Natural convection heat transfer between a fixed array of cylinders and its cubical enclosure by Gordon Crupper A thesis submitted in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE in Mechanical Engineering Montana State University © Copyright by Gordon Crupper (1977) Abstract: Natural convection heat transfer from a fixed array of four isothermal , heated cylinders to an isothermal, cooled cubical enclosure was experimentally investigated for both a horizontal and vertical position of the array. The cylinders were arranged in a square array and four test fluids (air, water, 99% aqueous glycerin, and a silicone oil) yielding Prandtl numbers in the range of 0.7 to 3.1 x 10^4 were used with each geometric position. The heat transfer results are presented in correlation equations for each fluid and geometry as well as an overall correlation utilizing all data. Several equation forms were used in which the Nusselt number was correlated as a function of combinations of the Rayleigh, Prandtl, and Grashof numbers. The best equation found to correlate all data with a single parameter was NuB = 0.286 RaB 0.275 using the boundary layer length as a characteristic dimension. This equation provided results with a 9.30% average deviation. The results were compared with equations developed for single bodies to cubical and spherical enclosures for the same Prandtl number range. Correlations of the data are provided in tabular form for all fluids and geometries. Several geometric effects were observed. The vertical configuration convected less heat than the horizontal while a rotation about the vertical axis for each of these configurations had negligible effect. The resulting decrease in heat transfer for the vertical configuration was attributed to a complex interaction between the boundary layer length, the flow patterns which resulted from the geometry, and the cross sectional area exposed to the upward flow. As the Prandtl number of the fluid media increased it tended to damp out the geometric effects. Flow visualization studies and temperature profiles were used to aid in evaluating the geometric effects. STATEMENT.OF PERMISSION TQ COPY In pre s en ti n g - t h i s t h e s i s in p a r t i a l f u l f i l l m e n t o f t h e re quir e m e nts f o r an advanced degree a t Montana S t a t e U n i v e r s i t y , I a g re e t h a t th e L i b r a r y s h a l l make i t f r e e l y a v a i l a b l e f o r i n s p e c t i o n . I f u r t h e r a gre e t h a t pe rm is si on f o r e x t e n s i v e copying o f t h i s t h e s i s f o r s c h o l a r l y purposes may be g r a n t e d by my major p r o f e s s o r , , o r , in h is a bsen ce, by the Director of L ib ra rie s . I f i s unde rs too d t h a t any copying or p u b l i c a t i o n o f t h i s t h e s i s f o r f i n a n c i a l gain s h a l l no t be allowed w i t h o u t my w r i t t e n p e r m i s s i o n . Signature Date 7 /##4? 7 7 Z / f 7 7 NATURAL CONVECTION HEAT -TRANSFER BETWEEN A FIXED ARRAY OF CYLINDERS AND ITS CUBICAL ENCLOSURE ■ by GORDON CRUPPER, JR. A t h e s i s s ubm itt e d in p a r t i a l f u l f i l l m e n t o f th e requi re me nts f o r th e degree of MASTER OF SCIENCE in Mechani cal Engin e e r in g Head, Major Department Gra duate’ Dean MONTANA STATE UNIVERSITY Bozeman, Montana May, 1977 ■ m ACKNOWLEDGMENT The a u t h o r e x p r e s s e s h i s a p p r e c i a t i o n to a l l t h o s e who have ai ded in h is work. Spec ial a p p r e c i a t i o n i s extended to Dr. Robert 0. W a r r in g to n 5 J r . f o r his guidance and c o u n se l d uri ng t h e p r e p a r a t i o n o f t h i s t h e s i s and a l s o t o Dr. J . A. S c a n l a n , Dr. T. C. Reihman 5 and Dr. R. L. Mussulman f o r t h e i r a dvice and i n s t r u c t i o n . The a u t h o r i s e s p e c i a l l y a p p r e c i a t i v e o f th e p a t i e n c e and u n d e rs ta n d in g o f h is wife and c h i l d r e n . The work in t h i s t h e s i s was s uppor te d by th e United S t a t e s Army under t h e Advance Degree Program f o r ROTC I n s t r u c t o r Duty. . • IV ' TABLE OF CONTENTS Chapter Page V I T A ............................................................................................ ACKNOWLEDGMENT............................................................................................ . . . „ ii iii LIST OF TABLES . .......................... LIST OF FIGURES .......................................................................... ABSTRACT.......................... v vi viii NOMENCLATURE....................................... ix I. INTRODUCTION.................................................................. .............................. ] II. LITERATURE REVIEW 3 III. EXPERIMENTAL APPARATUS AND PROCEDURE ........................................ . IV. DISCUSSION OF RESULTS................... . . ' .............................................. 24 V. CONCLUSIONS AND RECOMMENDATIONS................................... . . . . 55 ............................................ . . . . . . . . . 13 APPENDIX I ........................................................................................................................... 69 APPENDIX I I ....................................... 7r BIBLIOGRAPHY 80 V LIST OF TABLES Table Page 4.1 1 Ranges o f t h e Dimensionless Parameters . . . 25 4.2 C o r r e l a t i o n Equations f o r Air A l l ...................... ■ 48 4 .3 C o r r e l a t i o n s f o r G lyc erin Data . ' ...................... 50 4 .4 C o r r e l a t i o n s f o r Water D&ta................................... 54 4.5 C o r r e l a t i o n s f o r S i l i c o n e Data . ...................... 57 4.6 C o r r e l a t i o n s f o r Al I D a ta ........................................ 59 4 .7 F i t o f Data to P r e v i o u s l y Developed Equations 64 vi LIST OF FIGURES Fi gure Page 3.1 ' Heat T r a n s f e r A p p a r a t u s ........................................................................... 14 3.2 S in g l e Cy lin de r with Heat Tape I n s t a l l e d ................................... 17 3 .3 i n n e r Body P a r t i a l l y A s s e m b l e d ............................................ 17 4.1 Nu|_ versu s Gr^ f o r Al I D a t a ................................... 4.2 Flow P a t t e r n f o r H ori zo nta l C yli nde rs with 20 cs F lu i d AT = 1 0 . 7 1 K ..................................................................................... and .. . 31 4 .3 Flow P a t t e r n Around Upper H oriz on ta l C yli nder with 20 cs F lu i d and AT = 1 0 . 7 1 K ..................................................... .". . . 32 I Flow P a t t e r n Around Lower H oriz on ta l Cy lin der with 20 cs F lu i d and AT = 10.71K. . . ............................................ .... . . . . .33 Flow P a t t e r n Around Center Su pport Sphere with 20 cs Fl u i d and AT = 10.71K........................................................................................... 34 4.6 Flow P a t t e r n f o r H o ri z ont a l C ylin de rs with 20 cs F l u i d and AT = 5 4 . 4 3 K ........................................................................................ 35 4.7 Flow P a t t e r n f o r Ho riz onta l C yl in de rs with A i r and AT = 7.67K . . ............................................................................................. 36 4.8 Flow P a t t e r n f o r H ori zo nta l C yl in de rs with A ir and AT = 2 1 . 6 1 K ...................................................................... .......................... 37 4 .9 Flow P a t t e r n f o r V e r t i c a l C yli nde rs w ith Air and T = 1 7 . O l K ................................................................................................. 38 4.10 Nu. ve rsus Gr, FOR O0 and 45° R o t a t i o n s with t h e Cylind ers i n Lth e H or iz ont a l P o s i t i o n . ' .................................................................. 40 4.11 Nu, v e rs us Gr, FOR 0° and 45° R o ta tio ns with t h e Cylinders in t h e V e r t i c a l P o s i t i o n ........................................................................... 41 Temperature P r o f i l e f o r R ota tio n About th e V e r t i c a l Axis with S i l i c o n e - H o r i z o n t a l P o s i t i o n ................................................. 42 4 .4 4.5 4.12 .. . 2a vi i Figure • Page 4.13 Temperature P r o f i l e f o r R ota tio n About th e V e r t i c a l Axis I with S i l i c o n e - H o r i z o n t a l P o s i t i o n ................................ 4. 14 43 Temperature P r o f i l e f o r R ot a tio n About th e V e r t i c a l Axis with G l y c e r i n - V e r t i c a l P o s i t i o n ........................................' . . . 44 N u s s e l t Number vers us Rayleigh Number f o r A i r Data with' C o r r e l a t i o n Equations Superimposed .......................... . . . . . 47 N u s s e l t Number ve rs us Rayleigh Number f o r Glyc erin Data with C o r r e l a t i o n Equations Superimposed. . . . . .................. 52 N u s s e l t Number versus Rayleigh Number f o r Water Data with C o r r e l a t i o n Equations S u p e r i m p o s e d ................................................ 55 N u s s e lt Number versu s Rayleigh Number f o r S i l i c o n e Data with C o r r e l a t i o n Equations Superimposed........................................ 56 4.19, Nu 1 ve rsus Gr|_ f o r Al I Data with C o r r e l a t i o n Equations Superimposed ................................................................................................. 6] Nug versu s Gr 6 f o r Al I Data with C o r r e l a t i o n Equations Superimposed ................................................................................................. 62 1.1 Flow P a t t e r n Between Cylinders in t h e V e r t i c a l P o s i t i o n . . 71 1.2 S t e a d y - S t a t e Heat Balance f o r t h e Support Sphere .................. 73 4.15 4.16 4.1 7 4.1 8 4.20 viii ABSTRACT Natural conv ectio n h e a t t r a n s f e r from a f i x e d a r r a y o f f o u r i s o ­ t h e r m a l , h e a t e d ' c y l i n d e r s t o an i s o t h e r m a l , cooled c ub ic a l e n c l o s u r e was e x p e r i m e n t a l l y i n v e s t i g a t e d f o r both a h o r i z o n t a l and v e r t i c a l po-. s i t i o n of t h e a rr a y .- The c y l i n d e r s were arra nged in a sq uar e a r r a y and f o u r t e s t f l u i d s ( a i r , w a t e r , 99% aqueous g l y c e r i n , and a s i l i c o n e o i l ) y i e l d i n g Pr a n d tl numbers in the range o f 0 . 7 to 3.1 x !Cr were used with each ge om et ri c p o s i t i o n . The h e a t t r a n s f e r r e s u l t s are p r e s e n t e d in c o r r e l a t i o n e q u a ti o n s f o r each f l u i d and geometry as well as an o v e r a l l c o r r e l a t i o n u t i l i z i n g a l l d a t a . Several e q u a ti o n forms were used in which t h e N u s s e l t number was c o r r e l a t e d as a f u n c t i o n o f combinations of the R a y l e i g h , P r a n d t l , and Grashof numbers. The b e s t eq u at i o n found t o c o r r e l a t e a l l da ta wit h a s i n g l e pa ra m et e r was Nub = 0.286 RagO.275 us in g th e boundary l a y e r le n g th as a c h a r a c t e r i s t i c dimension. This e q u a ti o n provided r e s u l t s with a 9.30% average d e v i a t i o n . The r e s u l t s were compared with e q u a t i o n s developed f o r s i n g l e bodies to c ubic a l and s p h e r i c a l e n c l o s u r e s f o r th e same P r a n d tl number r a n g e . C o r r e l a t i o n s o f the d a ta are pro vid ed in t a b u l a r form f o r a l l f l u i d s and g e o m e t r i e s . Several geo metric e f f e c t s were obs er ved . The v e r t i c a l c o n f i g u ­ r a t i o n convected l e s s h e a t than the h o r i z o n t a l w hile a r o t a t i o n about the v e r t i c a l a xis f o r each o f t h e s e c o n f i g u r a t i o n s had n e g l i g i b l e e f f e c t . The r e s u l t i n g d e cr ea se in h e a t t r a n s f e r f o r t h e v e r t i c a l con­ f i g u r a t i o n was a t t r i b u t e d t o a complex i n t e r a c t i o n between th e boundary l a y e r l e n g t h , the flow p a t t e r n s which r e s u l t e d from the geometry, and th e cr os s s e c t i o n a l a r e a exposed t o th e upward flow. As th e Pr and tl number of th e f l u i d media i n c r e a s e d i t tended t o damp out t h e geometric e f f e c t s . Flow v i s u a l i z a t i o n s t u d i e s and te m p e ra t u re p r o f i l e s were used t o a i d in e v a l u a t i n g the geo me tr ic e f f e c t s . , ix NOMENCLATURE I Symbol A AC B ______________________ D e s c r i p t i o n _____________________ Total h e a t exchanger a r e a Total a r e a o f th e c y l i n d e r s D is tan ce t r a v e l e d by t h e boundary l a y e r on th e i n n e r body Specific heat a t constant pressure Denotes f u n c t i o n g A c c e l e r a t i o n o f g r a v i t y , 9.81 m/sec p Grashof number, d e fi n e d by e q u a ti o n ( 2 . 