lu g s i z e sand s lu g p o s i t i o n . Equipm ent l i m i t a t i o n s p re v e n te d a c o m p le te ,a n a ly tic a l d e r iv a tio n o f fo rm u lae f o r th e d e s ig n of n oh-m agnetie s lu g -tu n e d c o i l s . However s u f f i c i e n t in fo rm a tio n was o b ta in e d to .serve a s a b a s is f o r th e d e s ig n of n o n -m ag n etic s lu g -tu n e d c o i l s by use of g ra p h s. 00 INTRQPnGTIPN The u s u a l r a d io t r a n s m i t t e r c o n s is ts of s e v e r a l cascad ed s ta g e s - o s c i l l a t o r , b u f f e r , m u l t i p l i e r s , d r i v e r , and f i n a l , N orm ally th e p l a t e c i r c u i t and o c c a s io n a lly b o th th e p l a t e and g r id c i r c u i t o f each s ta g e , a r e tu n e d . T h is tu n in g i s c u s to m a rily acco m p lish ed by v a ry in g th e c a p a c ita n c e w hich i s in p a r a l l e l w ith an in d u c ta n c e . In r e c e n t y e a rs th e m a n u fa c tu re rs of t r a n s m i t t e r s ■ have te n d ed t o use a v a r ia b le in d u c ta n c e and a c o n s ta n t . c a p a c ita n c e in th e low -powered s ta g e s . T his h as been acco m p lish ed by i n s e r t i n g a m e t a l l i c s lu g in to th e in ­ d u c to r and v a ry in g th e s lu g p o s i t i o n -to g e t th e v a r i a ­ t i o n o f in d u c ta n c e , At f i r s t , th e ty p e of s lu g m ost com­ monly used f o r t h i s p u rp o se was e i t h e r ir o n o r powdered iro n . These m ag n etic s lu g s in c re a s e d th e in d u c ta n c e and th e Q, of th e in d u c to r , w hich r e s u l t e d in a sh arp r e s o n ­ ance curve an d , in t u r n , r e q u ir e d p r e c i s io n tu n in g . ■ When, a non-m agnetic s lu g , such as b r a s s , was used th e in d u c ta n c e and th e Q df th e in d u c to r was d e c re a s e d . Thus, th e reso n a n ce cu rv e was broad en ed and tu n in g was no lo n g e r so d i f f i c u l t . The ta n k c i r c u i t was no lo n g e r r e s ­ o n an t a t one fre q u e n c y b u t r e s o n a te d o v e r a s h o r t ran g e o f f r e q u e n c ie s . I t fo llo w s th e n , t h a t i f a t r a n s m i t t e r were c o n s tru c te d u s in g non-m agneti e s lu g -tu n e d in d u c to rs O S0C3S in a l l tu n e d c i r c u i t s e x c e p t th e fre q u e n c y d e te rm in in g c i r c u i t o f th e o s c i l l a t o r and th e f i n a l s ta g e , o n ly th e f i n a l s ta g e would r e q u ir e r e - tu n in g when..the fre q u e n c y o f th e t r a n s m i t t e r was v a r ie d o v er th e s h o rt ran g e, a t w hich th e s e c o i l s were re s o n a n t. When t h i s t h e s i s was u n d e rta k e n , th e com m ercial p r a c t i c e in d e s ig n in g non-m agnetic tu n e d in d u c to rs was hy th e use of t r i a l and e r r o r m ethods f o r th e p h y s ic a l s i z e of th e in d u c to r s and s lu g s . T his t h e s i s r e s e a r c h was u n d e rta k e n to d eterm in e th e r e l a t i o n s h i p "between ■c o i l and s l u g , s i z e s f o r a g iv e n in d u c ta n c e change and band­ p a s s w id th . =Y= ■ LIMITS OF THE INVESTIGATION To f in d th e r e l a t i o n s h i p betw een c o i l and s lu g s i z e s . f o r a g iv e n in d u c ta n c e change and b a n d -p a ss w id th th e p a ra m e te rs w hich had to be found w ere: in d u c tiv e r e a c t a n c e , e f f e c t i v e r e s i s t a n c e of th e in d u c to r o r c o i l , pow er, v o lta g e , a n d .c u r r e n t of th e c o i l , A r a d io f r e ­ quency s ig n a l g e n e r a to r , r a d io fre q u e n c y b r i d g e , and a s u i t a b l e r e c e i v e r was used to m easure th e re a c ta n c e and e ffe c tiv e re s is ta n c e of th e c o i l s . The c u r r e n ts in v o lv e d w ere of th e o r d e r o f te n th s o f a m illia m p e r e , and th e v o lta g e s w ere o f th e o r d e r of I v o l t a t a fre q u e n c y o f 2 m e g acy c les, ' T his p r e s e n te d a d i f f i c u l t in s tr u m e n ta tio n problem w hich was n o t so lv e d b e c a u se o f equipm ent l i m i t a t i o n s , . A ccording to P r o f , F-., E , Terman1-, th e b e s t c o i l f o r use in a r a d io ta n k c i r c u i t i s one w ith a le n g th to d ia m e te r r a t i o o f a p p ro x im a te ly o n e. U sing t h i s r a t i o and c o n s tr u c tin g c o i l s of th e s i z e t h a t a r e n o rm a lly found in low -pow ered t r a n s m i t t e r s ta g e s , th e c o i l s used w ere a o n e -in c h , a t h r e e - q u a r t e r - i n c h , a n d .a o n e - h a lf - in c h in d ia m e te r. The in d u c ta n c e o f th e c o i l s was sm all becau se o f th e dim en sio n l i m i t s from th e J!