1.050 Engineering Mechanics I Review session 1 1.050 – Content overview I. Dimensional analysis 1. 2. On monsters, mice and mushrooms Similarity relations: Important engineering tools Lectures 1-3 Sept. II. Stresses and strength 3. 4. Stresses and equilibrium Strength models (how to design structures, foundations.. against mechanical failure) Lectures 4-15 Sept./Oct. III. Deformation and strain 5. 6. How strain gages work? How to measure deformation in a 3D structure/material? Lectures 16-19 Oct. IV. Elasticity 7. 8. Elasticity model – link stresses and deformation Variational methods in elasticity Lectures 20-32 Oct./Nov. V. How things fail – and how to avoid it 9. 10. 11. Elastic instabilities Fracture mechanics Plasticity (permanent deformation) Lectures 33-37 Dec. 2 1 Notes regarding final exam • Please contact me or stop by at any time for any questions • The final will be comprehensive and cover all material discussed in 1.050. Note that the last two p-sets will be important for the final. – To get an idea about the style of the final, work out old finals and the practice final – There will be 2-3 problems with several questions each (e.g. beam problem/ truss problem, continuum problem) – We will post old final exams from 2005 and 2006 today – We will post an additional, new practice final exam on or around Wednesday next week – Another list of variables and concepts will be posted next week – Stay calm, read carefully, and practice time management 3 Stress, strain and elasticity concepts 4 2 Overview: 3D linear elasticity r Stress tensor σ (x ) Strain tensor Basis: Geometry Kinematically admissible (K.A.) Statically admissible (S.A.) Basis: Physical laws (Newton’s laws) Ω rd r r ∂ΩTr d : T ( n ) = σ ⋅ n r Ω : T (nr ) = σ ⋅ nr r div σ + ρg = 0 σ ij = σ ji BCs on boundary of domain Elasticity σ = c:ε r ε (x ) Basis: Thermodynamics ⎛ ⎝ BCs on boundary of domain rd r ∂Ωξ : ξ = ξ rd Linear deformation theory r Grad ξ << 1 ( ( )) r rT 1 grad ξ + grad ξ 2 1 ⎛ ∂ξ ∂ξ ⎞ ε ij = ⎜⎜ i + j ⎟⎟ 2 ⎝ ∂x j ∂xi ⎠ ε= 2 ⎞ 3 ⎠ σ = ⎜ K − G ⎟ε v 1 + 2Gε σ ij = cijklε kl Ω 5 Isotropic solid Isotropic elasticity ⎛ ⎝ 2 ⎞ 3 ⎠ ⎛ ⎝ 2 ⎞ 3 ⎠ σ = ⎜ K − G ⎟ε v 1 + 2Gε = ⎜ K − G ⎟(ε11 + ε 22 + ε 33 )1 + 2Gε 2 ⎞ ⎛ 3 ⎠ ⎝ 2 ⎞ ⎛ σ 22 = ⎜ K − G ⎟(ε11 + ε 22 + ε 33 ) + 2Gε 22 3 ⎠ ⎝ 2 ⎞ ⎛ σ 33 = ⎜ K − G ⎟(ε11 + ε 22 + ε 33 ) + 2Gε 33 3 ⎠ ⎝ σ 12 = 2Gε12 σ 11 = ⎜ K − G ⎟(ε11 + ε 22 + ε 33 ) + 2Gε11 Linear isotropic elasticity Written out for individual stress tensor coefficients σ 23 = 2Gε 23 σ 13 = 2Gε13 σ 11 = ⎛⎜ K + G ⎞⎟ε 11 + ⎛⎜ K − G ⎞⎟ε 22 + ⎛⎜ K − G ⎞⎟ε 33 σ 22 σ 33 4 2 2 3 ⎠ 3 ⎠ 3 ⎠ ⎝ ⎝ ⎝ 2 ⎞ 4 ⎞ 2 ⎞ ⎛ ⎛ ⎛ = ⎜ K − G ⎟ε 11 + ⎜ K + G ⎟ε 22 + ⎜ K − G ⎟ε 33 3 ⎠ 3 ⎠ 3 ⎠ ⎝ ⎝ ⎝ 2 ⎞ 2 ⎞ 4 ⎞ ⎛ ⎛ ⎛ = ⎜ K − G ⎟ε 11 + ⎜ K − G ⎟ε 22 + ⎜ K + G ⎟ε 33 3 ⎠ 3 ⎠ 3 ⎠ ⎝ ⎝ ⎝ σ 12 = 2G ε 12 σ 23 = 2G ε 23 σ 13 = 2G ε 13 Linear isotropic elasticity Written out for individual stress tensor coefficients, collect terms that multiply strain tensor coefficients 4 c1111 = c2222 = c3333 = K + G 3 2 c1122 = c1133 = c2233 = K − G 3 6 c1212 = c2323 = c1313 = 2G 3 Variable ν Definition Notes & comments ε yy = ε zz = −νε xx ν = E= E 1 3K − 2G 2 3K + G 9 KG 3K + G Poisson’s ratio (lateral contraction under uniaxial tension) Young’s modulus (relates stresses and strains under uniaxial tension) σ xx = Eε xx z F x Uniaxial beam deformation F Æ σ= F/A x Æ ε= x/L 7 Solving problems with strength approach Use conditions for S.A. plus strength criterion (S.C.) 8 4 Variable Definition Notes & comments At any point, σ must be: Two pillars of stressstrength approach (1) Statically admissible (S.A.) and (2) Strength compatible (S.C.) • Equilibrium conditions “only” specify statically admissible stress field, without worrying about if the stresses can actually be sustained by the material – S.A. From EQ condition for a REV we can integrate up (upscale) to the structural scale Examples: Many integrations in homework and in class; Hoover dam etc. • Strength