2 ) Grx 4 2 Local Grashof number, g3qx /kv h Average he a t t r a n s f e r c o e f f i c i e n t , Qqqnv^ c^ k Thermal c o n d u c t i v i t y L Gap width o r h y p o t h e t i c a l gap w id th , R -R. I Length o f s t r a i g h t c y l i n d r i c a l s e c t i o n Nux N u s s e l t number, h x /k , where x i s any c h a r a c t e r i s t i c dimension Pr P ra ndt l number, CpP/k qCOND qCONV qradiation r Heat t r a n s f e r by co nduction Heat t r a n s f e r by co nvec tio n Heat t r a n s f e r by r a d i a t i o n Local p o s i t i o n o f thermocouple probe 2 3 Rayleigh number, p g|3(T..-To )x c / y k , where x i s any c h a r a c t e r i s t i c dimension X Symbol Description Modified Rayleigh' number, Ra (L/R..) I n n e r ( o u t e r ) body h y p o t h e t i c a l ra d iu s equal t o the r a d i u s o f a sphere having an equal volume Ri ( o ) Dimensionless r a d i u s d e fi n e d as R/R(9) RND R(G) Length o f probe f o r r a d i a l p o s i t i o n 9 T Local te m pe ratu re Film t e m p e r a t u r e , I f, = (Tw + T00)/ 2 Tf Dimensionless te m p e ra t u re d e fi n e d a s , (T-Tq ) / (Tj- -To) 1ND Temperature of t h e i n n e r ( o u t e r ) body TI ( 0 ) Temperature a t the o u t e r s u r f a c e o f any body Tw t w l I(O) Ts ■ Temperature o f th e i n n e r ( o u t e r ) body as measured by th e thermocouple in m i l l i v o l t s Temperature of the s u p p o r t sphere Tco Temperature o f th e amb ie nt, f a r from the i n n e r body X Any c h a r a c t e r i s t i c dimension 6 . Thermal expansion c o e f f i c i e n t U Dynamic v i s c o s i t y V Kinematic v i s c o s i t y n R at io of ci rcum ference of a c i r c l e t o th e d ia m e te r , 3.14159 0 Temperature probe a n g u l a r l o c a t i o n as d e f i n e d on page 15 p Density CHAPTER I INTRODUCTION I n v e s t i g a t i o n in the a re a of h e a t t r a n s f e r by n a t u r a l co nvection w it h in e n c l o s u r e s has i n c r e a s e d d r a m a t i c a l l y in the l a s t decade. This has been in response t o advances in e l e c t r i c a l pa c k a g in g , s o l a r h e a t ­ ing t e c hn ol og y, and i n c r e a s e d demands f o r hand lin g n u c l e a r w a s t e . Most r e c e n t l y th e demands f o r energy c o n s e r v a ti o n have i n c r e a s e d the impor­ ta n ce f o r a b e t t e r u n d e rs ta n d in g o f n a t u r a l c onvec tio n w i t h i n e n c l o ­ sures. The purposes o f t h i s stu dy a re t o determine th e h e a t t r a n s f e r r e d between a s e t of f o u r i s o t h e r m a l , h e a te d c y l i n d e r s ( m u l t i p l e bodi es) and an i s o t h e r m a l , cooled cu bical e n c l o s u r e , t o determine the e f f e c t o f th e p o s i t i o n o f t h e tube s w i t h i n t h e e n c l o s u r e , and to compare th e r e s u l t s with the f i n d i n g s o f pr e vio us s t u d i e s on h e a t t r a n s f e r from s i n g l e bodies t o th e same form o f e n c l o s u r e . Four f l u i d s and i n n e r body p o s i t i o n s are u t i l i z e d in s tu d y i n g th e h e a t t r a n s f e r r e d . The body p o s i t i o n s in c l u d e th e s e t o f c y l i n d e r s in both a h o r i z o n t a l and v e r t i ­ cal p o s i t i o n and in c l u d e a 45 degree r o t a t i o n about th e v e r t i c a l ax is f o r each p o s i t i o n . The f l u i d s used are a i r , w a t e r , 99 p e r c e n t g l y c e r i n and a Dow-Coming 20 cs f l u i d . The f l u i d s provide a P r a n d t l number range o f 0 . 7 t o 31,000. Although th e h e a t t r a n s f e r problem i s coupled w it h a f l u i d - f l o w problem, the i n t e n t o f t h i s s tu dy i s d i r e c t e d p r i m a r i l y toward the h e a t t r a n s f e r problem. Flow v i s u a l i z a t i o n and te m p e ra t u re p r o f i l e s w i t h i n •/ I - Z - t h e e n c l o s u r e a re o b t a i n e d t o a i d i n e v a l u a t i n g the h e a t t r a n s f e r . CHAPTER' II LITERATURE REVIEW Heat t r a n s f e r by n a t u r a l c onvec tio n i s a f i e l d i n which s e v e r a l subdivisions are e v id en t. The m a j o r i t y o f the i n i t i a l s t u d i e s d e a l t s o l e l y with h e a t t r a n s f e r from common shapes ( e . g . p l a t e s , c y l i n d e r s , s p h e r e s , e t c . ) t o a s u f f i c i e n t l y l a r g e su rr o u n d in g f l u i d medium as t o be termed an infinite atmosphere. F u r t h e r developments found a need t o st udy th e n a t u r a l c o n v e c ti v e h e a t t r a n s f e r from one body to' an e n c l o s i n g body through a f l u i d medium t h a t could n o t be t r e a t e d as i n f i n i t e . Both o f th e major s u b d i v i s i o n s mentioned above have e x p e r ie n c e d emphasis on t h e s e p a r a t e a r e a s o f h e a t t r a n s f e r from s i n g l e b o d i e s , s e r i e s o f l i k e shapes u s u a l l y s y m m e tr ic a ll y p l a c e d , and o t h e r geo me tr ic e f f e c t s as well as s p e c i a l i z e d f l u i d p r o p e r t i e s . cu ss io n w i l l be covered i n two p h a s e s . For purposes o f c l a r i t y t h i s d i s ­ These a re ( I ) n a t u r a l conv ectio n t o an i n f i n i t e at mo sp here, and ( 2 ) n a t u r a l c onvec tio n i n e n c l o s u r e s , NATURAL CONVECTION TO AN INFINITE ATMOSPHERE There have been many major developments i n r e s e a r c h i n t o t h e h e a t t r a n s f e r r e d from a s i n g l e geo me tr ic shape t o an i n f i n i t e atmosphere. Seve ral t e x t s pro v id e an e x c e l l e n t summary of t h e s e advanc es. McAdams [1] pro v id e s a comprehensive review o f e a r l i e r r e s u l t s of i n v e s t i g a t i o n s i n t o n a t u r a l c onv ect ion h e a t t r a n s f e r from s i n g l e ■ h o r i z o n t a l c y l i n d e r s t o an i n f i n i t e atmosphere with Rayleigh numbers ra nging from 10 ~4 t o 10^. Both Gebhart [2] and Holman [ 3 ] pro vid e e x c e l l e n t r e f e r e n c e s f o r the he a t t r a n s f e r from h o r i z o n t a l and v e r t i c a l c y l i n d e r s w ith Rayleigh numbers from 10“^ t o IO 1^ 9 well i n t o the tu rb u le n t region. I In n e a r l y a l l cases t h r e e dim e n s io n le s s pa ra m et e rs a r e u t i l i z e d t o c o r r e l a t e the h e a t t r a n s f e r by n a t u r a l c o n v e c t i o n . The r e s u l t i n g e q u a ti o n i s o f t h e form Nux = f ( Grx , Pr ) (2.1) in which t h e dim e n s io n le s s pa rame te rs a r e d e fi n e d as _ G rx ""X 8 e t V - J - 1 x3_ . 12.2) V2 ( 2 .3 ) = HT- and Pr , - cEDy- where x i s a c h a r a c t e r i s t i c l e n g t h . (2.4) S im p lific a tio n of the c o rre la tin g e q u a ti o n has been accomplished by combining the Grashof number (Grx ) and t h e Pr a n d tl number (Pr) t o form a s i n g l e dim e n s io n le s s p a r a m e te r , the Rayleigh number, as f o l l o w s ; Ra = G r - Pr (2.5) The e q u a t i o n form most commonly u t i l i z e d t o c o r r e l a t e h e a t t r a n s f e r I data is C2 Nux = C-j (Grx Pr) c ( 2 .6 ) F u j i i ,and. F u j i i [ 4 ] , Roy [ 5 ] , and C h u rc h il l and Ozoe [ 6 ] p r e s e n t s t u d i e s t o e x p re ss e x p l i c i t l y as a f u n c t i o n o f t h e P r an dtl number in the e q u a ti o n Nux = (2 .7) (Gr* P r ) ! / ^ f o r la m in a r flow along v e r t i c a l s u r f a c e s with uniform h e a t f l u x . The r e s u l t s were s a t i s f a c t o r y , but are l i m i t e d in a p p l i c a t i o n to t h i s p a r ­ tic u la r situation, Lienhard [7] p r e s e n t e d t h e o r e t i c a l arguments t h a t r e g a r d l e s s of sh ape , th e o v e r a l l h e a t t r a n s f e r c o r r e l a t i o n in t h e l a m in a r range can be e x p re ss e d as (NuxZRax ) ^ * = 1/2 f o r wholly immersed is ot he rm a l b o d ie s . (2.8) He recommended t h a t t h i s r e l a ­ t i o n s h i p be used with th e l e n g th o f t r a v e l of the boundary l a y e r as th e c h a r a c t e r i s t i c le ngt h (x) to achieve r e s u l t s varying only by a few p e r ­ cent. Ecke rt and Soehngen [ 8J r e s e a r c h e d th e e f f e c t s o f a v e r t i c a l s e r ­ i e s o f h o r i z o n t a l c y l i n d e r s upon each o t h e r . U t i l i z i n g 2.231 cm diame­ t e r , is ot he rm a l c y l i n d e r s 5 they observed t h a t when two c y l i n d e r s were , I - 6 - u t i l i z e d , one d i r e c t l y over the o t h e r a t a d i s t a n c e o f f o u r d i a m e t e r s , t h e r e .was no change in t h e N u s s e lt number o f t h e lo w e st c y l i n d e r as oppo'sed t o a s i n g l e c y l i n d e r . However, t h e upper c y l i n d e r evidenced a r e d u c t i o n in h e a t t r a n s f e r r e d . The r e s u l t i n g N u s s e l t number o f th e upper c y l i n d e r was 87 p e r c e n t o f th e lower c y l i n d e r . Sim ilar re s u lts were achieve d when the s e r i e s ‘was i n c r e a s e d to t h r e e c y l i n d e r s . The N u s s e lt numbers were 100, 83, and 65 p e r c e n t , r e s p e c t i v e l y , from bottom to top c y l i n d e r s . When the middle c y l i n d e r was moved l a t e r a l l y out o f l i n e by one h a l f a d i a m e t e r , th e N u s s e l t number o f t h a t ' c y l i n d e r ro se ' t o 103 p e r c e n t o f t h e bottom c y l i n d e r w hil e t h a t of. the. top c y l i n d e r ' was 86 p e r c e n t . . , Ec ke rt and Soehngen reasoned t h a t th e e f f e c t o f t h e warmer wake around t h e upper tubes, reduced th e h e a t t r a n s f e r r e d s i n c e th e tempera­ t u r e d i f f e r e n t i a l had d e c r e a s e d . Con ver sel y, the s t a g g e r e d tube was no t in th e n a t u r a l c onvec tio n plume and an induced f l u i d movement of c o o l e r a i r r e s u l t e d in a g r e a t e r c a p a c i t y t o t r a n s f e r h e a t . Analysis o f th e method o f h e a t t r a n s f e r from th e top c y l i n d e r i n t h e s t a g g e r e d a r r a y was more complex as i t was e f f e c t e d by both th e induced wake and the co n v ec ti v e plume. Leiberman and Gebhart [ 9 ] , in 1968, i n v e s t i g a t e d t h e i n t e r a c t i o n s between th e n a t u r a l co n v ec ti v e flows o f s e v e r a l c l o s e l y spaced s u r f a c e s by usi ng lo n g , h o r i z o n t a l wire s in a p a r a l l e l a r r a y a t s e v e r a l s pac ing s and i n c l i n a t i o n s . Other i n v e s t i g a t i o n s which i n c l u d e te m p e r a t u r e and - 7 - ’ v e l o c i t y measurements about a l i n e sou rce have been conducted by BrodojWicz and Kierkus [ 1 0 ] , and Forstrom and Sparrow [ 1 1 ] . All o f the above i n v e s t i g a t o r s found t h a t cool a i r i s induced i n t o th e plume from the s i d e s and below the s o u rc e . The i n f l u e n c e of tube spacing and a r r a y on n a t u r a l con vec tion h e a t t r a n s f e r c o e f f i c i e n t s f o r h o r i z o n t a l tu be bundles has been determined e x p e r i m e n t a l l y by Tillman [ 1 2 ] . Five p i t c h to. d ia m e te r (P/D) r a t i o s were s t u d i e d f o r a sq uar e a r r a y o f 16 t u b e s , and f o u r (P/D) r a t i o s were s t u d i e d f o r a s t a g g e r e d a r r a y o f 14 t u b e s . The f o ll o w i n g e quat io ns were developed to c o r r e l a t e th e d a ta : Nuf = 0.057 (Gr P r ) f 0.5 (2 .9 ) f o r square a r r a y s , and Nuf = 0.067 (Gr P r ) f 0,5 ( 2 . 10 ) for. s t a g g e r e d a r ra y s, where the thermal p r o p e r t i e s o f . t h e f l u i d were e v a l u a t e d a t t h e f i l m tem pe rat ure Tf e x c e p t g which was e v a l u a t e d a t th e ambient te m p e r a t u r e . (2.11 'The c h a r a c ­ t e r i s t i c dimension was d e fi n e d as ( 2 . 12) - 8 - i n which * i s the flow cross s e c t i o n a r e a , A i s t h e t o t a l h e a t ex- , changer a r e a , and x i s th e h e i g h t o f th e tube bundle. Conclusions drawn by Tillman i n d i c a t e t h a t tube s pac in g has more e f f e c t on the h e a t t r a n s f e r than t h e type o f a r r a y . A ls o, an optimum s pa c in g f o r each a r r a y was determined f o r s e p a r a t e te m p e ra t u re d i f f e r e n t i a l s . Natural c onvec tio n from v e r t i c a l tube bundles has been re s e a r c h e d by Davis and Perona [ 1 3 ] . They u t i l i z e d 42 tubes having an o u t s i d e d ia m e te r o f 1.58 cm and a le n g th o f 1.23 cm a rr a nged i n 7 s t a g g e r e d rows o f 6 tubes p e r row. Experimental r e s u l t s were compared with t h e o ­ r e t i c a l r e s u l t s o b ta in e d from a f i n i t e d i f f e r e n c e s o l u t i o n of t h e pro b­ lem. The r e s u l t s o b t a i n e d from both exper imen ta l d a ta and t h e o r e t i c a l c a l c u l a t i o n s c o r r e l a t e d e xtr em el y well with the e x c e p t i o n o f th e val ues in th e re gi on where th e end s u p p o r t system had an a p p a r e n t i n f l u e n c e . NATURAL CONVECTION IN ENCLOSURES Natural c onvec tio n in e n c l o s u r e s , in t h i s d i s c u s s i o n , w i l l be r e s t r i c t e d t o h e a t t r a n s f e r r e d from one body o r bodies completely en ­ c lo s e d by a second body. With t h i s r e s t r i c t i o n imposed, one f i n d s an a r e a of i n v e s t i g a t i o n t h a t has b a r e l y been i n i t i a t e d . The primary em­ p h a s i s t o d a te has been with s i n g l e bodies g e o m e t r i c a l l y c e n t e r e d w i t h ­ i n a second e n c l o s i n g body. As d i s c u s s e d p r e v i o u s l y , s e v e r a l dim e nsi onle ss p a ra m et e rs were u t i l i z e d in c o r r e l a t i n g the h e a t t r a n s f e r d a t a f o r n a t u r a l convection - 9 - t o an i n f i n i t e atmosphere. AT though t h e s e para mete rs remain v a l i d f o r e n c l o s u r e s , a t h i r d elem ent was found h e l p f u l , i f n o t n e c e s s a r y , which a l t e r s e q u a ti o n ( 2 . 