/d r a t i o and d ia m e te rs , I , " T e m a n T F ,E , ,..1.9.37 .- RADIO ENGINEERING pp 5 8 - 4 l : MCGraw H i l l Book Compaftyf I n e , , New York and London ■-8 “ The sm a ll in d u c ta n c e r e s u l t e d in a h ig h s e lf - r e s o n a n t f r e ­ quency, w e ll above th e fre q u e n c y a t w hich m easurem ents were made „ C o n s id e rin g th e fo re g o in g , t h e r e f o r e , t h e r e were c e r t a i n re q u ire m e n ts to be met in p ro c e e d in g w ith th e i n ­ v e s tig a tio n : ■I 0 Use of a c o i l whose S/d r a t i o was a p ­ p ro x im a te ly I . 2. A -sm all c o i l s im ila r to th o s e u sed in com­ m e rc ia l t r a n s m i t t e r s . 3. A: c o i l whose r e a c ta n c e was w ith in tb,e ran g e o f th e b rid g e a v a i l a b l e . W ith th e c o i l s u s e d , i t was n e c e s s a ry to use a fre q u e n c y o f 2 m eg acy cles t o keep th e r e a c ta n c e w ith in th e ran g e of th e b r id g e u se d . T h u s, b ecau se of in s tr u m e n ta tio n d i f f i c u l t i e s , t h i s i n v e s t i g a t i o n was lim ite d to th e change o f in d u c ­ ta n c e s , change o f e f f e c t i v e r e s i s t a n c e s 5 and Q o f th e c o i l s s e le c te d w ith non-m agnetic s lu g tu n in g . —9 == METHOD BTTESTIGATIOH The a n a ly s is of th e non-m agnetic s lu g - tu n e d c o i l by # s a n s of c o u p l e d - c ir c u it th e o ry was u n d erta k en f i r s t . The la b o r a to r y i n v e s t i g a t i o n fo llo w e d . The s e l e c t i o n o f c o i l s was made .so t h a t one s e t o f c o i l s had th e same w ire s iz e and 4/d r a t i o ; a n o th e r s e t had th e same in d u c ta n c e , barb d i f f e r e n t w ire s iz e s and le n g th s ; and le n g th . and th e th ir d , s e t had th e same w ire s iz e The s p e c i f i c a t i o n s f o r th e c o i l s a r e ; .. C o il L en g th in e h e s C o n sta n t le n g th a l l c o ils 1 035 C o n sta n t ^ d I " d ia m e te r c o i l 3 /4 w d ia m e te r c o i l l / 2 M d ia m e te r c o i l I 3 /4 C o n stan t In d u c ta n c e 1 ” d ia m e te r c o i l 3 / 4 ” d ia m e te r c o i l 1 / 2 ” d ia m e te r c o i l ■W ire S iz e gauge , 24 1/2 24 24 24 1- 1 / 8 22 1 -3 /1 6 1- 1 / 8 24 28 A p r e lim in a r y i n v e s t i g a t i o n was made a s t o th e e f f e c t s o f th e ch em ical co m p o sitio n o f th e s lu g on th e r e ­ a c ta n c e and r e s i s t a n c e v a r i a t i o n s o f th e s lu g - tu n e d c o i l . Tke b r id g e re a d in g s o f th e r e a c ta n c e and r e s i s t a n c e were i d e n t i c a l w ith in th e a c c u ra c y o f th e b r id g e , f o r th e th r e e ty p e s o f b r a s s t e s t e d , 62 p e r c e n t, 65 p e r c e n t and 72 p e r c e n t co p p er. "3.0= The v o lta g e a p p lie d to th e re a c ta n c e b rid g e was c o n s ta n t a t 0 .5 v o l t s and two m egacycles f o r a l l e x p e rl m e n ta tio n =H=* MAGNETIC EIElB THEORY The in d u c ta n c e of an a i r - c o r e c o i l i s d i f f i c u l t t o compute and ad d in g a non-m agnetic s lu g in c r e a s e s th e d iffic u ltie s . The in d u c ta n c e i s g iv e n "by th e e q u a tio n w here L i s in d u c ta n c e o f c o i l N i s number, o f tu r n s in th e c o i l gf i s th e m agnetic f l u x of th e c o i l The d i f f i c u l t y i s in com puting 0 . The ty p e o f c o i l in w hich th e m ag n etic f l u x i s e a s i e s t to compute i s a lo n g s in g le -la y e r c o il. In t h i s ty p e of c o i l o n ly h a l f of th e f l u x re a c h e s th e end o f th e c o i l ; th ro u g h th e c o i l i t s e l f . th e r e s t le a k s o u t T h is c a u se s c o m p lic a tio n s in com puting th e m ag n etic f l u x produced by th e flo w o f c u r­ r e n t in th e c o i l . An assu m p tio n made by m ost a u th o rs