10.37 Chemical and Biological Reaction Engineering, Spring 2007 Exam 1 Review In-Out+Production=Accumulation Accumulation=0 at steady state FA0 − FA + rAV = 0 FA0 = [ A]0 ν 0 FA = [ A]ν For a liquid phase with constant density: ν0 =ν For A → B the reaction moles are the same, so For A → 2 B , ξ [ =] ν0 =ν ν0 ≠ν moles (extent of reaction) (-) for a reactant and (+) for a product N rxns N i = N i 0 + ∑ υi ,nξ n n =1 Suppose A → B + C XA = N A0 − N A N A0 N A = N A0 (1 − X A ) Thermodynamics Suppose Ke = e k1 ZZZ X A + B YZZ Z 2C k −1 − ΔG RT ΔG = ΔG °f , products − ΔG °f ,reactants Kc = [ B ][C ] [ A] has units. You need to use standard states, such as 1M, to make it dimensionless. Enzyme Catalysis Energy without enzyme with enzyme S P Reaction Progress Figure 1. Energy diagram for a reaction with and without enzyme. Cite as: William Green, Jr., and K. Dane Wittrup, course materials for 10.37 Chemical and Biological Reaction Engineering, Spring 2007. MIT OpenCourseWare (http://ocw.mit.edu), Massachusetts Institute of Technology. Downloaded on [DD Month YYYY]. E + S U ES ES → E + P Pseudo steady state approximation: d [ ES ] =0 dt [ ES ] = f (other species) Cell Growth # cells N= volume N = N0e μ t Monod kinetics: μ= μmax [ S ] KS + [S ] YA = B ΔA ΔB Rate Constants k (T ) = Ae − Ea RT Given k1 and k2, you can calculate k and a different temperature. CSTRs V= FA0 X A −rA Incorporates changing volumetric flow rate If the reaction is 1st order and it consists of liquids with constant density: XA k (1 − X A ) V volume τ= = τ= ν0 volumetric flow rate τk 1+ τ k Da = τ k =Damköhler number: ratio of kinetic effect to volumetric effect or XA = 2nd order reaction: ratio of reaction rate to dilution rate 10.37 Chemical and Biological Reaction Engineering, Spring 2007 Exam1 Review Page 2 of 10 Cite as: William Green, Jr., and K. Dane Wittrup, course materials for 10.37 Chemical and Biological Reaction Engineering, Spring 2007. MIT OpenCourseWare (http://ocw.mit.edu), Massachusetts Institute of Technology. Downloaded on [DD Month YYYY]. τ= XA kC A0 (1 − X A ) 2 Da = τ kC A0 XA = 1 + 2 Da − 1 + 4 Da 2 Da For constant density and 1st order reaction: dN A dt dC A C A0 − C A + rAτ = τ dt FA0 − FA + rAV = Let: C Cˆ A = A C A0 t tˆ = τ Nondimesionalize: dĈ A + (1 + Da)Ĉ A = 1 dtˆ Solve given Cˆ A = 0 at tˆ = 0 1 ˆ 1 − e− (1+ Da )t Cˆ A = 1 + Da ( ) Tanks in series: 1st order reaction C A, n = C A,0 (1+ Da ) n Reactor Design Equations FA0 X A −rA dN A Batch: rAV = dt N A = V [ A] If V changes, then V must remain in the differential CSTR: PFR: V= dX A −rA = Adz FA0 PBR: Pressure drop consideration If A( g ) → 2 B( g ) Use ν 0 ρ0 = νρ (conservation of mass) 10.37 Chemical and Biological Reaction Engineering, Spring 2007 Exam1 Review Page 3 of 10 Cite as: William Green, Jr., and K. Dane Wittrup, course materials for 10.37 Chemical and Biological Reaction Engineering, Spring 2007. MIT OpenCourseWare (http://ocw.mit.edu), Massachusetts Institute of Technology. Downloaded on [DD Month YYYY]. Introduce ideal gas law Pm FT RT ρ= FT = FT 0 (1 + ε X ) ⎛ ⎞ m = Pν = P = FT RT ⎟ ⎜ nRT ρ ⎝ ⎠ Reactor volume: positive