1 ) t o the form Nux = f(Grx , Pr , Nd ) (2 .13) where Nd i s a r a t i o o f c h a r a c t e r i s t i c dimensions. There a re s e v e r a l so urc es o f i n f o r m a t i o n on h e a t t r a n s f e r from a s i n g l e body t o i t s e n c l o s u r e . Most r e c e n t l y , Warrington [14] developed e q u a ti o n s from exper imen ta l da ta which a re use fu l i n c o r r e l a t i n g h e a t t r a n s f e r between i n n e r bodies u t i l i z i n g s p h e r e s , c u b e s , and c y l i n d e r s o f varying s i z e s t o both s p h e r i c a l and c ub ic a l e n c l o s u r e s using da ta o b t a i n e d by Bishop [ 1 8 ] , Sca n!a n, e t aj_ [19] and o t h e r major i n v e s t i ­ g a t i o n s , as well as c o n s i d e r a b l e d a t a o f h is own. The f o ll o w i n g c o r r e ­ lation: Nul = 0.396RaL0,234 (_L_)0.496 p r 0.162 was found t o a d e q u a te ly d e s c r i b e th e h e a t t r a n s f e r r e d f o r 9 d i f f e r e n t , s i z e s o f s p h e r i c a l , 11 c y l i n d r i c a l , and 6 cu bic al i n n e r bodies when _ e nc lo s e d by a s p h e r i c a l o r c ubic a l o u t e r body. Several d i f f e r e n t f l u i d s were u t i l i z e d t o ext end th e Pr a n d tl number range from 0.706 t o 13,800. The average p e r c e n t d e v i a t i o n was 13.50%. C o r r e l a t i o n s are a l s o given f o r s e p a r a t e combinations o f f l u i d s , i n n e r , and o u t e r b o d i e s . Warrington Cl4] a l s o pro vi de s an e x h a u s t i v e review of t h e l i t e r a t u r e ■I - 1 0 - ' p e r t a i n i n g t o h e a t t r a n s f e r from a s i n g l e ge om et ric shape t o i t s en. closure. Kuehh and G ol ds te in [15] a n a l y t i c a l l y developed a c o r r e l a t i n g equation fo r horizontal concentric c y lin d e rs. U t i l i z i n g th e e x p e r i ­ mental r e s u l t s of e i g h t s t u d i e s by o t h e r a uth ors i n which th e r a t i o o f o u t e r t o i n n e r c y l i n d r i c a l diame ters (DqZD1- ) was 2 and 3 , and a Pr and tl number o f 0 . 7 , th e y found t h a t th e a n a l y t i c a l model f i t t h e d a t a w i t h i n a few p e r c e n t . Inc lu ded in t h i s s tu d y were two major e x t e n s i o n s t o t h e c o n c e n t r i c c y l i n d e r problem. F i r s t was an a n a l y t i c a l d e t e r m i n a t i o n of t h e gap width a t which t h e s o l u t i o n was th e same as t h a t f o r a s i n g l e cylinder. I t was found t h a t when DQ/D^ > 360 a t R a ^ = IO7 and DqZD1-> = 10""\ t h e h e a t t r a n s f e r c o e f f i c i e n t was w i t h i n 5% o f t h a t i for a single cylinder. The second e x t e n s i o n of t h e i r a n a l y t i c a l model 700 a t Ran was the s o l u t i o n t o th e problem of m u l t i p l e c y l i n d e r s c o n ta i n e d in a sin g le c y lin d ric a l enclosure. For t h i s case the c o r r e l a t i n g eq uat io n became 2N Nu = (2. 15) l n [ l+2ZNu1] - N ln[l -2Z Nu Q] where th e N u s s e l t number o f th e i n n e r tube boundary c o n d i t i o n s i s Nu1 = [( 0.518RaDV 4 [ l + ( ( 2.1 5) -T l and th e o u t e r tube N u s s e l t number i s Nu0 = ' { ( [ ( ------ ------:)5 /3 +(0.587Ra1 / 4 ) ] 3 / 5 ) 15+( 0.1Ra 1 /3 ) 15}1/15 T -0 .2 5 D D 1-e o o (2.17) for a s e t of N inner c y lin d e rs. f o r small numbers o f i n n e r t u b e s . This e q u a ti o n i s e x p e c t e d . t o be v a l i d Although th e a u th o rs are not s p e c i f i c as t o th e term s m a l l , they le av e the im pre ssi on t h a t more than 4 o r 5 c y l i n d e r s would r e s u l t in e r r o r . No o t h e r h e a t t r a n s f e r d a t a could be found f o r t h i s c o n f i g u r a t i o n and, t h e r e f o r e , i t has n o t been t e s t e d f o r val i di t y . The s tu dy o f v e r t i c a l tube bundles i n e n c l o s u r e s has been mainly w i t h i n th e low Pr a n d tl number range ( l i q u i d m e t a l s ) . Dutton and Welty [16] r e s e a r c h e d t h e e f f e c t s of c y l i n d e r s paci ng on t h e h e a t t r a n s f e r r e d from a v e r t i c a l rod bundle in a v e r t i c a l c y l i n d r i c a l e n c l o ­ s u r e u t i l i z i n g l i q u i d mercury as t h e f l u i d medium, Pr = 0 . 0 2 3 , with a uniform h e a t f l u x a p p l i e d t o the rod bundle . t u r e d i s t r i b u t i o n s were a l s o measured. Axial and r a d i a l tempera­ R es ults o f t h i s s tu d y showed t h a t t h e r e i s a s t r o n g dependence on c y l i n d e r s paci ng and t h a t the e q u a ti o n form f o r use in s t u d i e s a t low P ra nd tl numbers s hould in v o lv e th e d im e ns io nle s s p a ra m e te r p ro du c t d e f i n e d as Gr* • Pr = ( g p q x V k a 2 ) (2.18) where q i s a uniform h e a t f l u x . The stu dy o f n a t u r a l co nvection i n e n c l o s u r e s as evi den ce d by th e . - 12 - l i t e r a t u r e has i n c r e a s e d in the l a s t decade. That p o r t i o n which i n ­ cludes th e use o f . m u lt ip l e bodies s t i l l la cks a p p r e c i a b l e knowledge. I This s tu d y i s in te n d e d t o p ro vid e an e x t e n s i o n o f t h i s a r e a . CHAPTER I II EXPERIMENTAL APPARATUS AND PROCEDURE | EXPERIMENTAL APPARATUS The a p p a r a t u s f o r t h i s i n v e s t i g a t i o n c o n s i s t e d o f a w a te r j a c k e t e d c ub ic a l o u t e r body$ c o o li n g system, power s o u r c e , and a f o u r c y l i n d e r i n n e r body with s u p p o r t i n g e l e m e n t s „ One o u t e r body system was used t o o b t a i n h e a t t r a n s f e r d a t a and te m p e r a t u r e p r o f i l e s w hil e a s e p a r a t e system was u t i l i z e d to photograph flow p a t t e r n s . The assembled o u t e r " body and p e r i p h e r a l components a re shown i n Figure 3 J * The o u t e r body in which t e s t s were conducted t o de ter mi ne the h e a t t r a n s f e r was c o n s t r u c t e d from 1.27 cm t h i c k , t y p e 6061 aluminum with an i n n e r 26.67 cm c ubi ca l chamber. This was a j a c k e t e d design c o n s i s t i n g o f a s e p a r a t e 3.175 cm wide r e c t a n g u l a r channel f o r each f a c e o f th e cube. Access to th e t e s t chamber was p r ov id e d through a 25 .4 cm removable c i r c u l a r p l a t e on p l e t e l y removable o u t e r f a c e . the top i n n e r f a c e and a com­ A c lo s e d system c o n s i s t i n g o f a c h i l l e r , pump, and s t o r a g e r e s e r v o i r prov ide d w a t e r t o cool t h e o u t e r body. Z The flow r a t e o f c o o l i n g w a t e r through each channel was c o n t r o l l e d by a valve which fe d f o u r i n l e t and o u t l e t p o r t s . This arrangement a s s u r e d uniform flow along the e n t i r e fa c e and a l s o allowed the temp era­ t u r e o f each face t o be c o n t r o l l e d i n d e p e n d e n tl y in o r d e r t o achieve an is o th e rm a l o u t e r body. The te m p e ra t u re of th e i n n e r wall was monitored by 34 copper c o n s ta n ta n thermocouples epoxied 0.3175 cm from the i n n e r - 14 - Fig ur e 3.1 Heat T r a n s f e r Apparatus . - 15 - face. The thermocouples f o r each f a c e o f t h e cube were connected in p a r a l l e l which p r ovi de d an average te m p e ra t u re f o r each f a c e . . By con­ t r o l l i n g the flow o f th e c o o li n g w a t e r , a l l fa c es could be main ta ine d w i t h i n 2 K. To o b t a i n te m p e r a t u r e p r o f i l e s w i t h i n th e t e s t chamber, th e o u t e r body was designed with nine thermocouple p o r t s . These c o n s i s t e d o f one common and f o u r a d d i t i o n a l p o r t s on each o f two s e p a r a t e a x i s . One a x i s was on a v e r t i c a l pla ne through t h e c e n t e r o f t h e cube while t h e o t h e r was t h e v e r t i c a l pla ne through t h e edge o f t h e c ube . The f i v e p o r t s in each a x is were a t O05 3 4°, 8 0 ° , 120°, and 160° measured downward from the top c e n t e r v e r t i c a l a x is of the body. Each thermo­ couple p o r t had a c e n t e r tube which moved through a f i x e d p o r t t u b e . The c e n t e r tube was a 0.1587 cm d ia m e te r s t a i n l e s s s t e e l tube which c a r r i e d the copper-cons t a n t a n thermocouple epoxied t o t h e i n n e r end. The outer, s l e e v e was a 1.016 cm d ia m e te r s t a i n l e s s s t e e l tube t h re a d e d i n t o th e i n n e r j a c k e t w a l l , and s e a l e d in both j a c k e t w a l l s with r u b ­ ber 0 -rin g s. The thermocouple l e a d tube was s e a l e d w i t h i n t h e s l e e v e by a Conax f i t t i n g a t t a c h e d t o th e o u t e r end. A v e r n i e r c a l i p e r was m odif ied t o a t t a c h t o the Conax f i t t i n g w hil e th e thermocouple tube was a f f i x e d t o t h e s l i d i n g s c a l e . This p e r m i t t e d t h e l o c a t i o n o f the thermocouple t o be e s t a b l i s h e d with 0.0025 cm. The o u t e r body used f o r flow v i s u a l i z a t i o n was n e a r l y i d e n t i c a l t o t h e one p r e v i o u s l y d e s c r i b e d . The major d i f f e r e n c e was t h a t . t h e body was c o n s t r u c t e d from a c l e a r p o ly v in y l and a l l p o r t i o n s were p a i n t e d bla ck e x c e p t f o r a l i g h t so ur c e s l o t p la ce d v e r t i c a l l y on one s i d e and one c l e a r f a c e which allowed photographs t o . b e ta ken o f the pl a ne which was i l l u m i n a t e d by the l i g h t s o u r c e . An i d e n t i c a l coo lin g system was i n s t a l l e d and t h e m on ito ri ng and pow er.devi ces were s la v e d from the h e a t t r a n s f e r system! The i n n e r body de sign c o n s i s t e d o f f o u r i d e n t i c a l c y l i n d e r s and a s u p p o r t i n g system which allowed i t to be s y m m e tr ic al l y c e n t e r e d in the i n n e r body. Figures 3.2 and 3 .3 show th e i n n e r body in d i f f e r e n t s t a g e s o f c o n s t r u c t i o n -. Copper tube (CDA #122) 17.78 cm long and 4.115 cm o u t s i d e d ia m e te r Was used t o c o n s t r u c t each c y l i n d e r . Each end o f th e tube was t h r e a d e d and end caps were c o n s t r u c t e d from copper p l a t e (CDA #110) t o c l o s e the en ds . ' I n o r d e r t o p ro vid e a s u p p o r t system, rods' c o n s t r u c t e d from type 304 s t a i n l e s s s t e e l 4.191 cm long and 0.9525 cm.O.D,were t h r e a d e d i n t o each c y l i n d e r a t i t s mi dlength and then connected t o a 5.1 cm d ia m e te r p o ly c a r b o n a te s p h e r e . The r e s u l t i n g i n n e r body c o n f i g u r a t i o n was f o u r p a r a l l e l c y l i n d e r s in a square a r r a y 12.192 cm c e n t e r t o c e n t e r . The f i n a l assembly was then p l a c e d sy m m e tr ic al l y c e n t e r e d in t h e o u t e r body s u p p o rt e d by a main stem c o n s t r u c t e d from a 1.27 cm 0 . D..type 304 s t a i n l e s s s t e e l ro d . This s u p p o rt stem was designe d to t h r e a d i n t o th e s u p p o r t sph ere so t h a t th e e n t i r e tube system could be s u p p o rt e d e i t h e r on a h o r i z o n t a l o r v e r ­ t i c a l a x i s with t h e unused tap being plugged when n o t i n us e. To - 17 Figure 3 .2 S in g le Cylinder with Heat Tape I n s t a lle d Figure 3 .3 Inner Body P a r t i a l l y Assembled . - 18 - minimize c onvec tio n l o s s e s from a l l s t a i n l e s s s t e e l t u b i n g , th e tubes were covered with a s h r i n k tube having a low thermal c o n d u c t i v i t y . The s u p p o r t stem pass ed through the j a c k e t w a l l s o f t h e bottom f a c e o f th e o u t e r body and was s e a l e d with ru bbe r 0 - r i n g s . i A d i r e c t c u r r e n t power so urc e and p r e s s u r e s e n s i t i v e h e a t tape pr ovi de d th e h e a t i n g f o r th e i n n e r body. The he a t t a p e , 0,064 cm t h i c k and 0.32 cm w i d e , allowed f o r a maximum o f 62 w a tt s p e r f o o t un­ de r o p e r a t i n g c o n d i t i o n s o f from 60 t o 533 degrees K. The tape was a p p l i e d t o th e e n t i r e i n n e r s u r f a c e o f each tube and on th e end caps u t i l i z i n g two s t r i p s ap pr ox im at el y 2 . 