Nathan Thielen Christian Wylonis ES240 A Theoretical and FEM Investigation Curved Beams • Curved beams loaded in bending appear as arches, chains, hooks, an d many other connectors. http://www.timyoung.net/contrast/images/chain02.jpg http://www.photogen.com/free-photos/data/media/10/179_7908.jpg • A beam is curved if the line formed by the centroids of all the cross sections is not straight. What are Curved Beams? • • • • • Constant Cross Section Circular Arc Formed by the Centroid Curve Isotropic Homogeneous Elastic Assumptions Force Balance: σr σθ ∂σ r (σ r − σ θ ) + =0 ∂r r σθ dθ θ dr dσ r σr + dr dr θ r Assume Shear Stresses are Zero (No Shear Stresses on the Surfaces) Force Balance ) ( ) 2 ∂2 1 ∂ ∇ (σ r + σ θ ) = 2 + σ r + σθ )= 0 ( r ∂r ∂r Converting to Polar Coordinates: ( ∂2 ∂2 2 + σ + σ = ∇ σx + σy = 0 y ∂x 2 ∂y 2 x 2-D Stress Compatibility (Hooke’s Law and Force Balance): 2 ∂ 2ε x ∂ 2ε x ∂ γ xy + 2 = 2 ∂y ∂y ∂x∂y 2-D Strain Compatibility (Plane Strain): (Stress Boundary Conditions) Stress Compatibility r C3 σ θ (r ) = C1 + C2 1 + ln − 2 a r (First Order Linear ODE) ∂σ r 1 r + 2σ r − k1 ln − k2 = 0 a ∂r r r C3 σ r (r ) = C1 + C2 ln + 2 a r Solve: (Euler’s Differential Equation) r r (σ r + σ θ ) = k1 ln a + k2 ⇒ −σ θ = σ r − k1 ln a − k2 Force Balance: Solve: Compatibility: 2 ∂ σ r + σ θ ) 1 ∂ (σ r + σ θ ) ( 2 ∇ (σ r + σ θ ) = + =0 2 r ∂r ∂r General Solution a M a h b M r C3 σ θ (r ) = C1 + C2 1 + ln − 2 a r σθ is not zero at r=a or r=b, therefore the distributed normal stresses (σθ) cause the moment (M). (iii) ∫ rtσ θ dr = M b a (ii) ∫ tσ θ dr = 0 b (i )σ r (r = a ) = σ r (r = b ) = 0 Boundary Conditions: r C3 σ r (r ) = C1 + C2 ln + 2 a r Boundary Conditions C1 = M b a 2t ln a Solve: b C2 = b b 2 2 a b t ln a 2 (a + b )(a − b )M C3 = − r C3 (iii) ∫ rtσ θ dr = ∫ rt C1 + C2 1 + ln − 2 dr =M a r a a C3 (i )σ r (r = a ) = C1 + 2 = 0 a b b r C3 (ii) ∫ tσ θ dr = ∫ t C1 + C2 1 + ln − 2 dr = 0 a r a a M b t ln a Applying Boundary Conditions h M Where: 2 a2 b a2 N = 1 − 2 − 4 2 ln = const. b b a a2 a2 b 4 M r σ θ (r ) = 2 1 − 2 1 + ln − 1 + 2 ln tb N a b r a a2 r a2 b 4 M σ r (r ) = 2 1 − 2 ln − 1 − 2 ln tb N b a r a M a b Curved Beam Stress Results M a h b M The neutral axis is NOT the centroid axis (i.e. the center plane is not a neutral axis). This is the PRIMARY difference between a curved beam and a straight beam. σ θ (r = 2mm ) = 23MPa σ r (r = 2mm ) = −36MPa b = 3mm M = 10N ⋅ mm a = 1mm h = 0.1mm Simple Example Models compared to theoretical results Curved Beams FEM h b a M Straight beam a=∞ b=∞ a = 0.6 m b = 1.0 m a = 0.4 m b = 0.8 m a = 0.2 m b = 0.6 m Case 1: Case 2: Case 3: Case 4: Constants: h = 0.4 m M = 40 Nm t=1m The model • σ ϑ along the top = 1382 Pa (1500 Pa) • σ ϑ along the bottom = -1368 Pa (-1500 Pa) • Neutral axis = 0.2 m (0.2 m) − M × y −100 × y σϑ = σ x = = 1 I × 0.43 12 -2000 -1500 -1000 -500 0 500 1000 1500 2000 0 σ ϑ (Pa) 0.1 Straight Beam r (m) 0.2 0.3 0.4 Material: Steel Density = 7800 kg/m^3 Modulus = 2 x 10^11 Pa 100 N 100 N • Theory does not take into account bending due to the moment • Point loads not as good as distributed loads and could is introducing some error Things to keep in mind σ ϑ along the top = 1540 Pa (1804 Pa) σ ϑ along the bottom = -1200 Pa (-1287Pa) Neutral axis = 0.175 m (0.165 m) -1500 -1000 -500 0 500 1000 1500 2000 0 σ ϑ (Pa) Case 1 0.1 0.2 r (m) 0.3 0.4 0.5 σ ϑ along the top = 1600 Pa (1939 Pa) σ ϑ along the bottom = -1141 Pa (-1229Pa) Neutral axis = 0.163 m (0.180 m) -1500 -1000 -500 0 500 1000 1500 2000 2500 0 σ ϑ (Pa) Case 2 0.1 0.2 r (m) 0.3 0.4 0.5 σ ϑ along the top = 1875 Pa (2292 Pa) σ ϑ along the bottom = -1063 Pa (-1130Pa) Neutral axis = 0.144 m (0.165 m) -1500 -1000 -500 0 500 1000 1500 2000 2500 0 σ ϑ (Pa) Case 3 0.1 0.2 r (m) 0.3 0.4 0.5 r (m) 0 0.2 0.4 Curvature (a/b) 0.6 0.8 1 1.2 Theoretical FEM • As curvature increases the neutral axis shifts farther away from the center axis • The results converge to the straight beam case 0 0.05 0.1 0.15 0.2 0.25 Placement of the neutral axis Stress (Pa) 0 0.2 0.4 Curvature (a/b) 0.6 0.8 1 • As curvature increases σ ϑ along the bottom decreases • Stress highest for the straights beam -1600 -1400 -1200 -1000 -800 -600 -400 -200 0 1.2 Theoretical FEM Magnitude of σ ϑ along bottom Stress (Pa) 0 0.2 0.4 Curvature (a/b) 0.6 0.8 1 1.2 Theoretical FEM • As curvature increases σ ϑ along the top increases and causes a stress concentration along this edge • As the beam gets flatter it approaches the stress in a straight beam 0 500 1000 1500 2000 2500 Magnitude of σ ϑ along top Stress (Pa) 0 0.1 r (m) 0.2 0.3 0.4 0.5 • Order of magnitude lower than σ ϑ •σ r is zero for a straight beam • From top to bottom • Low curvature, medium curvature, high curvature -500 -450 -400 -350 -300 -250 -200 -150 -100 -50 0 50 Influence on σ r . • Beams with low curvature are closely approximated by straight beam theory • High curvature beams see large stresses in the theta direction on the inside edge • The neutral axis shifts farther away from the center as curvature increases • When designing hooks, chains, and arches this should be kept in mind Conclusion Haslach, H. Armstrong, R. ”Deformable Bodies and Their Material Behavior”. (2004). John Wiley & Sons: USA. pp. 125-127, 137-138, 183-187. References