compatibility adds the condition that in addition to S.A., the stress field must be compatible with the strength capacity of the material – S.C. In other words, at no point in the domain can the stress vector exceed the strength capacity of the material Examples: Sand pile, foundation etc. – Mohr circle 9 Variable Definition Notes & comments DS Strength domain for beams For rectangular cross-section b,h N x lim = N 0 N x lim = N 0 = bhσ 0 f (M y , N x ) = f (M y , N x ) = My M0 + Strength capacity for beams Nx −1 ≤ 0 Nx 2 ⎛N ⎞ + ⎜ x ⎟ −1 ≤ 0 M 0 ⎜⎝ N x ⎟⎠ My Moment capacity for beams M-N interaction (linear) f (M y , N x ) ≤ 0 1 M-N interaction (actual); convexity 10 1 5 Variable Definition Safe strength domain Notes & comments Linear combination is safe (convexity) : load bearing capacity of i-th load case 11 Mohr circle Display 3D strain tensor in 2D projection – enables us to ‘see’ largest shear stresses, largest normal stresses… Thereby facilitates application of strength criterion 12 6 Variable Definition Notes & comments Strength domain (general definition) Equivalent to condition for S.C. Dk Dk ,Tresca Max. shear stress c Tresca criterion v v ∀n : f (T ) = σ − c ≤ 0 Max. tensile stress Dk ,Tension−cutoff Tension cutoff criterion 13 c Variable Definition τ Dk ,Mohr −Coulomb Notes & comments =µ Max. shear stress function of σ Mohr-Coulomb σ c cohesion c=0 dry sand τ Angle of repose σ 14 7 Variable Definition Notes & comments S = ∫ dS S Cross-sectional area S I = ∫ z 2 dS I Second order area moment S M y = − EI EI d 2ξ z0 = EIϑ y dx 2 d 2ξ x0 f =− x ES dx 2 d 4ξ z0 f = z EI dx 4 • • • • Step 1: Write down BCs (stress BCs and displacement BCs), analyze the problem to be solved (read carefully!) Step 2: Write governing equations for ξ z , ξ x ... Step 3: Solve governing equations (e.g. by integration), results in expression with unknown integration constants Step 4: Apply BCs (determine integration constants) Beam bending stiffness (relates bending moment and curvature) Governing differential equation, axial forces Governing differential equation, shear forces Solution procedure to solve beam elasticity problems 15 Energy approach Approximate solution or find exact solution 16 8 Upper/lower bounds ⎧ max (− ε com (σ ' ) )⎫ ⎪⎪σ ' S. A. ⎪⎪ r − ε com (σ ' ) ≤ ⎨ is equal to ⎬ ≤ ε pot ( ξ ') r r σ ' S. A. ξ ' K. A. ⎪ rmin ε (ξ ' ) ⎪ ⎪⎩ ξ ' K. A. pot ⎪⎭ Solution Lower bound Upper bound Potential energy approach Complementary energy approach r ε com (σ ' ) = ψ * (σ ' ) − W * (T ' ) r r ε pot (ξ ' ) = ψ (ε ' ) − W (ξ ' ) 17 Boundary conditions Important concept in 1.050 and elsewhere 18 9 Important BCs in beams/frames Free end r F =0 r M =0 Concentrated force Qz = −P ξz = 0 My = 0 ξx = 0 ωy = 0 P Hinge (bending) My = 0 r ξ =0 ωy = 0 19 Buckling of beams in compression Elastic instability 20 10 Buckling Euler beam buckling Different boundary conditions 21 Fracture mechanics How to treat cracks in a continuum 22 11 Example: 3D fracture model Expressions for G can be found for a variety of geometries and structures: rd r T = σ0ez σ0 For this geometry: G = 1.12 2 πaσ 02 ! E = 2γ s r ez a σ0 = far away from crack r ex 2γ s E 1.12 2 πa σ0 1 K Ic σ0 = 1.12 2 πa “Surface crack” r r T d = −σ0ez 23 Example application Detect crack of length am Photograph of crack (crack length of a(sub m) removed due to copyright restrictions. Concrete beam am am Measure length of crack E.g. add fluorescent fluid use UV light 24 http://www.amesresearch.com/images/cshst/block_before.jpg 12 Example application Detect crack of length am Concrete beam Question: Will structure fail? Solution: Solving beam problem provides us with stress distribution in section σ xx (z; x) = M y (x) I z σ xx (z) = σ0 h/2 z z −h/2 h/2 σ xx (z) Calculate critical fracture stress and compare with stress in beam structure σ 0,crit = 1 K Ic 1.12 2 πam h 2 h σ xx (z = − ) < σ 0,crit 2 σ xx (z = − ) ≥ σ 0,crit failure no failure 25 13