in th e tr e a tm e n t of lo n g c o i l s i s t h a t th e r e i s a Mc u r­ r e n t sh e e h " in th e c o i l . T h is i s n o t t r u e w ith an a c tu a l c o i l as round w ire s w ith i n s u l a t i o n a re u se d . The use of round w ire a ls o r e s u l t s in a w in d in g p i t c h w hich w i l l g iv e a c u r r e n t component p a r a l l e l to th e a x i s . Eor th e s e re a s o n s th e g e n e r a lly ad o p ted tr e a tm e n t g iv e s an a p p ro x im a tio n , b u t th e r e s u l t s a re w e ll w ith in e n g in e e rin g a c c u ra c y i f th e d ia m e te r of th e w ire i s v e ry sm a ll compared to th e d ia m e te r o f tHg. c o i l . The m ag n etic f i e l d i n t e n s i t y o f an s i r - c o r e c o i l (Hg ) a lo n g th e a x i s of th e c o i l l a H° _ S trH I 0 ." I .. I " + b ^ l / r s + ^ | -f hj 2 i ~ b { r 2+ ( I _ h j2 where 5 i s le n g th of c o i l h i s d is ta n c e frpm any p o i n t oh th e a x i s to c e n te r of c o i l r i s r a d iu s o f c o i l . The m ag n etic f l u x on th e c o i l a x i s i s g iv e n hy th e equa­ tio n Po =ZfdoAw here L A i s th e a r e a norm al t o th e d ir e c tio n , o f Hg yU i s p e r m e a b ili ty O Assuming th e c o i l i s an i n f i n i t e l y lo n g c o i l , th e f l u x d e n s ity a c r o s s th e m id - s e c tio n i s u n ifo rm and 0 - Jl When th e t r a s s ,slu g i s i n s e r t e d in s id e th e c o i l , v o lta g e i s in d u ced in th e s lu g . T h is v o lta g e i s “1 3 - The s e lf - in d u c e d v o lta g e in th e s lu g i s a p p ro x im a te ly z e ro b ec au se th e in d u c ta n c e o f th e s lu g i s p r a c t i c a l l y z e ro . The c u r r e n t i n th e s lu g i s d eterm in ed s o l e l y by th e induced v o lta g e and e f f e c t i v e r e s i s t a n c e o f th e s lu g . The c u r r e n t, (eddy c u r r e n t) i s -r __ e 18 Hi and i s p r o p o r tio n a l to th e f i e l d o f th e c o i l The eddy c u r r e n t ( I e ) in tu r n c r e a t e s a f i e l d aro u n d th e s lu g in o p p o s itio n to th e o r i g i n a l f i e l d and c a u se s a d e c re a s e in th e o r i g i n a l c o i l f i e l d , . The s m a lle r 0O r e s u l t s i n a d e c re a se in 0 S ( s lu g f lu x ) w hich ca u ses th e c o i l f lu x to in c r e a s e s l i g h t l y and u ltim a te ly a p o in t of e q u ilib r iu m i s re a c h e d g iv in g a c o n s ta n t r e s u l t a n t f l u x . W ith no s lu g in th e c o i l , th e f lu x d e n s ity i s un­ ifo rm and p a r a l l e l t o th e a x is a t th e c e n te r s e c tio n of th e c o i l and d e c re a s e s i n m agnitude and Changes d i r e c ­ t i o n a s th e p o in t in q u e s tio n moves from th e c e n te r t o ­ w ards e i t h e r end of th e c o i l . c h a n g e s .th is d i s t r i b u t i o n . The a d d itio n o f th e s lu g When c u r r e n t flo w s i n th e s lu g i t flo w s o n ly in th e o u te r p e r ip h e r y b ecau se o f s k in e ffe c t. W ith c u r r e n t o n ly in th e o u te r p o r tio n of th e -1 4 - s lu g , th e f l u x l i n e s w i l l d i s t o r t due to th e eddy c u r r e n t a c t i n g as an in s id e boundary o f th e m ag n etic f i e l d . T his was p ro v en to be so by th e r e a c ta n c e c u rv e s of a s o li d s lu g and a .h o llo w s lu g (F ig . 4 ) . Based on th e fo re g o in g f in d in g s , th e assu m p tio n can be made t h a t th e t o t a l H v a r i e s as th e H a lo n g th e c o i l a x is b ecau se a l l th e f lu x goes th ro u g h th e p o r tio n o f th e s lu g w hich i s c a rr y in g th e c u r r e n t „ W ith t h i s .as-* su m p tio n , th e f l u x around th e b r a s s s lu g due to eddy c u r r e n t s sh o u ld be p r o p o r tio n a l to. the- H o f th e c o i l , (0 e ' Then a s 00) ° L0 — Ndgf0 di B a / '' — Lg0 ^ s) Lo — di 1 and < " 1 AL = Il 0 Li 0 o " 0e d (0o 0 e .) di th e n - agfe ^ ~gj but 0e ^ 00 = yvHA of 0e th e r e f o r e A l = it - w|j.ere K i s a p r o p o r t i o n a l i t y c o n s ta n ts T his i s s u b s ta n ­ t i a t e d by th e g rap h s ( F ig s . I , 5 and 6 ) o f th e computed H and th e p e r c e n t AL*. These c u rv e s have a p p ro x im a te ly th e same s lo p e in th e l i n e a r p o r tio n Of th e c u