4 meters long with each s t a r t i n g a t t h e m idp oin t o f t h e tube and wrapped toward t h e end where i t t e r m i ­ n a t e d by c o n c e n t r i c wrapping on th e end cap. Each end o f th e h e a t type was connected t o power le ad s which were c a r r i e d i n s i d e th e s u p p o rt tubing. Since each h a l f tube had s e p a r a t e power s o u r c e s , i t was p o s s i ­ b l e t o keep each c y l i n d e r is o th e rm a l when i n t h e v e r t i c a l p o s i t i o n . Als o, a high thermal c o n d u c t i v i t y copper m a t e r i a l f o r t h e tubes was chosen t o f a c i l i t a t e i s o t h e r m a l i t y . Once the h e a t t a p e s were in p l a c e , th e y were c oat e d with a s i l i c o n e caulk which ke pt them s e c u r e l y in p la c e and pro vi de d an i n s u l a t e d backing and t h e rem ai nder o f t h e tube opening was f i l l e d w ith f i b e r g l a s s to e nsu re t h a t c o n v e c t i v e c u r r e n t s would n o t induce an uneven te m p e ra t u re d i s t r i b u t i o n on t h e t u b e s . Each of t h e e i g h t h e a t ta pe i n p u t le ad s was connected t o e i t h e r a 2 .0 or 0.5 amp ammeter (depending on the i n p u t power) then through v a r i a b l e power - -19 - ■ r e s i s t o r s (35 ohm, 150 w a t t , 207 amp) and f i n a l l y to th e D.C. power sources. Voltages were re a d on a d i g i t a l v o l t m e t e r connected through a m u l t i p l e p o s i t i o n swi tch t o the low s i d e o f each v a r i a b l e r e s i s t o r . The te m p e ra t u re o f each h a l f tube was monitored by c o p p e r - c o n s t a n ta n thermocouples epox ied i n t o th e wall o f th e tube a pprox im at el y 0.025 cm from the o u t e r s u r f a c e s . The two thermocouples p e r tube were p la c e d on o p p o s i t e s i d e s o f th e c y l i n d e r a t th e o n e - q u a r t e r and t h r e e quarter lengths. The e n t i r e system was assembled so t h a t no two a d j a ­ c e n t tu be s had thermocouples in th e same p o s i t i o n . The- l e a d s t o th e thermocouples were p a ss e d through th e s u p p o r t stem system and s e p a ­ r a t e l y connected t o a te m p e ra t u re r e f e r e n c e source and d i g i t a l miI l i voltmeter. EXPERIMENTAL PROCEDURE The f o ll o w i n g sequence o u t l i n e s t h e procedure f o r a c q u i s i t i o n o f . ; -' h e a t t r a n s f e r d a t a , te m p e ra t u re p r o f i l e s , and v i s u a l i z a t i o n d a t a . In each case th e i n n e r body was c e n t e r e d i n t h e t e s t chamber and th e p e r i ­ p h e ra l c o o li n g system was a c t i v a t e d . The c o o li n g was mo nit or ed u n t i l t h e o u t e r body became is o th e rm a l and e q u i l i b r i u m was e s t a b l i s h e d . Al­ though e q u i l i b r i u m could be e s t a b l i s h e d w i t h i n 6 t o 8 h o u r s , a lon ge r time was a l l o t t e d (24 hours) i n o r d e r . t o f u l l y t e s t and check th e s e a l s on th e i n n e r chamber. When i t was det ermi ne d t h a t t h e t e s t chamber was o p e r a t i n g s a t i s f a c t o r i l y , i t was f i l l e d with a t e s t f l u i d , and the - 20 - d e s i r e d power (depending on f l u i d and d e s i r e d te m p e r a t u r e d i f f e r e n c e ) was a p p l i e d and a d j u s t e d to b r in g th e i n n e r body t o i s o th e r m a l e q u i ­ librium. The h e a t t r a n s f e r d a t a p o i n t s r e q u i r e d the f o ll o w i n g measurements: (1) In p u t v o l t a g e (2) Inp ut amperage (3) In n e r body te m p e ra t u re (4) Outer body te mp erat ure which were c o l l e c t e d f o r each power s e t t i n g . U t i l i z i n g 16 d i f f e r e n t f l u i d / g e o m e t r y 'co mbinations, 166 d a ta p o i n t s were o b t a i n e d , A listing o f t h e f l u i d s , body p o s i t i o n s , and t h e p a r t i a l l y reduced d a t a i s p r o ­ vided in Appendix I I . Temperature p r o f i l e s were always ta ken in con­ j u n c t i o n with s e l e c t e d d a ta r u n s . Each o f t h e nine probes was p o s i ­ t i o n e d , in t u r n , a g a i n s t th e i n n e r body ( r e f e r e n c e p o s i t i o n ) and were w ith d ra w n .i n incre men ts ra ngi ng from 0.013 t o 1.27 cm depending on the p r e d i c t e d te m p e ra t u re g r a d i e n t . P o s i t i o n and thermocouple re a d in g s were re c o rd e d f o r 15 te m p e ra t u re p r o f i l e s e t s . The above i n f o r m a t i o n was reduced by a computer program which co nver te d thermocouple m i l l i ­ v o l t re a di ng s t o K and c a l c u l a t e d power i n p u t in w a t t s . s t u d i e s were conducted with a i r and t h e 20 cs f l u i d . V isualization Smoke, with a i r , and f l u o r e s c e n t p a i n t p a r t i c l e s mixed with t h e 20 cs f l u i d , pro vided the t r a c e r p a r t i c l e s needed f o r t a k i n g t h e p h o to g r a p h , The same p r o ­ cedures f o r t h e v i s u a l i z a t i o n a p p a r a t u s were used as o u t l i n e d in the 21 heat t r a n s f e r data c o lle c tio n . In o r d e r t o minimize e r r o r s i n d a t a , s e v e r a l p r e c a u t i o n s were ob ser ved . All i n s t r u m e n t a t i o n was c a l i b r a t e d twice d urin g t h e t e s t i n g procedures. Once p r i o r t o i n i t i a l t e s t i n g o f the body in th e h o r iz o n - t a l c o n f i g u r a t i o n an d, f i n a l l y , p r i o r to t e s t s in the v e r t i c a l p o s i t i o n , Power and co ol in g w a t e r c o n t r o l s were a d j u s t e d f o r each' data run so t h a t t h e v a r i a t i o n i n thermocouple r e a d in g s in m i l l i v o l t s (TMVL) f o r t h e i n n e r ( I ) ( o u t e r ( 0 ).) body met t h e fo ll o w i n g r e q u ir e m e n ts : ^ (O linaX " tmvlU O W TMVLt - TMVLn i Itrin umax = (3.1) 10% The average v a r i a t i o n i n te m p e ra t u re f o r e i t h e r the i n n e r or o u t e r body was w i t h i n 4%, with a maximum v a r i a t i o n o f 15%. The h e a t t r a n s f e r r e d by n a t u r a l c onvec tio n from th e tu be s was c a l X c u l a t e d by q CONV = qTOTAL - QRADIATI0N - QC0NDUCTED . (3 .2 ) Of th e f o u r t e s t f l u i d s w a t e r , 99% g l y c e r i n , and th e 20 cs f l u i d were opaque t o r a d i a t i o n and t h e h e a t lo s s due t o r a d i a t i o n was needed only for a ir . The procedure used t o account f o r th e h e a t l o s s due to the i n n e r body s u p p o r t system proved t o be complex and i s , t h e r e f o r e , covered in a s e p a r a t e d i s c u s s i o n provide d in Appendix I . d i s c u s s i o n on r a d i a t i o n lo s s w i l l be p r e s e n t e d h e r e . Only the This procedure a l s o accounts f o r conduction l o s s e s through the main s u p p o r t stem when I i - 22 - I a i r i s used -as the working f l u i d . ' The h e a t t r a n s f e r r e d by r a d i a t i o n was determined e x p e r i m e n t a l l y using th e fo ll o w i n g p ro c e dur e. The complete i n n e r - o u t e r body system was assembled and a l l thermocouple p o r t s were plugged with s o l i d w i r e s , A vacuum pump was a t t a c h e d t o th e access tube which had been, used to f i l l the t e s t chamber with th e t e s t f l u i d s and t h e chamber was evacua­ t e d t o l e s s than 10 mic ron s. A minimum of 15 d a t a p o i n t s were c o l ­ l e c t e d over th e range o f AT1S used in t h i s s t u d y . These p o i n t s were used in a l e a s t sq uar es curve f i t to develop an e q u a ti o n which could be used t o c o r r e c t a l l a i r d a ta f o r r a d i a t i o n and conduction l o s s e s . The d a t a p o i n t s f i t the e q u a ti o n with an average d e v i a t i o n o f 1.49% and a maximum d e v i a t i o n o f 3.73%. A second r a d i a t i o n c a l i b r a t i o n was made f o r th e v e r t i c a l c o n f i g u r a t i o n . Having determined t h e h e a t t r a n s f e r by n a t u r a l co nvec tio n from th e f o u r c y l i n d e r s as i n d i c a t e d in e q u a ti o n ( 3 . 2 ) , a f i n a l da ta re d u c ­ t i o n f a c i l i t a t e d the development o f c o r r e l a t i n g e q u a t i o n s . The h e a t ■ t r a n s f e r (Qco^y) allowed the computation o f th e average h e a t t r a n s f e r c o e f f i c i e n t (h) d e f i n e d as f o l l o w s : h Qcqnv Ac(Ti-To) (3 .3 ) - 23 - The f l u i d p r o p e r t i e s were c a l c u l a t e d using the a r i t h m e t i c mean temperature TI + T0 (3.4) Tavg and th e computer f u n c t i o n s u b r o u t i n e s l i s t e d in Appendix I o f r e f e r e n c e [14]. An e x c e p ti o n t o t h e above was th e c a l c u l a t i o n of th e p r o p e r t i e s o f 99% g l y c e r i n e which were taken from c u r r e n t l i t e r a t u r e . The s p e c i f i c h e a t f o r 100% g l y c e r i n e was used as d a ta f o r 99% was n o t a v a i l a b l e . observed by Warrington [ 1 4 ] , t h i s did n o t a f f e c t th e r e s u l t s . As CHAPTER IV DISCUSSION OF RESULTS Heat t r a n s f e r r e s u l t s a re d i s c u s s e d in terms o f t h e dimensionless, pa rame te rs d e fi n e d in e q u a ti o n s (2 .2 ) through (2 .4 ) and c a l c u l a t e d from th e d a t a a c q u i r e d from th e proce dures o u t l i n e d in Chapter I I I . Further c l a r i f i c a t i o n must be made here s i n c e the Grashof and N u s s e l t numbers were c a l c u l a t e d using two d i f f e r e n t c h a r a c t e r i s t i c dim e ns io ns. A hypo­ t h e t i c a l gap width which has been proven t o be a r e l i a b l e c h a r a c t e r i s t i c dimension in p a s t i n v e s t i g a t i o n s [14] was used and i s d e f i n e d as \ (4 .1 ) L = R0 -R1 where R0 (Ri) i s t h e r a d i u s o f a sp her e having th e same volume as the o u t e r ( i n n e r ) body. entations, Since the i n n e r body was t e s t e d in two d i f f e r e n t o r i ­ a c h a r a c t e r i s t i c dimension based on the boundary l a y e r le ng th was d e fi n e d f o r each. For th e h o r i z o n t a l p o s i t i o n of the c y l i n ­ d e r s , th e boundary l a y e r l e n g t h was d e f i n e d as B = JL (Diameter) ( 4 .2 ) 2 t and f o r th e v e r t i c a l p o s i t i o n B = (Height + Diameter) ( 4 .3 ) with the assumption t h a t f o r the Rayleigh number range in v o lv e d in t h i s s t u d y , t h e r e would be no s e p a r a t i o n o f the boundary l a y e r from the body. The ranges o f t h e s e para mete rs are given in Table 4 . I . Through flow TABLE 4.1 RANGES OF THE DIMENSIONLESS PARAMETERS FLUID Nub Rag 5.164X105 33.50 4.225X10? 4.831X1O6 5.516X10? 0.7121 7.889 6.353X105 • 10.57 2.766X1Q5 8.933X105 3.889X1O^ 0.7086 MAX 42.17 I .021X108 54.83 MIN 10.28 3.206X105 MAX 65.02 16.918X108 MIN 33.65 I 3.639X10? ■ MAX ' 65.92 6 .887X108 MIN 37.50 13.013X10? RANGE Nul MAX 21.18 MIN RaL Grl Pr 6rB AIR 3.748X1Q8 . I .936X105 3.419X105 3.13X104 GLYCERIN 6.353 114.8 7.566X104 I .449X1O1 3.427 I .62X1O3 4 . GllXlO 9 ' I .439X108 8 . 43OXI08 10.45 I WATER 8.586X1O^ 3.828X106 9.053X1O^ 5.658 5.173X109 5.508X106 7 . 125X106 9.840X104 2.328X1O4 ' 187.3 , X O CO 138.0 CD LO I 21.23 326.0 I SILICONE 23.23 / , - 26 - v i s u a l i z a t i o n r e s u l t s t h i s assumption was found t o be a c c u r a t e and w i l l be d i s c u s s e d l a t e r . Reference to pa rame te rs which r e q u i r e a c h a r a c t e r ­ i s t i c dimension w i l l be s u b s c r i p t e d L o r B t o denote th e a p p r o p r i a t e dimension. Several e q u a ti o n forms were used t o c o r r e l a t e th e h e a t t r a n s f e r data. The f o ll o w i n g f o u r e q u a ti o n forms were found t o c o n s i s t e n t l y p ro vid e t h e b e s t r e s u l t s and are used t o p r e s e n t th e r e s u l t s o f t h i s st udy : Nu% = Ci Ra% (4.4) Nu% = Ci Ra* % ( 4 .5 ) Nu% = Ci ( 4 .6 ) Nux = Ci Grx ( 4 .7 ) Pr where t h e c h a r a c t e r i s t i c dimension (x) could be s u b s c r i p t e d e i t h e r L or B. Equation ( 4 . 