order reactions VCSTR FAo − rA VPFR (area under curve) XA Figure 2. Levenspiel plot for a CSTR and a PFR for positive order reactions. Selectivity CSTR φinst Φ overall ΔC A C Af C A0 CA Figure 3. Fractional yield versus concentration. Overall yield times concentration difference shown for a CSTR. CSTR k1 k2 A ⎯⎯ → P ⎯⎯ →C k3 A ⎯⎯ →U ( k1 [ A] + k3 [ A])V = FA0 − [ A]ν Non-ideal reactors Residence time distribution E(t) 10.37 Chemical and Biological Reaction Engineering, Spring 2007 Exam1 Review Page 4 of 10 Cite as: William Green, Jr., and K. Dane Wittrup, course materials for 10.37 Chemical and Biological Reaction Engineering, Spring 2007. MIT OpenCourseWare (http://ocw.mit.edu), Massachusetts Institute of Technology. Downloaded on [DD Month YYYY]. reactor δ (t ) ⎯⎯⎯ → C (t ) E(t) must have a pulse trace E (t ) = C (t ) ∞ ∫ C (t )dt 0 ∫ E (t ) = 1 ∞ 0 ∞ tm = ∫ tE (t )dt 0 Mean residence time, tm, for an: Ideal CSTR: τ Ideal PFR: τ ∞ σ 2 = ∫ ( t − tm ) E (t )dt 2 0 Variance, σ2, for an: Ideal CSTR: τ2 Ideal PFR: 0 ⎛ ⎛ V ⎜ E (t ) = δ ⎜ t − ⎝ ν ⎝ ⎞⎞ ⎟⎟ ⎠⎠ ∞ ∫ f (t )δ (t − t )dt = f (t ) 0 0 Åproperty of a dirac delta function 0 For a CSTR, E (t ) = e−t τ τ Example 1 z L FA0 FA, FB, FC Figure 4. Schematic of a PFR with inflow of A and outflow of A, B, and C. r1 r2 A ⎯⎯ → B ⎯⎯ →C r1 = k1C A r2 = k2CB YB = moles of B produced moles of A in = FB ( L) FA0 Mole balance on B 1 dFB = rB = r1 − r2 = k1C A − k2CB Axs dz FB = CBν 0 FA0 = C A0ν 0 10.37 Chemical and Biological Reaction Engineering, Spring 2007 Exam1 Review Page 5 of 10 Cite as: William Green, Jr., and K. Dane Wittrup, course materials for 10.37 Chemical and Biological Reaction Engineering, Spring 2007. MIT OpenCourseWare (http://ocw.mit.edu), Massachusetts Institute of Technology. Downloaded on [DD Month YYYY]. ν 0 dCB = k1C A − k2CB Axs dz ν 0 dC A = −k1C A Axs dz dC A −k1 Axs = dz CA ν0 −k A ln C A = 1 xs z + φ ν0 Initial condition at z=0 gives: ln C A0 = 0 + φ ⎡ −k A ⎤ C A = C A0 exp ⎢ 1 xs z ⎥ ⎣ ν0 ⎦ ⎡ −k A kA dCB k2 Axs + CB = 1 xs C A0 exp ⎢ 1 xs dz ν0 ν0 ⎣ ν0 Axs ν0 ⎤ z⎥ ⎦ z [ = ] time, call it τ This is the time it takes for something to flow to the end of the reactor (of length z). ν0 G = V velocity Axs dCB + k2CB = k1C A0 e− k1τ dτ kτ Integrating factor: e 2 d ⎡⎣CB ek2τ ⎤⎦ = k1C A0 e( k2 − k1 )τ dτ kC k −k τ CB ek1τ = 1 A0 e( 2 1 ) + φ k2 − k1 Initial condition: z=0, CB=0 B kC 0 = 1 A0 + φ k2 − k1 kC CB (τ ) = 1 A0 ⎡⎣e− k1τ − e− k2τ ⎤⎦ k2 − k1 1 dFC = + r2 Axs dz 1 dFA = −r1 Axs dz 1 dFB = r1 − r2 Axs dz 10.37 Chemical and Biological Reaction Engineering, Spring 2007 Exam1 Review Page 6 of 10 Cite as: William Green, Jr., and K. Dane Wittrup, course materials for 10.37 Chemical and Biological Reaction Engineering, Spring 2007. MIT OpenCourseWare (http://ocw.mit.edu), Massachusetts Institute of Technology. Downloaded on [DD Month YYYY]. 