rv e Ss "16== COUPLED" GIRQUIT THEORY U sing c o u p l e d - c ir c u it th e o r y , w ith th e b r a s s s lu g b e in g th o u g h t o f as a s h o r t - c i r c u i t e d c o i l in s id e of th e a c tu a l c o l l , th e b r a s s s lu g has an impedance o f Sg = Rg 4- juy Lg and th e c o i l h a s an impedance o f — R +■ juyL j Then, u s in g Tang’ s 8 c o u p l e d - c ir c u it s o lu t io n , e q u a tin g r e a l s and im a g in a rie s PU — z 12 rn l 4- I 2 2 Rq "h and £ X? ™ The unknowns a r e xLq " 8M -h Hg, and Xg and none of th e s e can be m easured d i r e c t l y w ith p r e s e n t eq u ip m en t. v a r ie s w ith s lu g p o s i t i o n b ecau se th e m u tu al in d u c ta n c e betw een two c o i l s v a r ie s w ith th e f l u x lin k a g e betw een them , and in t h i s in s ta n c e , i t i s im p o ssib le to d eterm in e th e f lu x lin k a g e w ith th e equipm ent a v a i l a b l e . The d . c . v a lu e of R2 can be found and an approxim ate v a lu e of a . c . r e s i s t ­ ance can be computed by f in d in g th e d ep th of p e n e t r a t i o n a t S m e g acy c les. U sin g th e e q u a tio n R — ^©A/J2 and Tang, K".' Y .T T 9 4 9 , ALTERNATING-CURRENT CIRCUITS,..pp'7 £08-211, The I n t e r n a t i o n a l Textbook Company, S c ra n to n P e n n s y lv a n ia . ■ -1 7 - knowing th e d ep th o f p e n e t r a t i o n , Hg can be computed a p ­ p ro x im a te ly . An ap p ro x im a tio n f o r Lg can a l s o be made knowing th e d ep th o f p e n e tr a tio n , u s in g o n ly t h a t p o r ­ t i o n o f th e s lu g w hich c a r r i e s c u r r e n t a s a s i n g l e - t u r n c o i l and com puting th e in d u c ta n c e from L = 0.0595 r 8 N8 K w here K i s found fro m .T a b le s d ev elo p ed by Nagaoka3 . Rg and Xg co u ld be assumed c o n s t a n t , th e so lv e d f o r d i f f e r e n t s lu g p o s i t i o n s . If co u ld be T h is c a l c u l a t i o n was made, and th e r e s u l t s showed, t h a t Xg and Rg d id n o t rem ain c o n s ta n t. The v a lu e o f Xg w i l l change w ith th e f l u x o f th e c o il.w h ic h l i n k s th e s l u g . T h e re fo re , Xg w i l l be g r e a t e s t when th e s lu g c e n t e r i s a t th e c o i l c e n te r. R2 w i l l v a ry o n ly s l i g h t l y w ith a v a r i a t i o n in s lu g p o s i t i o n . 5. U . 8 . D epartm ent o f Commerce N a tio n a l Bureau of S ta n d a rd s , 1937, RADIO INSTRUMENTS MD MEASUREMENTS CIRCULAR C74, T ab le 10, page 285. U n ite d S t a t e s Government P r i n t i n g O f f i c e , W ashington, D. 0 . =18“ SHORT COIL DISCUSSION Ao R eaotance Changes The p h y s ic a l d im en sio n s of th e c o i l s Used in t h i s r e s e a r c h w ere d eterm in ed upon th e b a s i s of th e fo llo w in g fa c to rs : th e J?/d r a t i o s , equipm ent a v a i l a b l e , and th e d e s ir e to u se com m ercial ty p e c o i l s . The ch o ic e o f slu g was d eterm in ed by e x p e rim e n ta l d a t a . The in d u c ta n c e change w ith le n g th of s lu g , Fige- 3$ was found to be a p “ p ro x im a te ly l i n e a r when th e le n g th o f th e s lu g was b e ­ tw een f i v e - s i x t e e n t h s o f an Indh and f o u rte e h “ S ix te e h th s o f an in c h . To s im p lif y th e p ro b lem , s lu g le n g th s were chosen in th e l i n e a r p o r tio n of th e c u rv e . The manner in w hich th e d ia m e te r of th e s lu g v a r ie d th e c o i l in d u c ta n c e , F ig , 5 , was found by e x p e r i­ m e n tal d a ta to be a p p ro x im a te ly - —g- » The s lu g diaim- e te r S were chosen so t h a t an a p p r e c ia b le change in in d u c t­ ance would be o b ta in e d . w e re i The th r e e slu g d ia m e te rs chosen s e v e n -e ig h th s o f an in c h , f i v e e ig h th s of an in c h , and th r e e - e i g h t h s o f an in c h . I t was p r e v io u s ly shown, page 14, t h a t th e change i n in d u c ta n c e o r re a c ta n c e Was p r o p o r tio n a l to th e mag­ n e t i c f i e l d i n t e n s i t y (H0 ) o f th e, c o i l , As H i s depend­ e n t upon th e le n g th and d ia m e te r o f th e c o i l s , th e in ­ d u c ta n c e change w i l l a l s o be d ep en d en t upon th e ^ /d =19= r a t i o of th e c o i l s . T h is i s in d ic a t e d by F ig . 