5 ) i s in terms o f a modified Rayleigh number ' ( 4 .8 ) The c o n s t a n t s Ci through C3 were deter mine d by usi ng a s t a n d a r d l e a s t sq uar es curve f i t . Geometric e f f e c t s were-found' t o be s i g n i f i c a n t and were g e n e r a l l y c o n s i s t e n t among th e d i f f e r e n t f l u i d s . The remainder o f th e d i s c u s s i o n 1 on r e s u l t s w i l l be covered in th e o r d e r o f geometric e f f e c t s , h e a t . t r a n s f e r r e s u l t s f o r each f l u i d , and h e a t t r a n s f e r r e s u l t s , f o r a l l dat a combined. Temperature p r o f i l e s , flow v i s u a l i z a t i o n s , and comparisons with s i n g l e body, s t u d i e s w i l l be i n c lu d e d in each s e c t i o n as they are applicable. GEOMETRIC EFFECTS ON HEAT TRANSFER When the i n n e r body was changed from th e h o r i z o n t a l t o t h e v e r t i c a l c o n f i g u r a t i o n t h e r e was a s i g n i f i c a n t d e cr ea se in the h e a t t r a n s f e r r e d . This d e cr ea se was e x h i b i t e d f o r a l l f l u i d s , however, th e r e l a t i v e magni­ tude v a r i e d f o r each f l u i d . The d e cr ea se in h e a t t r a n s f e r between th e two geometries i s most pronounced in t h e low v i s c o s i t y range ( a i r ) and becomes almost n e g l i g i b l e in th e high v i s c o s i t y - range ( g l y c e r i n e ) as seen in Figure 4 . 1 . The r e s u l t i n g d e c r e a s e was 28%, 8%, 8%, and 2% f o r a i r , w a t e r , s i l i c o n e , and g l y c e r i n , r e s p e c t i v e l y , (in o r d e r o f i n c r e a s ­ ing Pr a n d tl number). This s u g g e s ts t h a t the f l u i d v i s c o s i t y tends to damp o u t geo metric e f f e c t s as was p o s t u l a t e d by Weber [17].. However, Warrington [14]. found no vis co us e f f e c t on changing the dia m e te r o f a sp her e in the e n c l o s u r e . This i s p o s s i b l y because h i s geometric change was n o t as r a d i c a l as t h a t p r e s e n t e d h e r e . The e f f e c t s o f t h e h e a t t r a n s f e r r e d by t h e lower c y l i n d e r on t h e . 1000 o - G ly cer in e v - Air & - Water 100 □ - Silicone ff4.Q8c c&m Nul o e°* COe1 o y g°e .. Vr f< X t W^ e Q Open Symbols - H ori zo nta l Closed symbols - V e r t i c a l ........ i Figure 4.1 I I I I I I ! I !_ _ _ _ _ _ _ _ I Nu, v e rs us Gr^ f o r All Data I I I I I I I I_ _ _ _ _ _ _ _ I I I I I I ! I ! I I I I I I I I I I I I I I I I - 29 - upper c y l i n d e r in t h e h o r i z o n t a l p o s i t i o n a re s i m i l a r t o th o s e observed by Ec ke rt and Soehngen [ 8] . The lower c y l i n d e r p re h e a te d th e f l u i d r e ­ s u l t i n g in a reduced c a p a c i t y o f the f l u i d t o t r a n s f e r h e a t as the v e l o c i t y f i e l d c a r r i e d i t around t h e upper c y l i n d e r . The reduced ca pa c ­ i t y f o r h e a t t r a n s f e r in the f l u i d i s a d i r e c t r e s u l t o f th e lower AT or driving force fo r heat t r a n s f e r . When t h e average N u s s e l t number f o r th e upper c y l i n d e r was compared t o t h e lo w e r, th e r e s u l t s were 84% o f th e bottom c y l i n d e r f o r a i r , 70% f o r g l y c e r i n , 89% f o r w a t e r , and 75% for silicone. Eck ert and Soehngen [ 8] r e c ord ed 87% o f the bottom c y l i n ­ der usi ng a i r with t h e d i s t a n c e between c y l i n d e r s being f o u r d i a m e t e r s . The r e s u l t s here are comparable and can be ex pec te d to show a s t r o n g e r e f f e c t s i n c e a s e p a r a t i o n o f only t h r e e dia m e te rs was used. Since each h a l f tube was s e p a r a t e l y h e a t e d , a s i m i l a r a n a l y s i s was a v a i l a b l e f o r the v e r t i c a l p o s i t i o n . The r e s u l t i n g average N u s s e l t num­ be r f o r . t h e top h a l f o f each c y l i n d e r was 81% f o r a i r , 58% f o r g l y c e r i n , 64% f o r w a t e r , and 65% f o r s i l i c o n e when compared t o th e bottom h a l f . These r e s u l t s were e xpect ed s i n c e th e le n g t h of th e high speed flow along th e body i s long r e l a t i v e to t h e h o r i z o n t a l c y l i n d e r w hil e the cross s e c t i o n a l flow a r e a i s much s m a l l e r . Thus th e e f f e c t o f the s m a l l e r d r i v i n g f o r c e (AT) f o r h e a t t r a n s f e r i s more pronounced in the v e r t i c a l c o n f i g u r a t i o n than in the h o r i z o n t a l . The ev id en c e o f a geo­ m e t r i c e f f e c t i s s upp ort e d by both an o v e r a l l d e cr ea se in h e a t t r a n s f e r and a r e d u c t i o n in the average N u s s e l t number when upper and lower - 30 - hal ves o f th e i n n e r body are compared. A h i g h e r h e a t t r a n s f e r from the h o r i z o n t a l c y l i n d e r s as compared t o t h e . v e r t i c a l c y l i n d e r s r e s u l t s from the a b i l i t y o f th e c o o l e r medium to mix with th e p r e h e a t e d f l u i d as i t r i s e s from the l o w e r •c y l i n d e r . Figu res 4 .2 through 4 . 8 show t h i s e f f e c t . The major eddy, as seen in Figu res 4.2 through 4 . 5 , between th e two c y l i n d e r s , r e s u l t s from th e mixing o f c o o l e r f l u i d i n t o th e flow . Figures 4 .7 and 4 . 8 show t h a t t h i s eddy system f o r a i r i s n o t as pronounced as f o r s i l i c o n e . This may be a p o s s i b l e e x p l a n a t i o n f o r t h e l a r g e r de cr ea se in t h e average N u s s e lt number (28%) as compared t o the o t h e r f l u i d s s i n c e the medium's c o o l i n g . e f f e c t caused by t h e . e d d y i s reduc ed. As the te m pe ratu re o f th e c y l i n d e r s i s i n c r e a s e d , a n o t h e r eddy i s formed a t t h e s i d e o f the upper c y l i n d e r i n d i c a t i n g th e same mixing a c t i o n . Figure 4 . 6 . This i s e v i d e n t in The i n t r o d u c t i o n o f c o o l e r f l u i d from t h e s i d e s and below was observed in o t h e r s t u d i e s [ 9 - 1 1 ] . The eddy a c t i o n as d e s c r i b e d was n o t e v i d e n t in th e v e r t i c a l c o n f i g u r a t i o n , Figure 4 . 9 . The flow v i s u a l i z a t i o n s in Figures 4.2 through 4 .9 a l s o s u p p o r t th e assumption t h a t t h e boundary l a y e r does n o t s e p a r a t e from th e c y l i n d e r with the ex ce p ti o n o f t h e top cap o f the v e r t i c a l c y l i n d e r . C o r r e c t i o n in t h e boundary l a y e r le n g th f o r t h i s s e p a r a t i o n had no e f f e c t on th e d e v i a ­ t i o n in f i t f o r th e c o r r e l a t i n g e q u a t i o n s . Two o t h e r geometries were s t u d i e d . The i n n e r body in both the v e r t i c a l and h o r i z o n t a l o r i e n t a t i o n s were r o t a t e d 45° about t h e i r Figure 4 .2 Flow Pattern fo r Horizontal Cylinders with 20 cs Fluid and AT = 10.71 K. - 32 - Figure 4 . 3 Flow Pa tt er n Around Upper Horizontal Cylinder with 20 cs Fluid and AT = 10.71 K. - 33 - Figure 4 . 4 Flow Patter n Around Lower Horizontal Cylinder with 20 cs Fluid and AT = 10.71 K. ii - 34 - Figure 4 . 5 Flow Patter n Around Center Support Sphere with 20 cs Fluid and AT = 10.71 K. - 35 - Figure 4 . 6 Flow Patter n f o r Horizontal Cylinders with 20 cs Fluid and AT = 5 4 . 4 3 K. - 36 - Figure 4 . 7 Flow Patter n f o r Horizontal Cylinders wit h Air and AT = 7 . 6 7 K. - 37 - Figure 4 . 8 Flow Patter n f o r Horizontal Cylinders wit h Air and AT = 21.61 K. - 38 - Figure 4 . 9 Flow Patter n f o r V e r t i c a l Cylinders with Air and AT = 17.01 K. - vertical axis. fer. 39 This r o t a t i o n had n e g l i g i b l e e f f e c t oh th e h e a t t r a n s ­ U t i l i z i n g the graphs o f N u s s e l t number versus Grashof number f o r a i r , w a t e r , and th e s i l i c o n e f l u i d as shown in Figures 4.10 and 4 . 1 1 , th e O0 ve rsus 45° r o t a t i o n d a t a p o i n t s c l e a r l y i n d i c a t e t h a t t h i s geo­ m e t r i c change had n e g l i g i b l e e f f e c t on t h e h e a t t r a n s f e r r e s u l t s . Al­ though t h e g l y c e r i n d a t a a re not p r e s e n t e d , they e x h i b i t e d t h e same p a t t e r n as the o t h e r f l u i d s . The absence o f any r o t a t i o n a l e f f e c t was a l s o e v i d e n t in the te m p e ra t u re p r o f i l e s . Figures 4.12 through 4.14 show show t h a t f o r t h e same r a d i a l p o s i t i o n the p r o f i l e s f o r t h e O0 and 45° r o t a t i o n do not change. These p l o t s use d im e ns io nle s s te m p e ra t u re and r a d i u s r a t i o s and are d e f i n e d as T ND (4.9) where T i s t h e l o c a l te m p e ra t u re measured a t any r a d i a l p o s i t i o n and \ d i s t a n c e from the s u p p o r t s p h e r e , and where R i s the l o c a l d i s t a n c e from th e s u r f a c e o f th e s u p p o r t sphere and R(Q) i s t h e d i s t a n c e from the s u p p o r t sphere to t h e o u t e r body de­ pending on r a d i a l p o s i t i o n . As seen in Figure 4.12 f o r t h e r a d i a l p o s i ­ t i o n Q = 120°, a c y l i n d e r blocked th e t r a v e l of a probe from re a ch in g th e s u p p o r t sp her e and, t h e r e f o r e , th e d im en si onles s d i s t a n c e could not 100.0 SILICONE gpSSQ |@ 50.0 O 3 O* WATER oo © s B O ® # Nul AIR I • Q Closed Symbols - O0 Open Symbols - 45° 10.0 ! I ; I I IO5 IO8 IO6 Gr Fi gu re 4.10 L NuLversu s Grl f o r O0 and 45° R ota ti o n s with the C yl in d e rs in the Ho riz ont a l P o s i t i o n . I 100.0 SILICONE OS 50 .0 - » 0 » ® WATER O GS % ®o ea O© I Nu AIR A ^ Closed Symbols - O0 Open Symbols - 45° A 10.0 J __ I J_ _ _ _ _ I__ I__ L - L v L - L IO5 Figure 4.11 IO6 1 : 1 :1 J ___ L ' I I I I 107 IO8 Nul ve rsus Gr^ f o r C0 and 45° R ota ti o n s with the C yli nde rs in th e V e r t i c a l P o s i t i o n . - 42 - • I .0 o o O0 R o t a t i o n , AT=36.24 K. A A 45° R o t a t i o n , AT=37.18 K. 0.8 A. e 0.6 o A 'ND 9 9=120° A 0 .4 Q=Oc Z l 0 aOAOAOA a O T>A 4, & 0.2 0.2 Figure 4.12 0.6 0.8 I .0 r ND Temperature P r o f i l e f o r R ot a ti o n About the V e r t i c a l Axis with S i l i c o n e - H o r i z o n t a l P o s i t i o n , 0 .4 - 43 - 1 .0 o q O0 R o t a t i o n , AT=3G.24 K. a a 45° R o t a t i o n , AT=37.18 K. 0.8 0.6 t ND 0=34c 0.4 A. 2 ^ A Go ^ 0 , 0 O^ O O O O 0.2 - O O o ^ ^ V r, G=BQO a ^ ° >€■ W £) ® A A! 0.2 0.6 0 .4 0 .8 I .0 r ND Figure 4.13 Temperature P r o f i l e f o r R ot a ti o n About the V e r t i c a l Axis with S i l i c o n e - H o r i z o n t a l P o s i t i o n . - 44 - 1.0 ro e a a Ou R o t a t i o n , A1=27.78 K. 45O R o t a t i o n , AT=27.48 K. >a 5 AA A Ox oA oA Oa oa o a oa o a o a o a g a ® 9=120 9=160 Figure 4.14 Temperature P r o f i l e f o r R ot a tio n About the V e r t i c a l Axis with G l y c e r i n - V e r t i c a l P o s i t i o n . - 45 - s t a r t a t th e z e r o r e f e r e n c e p o i n t . ATI f l u i d s e x h i b i t e d th e same e f ­ f e c t as shown in Figures 4.12 through 4.1 4 . I HEAT TRANSFER RESULTS USING AIR The d a t a usin g a i r as th e f l u i d medium were c o r r e l a t e d s e p a r a t e l y f o r both th e h o r i z o n t a l and v e r t i c a l geometries and a l s o f o r a l l a i r d a ta combined. . S e p a ra te c o r r e l a t i o n s f o r th e r o t a t i o n a l d a t a (0° and. 45°) a re not p r e s e n t e d s i n c e t h e r e was a n e g l i g i b l e e f f e c t as p r e v i o u s l y described. The n o t a t i o n th ro ugh out t h e remainder o f t h i s d i s c u s s i o n w i l l c o n s i s t of p r e s e n t i n g a t w o - p a r t d e s i g n a t i o n i n which t h e f l u i d w i l l be given f i r s t , foll owed .by t h e a x i a l geometry; i . e . , A ir- H ori zo ni, t a l , A ir-V ertical. A ll. When a l l d a ta a re p r e s e n t e d th e l a s t term w i l l be The s c a t t e r in th e d a ta f o r a i r , as seen in Figure 4 . 1 , demon­ s t r a t e s th e same p a t t e r n as d e s c r i b e d by Warrington [1 4 ] . The e f f e c t i s pronounced i n th e lower te m p e ra t u re range which seems to s u p p o rt hi s co n cl u s io n t h a t conduction and r a d i a t i o n l o s s e s may become a domina nt f a c t o r as th e f l u i d and m o le c u la r motion are re d u c e d . The b e s t o v e r a l l e q u a ti o n which c o r r e l a t e s th e h e a t t r a n s f e r f o r t h e A i r - H o r i z o n t a l d a t a was Nul = 0.899 Ral 0?20° (4.11) w it h an average p e r c e n t d e v i a t i o n o f 8.42 and maximum p e r c e n t d e v i a t i o n of- 18.70. C o r r e l a t i o n s usi ng e i t h e r t h e modif ied Rayleigh number ■ I - 46 ~ • o r the boundary le ngth pro vid ed the - same average d e v i a t i o n s due t o th e c o n s t a n t geometry. all flu id s. The a i r d a ta had th e h i g h e s t average d e v i a t i o n of This can be d i r e c t l y a t t r i b u t e d t o the h e a t l o s s by r a d i a ­ t i o n s i n c e a l l o f th e opaque f l u i d s had a r e s u l t i n g average d e v i a t i o n approxim at el y one magnitude s m a l l e r , as w i l l be d i s c u s s e d l a t e r . The b e s t c o r r e l a t i o n f o r A i r - V e r t i c a l was Nul = 0.293 Ra^ ' 260 (4.12) with 4.32% average d e v i a t i o n and 19.79% maximum d e v i a t i o n . The b e s t e q u a ti o n using a s i n g l e c o r r e l a t i o n p a ra m e te r f o r a l l a i r d a ta was Nu8 = 0.466 Ra60 -242 with 6.79% average d e v i a t i o n . .