1 ⎡ dFA dFB dFC ⎤ + + =0 Axs ⎢⎣ dz dz dz ⎥⎦ FA0 = FA + FB + FC FC = FA0 − FA + FB F find A C B τ∗ τ Figure 5. Graphs of flow rates of A, B, and C as a function of residence time. ( ) dCB k1C A0 = −k1e− k1τ * + k2 e− k2τ * = 0 dτ k2 − k1 k1e− k1τ * = k2 e− k2τ * ln k1 − k1τ * = ln k2 − k2τ * k ln 1 = ( k1 − k2 )τ * k2 k ln 1 k2 τ* = k1 − k2 dA( x) A( x) 0 dx L’Hopital’s rule: lim = do lim x → x* B ( x ) x → x* dy 0 dB ( x) dx dx Find τ* for k1=k2 1 k1 1 1 = = k1 → k2 k1 → k2 1 k2 k A L A z τ * = xs τ = xs lim τ * = lim ν0 ν0 10.37 Chemical and Biological Reaction Engineering, Spring 2007 Exam1 Review Page 7 of 10 Cite as: William Green, Jr., and K. Dane Wittrup, course materials for 10.37 Chemical and Biological Reaction Engineering, Spring 2007. MIT OpenCourseWare (http://ocw.mit.edu), Massachusetts Institute of Technology. Downloaded on [DD Month YYYY]. L= τ *ν 0 Axs = length of reactor Example 2 If A → 2 B (Assume negligible pressure drop) r = kC A z L FA0 Figure 6. Schematic of a PFR. dFA = −rA = − kC A dV ν0 ↔ν PV = nRT ( Ftotal = n , ν = V ) RT −1 ν = Ftotal = Ftotal Ctotal P Ftotal = FA + FB FA = C Aν = y A Ftotal dFA FA P = − ky ACtotal = − k dV FA + FB RT dFB FA P = +2ky ACtotal = +2k dV FA + FB RT If P or T changes, you need other equations. Derivation of E(t) for a CSTR N 0δ (t ) Figure 7. Schematic of a CSTR. No reaction: 10.37 Chemical and Biological Reaction Engineering, Spring 2007 Exam1 Review Page 8 of 10 Cite as: William Green, Jr., and K. Dane Wittrup, course materials for 10.37 Chemical and Biological Reaction Engineering, Spring 2007. MIT OpenCourseWare (http://ocw.mit.edu), Massachusetts Institute of Technology. Downloaded on [DD Month YYYY]. dN = N 0δ (t ) −ν C dt N = N 0δ (t ) −ν V dN ν + N = N 0δ (t ) dt V ⎛ν ⎞ t⎟ ⎝V ⎠ d ⎛ ⎛ν ⎞⎞ ⎛ν ⎞ ⎜ N exp ⎜ t ⎟ ⎟ = exp ⎜ t ⎟ N 0δ (t ) dt ⎝ ⎝V ⎠⎠ ⎝V ⎠ ⎛ν ⎞ ⎛ν ⎞ N exp ⎜ t ⎟ = N 0 ⋅ exp ⎜ 0 ⎟ = N 0 + φ ⎝V ⎠ ⎝V ⎠ Integrating factor: exp ⎜ Initial condition: t=0, N=N0 Æ φ=0 ⎛ ν ⎞ N = N 0 exp ⎜ − t ⎟ ⎝ V ⎠ ν 1 = V τ ⎛ −t ⎞ C = C0 exp ⎜ ⎟ ⎝τ ⎠ C E (t ) = ∞ ∫ Cdt 0 ∞ ∞ ∫ Cdt = ∫ C0e 0 −t τ 0 −t dt = C0 ⎡ −τ e ⎣⎢ −t τ ∞ ⎤ = C ⎡ −τ ( 0 − 1) ⎤ = C τ 0 ⎣ 0 ⎦ ⎦⎥ 0 −t Ce τ e τ = E (t ) = 0 τ C0τ Long-chain approximation k2 1 ZZZ X E + S YZZ →P+ E Z ES ⎯⎯ k k −1 tRNA ⎯⎯ →E k3 k4 E ⎯⎯ → Deactivate Enzyme propagates a long time before it is destroyed. LCA: k3 tRNA = k 4 E [ ] [ ] st (assume 1 order) If there are other steps, add them into the equation 10.37 Chemical and Biological Reaction Engineering, Spring 2007 Exam1 Review Page 9 of 10 Cite as: William Green, Jr., and K. Dane Wittrup, course materials for 10.37 Chemical and Biological Reaction Engineering, Spring 2007. MIT OpenCourseWare (http://ocw.mit.edu), Massachusetts Institute of Technology. Downloaded on [DD Month YYYY]. k5 ES ⎯⎯ → destruction k3 [tRNA] = k4 [ E ] + k5 [ ES ] Suppose there is a production term k6 C ⎯⎯ →E Add another term k6 [C ] + k3 [tRNA] = k4 [ E ] + k5 [ ES ] F dX = A0 , − rA = kC A Adz −rA This is a single differential equation in terms of X. Use for PFR with gas flow. ρ0ν 0 = ρν CA = C A0 (1 − X ) T0 P 1+ ε X P0T 10.37 Chemical and Biological Reaction Engineering, Spring 2007 Exam1 Review Page 10 of 10 Cite as: William Green, Jr., and K. Dane Wittrup, course materials for 10.37 Chemical and Biological Reaction Engineering, Spring 2007. MIT OpenCourseWare (http://ocw.mit.edu), Massachusetts Institute of Technology. Downloaded on [DD Month YYYY].