5 and F ig . 6 o • B oth s e t s o f c u rv e s have th e same slo p e in th e l i n e a r p o r tio n of th e c u rv e « F ig u re 5 i s f o r a c o i l one in c h in d ia m e te r and one in c h in l e n g th . has th e ^ame F ig u re 6 a ls o J^/d r a t i o , b u t th e d ia m e te r o f th e c o i l i s t h r e e - q u a r t e r s o f an in c h . F ig u re 7 a ls o shows t h a t w ith th e same. I / d r a t i o , th e slo p e of th e re a c ta n c e c u rv e s i s th e same when th e same d ia m e te r of s lu g i s u se d . F ig u re s 7 th ro u g h 11 Show how th e in d u c ta n c e v a r ­ i e s w ith le n g th of s lu g , d ia m e te r o f s lu g and ^ /d r a t i o s o f th e c o i l s i n th e p r o p o r tio n s s t a t e d e a r l i e r * The in d u c ta n c e o f a c o i l i s d eterm in ed by th e f l u x ^Linkage. T re a tin g th e s lu g a s a o h e - tu r n c o i l , as th e plu g moved tow ard th e c e n te r of, th e c o i l , th e f lu x lin k a g e in c re a s e d and th e eddy c u r r e n ts in c r e a s e d . T his produced an. in c r e a s e in s lu g in d u c ta n c e and s lu g r e a c t ­ ance. The m u tu al in d u c ta n c e a ls o in c re a s e d a s th e f lu x lin k a g e betw een th e p o l l ,.and ..slug in c r e a s e d . e q u a tio n X1 - IijiHl2_is. Eg2 + Zg2 th e change in r e a c ta n c e i s due to th e term In th e "SO*™ WitH % 5 Xg and R 2 v a r y in g , i t i s im p o ssib le to so lv e f o r any o f them w ith th e d a ta o b ta in e d . If power m easurem ents co u ld have been made, th e e q u a tio n co u ld have been s o lv e d . Tbe on ly means of doing t h i s know n,to th e a u th o r i s by c a lo r im e tr y . -2 1 ” Bb R e s is ta n c e and. Changes The e q u iv a le n t r e s i s t a n c e o f th e c o i l i s composed o f two p a r t s : Rq w hich i s th e a» o . r e s i s t a n c e o f the. c o i l w ith o u t th e s lu g and th e r e f l e c t e d r e s i s t a n c e w hich i s g iv e n by |% j ^ ^2 , R sa + Xs d is c u s s io n , > As s t a t e d in th e r e a c ta n c e Rg, a n d ■Zg v a ry w ith s lu g p o s i t i o n an d , as o f th e tim e of w r i t i n g , no method o f d e te rm in in g th e v a r ­ i a b l e s h as been found u s in g th e equipm ent a v a i l a b l e . The e x p e rim e n ta l d a ta c u rv e s o f R e s is ta n c e V ersus S lu g P o s i t i o n , F ig u r e s 12, th ro u g h 1 7 , in d ic a t e t h a t th e p o in t o f maximum r e s i s t a n c e v a r i e s xM t h C o il d ia m e te r, •'\ ‘ s lu g d ia m e te r and s lu g le n g th . W ith, th e - .la r g e s t d ia m e te r \ c o i l s and s lu g s , th e p o in t o f m a x im u m 'resistan c e o cc u rs where th e slug, c e n te r i s a p p ro x im a te ly a t th e end o f th e - c o il. ’ As th e d ia m e te rs d e c re a s e , th e p o in t o f maximum r e s i s t a n c e moves tow ard th e c o i l c e n te r . As was to be e x p e c te d , i f th e c o i l d im en sio n s r e ­ mained c o n s ta n t, th e m agnitude of th e r e s i s t a n c e maximum d e c re a se d w ith th e d ia m e te r of th e s lu g . As th e e v id e n c e i s i n s u f f i c i e n t to form any r e ­ l i a b l e c o n c lu sio n s a s to th e v a r i a t i o n s of th e r e s is ta n c e ., th e manner in w hich Q1 v a r ie s i s a l s o l e f t in d o u b t a s Q, i s dependent on X and Rj Q, — Xg/R . .-2 2 - The v a r i a t i o n o f Q i s n o t l i n e a r w ith s lu g p o s i­ t i o n 9 n o r does th e g e n e ra l shape of th e s e c u rv e s v a ry con­ s i s t e n t l y w ith v a rio u s . X/d r a t i o s . \ X "SS" SUMMARY OF RESULTS P re lim in a r y i n v e s t i g a t i o n r e v e a le d t h a t b r a s s s lu g s w ith a p e rc e n ta g e o f copper ra n g in g from 62 to 72 p e r c e n t h ad , w ith in th e a c c u ra c y o f th e r e a c ta n c e b rid g e u se d , alm o st i d e n t i c a l e f f e c t s on th e r e a c ta n c e and r e - . s is ta n c e v a r i a t i o n s of th e non-m agnetic s lu g c o i l . A f te r t h i s was d is c o v e r e d , a l l f u r t h e r e x p e rim e n ta tio n was done w ith b r a s s h av in g 65 p e r c e n t copper c o n te n t„ W ith th e d ep th of p e n e tr a tio n o f th e eddy c u r­ r e n t s a c tin g a s