(4.13) C o r r e l a t i o n s using th e h y p o t h e t i c a l gap width r e s u l t e d in an average d e v i a t i o n o f 16.48%. Compared to o t h e r f l u i d s , a i r was a f f e c t e d the most by geometric o r i e n t a t i o n as shown in Figure 4.1 and i t s resp onse to a c o r r e l a t i o n using th e boundary l a y e r l e n g t h f o r the c h a r a c t e r i s t i c dimension as shown in Fi gure 4.T5. Table 4. 2 p r e s e n t s a l l c o r r e l a t i o n s used f o r a l l a i r d a t a combined. Equation forms ( 4 .6 ) and ( 4 .7 ) are n o t p r e s e n t e d i n t h e t a b l e s i n c e t h e s e t o f e q u a t i o n s g e n e r a t e d by a l e a s t sq uar es curve method form an i l l - c o n d i t i o n e d s e t when the P r an dtl number i s used as an in de pen de nt p a ra m e te r. This i s a d i r e c t r e s u l t o f the very small v a r i a t i o n in 40 30 Nur 4^ Nu1 Figure 4 . 1 5 N u s s e l t Number versu s Rayleigh Number f o r Air Data with C o r r e l a t io n Equations Superimposed. TABLE 4 . 2 CORRELATION EQUATIONS FOR AIR-ALL AVERAGE % DEVIATION EQUATION MAXIMUM % DEVIATION ' Nul = 0.237 Ra^ - 285 16.487 36.212 Nul = 0.203 Ra* ° - 285 16.487 36.212 6.795 22.626 6.795 22.626 Nu B = 0.466 Ra ° - 242 B Nud = 0.409 Ra* ° - 242 B B - 49 - Pr a n d tl number f o r the a i r d a t a . Al I a i r d a t a have’ been p l o t t e d in F i g ­ ure 4.15 in the form Nul versus RaL and Nub versus Ra6 with the b e s t f i t e q u a ti o n s which used a s i n g l e c o r r e l a t i n g p a ra m et e r. HEAT TRANSFER RESULTS USING' GLYCERIN C o r r e l a t i o n s using g l y c e r i n d a t a pro vid e d very good . r e s u l t s with ' average p e r c e n t d e v i a t i o n s ranging from 0.9% t o 8.7% depending on th e e q u a ti o n form used and t h e p a r t i c u l a r geometries i n v o l v e d . Using the gap width i n s t e a d o f boundary le n g th as a c o r r e l a t i n g p a ra m et e r a f f e c t s only the c o e f f i c i e n t s and n o t th e average d e v i a t i o n when a p p l i e d t o separate geometries. T h e r e f o r e , only th e e q u a ti o n s usi ng th e gap width w i l l be p r e s e n t e d in t h e t e x t . The t a b l e s w i l l i n c l u d e the c o e f f i c i e n t s f o r e q u a t i o n s using boundary l a y e r l e n g t h . The b e s t f i t u t i l i z i n g a s i n g l e c o r r e l a t i n g param ete r f o r G ly c e r in H or iz ont a l i s Nul = 0.547 RaL0 ‘236 ( 4.1 4) and f o r G l y c e r i n - V e r t i c a l Nul = 0.711 RaL0 ’217 (4.15) with r e s u l t i n g average d e v i a t i o n s o f 1.72% and 0.913%, r e s p e c t i v e l y . C o r r e l a t i o n s using two para mete rs improved th e p e r c e n t d e v i a t i o n only s l i g h t l y as shown in Table 4 . 3 . TABLE 4 . 3 CORRELATIONS FOR GLYCERIN DATA ' G ly c er in -H ori z o n ta l Equation Form C2 Cl Max % Devia t i on Avg % D e v ia ti o n N u l - C 1 R 0.548 2 s l C3 0.236 C9 Nu l = C ^R a * - 0.482 0.236 1.722 Nu^= C ^ R a L - P r d 0.096 L .457 1.638 C2 0.476 C^ Rdg 1.722 Cp 0.419 Nug = C ^ R a* 0.236 I Nu b = Cg C1Ra8 Pr 0,092 Nu l = Co C1Grl Pr 0.096 0.298 1.638 Cp Nug = C1Gr 8 Pr Co 0.135 1.638 I 0.094 0.392 4.457 0.298 0.392 4.457 6.589 0.162 0,2 ' 7 6.589 j0.162 1.150 3.454 5.071 ‘ . 0.162 I .150 5.066 1.150 -0.086 0.076 5.070 0.162 0.076 5.071 7.246 0.230 2.624 1.511 7.246 0.197 2.540 0.287 24.88 0.287 24.89 8.714 Q.045 .0.321 1 .757 I . 5 11 1.757 0.139 11.67 0.197 2.539 0.045 -0.050 7.557 8.714 0.209 0.217 0.230 2.624 0.244 6.589 0.913 5.066 -0.086 5.070 0.913 Cl C2 C3 Avg % Max % Devia t i on D ev iatio n 0.525 0.21 7 1.150 0.818 ■4 . 4 5 7 1.638 Cp 6.216 ' 6.216 0 .2 98 3.454 Glycerin-A' I 0.595 6.589 0.913 0.918 0.236 I .722 C2 I 0.094 0.21 7 0.912 0.633 6.216 0.299 Cl C2 ' c 3 . Avg % Max % Devi a t i on Devi a t i on 0.711 6.216 1 .722 G lycerin-Vertical 0.146 7.557 0.321 ■ 0.461 11.67 - 51 C o r r e l a t i o n s o f a l l g l y c e r i n da ta was b e s t accomplished using the , h y p o t h e t i c a l gap width r a t h e r than th e boundary l a y e r when using one parameter. As d i s c u s s e d p r e v i o u s l y , t h e g l y c e r i n d a t a were a f f e c t e d very l i t t l e by t h e geometry as a r e s u l t o f t h e dampening e f f e c t s of viscosity. The use of t h e boundary l a y e r le n g th as a c h a r a c t e r i s t i c dimension o v e r - p r e d i c t s th e geometric e f f e c t s c au si ng th e c o r r e l a t i o n s based on t h i s dimension t o y i e l d a h i g h e r average p e r c e n t d e v i a t i o n . Figure 4.16 r e v e a l s t h i s o v e r - p r e d i c t i o n through a s h i f t in the v e r t i c a l d a ta as seen in the graph of Nu^ ve rsus Ra^. Both w a t e r and s i l i c o n e were a f f e c t e d in th e same manner altho ugh t o a l e s s e r d e g r e e . The c o r r e l a t i o n s which pro vid ed t h e b e s t r e s u l t s f o r a l l g l y c e r i n d a t a were Nul = 0.595 Rajl 0.230 (4. 16) and (4 .17) wit h r e s p e c t i v e average d e v i a t i o n s o f 2.62% and 2.54%. Figure 4.16 p r o ­ vi de s a p l o t of Nu versus Ra and the s i n g l e param ete r c o r r e l a t i o n equa­ tions. HEAT TRANSFER DATA USING WATER AND SILICONE' Water and s i l i c o n e e x h i b i t e d s i m i l a r h e a t t r a n s f e r r e s u l t s and / I . Nu 0.476 Ra 2. Nu 0.918. Ra, 3. Nu 0.244 Ra 0.236 0.217 2. V e r t i c a l 0.287 3. Al I Data I . H ori zo nta l I i i i l I . Nu 0.548 Ra 2. Nu 0.711 Ra 3. Nu 0.595 Ra 0.236 □ Horizontal o Vertical I i i i i I . Horizontal 0.217 2. V e r t i c a l 0.230 □ Horizontal o Vertical I Figure 4 . 1 6 I i i f i N u s s e l t Number v ers u s Rayleigh Number f o r Gl ycerin Data with C o r r e l a t i o n Equations Superimposed. - 53 - are combined i n t o one s e c t i o n . C o r r e l a t i o n s f o r both f l u i d s y i e l d e d average d e v i a t i o n s which ranged from 1.26% to 6.16%. These r e s u l t s as ^ e l l as th o s e f o r g l y c e r i n a l l i n d i c a t e t h a t c o r r e l a t i o n s f o r a s i n g l e f l u i d can be ex pec te d t o y i e l d s a t i s f a c t o r y r e s u l t s . Table 4 .4 p r e s e n t s a l l e q u a ti o n s .and geometries f o r th e c o r r e ­ la tio n o f water data. C o r r e l a t i o n s which prov ide d th e b e s t f i t of d a t a using one and two pa rameters f o r a l l w a te r d a t a are Nul = 0.888 Ral ° - 208 (4.18) Nub = 0.05 3 Ra60 -310Prcu463 (4.19) and with average d e v i a t i o n s o f 4.40% and I .97%, r e s p e c t i v e l y . Figure 4.17 p r e s e n t s a l l w a te r d a t a and t h e b e s t f i t eq u at i o n in g r a p h i c a l form. The d a ta f o r s i l i c o n e i s p r e s e n t e d i n Figure 4 .1 8 and the r e s u l t ­ ing c o r r e l a t i o n s are p r e s e n t e d in Table 4 . 5 . Best f i t e q u a t i o n s f o r th e s i l i c o n e f l u i d using one and two pa rame te rs are Nu = 0.709 Ra.0-228 (4.20) and Nug = 0 .0 35 Rag0 -308Pr0 -284 with average d e v i a t i o n s o f 4.28% and 1.26%, r e s p e c t i v e l y . (4.21) TABLE 4 . 4 CORRELATIONS FOR WATER DATA Water-Hori zo nta l Equation Form cI c2 Avg % Deviation C2 Nul = C^RaL ^ 0.783 Max % D e v ia ti o n 0.217 1.286 C2 Nul = C1Ra* ^ 0.696 1.277 0.217 I 0.661 Nug= C1Rag 2 0.217 Cp Cg Nub= C1Ra8 Pr 0.588 0.217 1.286 I I .055 0.200 C2 Cg Nul = C-|6rL Pr I .277 0.200 Co Nub= C1Gr8 Pr Co 1.055 1 .240 5.069 -0.0 80 0.120 5.080 I .240 0.200 0.199 .563 0.199 .563 0.183 1 .580 I 0.540 0.120 5.080 0.183 0 !540 0.793 2.292 4.401 -0.076 2.291 0.183 -. 076 0.107 0.107 2.291 . 8.013 0.208 ' 8.013. 0.244. 0.172 0.293 6.170 6.170 0.053 14.27 0.293 I 14.27 0.310' 1.970 0.318 1.970 0.463 4.973 0.244 4.277 0.053 ' 8.133 4.277 0.154 2.291 0.183 0.318 0.180 2.291 0.540 2.226 ' 2.292 0.540 1.580 4.401 0.199 0.563 2.226 2.292 2.292 . 0.208 0.888 0.199 0.563 1 .235 5.080 I .240 Cl C2 C3 Avg % Max % D e v ia ti o n D e v ia ti o n I .379 5.0692 1.286 Cp Nug= C1Ra* ^ -.080 5.080 .240 • C2 Cl C3 Avg % ■ Max % Devi ati on D e v ia ti on 0.917 5.069 0.200 Wa t e r - A l l 1 .020 5.069 1.286 G? C3 Nul = C1R a ^ P r d C3 W a t e r - V e r ti c a l 0.4170 8.133 I 0.310 I. 0.773 4.973 I . Nu 0.661 Ra 2. V e r t i c a l 0.199 2. Nu 3. Nu 0.217 0.180 Ra 0.293 3. All Data I . Horizontal □ Ho rizo nta l o Vertical RaB D Ho riz ont a l o Vertical I . H oriz on ta l 3. All Data 2. V e r t i c a l Figure 4 . 1 7 0.217 I . Mu 0.783 Ra 2. Nu I .020 Ra 3. Nu 0.888 Ra 0.208 N u s s e l t Number v ers u s Rayleigh Number f o r Water Data with C o r r e l a t i o n Equations Superimposed. 0.199 I . Nu 0.678 Ra 2. Nu 0.984 Ra 0.198 Ra 3. Nu 0.224 2. V e r t i c a l 0.221 3. All Data 0.296 I . Horizontal □ H orizo nta l o V ertical <— 3. Al I Data □ H ori zo nta l o Vertical Figure 4 . 1 8 I . Ho rizon tal 2. V e r t i c a l I . Nu 0.795 Ra 2. Nu 0.769 Ra 3. Nu 0.709 Ra 0.224 0.221 0.228 N u s s e l t Number v er s u s Rayleigh Number f o r S i l i c o n e Data with C o r r e l a t io n Equations Superimposed. TABLE 4 . 5 CORRELATIONS FOR SILICONE DATA Si I i c o ne- H or iz ont ai Equation Form cI C2 C3 Max % Avg % Devi a t i on Devia t i on C2 Nul - C1Ral L 0.795 0.224 0.888 Nul = C1Ra* 2 Cg CNul = C1R a ^ P r 6 0.703 0.224 0.888 0.404 I 0.242 0.815 0.678_ Nug= C1Rag .888 0.600 Co Nug= C1Ra* c j C2 C2 0.354 Nug= C1Rag Pr ' Co Co Nul = C1Grl Pr .815 0.404 0.354 0.815 0.681 2.672 0.602 0.062 I 2.672 0.24 2 0.305 2.672 0.305 2.672 0.221 0.607 0.868 0.602 0.681 0.602 0.868 0.602 Cl C2 C3 Avg % Max % D e vi at io n Dev iatio n 0.709 I 0.228 2.867 0.221 ■ 0.627 0.228 2.867 0.224 0.011 4.284 1.864 6 . 818 0.202 -0.090 4.196 0.198 7.013 2.948 0.221 2.867 0.607 0.873 2.985 0.242 0.607 0.984 0.24 4 . 0.815 C2 Cg Nug= C1Grg Pr 2.985 0.062 2.985 0.242 0.607 0.683 0.224 .888 C2 Cl • C3 Avg % Max % Devia t i on Devia t i on 0.769 2.985 Si l ic o n e -A l I Si I i c o n e - V e r t i c a l 0.221 2.867 4.284 5.912 6.818 0.296 15.14 0.167 0.296 5.912 0.114 0.0.35 15.14 0.308 I 0.284 2.948 0.225 0.236 I .256 5.892 1.864 2.948 0.225 0.236 4.196 0.035 0.225 2.948 1.256 0.202 0.113 7.013 0.308 0.591 5.892 - 58 - R es ults co ncerning th e e f f e c t s o f geometry and f l u i d p r o p e r t i e s have g e n e r a l l y the same c h a r a c t e r i s t i c s as th e r e s u l t s f o r g l y c e r i n . These r e l a t i o n s h i p s between f l u i d s and g e o m e t r i e s ' a r e covered in the next s e c tio n . HEAT TRANSFER RESULTS' FOR ALL' FLUIDS In a d d i t i o n t o th e c o r r e l a t i o n s a l r e a d y d i s c u s s e d , t h r e e o t h e r combinations o f d a ta were c o r r e l a t e d . Data f o r a l l f l u i d s were c o r r e ­ l a t e d a g a i n s t h o r i z o n t a l , v e r t i c a l , and both g e o m e t r i e s . The r e s u l t i n g d e cr ea se in t h e accuracy o f a l l e q u a t i o n forms, when compared t o the s i n g l e f l u i d c o r r e l a t i o n s , can be d i r e c t l y a s s o c i a t e d with th e Pr andtl number e f f e c t . This i s e v i d e n t in Table 4.6 and Figure 4 . 1 . Table 4.6 i n c l u d e s a l l c o r r e l a t i o n e quat io n forms usi ng d a t a com­ b i n a t i o n s d e s c r i b e d above. The b e s t f i t f o r a l l d a t a , a l l v e r t i c a l d a ta and a l l h o r i z o n t a l d a ta using th e gap width are Nul = 0.358 RaL° - 257Pr 0 •014 . (4.22) Nul = 0.262 Ral 0 l 268Pr 0 -028 (4 .23) Nul = 0.498. Ral 0 e245P r "0 *002 (4 .24) . and wit h average d e v i a t i o n s o f 8.38%, 4.53%, and 6.92%,, and maximum d e v i a ­ t i o n s o f 40.45%, 18.48%, and 14.74%, r e s p e c t i v e l y . TABLE 4. 6 CORRELATIONS FOR ALL DATA A l l - H o r i zont.a! v Equation Form C2 Cl C3 Avg % Max % D e v ia ti o n Devi a t i on C2 Nul - C^Rbl c 0.496 C2 Nul - C1Ra* ^ Nul = C1R a ^ P r J Nug= C1Rag Nug= C1Ra* Co 0.24 5 6.947 0.435 15.27 0.245 6.947 0.498 6.916 0.437 6.947 0.383 15.27 0.2^ -5 0.438 0.245 0.241-5 15.27 0.24r5 C2 Cg Nu8= C1Gr 8 Pr 0.498 0.2/ 15 6.916 0.438 6.916 0.264 9.340 0.274 0.365 9.500 0.259 0.227 0.274 0.317 0.259 0.262 9.340 0,259 0.268 0.262 30.58 0.268 0.268 0.302 ■ 0.268 .0 .3 58 0.028 18.48 0.297 18.48 0.297 18.48 47.71 0.257 8.384 9.305 0.277 0.275 28.63 0.275 28.63 0.274 8.437 0.358 8.384 0.277 8.437 0 J114__. 