f lu x b o u n d a rie s , th e p e rc e n ta g e .of i n ­ d u ctan ce o r re a c ta n c e change was d i r e c t l y p r o p o r tio n a l to th e m ag n etic i n t e n s i t y d i s t r i b u t i o n alo n g th e a x is of th e c o i l . The e q u a tio n f o r t h i s i s AL = H . CUL- ■ w here K i s a p r o p o r t i o n a l i t y c o n s ta n t. From c o u p l e d - c ir c u it th e o r y , two e q u a tio n s ex p r e s s th e r e l a t i o n s h i p s of th e r e a c ta n c e and r e s i s t a n c e w ith in th e s lu g - tu n e d c o i l R% — Rq 4- 'gr Rgs + Z1 Rg2 ~I ; ? and : Xl. ” + Zg 2 R2 The te rm -H i s th e change in r e a c ta n c e due to th e s lu g arid i t 9 p o s i - , tio n . I t i s t h i s te rm w hich i s p r o p o r tio n a l to » mF • The s o lu t io n o f th e above two e q u a tio n s r e q u ir e d th e f in d i n g of one a d d i t i o n a l v a r ia b le w hich, a t p r e s e n t, co u ld n o t be d eterm in ed due to equipm ent l i m i t a t i o n s , S u f f i c i e n t d a ta w ere p ro c u re d to show, by means of c u r v e s , th e tr e n d of th e v a r i a t i o n s o f re a c ta n c e and r e s i s t a n c e o f th e c o i l . -2 5 - CONGLUSIONS AND RECOMMENDATIONS The non-m agnetIe s lu g tu n in g g iv e s a l i n e a r de­ c re a s e in in d u c ta n c e o v er most o f th e v a r ia b le s lu g p o s i­ tio n ra n g e o The Q o f th e c o i l i s red u ced s u f f i c i e n t l y . s o a s to allo w th e c o i l t o be re s o n a n t o ver a sm a ll ran g e of f re q u e n c ie s w ith o u t r e - t u n i n g „ T hus, th e non-m agnetic s lu g -tu n e d c o i l can be used t o ad v a n tag e in low-powered r , f o a m p l i f i e r s , e s p e c i a l l y w ith p en to d e o r beam-power tu b e s w hich r e q u ir e sm a ll e x c i t a t i o n pow er. The r e s u l t s o f t h i s t h e s i s in d ic a te t h a t , in t h e . o p in io n of th e a u th o r , a nomograph could be c o n s tru c te d to f a c i l i t a t e th e d e s ig n of th e n o n -m ag n etic s lu g - tu n e d c o i l . To a c h ie v e th e c o n s tr u c tio n of th e nomograph and to prove i t m a th e m a tic a lly , more in fo rm a tio n on th e s lu g v a r ia b le s m ust be p ro c u re d . To o b ta in more in fo rm a tio n a b o u t s lu g v a r i a b l e s , th e equipm ent l i m i t a t i o n s m ust be overcom e. S p e c ia l i n ­ stru m e n ts m ust be c o n s tr u c te d , such as an r . f . v o ltm e te r, ■capable o f m easu rin g 0 . 0 1 m i l l i v o l t s ; a means o f m easur­ in g power o f th e o r d e r o f m i l l i w a t t s a t r a d io fre q u e n c y ; a means o f d e te rm in in g th e a c tu a l f i e l d w ith in th e c o i l ; and some means o f d e te rm in in g Zg, Rg o r . “ S6-=? LITERATURE CITED AHD CONSULTED C ream er, W- J- , 1948, ELEMENTS OF ELECTRICAL ENGINEERING, pp„ 228-231, M cGraw-Hill Book' Company I n c . , New Y ork, T oronto and London. H enney, K -, 1941, THE RADIO ENGINEERING HANDBOOK,, p p . 7099, M cGraw-Hill Book Company, I n c . , New York and London, Jo rd a n , E- C*, 1950, ELECTROMAGNETIC WAVES AND RADIATING SYSTEMS, p p . 7 2 - 9 4 , 112-160, P r e n tic e - H a ll, I n c „, New Y ork. Reed, M- B - , C o p y rig h t 1948, ALTERNATING-CURRENT CIRCUIT THEORY, pp- 85-101, 312-318, H arper & B r o th e r s , New Y ork. Tang, K- Y ., 1949, ALTERNATING-CURRENT CIRCUITS, p p .2 0 0 217, The I n t e r n a t i o n a l Textbook Company, S c ra n to n , P e n n s y lv a n ia . Term an, F . E - , 1937, RADIO ENGINEERING, p p . 14-23 and p . 77, M cGraw-Hill Book C o ., I n c . , New York •and London. T im b ie 5 W. H. and Bush, V -, 1947, PRINCIPLES OF ELECTRICAL ENGINEERING, p p . 362-374, John W iley & S o n s, I n c . , New Y ork. U. S= D epartm ent of Commerce, N a tio n a l B ureau of S ta n d a rd s , 1937, RADIO INSTRUMENTS AND MEASUREMENTS, CIRCULAR 6 7 4 , p p . 242-285, U n ite d S t a t e s Government P r i n t i n g O f f ic e , W ashington, D.C. "27" APPENDIX Page Fig, Fig. 1 - .Inductance Change and H D i s t r i b u t i o n v e rs u s S lu g P o s i t i o n f o r a Long C o il 2 - In d u c ta n c e Change v e rs u s L ength of * * * * * .Slug, I Ii * F ig .. 