40.453 9.305 0.246 0.274 47.71 9.500 0.286 30.58 4.531 4.531 0.028 18i48 0.274 9.340 4.531 14.74 30.58 4.531 4.74 0.243 30.58 9.340 0.302 4.74 0.245 cI C2 C3 Avg % Max % Devia t i on Devia t i on - 0.002 0.244 Al I Data Cl C2 C3 Avg % Max % D e v ia ti o n Devia t i on 0.300 5.27 6.916 C2 C2 Nul = C1GrL Pr - 0.002 14.74 6.947 Nu8= C1Rag2P r 03 r A l l - V e r t i ca' 0.012 24.85 0.257 0.271 40.45 0.274 | 0.286 | 24.85 - 60 - As mentioned p r e v i o u s l y , t h e c o r r e l a t i o n s f o r s i n g l e geometries were no t a f f e c t e d by the change from one c h a r a c t e r i s t i c dimension t o another. C o r r e l a t i o n o f a l l da ta i n d i c a t e d an a p p r e c i a b l e improvement when th e boundary l a y e r le n g t h was us ed , r e s u l t i n g in an 8 ;44% average d e v i a t i o n and 24.85% maximum d e v i a t i o n versus 8.38% and 40.45%, r e s p e c ­ t i v e l y , f o r c o r r e l a t i o n s usi ng the gap w i d t h . The b e s t e q u a t i o n f o r a l l d a t a was Nun = 0.277 Ra_0.274pr0.012 P . (4. 25) D The r e l a t i v e l y small valu e o f t h e exponent a s s o c i a t e d w it h t h e Pr and tl number s u g g e s ts t h a t t h i s term can be dropped w i t h o u t a p p r e c i a b l e lo s s in a c c u ra c y . The r e s u l t i n g eq u at i o n Nub = 0.286 Ra60 *275 (4.26) has a 9.30% average d e v i a t i o n and. 28.63% maximum d e v i a t i o n . Figures 4.19 and 4.20 prov ide a p l o t o f a l l d a t a a g a i n s t the b e s t f i t e q ua ti ons usi ng a s i n g l e c o r r e l a t i n g p a r a m e te r . Warrington [14] pro v id e s one of th e most e x h a u s t i v e s t u d i e s in h e a t t r a n s f e r in e n c l o s u r e s t o d a t e . In c o r r e l a t i n g s e v e r a l s i n g l e body g e o m e t r i e s , f l u i d s and o u t e r body g e o m e t r ie s , he found t h a t the b e s t s i n g l e pa ra m et e r eq u at i o n usi ng th e gap width was Nul = 0.181 Ra*0 -282 (4.27) 1000 o - G ly cer in v - A ir A - Water 100 □ - Silicone Nul 2. V e r t i c a l I . H ori z o n ta l 3. All Data L ...; Open Symbols - H ori zo nta l Closed Symbols - V e r t i c a l i i i I i i i i l ____ I I I I I I 111 I I I I IIIII IOz 10 I Nu^ 2. 0.274 Nu^ = 0.264 RaL 3. Nu, I_ i I I = 0.496 Ra^ 0.245 1. 0.259 = 0.365 RaL ------- 1---- I— i m .i III 8 Ra, Figure 4 . 1 9 Nul versu s RaL f o r All Data with C o rr el a tio n Equations Superimposed - Glyc erin - A ir 100 3. Al I Data - Water I . Horizontal D - Silicone Nub • 10 I, Open Symbols - H ori zo nta l Closed Symbols - V e r t i c a l IO5 IO6 IO7 IO8 I . Nu 0.437 Ra 2. Nu 0.300 Ra 3. Nu 0.286 Ra IO9 0.245 0.274 0.275 IO10 Rafj Figure 4 . 2 0 Nug v ers u s Rag f o r All Data with C o rr el a tio n Equations Superimposed - 63 - . with an 18.67 average p e r c e n t d e v i a t i o n , and the b e s t f i t using the boundary l a y e r l e n g t h was Nu B = 0.585 Ra*0 ' 236 P with a 14.75% average d e v i a t i o n . • (4.28) The d a ta encompassed by t h i s i n v e s t i ­ g a t i o n were c o r r e l a t e d with t h e above e qu a ti o n s and. r e s u l t e d in 13.04% and 20.34% average d e v i a t i o n s , r e s p e c t i v e l y . However, t h i s r e q u i r e d a r e d e f i n i t i o n o f the boundary l a y e r le n g t h to i n c l u d e the t o t a l boundary le n g t h f o r a l l f o u r c y l i n d e r s . C o r r e l a t i o n s usin g t h e boundary l a y e r le n g th f o r one c y l i n d e r as used in t h i s stu dy pro vid ed un a c c e p ta b le r e ­ s u l t s when a p p l i e d t o t h e e q u a ti o n s f o r s i n g l e bodies which have been developed by Warrington. These e q u a ti o n s with c u r r e n t d a t a f i t t e d t o them a r e . p r o v i d e d in Table 4 . 7 . Even with a r e d e f i n e d boundary l a y e r l e n g t h , the r e l a t i v e l y l a r g e d e v i a t i o n from e q u a ti o n ( 4 .2 8 ) and th e s l i g h t l y l a r g e r d i f f e r e n c e s as seen in Table 4 .7 f o r c o r r e l a t i o n s using th e boundary l a y e r dimension, s u g g e s t t h a t the h e a t t r a n s f e r i s compli­ c a te d by t h e m u l t i p l e body geometry and th e tendency t o o v e r - p r e d i c t t h e s e geometric e f f e c t s as p r e v i o u s l y d i s c u s s e d . TABLE 4 . 7 FIT OF DATA TO PREVIOUSLY DEVELOPED EQUATIONS The f o l l o w i n g e q u a t i o n s were e x t r a c t e d from r e f e r e n c e [14 ]: AVG % DEV. EQUATION __________ CONDITIONS FOR USE 1. Nu b = 0 . 5 8 5 R a * 0 *2 3 6 14.75 S in g l e i n n e r bodies (cube, s p h e r e , and c y l i n d e r ) with s p h e r i c a l and c ub ic a l o u t e r bodies usi ng a l l f l u i d s . 2. Nu b = 0 . 2 4 8 R a * 0 ' 2 4 8 15.80 Al I f l u i d s and i n n e r bodies usi ng a c ub ic a l o u t e r body. 3. Nu b = 0 . 5 7 8 R a * 0 ' 2 3 9 14.49 All f l u i d s and o u t e r bodie s usi ng a c y l i n d r i c a l in ne r body. 4. Nu l = 0 . 1 8 8 R a * 0 *2 8 2 18.67 Same as e q u a ti o n I . 5. Nu l = 0 . 1 5 1 R a *0 "295 17.74 Same as e q u a ti o n 3. R e s u l t s o f f i t to t h e s e e q u a t i o n s f o r c u r r e n t d a t a : -- ----------- \------------- EQUATION I EQUATION 2 EQUATION 3 EQUATION 4 EQUATION 5 Avg % Dev. Max % Dev. Avg % Dev. Max % Dev. Avg % Dev. Max % Dev. Avg % Dev. ALL FLUIDS HORIZONTAL 11.77 24.17 7.966 22.06 7.760 20.82 17.11 34.94 16.78 36.77 ALL FLUIDS VERTICAL 28.91 41.81 22.27 36.04 24.76 38.14 9.785 30.42 9.310 32.81 20.34 41.81 15.12 ■36.04 16.26 38.14 13.45 34.94 13.04 36.77 DATA ALL DATA Max % Dev. Avg % Dev. Max % Dev. CHAPTER V. CONCLUSIONS AND RECOMMENDATIONS This st udy was i n i t i a t e d p r i m a r i l y t o extend th e d a t a a v a i l a b l e f o r h e a t t r a n s f e r in e n c l o s u r e s t o more complex i n n e r body ge om et rie s. Previous i n v e s t i g a t i o n s by Bishop [ 1 8 ] , Scanlan [ 1 9 ] , Warrington [ 1 4 ] , and Weber [17] pro vid e a complete a n a l y s i s o f common s i n g l e body s h a p e s . This i n v e s t i g a t i o n has expanded t h a t a r e a by de te rm in in g th e n a t u r a l co nvection h e a t t r a n s f e r between a s e t o f f o u r is o th e rm a l c y l i n d e r s and a c ub ic a l e n c l o s u r e . The r e s u l t s have p o i n t e d out t h e importance o f th e geometric e f f e c t s f o r m u l t i p l e bodies and t h e accuracy w ith which h e a t t r a n s f e r can be c o r r e l a t e d f o r many i n n e r and o u t e r body geometric combinations usi ng only a few simple e q u a t i o n s . Of t h e geometries s t u d i e d t h e r e appeared t o be no a p p r e c i a b l e e f f e c t due to r o t a t i o n of t h e i n n e r body about i t s v e r t i c a l a x i s . How­ e v e r , a s i g n i f i c a n t d i f f e r e n c e was n o t i c e d between the v e r t i c a l and h o r i z o n t a l c o n f i g u r a t i o n o f th e s e t o f c y lin d e r s . The v e r t i c a l p o s i t i o n showed a d e cr ea se i n t h e h e a t t r a n s f e r r e d r e l a t i v e to t h e h o r i z o n t a l position. This was a t t r i b u t e d t o a complex i n t e r a c t i o n between the boundary l a y e r l e n g t h , th e flow p a t t e r n s which r e s u l t e d from the geome­ t r y , and th e cross s e c t i o n a l a rea exposed t o the upward flow. These geometric e f f e c t s were n o t i c e d t o d e c r e a s e w ith i n c r e a s i n g Pr and tl number. As th e Pr a n d tl number i n c r e a s e d t h e average p e r c e n t e r r o r de creased from approxim at el y 16% to 1.8% depending on the e q u a ti o n form used. Data a t th e lo w e st Prand tl number ( a i r ) responded t o c o r r e la tio n s 66 b e t t e r when t h e geometric e f f e c t was taken i n t o account by using the boundary l a y e r le n g th as a c h a r a c t e r i s t i c dimension whereas c o r r e l a ­ t i o n s f o r g l y c e r i n pro vi de d b e s t r e s u l t s usi ng the h y p o t h e t i c a l gap width f o r a l l i n n e r body p o s i t i o n s . The midrange Pr a n d tl number f l u i d s (wa te r and s i l i c o n e ) e x h i b i t e d n e a r l y i d e n t i c a l r e s u l t s f o r a l l e qu at io n fo r m s . tra n s fe r data. Many e q u a t i o n s were developed t o c o r r e l a t e th e he a t These have been pro vid ed in t a b u l a r form and in n e a r l y a l l cases are a c c u r a t e t o w i t h i n a few p e r c e n t . Of most importance i s th e c a p a b i l i t y t o p r e d i c t t h e h e a t t r a n s f e r over a wide Pr a n d tl number •range and f o r s e v e r a l g e o m e t r ie s . The fo ll o w i n g e q u a t i o n : N u 8 = 0 . 2 7 7 R a B° - 2 7 4 P r 0 , 0 1 2 (5 .I) p ro v i d e s a c c e p t a b l e r e s u l t s when computing the h e a t t r a n s f e r f o r a s e t o f c y l i n d e r s t o an e n c l o s u r e . Computational e f f o r t can be somewhat reduced by using Nub = 0.286 Rag0 ' 275 with only 1.0% r e d u c t i o n in accuracy. ( 5 .2 ) S i m i l a r r e s u l t s a re a v a i l a b l e f o r c or re spo ndi ng e q u a ti o n s based on t h e h y p o t h e t i c a l gap width ( L ) . Using pre vio us c o r r e l a t i o n s , t h e d a t a were c o r r e l a t e d and the average d e v i a t i o n s compared. Warrington [14J concluded t h a t e q ua ti ons developed in h i s i n v e s t i g a t i o n could be extended t o most geometries w i t h i n c e r t a i n l i m i t s of Rayleigh number and gap w id th . In a l l - 67 - e q u a ti o n s using t h e gap w i d t h , t h e d a t a here s up port e d t h i s c oncl us io n with average p e r c e n t d e v i a t i o n s well under th o s e i n d i c a t e d in Table 4 . 7 . C o r r e l a t i o n s usi ng t h e boundary l a y e r l e n g t h proved t o be somewhat above t h e average d e v i a t i o n and again p o i n t ou t th e geo metr ic problem involved when m u l t i p l e bodies a r e used. Evidence, h e r e i n , i n d i c a t e s t h a t any a p p r e c i a b l e d e p a r t u r e from th e geo me tr ie s s t u d i e d here and p r e v i o u s ­ l y , w i l l provid e t h e b e s t r e s u l t s when t h e c o r r e l a t i o n s based on gap width a r e u t i l i z e d . RECOMMENDATIONS A l o g i c a l p r o g r e s s i o n beyond t h i s st ud y would i n c lu d e i n c r e a s i n g the number o f c y l i n d e r s and v a ry in g t h e i r s p a c i n g , d i a m e t e r , and l e n g t h . This e x t e n s i o n would move th e a p p l i c a b i l i t y o f th e c o r r e l a t i o n s to d i r e c t i n d u s t r i a l a p p l i c a t i o n . For p r a c t i c a l use o f t h e d a t a base f o r he a t t r a n s f e r in e n c l o s u r e s , c o n s i d e r a t i o n o f o t h e r m u l t i p l e geometric shapes such as p l a t e s needs to be i n v e s t i g a t e d . The he a t t r a n s f e r problem f o r bodies in e n c l o s u r e s i s a s s o c i a t e d with a f l u i d flow problem.. In many c as e s t h e he a t t r a n s f e r problem can be s olv ed e x p e r i m e n t a l l y w it h o u t a complete u n d e rs ta n d in g o f the flow problem. However, as t h e geo metrie s become more complex, a more d e t a i l ­ ed s tu dy o f th e f l u i d problem must be c o n s i d e r e d . APPENDICES ; APPENDIX’ I HEAT LOSSES FROM THE INNER BODY SUPPORT SYSTEM ' Since the primary purpose o f t h i s st ud y was to deter mine th e h e a t t r a n s f e r from f o u r i s o th e r m a l c y l i n d e r s a s o l u t i o n f o r t h e h e a t l o s s e s a t t r i b u t e d t o the s u p p o r t system was r e q u i r e d . Although t h i s system was designed t o be as small as p o s s i b l e the amount, o f d e s i r e d i n s t r u ­ m e nta tio n was th e dominant c r i t e r i o n in s i z i n g the s u p p o r t system. As p o in te d ou t in Chapter I I 5 a l l m a t e r i a l s used in th e c o n s t r u c t i o n o f . t h e s u p p o r t system were chosen t o minimize th e h e a t t r a n s f e r from t h a t system to th e t e s t f l u i d . Convection, c o n duc ti on, and r a d i a t i o n l o s s e s were c ons ide red.- Since r a d i a t i o n and conduction l o s s e s f o r a i r were d i s c u s s e d in Chapter I I I , only th e conduction and c onvec tio n l o s s e s f o r the o t h e r f l u i d s a re d e t a i l e d h e r e . I n i t i a l l y , i t was assumed t h a t only a small amount o f h e a t would be c onvec te d from the s u p p o r t syst em , e s p e c i a l l y from th e s u p p o r t s p h e r e . However, ex perimental i n v e s t i g a t i o n i n d i c a t e s t h a t th e s p h e r e was being he ated by n a t u r a l co nve c tio n from th e t e s t f l u i d in t h e chamber. A stud y was conducted by embedding two thermocouples i n the sup­ p o rt sphere. The f i r s t 0.125 cm from th e o u t e r s u r f a c e and a second 1.5 cm i n t o t h e s p h e r e . A comparison of th e two t e m p e ra t u re s i n d i - • c a te d t h a t t h e s u r f a c e of th e sphere was an average o f 0 . 8k h o t t e r than th e i n s i d e and reached a maximum o f 1 . 1 K h o t t e r a t h i g h e r AT1S 9 thus p r o v i d i n g ev ide nc e t h a t the sp her e was heat ed by the f l u i d r a t h e r than by the s u p p o r t system. 