3 - In d u c ta n c e Change v e r s u s S lu g D iam eter Fig. 4 =, In d u c tiv e R eactan ce v e rs u s S lu g P o s itio n f o r S o lid and Hollow S lu g s . F ig . 5 F ig .' R eactan ce Change and H D i s t r i b u t i o n v e rs u s S lu g P o s i t i o n . f o r S h o rt C o il . .6 " R eactance.C hange and H D i s t r i b u t i o n v e rs u s S l u g .P o s i t i o n : f o r S h o rt C b il . iii iv v vi Figo 7 " . R e a c ta n c e . v e rs u s S lu g P o s itio n f o r C o ils w ith j^/d = I Fig. 8 - R eactan ce v e rs u s S lu g P o s itio n Fig, 9 - R eactan ce v e r s u s S lu g P o s i t i o n i% F ig . 10 - R eactan ce v e rs u s S lu g P o s itio n x Fig. 11 - R eactan ce v e rs u s S lu g P o s i t i o n xi Fig. 12 - E f f e c tiv e R e s is ta n c e v e rs u s S lu g P o s i t i o n f o r th e 750 Ohm, R eactan ce C o ils o * o o * * e o Fig, l l S o . . . , . . . * o o o o o 14 - E f f e c t i v e R e s is ta n c e v e rs u s S lug P o s itio n f o r th e C o ils 1 .2 5 " in L ength < e Fig. v iii x ii 13 - E f f e c tiv e R e s is ta n c e v e rs u s S lu g P o s itio n f o r th e 750 Ohm R eactan ce C O Fig. v ii * * • * e o o * 15 - E f f e c tiv e R e s is ta n c e v e r s u s S lug P o s i t i o n f o r th e C o ils 1 .2 5 " in L e n g th , o e e e - o e o o e e o x iii o * ' o o * O x iv xv «-28 *** APPENDIX (G o n lld e) Page E i g e 16 - E f f e c t i v e R e sista n c e - V ersu s S lu g P o s i t i o n f o r C o ils w ith I / d = 1» . F ig . 17 - E f f e c tiv e R e s is ta n c e v e rs u s S lu g P o s itio n f o r C o ils w ith ^ /d = I . F i g 0 18 - P h o to g rap h of Equipm ent. ...................... „ xvi x v ii x v iii ' CHANGE - PER CENT ---------<---------- INDUCTANCE DISTRIBUTION - r e l a t iv e u n it s ------- --------- - ---------- 9 -3 /4 " LENGTH COIL 3 /4 " DIAMETER COIL 5 /8 " SLUG DIAMETER □- DISTRIBUTION THE O- DISTANCE FROM COIL CENTER IN % COIL OF FIG. I LENGTH H ALONG AXIS CHANGE OF INDUCTANCE 1/16 INDUCTANCE CHANGE AND H DISTRIBUTION VERSUS SLUG POSITION FOR A LONG COIL 9 CENT per — CHANGE INDUCTANCE H* H* I DIAMETER l" LENGTH O - 7 /8 " O 5 /8 " A — 3 /8 " LENGTH INDUCTANCE CHANGE OF SLUG VERSUS FIG. 2 IN 1/16 LENGTH OF SLUG COIL COIL DIAMETER DIAMETER DIAMETER SLUG SLUG SLUG I" DIA METER I" LENGTH COIL COIL LENGTH SLUG O - 1/2" LENGTH SLUG A - 5/16" LENGTH SLUG PER CENT 0 -5 /8 ” Z CHANGE - Vzy y Z 7 — ,/ iii / INDUCTANCE Z -i < > 0 »——^ O . I ____ ------- ------------------------ ------------------------------------------------------2 3 SLUG INDUCTANCE 4 DIAMETER IN 5 1/8 CHANGE VERSUS SLUG DIAMETER FIG. 3 6 7 350 r 325 OHMS 300 REACTANCE — " H- 4 250 225 1 -3 /1 6 " LENGTH COIL 3 /4 " Dl A M. C O IL 200 5 /8 " S LU G LEN G TH 0 - 5 / 8 " D l/ VM. SO LID SI.UG D - HOLLOVH SLlJG , 5 /8 " O D ., I/'2 " I. C). 150 bLUG POSITION— INDUCTIVE REACTANCE DISTANCE FROM SLUG CENTER TO COIL CENTER IN 1/16" VERSUS SLUG POSITION FOR SOLID AND HOLLOW SLUGS FIG. 4 I" l" I" O 3 LENGTH COIL Dl A M. COIL Z DIAM SLUGS 5 / 8 " LENGTH SLUG □— 1/2" LENGTH SLUG A 5/16" LENGTH SLUG Z - V REACTANCE — PER CENT CHANGE Z _ ) --------- z Z * D -------- S Z Z / Z / / Z D --------- n 15 IO DISTANCE REACTANCE CHANGE FROM „5 COIL CENTER IN 1/16 AND H DISTRIBUTION VERSUS SLUG FOR SHORT COIL FIG. 5 POSITION 3 /4 " LENGTH 3/4" D IA M . COIL COIL 5/8 " D IA M . SLU GS O - 5/8 " LENGTH SLUG a -1 /2 " LENGTH SLU G A - 5/16" LEN GTH d SLU G * 20 <j H- cn uj DISTANCE FROM COIL CENTER IN 1/16 REACTANCE CHANGE AND H DISTRIBUTION VERSUS SLUG POSITION FOR SHORT COIL FIG. 6 Dl AM. LENGT SLUG LENGTH SLUG LENGTH 5 /1 6 " SLUG LENGTH 7 / 8 " SLUG 5 / 8 " SLUG DIAM. DIAM. 3 /8 " DIAM. SLUG DIAM. 200<>i v ii REACTANCE — ohms 5 /8 " 1/2 " LENGl DIAM. LENGTH SLUG POSITION DISTANCE FROM SLUG CENTER TO COIL REACTANCE VERSUS SLUG POSITION FOR COILS WITH L/D = I FIG. 7 CENTER IN 1/16 I" DIAM LONG COILS DIAM COIL v iii < 300 O - 5 / 8 . SLUG LENGTH O —1/2 SLUG LENGTH A 5 / 1 6 SLUG LENGTH --------7/8 " SLU G DIAM. -------- 5 / 8 SLUG DIAM DIAM. SLUG POSITION — DISTANCE FROM SLUG CENTER TO COIL CENTER REACTANCE VERSUS SLUG POSITION FIG. 8 IN I/1 6 I" DIAM. COIL 3750 1 i- i/e f COIL LENGT V 5 N \ 350 \ . x , 325 ^ i rX . N \ 300 L s OHMS X \ ' s — I — — —O < X \ ---------e \ 275 \ < x < 250 H* K X> T REACTANCE __ f / Xx X U X > X X N X 225 200 C — 5 /8 " SLUG LENGTH □ — 1 /2 " SLUG LENGTH A — 5/16" SLUG LENGTH ---------------7 /8 " SLUG DIAM . x \ X X \ X " X C Lx X -------------- 5 / 8 " SLUG DIAM. -------------- 3 / 8 " SLUG DIAM X ------ X 150 SLUG POSITION — DISTANCE FROM SLUG CENTER REACTANCE VERSUS SLUG FIG. 9 TO COIL POSITION CENTER IN 1/16" - —n DIAM. 3750' 1-3 /1 ;" COIL COIL LE NGTH Z 250 O - 5 /8 " SLUG C — 1/2" SLUG LENGTH A — 1/16" SLUG LENGTH ------- 5 / 8 " -------- 3 / 8 " LENGTH SLUG D I A V . SLUG DIAM. SLUG POSITION — DISTANCE FROM SLUG CENTER TO COIL REACTANCE VERSUS SLUG POSITION FIG. IO CENTER IN 1/16 i d ia m . DIAM. SLUG " CCH L LE NGTH ohms 375< » M REACTANCE —- H- SLUG LENGTH SLUG LENGTH SLUG LENGTH SLUG POSITION DISTANCE FROM REACTANCE SLUG CEN TER TO COIL CENTER VERSUS SLUG POSITION FIG. Il IN 1/16 X ii — OHMS I" D IA M . COIL V 8 " Dl A M • SLUGS O — 5 / 8 " LENGTH SLUG D — 1/2" LENGTH SLUG A — 5/16" LENGTH SLUG A >— r = RESISTANCE Y / / 7 / y%A 320 15 1 IO SLUG POSITION 5 — O 1/16" RESISTANCE - OHMS I' DlAM COIL 5 / 8 " D lAM. SLUGS O — 5 /8 " LENGTH SLUG 0 — 1/2“ LENGTH SLUG A - y is " LENGTH SLUG “ 1------ ^ '— <----- ■— < 4.5 POSITION — 1/16" DIAW . COIL I' 3 / 8 " D I A M . SLUGS O - 5 / 8 LENGTH SLUG Q - 1/2 LENGTH SLUG A - 5/16" LENGTH SLUG RESISTANCE — OHMS SLUG r —-t -/ SLUG t, EFFECTIVE r— 1— ----- L 1/16 POSITION RESISTANCE VERSUS FOR THE COILS HAVING 750 FIG. 12 SLUG POSITION OHMS REACTANCE h 3 / 4 " DIAM. COIL 5/8 " DIAM SLUGS O - 5 / 8 " LENGTH SLUG Q - 1/2" LENGTH SLUG A ~ 5/16" LENGTH SLUG SLUG POSITION — 1/16 SLUG POSITION — 1/16' SLUG POSITION - 1/16 3 / 4 " DIAM. COIL 3 / 8 " DIAM. SLUGS O - 5 / 8 " LENGTH SLUG O - 1/2" LENGTH SLUG A - 5/16" LENGTH SLUG R E S IS T A N C E -ohms RESISTANCE — ohms RESISTANCE - ohms X iii 1 /2 " DIAM. COIL 3 / 8 " D IAM . SLUGS 0 - 5 / 8 " LENGTH SLUG D — 1/2" LENGTH SLUG A - 5/16" LENGTH SLUG EFFECTIVE FOR THE RESISTANCE COILS VERSUS HAVING 7 5 0 FIG .‘ 13 SLUG OHMS POSITION REACTANCE RESISTANCE— OHMS xiv I" Dl A M . COIL 7/8" DIAM. SLUGS O - 5 / 8 " LENGTH SLUG O - 4 / 8 " LENGTH SLUG A - 5/16" LENGTH SLUG SLUG POSITION - 1/16 DIAM. C O IL DIAM. SLUGS 5 / 8 LENGTH SLUG 4 /8 " LENGTH SLUG 5/16" LENGTH SLUG RESISTANCE — OHMS I" 5/8" OO ' A - SLUG POSITION- 1/16 RESISTANCE— OHMS l" D IA M . COIL 3 / 8 " D IA M . SLUGS O - 5/8 " LENGTH SLUG D - 4 /8 " LENGTH SLUG A - 5/16“ LENGTH SLUG SLUG EFFECTIVE POSITION - RESISTANCE FOR THE COILS FIG. 1/16 VERSUS 1.25" 14 IN SLUG LENGTH POSITION X V COIL D lA M . ° - 5/8" LENGTH SLUG ° ‘ t 8 " LENGTH SLUG A ~ 5/16" LENGTH SLUG RESISTANCE — ohms 3 /4 " IO POSITION SLUG POSITION SLUG POSITION 3/4" Dl AM. COIL 3/8 ’ DIAM SLUGS O - 5 /8 " LENGTH SLUG c _ 4 /8 LENGTH SLUG A - 5/16" LENGTH SLUG 1/2 DiAM COIL 3/9" DiAM SLUGS ° - 5 / 8 " LENGTH SLUG 4ZS" LENGTH SLUG A - 5/16 LENGTH SLUG RESISTANCE — ohms RESISTANCE - ohms SLUG EFFECTIVE RESISTANCE FOR THE COILS FIG VERSUS SLUG 1.25" 15 IN POSITION LENGTH I" DlAM COIL 7/8" DlAM. SLUGS 0 - 5 / 8 " LENGTH S l UG O - 1/2" LENGTH SLUG £• —5/16" LENGTH S l UG _ RESI STANCE — OHMS xvi POSITION - 1/16 l" D I AM. COIL 5/8" Dl AM. SLUGS 0 - 5 / 8 " LENGTH SLUG Ti - 1/2 " LENGTH SLUG A - 5/16" -ENGTH SLUG r-d Dl AM. IO SLUG POSI TI ON - SLUG P O SI TI ON— 1/16 „ COIL O - 5 / 8 " LENGTH SLUG n - 1/ 2 " l e n g t h s l u g A* R E SISTAN C E- OHMS R E S I S TA N C E — OHMS SLUG EFFECTIVE IO 1/16 RESISTANCE VERSUS FOR WITH COILS FIG. 16 SLUG L/D = I POSITION X V il R E S I S T A N C E — OHMS 4 .0 3 / 4 " D l AM. COIL 5 / 8 " DIAM S L U G S 0 -5 /8 ' LENGTH SLUG 3.5 0 - 1 / 2 " LENGTH SLUG A - 5/16" LENGTH SLUG J K I t T 2 .5 SLUG P OSI TI ON — 1/16" OHMS 4 .0 RESISTANCE— 3.5 3 / 4 " D I AM. COIL 3 /8 D IAM . SLU GS 0 - 5 / 8 " LENGTH SLUG O - 1/2" LENGTH SLUG A - 5 / 1 6 ’ LENGTH SLUG 3 .0 r* 2 . 5 (> 15 IO POSITION 5 - 1/16" 1 /2 " D IA M . C O IL 3 / 8 " D IA M . SLUGS 0 - 5 / 8 " LENGTH SLUG □ - 1/2" LENGTH SLUG A - 5 / 1 6 " LENGTH SLUG RESISTANCE — OHMS SLUG / ( / J SLUG EFFECTIVE POSITION — RESISTANCE FOR COILS FIG. VERSUS WITH 1/16" SLUG L/D = I 17 103047 POSITION MONTANA STATE UNIVERSITY LIBRARIES CO 111I111IIIl II I3II I I I 762 100 81 1 2 N378 lJ363n 103047 J S S etlc 'ti" ~ DAT E I S S U E D TO rITT" , m j % JUL' * ^ 8 ^ f^ .LA' / ! ! [ Mt % X/ "TT— N 373 (^[3 C»3 C OCf. 2 . r 103047 T '