70 - Flow v i s u a l i z a t i o n s t u d i e s a l s o i n d i c a t e d t h a t the sp he re was being h e a te d . Figures 4 .5 and L I show th e flow p a t t e r n s around the s u p p o r t system. tion. Figure 4 .5 r e p r e s e n t s t h e body i n the h o r i z o n t a l p o s i ­ There was no p e r c e p t i b l e f l u i d movement around th e main su p p o rt stem, th e bottom o f th e s p h e r e , or t h e top o f t h e s p h e r e . The flow around t h e rods which connected th e c y l i n d e r and t h e sp h e r e can be a t ­ t r i b u t e d p r i m a r i l y t o the h i g h e r speed flow from th e c y l i n d e r . The flow p a t t e r n l e a v i n g the top of t h e lower c y l i n d e r was observed to bend toward t h e s p h e r e . However, t h i s phenomenon appears common as i t can be seen i n r e f e r e n c e [ 3 ] where the s u p p o r t system did n o t i n t e r f e r e with th e flow p a t t e r n s . This i s pro bably caused by th e cool a i r being drawn i n t o t h e co n v ec ti v e plume as d e s c r i b e d by o t h e r s i m i l a r flow v i s u a l i z a ­ t i o n s t u d i e s [ 1 0 , 11J. The r e s u l t i n g flow p a t t e r n s around th e upper c y l i n d e r i n d i c a t e t h a t th e s u p p o r t sp he re did no t a p p r e c i a b l y a f f e c t the o v e r a l l f l u i d movement. Figure L I r e p r e s e n t s th e flow p a t t e r n in th e v e r t i c a l pla ne cen­ t e r e d between two a d j a c e n t v e r t i c a l c y l i n d e r s . The. flow around the. sphere was induced by th e h i g h e r speed flow which r e s u l t e d from h e a t i n g by th e c y l i n d e r s . The c e n t e r sp he re appeared to d i r e c t th e flow where­ as a more t u r b u l e n t eddy would prob ab ly e x i s t in i t s absenc e. Although t h i s e f f e c t i s not co mpletely p r e d i c t a b l e , th e m a j o r i t y of h e a t t r a n s ­ f e r occurs w i t h i n the high speed flow re g io n along t h e wall o f th e c y l ­ i n d e r and th e p resen ce o f an eddy in th e c e n t e r of t h e geometry would - 71 I I Figure I . I Flow P a t t e r n Between C yl in de rs in the V e r t i c a l P o s i t i o n . •- 72 - have l i t t l e e f f e c t on t h e o v e r a l l h e a t t r a n s f e r as evi den ce d by p r e ­ vious i n v e s t i g a t i o n [1 4 ] . These ex per im en ta l o b s e r v a t i o n s and r e s u l t s s u p p o r t th e co ncl u­ si o n t h a t t h e s u p p o r t system i s being he a te d by co nvec tio n from the cylinders. T h e r e f o r e , t h e r e i s l i t t l e o r no h e a t t r a n s f e r from the s u p p o rt system t o the t e s t f l u i d . A stu dy o f th e p o s s i b l e h e a t l o s s in the absence o f th e e f f e c t s o u t l i n e d p r e v i o u s l y p r e s e n t s a major d i f f i ­ culty. However, th e fo ll o w i n g s i m p l i f i e d approach i n d i c a t e s t h a t in t h e ■ absence o f h e a t i n g o f th e s u p p o r t s p h e r e , l e s s than 0.4% o f t h e t o t a l i n p u t power would be convected by the s p h e r e . The f o ll o w i n g assumptions a re r e q u i r e d in t h i s a n a l y s i s : (1) That t h e s pher e i s is oth e rm a l and i t s te m p e r a t u r e i s t h a t measured by the o u t e r s u r f a c e thermocouple. (2) That a l l o f t h e h e a t le a v i n g t h e c y l i n d e r s through th e con­ n e c t i n g rod i s conducted t o the s p h e r e . (3) That t h e h e a t le a v i n g t h e sph ere through th e main su p p o rt stem i s conducted t o th e o u t e r body. From Figure 1.2 t h e r e s u l t i n g h e a t bal anc e i s : Qconv out = Qcond in - Qcond out . (i .i ) The thermal c o n d u c t i v i t i e s and a re as a r e known and by usi ng ex per im ent al val ues f o r t h e t e m p e r a t u r e s , QcONV OUT can calculated. These c a l c u ­ l a t i o n s were c a r r i e d o u t and i t was determined t h a t ' Qconv out Qtotal X 100 < 0.4% ( 1. 2) - 73 - Cyli n d e r rod rod COND(in) X ( 4 rods) Sphere QCONV(out) ^stem ^stem COND(out) ^ stem rh qCOND(Out) Outer Body Figure 1.2 rfi . S t e a d y - S t a t e Heat Balance f o r th e Support Sphere. ^0 ^ - 74 - In th e absence o f h e a t i n g o f th e s u p p o r t s pher e the h e a t t r a n s f e r from th e sphere t o the t e s t f l u i d could be c o n s id e re d n e g l i g i b l e . Conduction h e a t lo s s from the t e s t a ppar at us was c a l c u l a t e d using a one-dimensional a n a l y s i s o f the conduction o f h e a t from th e s u p p o rt sphere to the o u t e r body through the main s u p p o r t stem and t h e w ir in g which i t contained'. The fol lo wi ng e q u a ti o n was used in t h i s c a l c u l a - ' ti on: Qcond = M s + kccA cc + kMlfrrtIi (T _ T ) Al which was ad apted from r e f e r e n c e [1 4 ] . v S (1.3) O' This c o r r e c t i o n was n o t n e c e s ­ s ar y f o r a i r s i n c e t h e c a l i b r a t i o n f o r r a d i a t i o n l o s s e s in c l u d e d the conduction l o s s e s through t h e main s u p p o r t stem. APPENDIX II DATA IN THE PARTIALLY REDUCED FORM The fo ll o w i n g d a ta were p a r t i a l l y reduced using a-computer program on th e Xerox Sigma VII computer system: TERMINOLOGY NGEOM i s t h e body p o s i t i o n i d e n t i f i e r NGEOM = I , Tubes Ho rizon tal and O0 R ot a tio n NGEOM' = 2 5 Tubes Ho rizontal and 45° R ot a ti o n NGEOM = 3, Tubes V e r t i c a l and O0 R ota tio n NGEOM = 4 9 Tubes V e r t i c a l and 45° R ot a ti o n JFI i s t h e f l u i d i d e n t i f i e r JFI = I 5 Air JFI = 2, 99% Aqueous G lyc erin by Weight JFI = 3, D i s t i l l e d Water JFI = 4, Dow Corning Dime th ylp oly si lo xa ne (20 c e n t i poise a t 25°G) TAVGI i s th e aver age i n n e r body te m p e ra t u re in Kelvin TAVGO i s t h e aver age o u t e r body t e m p e ra t u re in Kelvin QCONV i s t h e he a t t r a n s f e r in Watts from t h e tu be s by n a t u r a l con vec tion QLOSS i s th e he a t l o s s due to c onduc ti on and r a d i a t i o n in Watts m i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i I - 76 FJI I I I I I I I I I I I . I I 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 TAVGI 300.8911 320.953 I 320.0317 335.5232 3 6 9 = I 1.21 291.8083 351=5647 ' 3 12.6440 326.522? 3 6 0 =7 2 1 4 341=5488 2 9 4 =7 5 17 306.2866 303.7593 290=5134 297.3137 308.8235 312=6350 324.9409 330.9578 335.0024 356=3562 '374.7368 339.8726 368.4402 359=7625 317=3740 287=1511 295=6953 305=7207 312.4058 319.2529 301.8118 291.4773 308.0322 317=9199 340=5874 370=5811 365.6000 3 6 0 = 1775 3 5 4 =6 0 0 6 302.5850 312.1499 TAVGO 275.8293 276.2092 2 7 6 =1453 276.2732 276.5120 277 . 7 7 6 1 276.7847 .277.1636 276.5759 278.0186 277.1040 276.6909 2 7 6 =7847 279=1641 278.4729 279=4055 281.3201 280.7588 284.0703 286.3162 288.2358 294.688? 299.3350 289.5476 298=5015 291=3179 281=0544 279.7654 283.1172 288=7095 292.6829 296.2654 286.7583 281=4172 280=0361 280=7419 283.6633 292.4072 293=6790 292.6709 292.4978 279=6553 281=0840 OCONV 10.8257 21.8596 21.2224 30.6386 53=6764 4=8666 41.0307 16=3060 24.8598 45=6148 33=8734 7.0222 13=0315 102=0632 34.4389 64.2133 132.0711 162.8939 263.7048 317.5320 347.6680 6 I 1.4028 900.5037 402.3882 769.8862 684.5491 205.765? 145=2637 327.2454 5 6 9 = 7 9 17 721.3015 910.4226 429.7764 227.9674 201.9373 301=9424 531=7197 829.9453 743=3945 679.6592 610=5542 160.1241 239.4488 QLOSS 4=5495 8=7719 ■ 8.5714 12.2767 21.7092 2=7856 16.5462 6.9135 10=0692 1 9 . 130 I 13=8197 3=3645 5.5967 1.1178 =5 6 4 4 .8142 1.2931 I .4852 I =9065 2.0786 2=1959 2.8630 3=4736 2=3336 3,2268 3=1033 I .6954 =3 9 3 4 =6 4 0 3 .8966 1.0205 1=1814 .7676 =5 1 4 3 1.4762 1.9580 3=0245 4.0854 3.7669 3=5273 3=2534 1=2175 1=6637 - 77 - JFI NGEOM 4 I 4 I 4 I 4 I 4 I 4 I 2 I 2 I I 2 2 I I 2 I 2 I 2 2 I 2 I 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 2 3 2 • 3 2 3 2 3 2 3 2 3 2 3 4 2 2 4 4 2 4 2 2 4 2 4 4 2 2 4 3 I I .3 3 I TAVGO 283.6130 TAVGI 3 2 4 o6 2 3 5 33 I » 2 6 8 8 337.7014 2 8 8 » I 125 291-7405 296.0330 319.6648 2 9 9 . 8 1 13 347.5947 331.0989 2 8 9 . 1899 310.0530 314.6541 303.2754 292.8750 323.4746 337.5393 296.5020 309.4761 318» 1292 330.6033 305.2446 352.3059 362.9478 290.4514 293.8064 299.4487 305.3650 310.4653 292.9460 296.7964 304.3848 287.3447 296.0232 320.8269 310.7966 344=0618 328.7891 353.7625 37 1 . 6 7 0 7 318.6970 335.6062 3 5 0 . 1421 • QCONV QLOSS 343.4346 2 . 1734 285.6982 393.8181 287.3083 279.8755 280»1040 279.2913 279.9177 2 8 1 . 1008 279.5200 278.0269 2 7 7 .6572 280.1799 278.4941 279.5029 278.9268 284.1331 285.8862 281.8723 280.6448 284.1836 286.7375 283.5879 289.9326 293.3992 282.2388 281.1768 282.3479 285.765 I 287.8286 281.9902 263.1807 286.7625 279.0793 280.5225 284.5857 283.4495 287.3291 282.3818 285.9780 293.5759 280.2349 279.9475 281.0332 457.6252 2.4187 2.6674 .4388 .6070 . 884 I 8.3035 4.1319 15.2181 I 1.0470 2.3144 6.1914 . 7.2411 4.8593 2.9309 1.8399 2.3603 .6937 1.3565 I .6995 2.0301 1.0373 2.8257 3» 1 4 4 1 .4304 C6 4 4 8 .8925 1.0346 I . 1863 .5735 .7224 .9285 .4401 .8321 1.9365 1.4569 3-0162 2.4628 3.5772 4.1015 19.4012 29.9733 39.9838 43.8588 65.3452 108.3142 23.0483 8.4386 44.8582 33.2602 4.8014 15.7129 20.5415 I 1.9163 6.1841 244.6227 389.9072 52.8402 139.7749 193.7490 302.4075 97.6798 560.0740 7 0 4 . 100 I 182.8057 309.6936 494.4407 634.1375 797.5591 268.0454 3 7 2 . 1580 558.9868 43.3143 96.5606 293.9106 200.8837 527.4548 396.609 I 664.4192 629.9480 13.8114 22.0749 28.6585 - 78 -• NGEOM JFI 3 3 3 3 3 3 3 3 3 I I I I I I I I I 4 I 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 I I I I I I I I 3 3 3 3 4 4 4 4 ■4 4 4 4 4 4 3 I 2 2 2 2 2 2 CO CO CO 2 2 2 2 ' 2 2 2 2 2 2 2 2 2 2 3 3 3 3 TAVGI 363.3445 315=4006 2 8 7 = 1294 289=2085 2 9 6 =5 5 7 I 301=8481 308=206 I 313=9126 332=2793 331=4878 338=9121 2 8 7 =8 2 8 6 293=1897 299=5920 306=3049 347=8640 312=6084 321=4600 357=3816 299=0647 306=3892 322=6948 329=7690 3 5 1=9438 317=5190 356=3040 344=4456 337=0203 3 1 0 =7 1 6 I 310=4563 295=6399 303=0332 339=6428 349=2419 314=2004 320=7068 327=3267 333=6094 355=2363 301=4688 305=0125 288=7729 29 I = 0 9 6 4 TAVGO 2 8 1 =2 9 9 I 281=1428 QCONV 35=8345 280=8137 1=2154 3=2904 3=8881 6=3676 9=3484 11=5619 20=1363 20=2283 23=7913 2=6401 4=4281 6=5169 8=7636 28=0481 12=2537 15=0014 33=6312 67=2570 106=6698 216=6268 277=1313 520=0908 170=223 I 603=5659 4 2 9 =5 9 I I 340=4197 132=7079 131=9876 62=6259 107=7386 433=8677 525=2690 172=4135 223=6218 27 9= 1997 341 = 1960 605=6628 42,0=6980 506=5647 146=9450 201= 199 I 278=7485 281=3118 280=5520 280=0532 280=3787 280=3577 279=3420 279=5369 278=6807 278=8081 279=2468 279=6130 280=2561 278=7358 279=9939 279=943 I 282=6301 282=5563 285=6233 287=3833 292=1392 286= 14 1 I 289=7793 2 9 0 =4 1 2 8 290=1853 282=9326 282=9746 277=3340, 276=8955 279=6203 285=3135 280=1716 281=2695 282=8066 263=4744 286=5537 285=9573 287=5078 281=1851 281=6025 I I =6 6 2 6 QLOSS 49=8613 17.4667 2=9484 3=9473 7=3987 10=0791 13=4702 16=6358 27=7850 27=3581 32=2577 3=3185 5=8361 8=9935 12=4840 38=4469 15=9819 2 I =1026 45=4242. =8 4 4 4 1=2141 1=8451 2=0588 2=8736 1=5451 3=1702 2=6027 2=2685 I =3648 1=3619 =9 0 0 1 I =2999 2=8463 3=0003 1=6599 1=9189 2 = 1456 2=3929 3=2239 =8 3 7 8 =9 3 8 8 =4 2 9 8 =5 327 .79 \IGEOM J F I 3 3 3 3 3 3 3 3 . 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 ■3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 3 4 4 3 4 3 4 3 4 3 4 3 4 ■ 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 .4 4 4 TAVGI TAVGO 294.2039 31 1 . 0 0 2 4 309.2036 299.4063 312.391 I 310.2861 307.4050 295*2683 290.4421 292.7297 297.6902 30 1. 1409 290.6375 299.7778 309.3889 2 9 4 . 4 7 17 320.0229 .332.3250 338.8718 345.7432 303.4990 313.9126 324.8999 350.8672 359.8857 313.6216 360.7100 29 1 . 4 3 4 1 299.1226 308.4937 319.4910 331.6375 312.8015 296.3948 325.3047 305.3259 344.9695 282.6887 288.7380 289.9534 286.3120 290.6938 291.0413 290=4543 2 8 4 . 1206 283.2729 283.6550 284.4138 285.5645 280.1335 281.5396 282.6677 2 8 0 . I 040 283=5542 285.4182 286.508 I 287.8032 281=0417 282.1628 283=2393 287.0830 2 9 0 =4 0 0 I 281=5437 290.8716 280=6196 281.067 I 2 8 1 .4678. 282.9075 284.5940 280.6997 281.9187 283.4368 282.8655 287.2000 QCONV 265.4355 718.7839 604.7532 332.0325 713=4114 607.6108 509.338 I 263=8301 146.0833 200=8616 335.0520 420.7029 56.1322 108.5977 179.8355 80.1735 270=4939 376=2566 435= 1294 500.9907 143.5284 225=7859 320.7139 568*2803 643=3804 224.4350 643=2002 56.0972 106=4021 179.8742 268.9871 376.3459 224=6364 8 I =3 3 9 3 321=3735 144.4204 499=1257 QLOSS .6297 I =1941 1=0303 =7 0 1 9 I .1699 1=0336 .9107 .5994 .3999 .5089 .7292 .8429 .5922 I .0027 I .4919 =7 9 8 2 2 =0 17 3 2.5769 2 =867 6 3= 17 37 1.2508 1.7662 2.2886 3=5009 3=8056 I =7595 3.8168 =5 9 5 3 I =0082 I =4766 2=0068 2=5782 1.7675 .7880 2 =2 9 8 I 1=2498 3 = 1745 BIBLIOGRAPHY 1. . McAdams, W.H . , Heat T r a n s m i s s i o n , Third Ed., McGraw-Hill, New York, 1954, Chapter 7. 2. 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