MIT OpenCourseWare http://ocw.mit.edu 16.982 Bio-Inspired Structures Spring 2009 For information about citing these materials or our Terms of Use, visit: http://ocw.mit.edu/terms. How strong is it? Under what sort of deformation? F Tension F l l0 A0 Compression A0 l0 l F F A B T φ A0 Shear T Torsion F F θ F C D Figure by MIT OpenCourseWare. Reduced section 2 1" 4 3" Diameter 4 0.505" Diameter 2" Gauge length 3" 8 Radius Figure by MIT OpenCourseWare. Load cell Extensometer Specimen Moving crosshead Figure by MIT OpenCourseWare. • Basic mechanical behavior of material pulled in • Specimen is “pulled” tension at a constant rate • Load (F) necessary to produce a given elongation (∆L) is monitored • Load vs elongation curve • Converted to stress-strain curve Engineering Stress, σ F A0 Reduced section 1" 2 4 3" Diameter 4 0.505" Diameter 2" Gauge length 3" 8 Radius Figure by MIT OpenCourseWare. where F is the applied load and A0 is the original cross-sectional area. Units: N/m2 or lb/in2 E i Engineering i Strain, St i ε Li L0 L L0 L0 Reduced section 2 1" 4 3" Diameter 4 0.505" Diameter 2" Gauge length 3" 8 Radius where L0 is the original length and Li is the iinstantaneous. t t U Unitless. itl Figure by MIT OpenCourseWare. (Maximum) Tensile Strength Fracture Classification of the material B Ductile Stress Brittle B' Figure by MIT OpenCourseWare. A C Figure by MIT OpenCourseWare. Strain C' Yielding occurs • Elastic means reversible Elastic Plastic • Plastic means permanent sy Yield streng gth Stress P Unload Strain Stress Modulus of Elasticity or Youngs Modulus, E Slope = modulus of elasticity Load 0 0 Strain 0.002 Figure by MIT OpenCourseWare. Figure by MIT OpenCourseWare. 1. Initial 2. Small load 3. Unload bonds stretch return to initial F Elastic means reversible! Hooke’s Law σ = Eε F Linearelastic Non-Linearelastic 1. Initial 2. Small load bonds t t h stretch & planes shear 3. Unload planes still sheared elastic + plastic F Plastic means permanent! plastic p F linear elastic linear elastic plastic Slipped Slip Plane Do we break all bonds at once? Recall force is d(energy)/da Dislocation Motion Along Slip Plane Image removed due to copyright restrictions. • Requires only one broken bond at a given time • Requires minimum energy • Most plastic deformation occurs via dislocation motion along slip plane for metals and their alloys alloys. Ductility: degree of plastic deformation at fracture B Ductile Stress Brittle B' A C Strain C' Figure by MIT OpenCourseWare. A0 AF %RA A0 100 L f L0 100 %EL L0 Brittle Materials have a fracture strain of less than approx. 5% • Resilience is the capacity of material to absorb energy as elastic deformation and recover the energy sy Stress • Characterized by modulus of y resilience, Ur U r d • If linear elastic region, 0.002 ey Strain Figure by MIT OpenCourseWare. 0 1 U r y y 2 • These materials tend to have high yield strength and low modulus of elasticity Fracture Toughness Energy required to fail → area under stress-strain curve. Material must be strong and ductile. Engineering tensile stress, smaller toughness (ceramics) l t h larger toughness (metals, PMCs) smaller toughnessi f d unreinforced polymers Engineering tensile strain, 120 800 -100oC 80 60 400 40 0 25oC 0 0.1 0.2 20 0.3 0.4 o Temperature ( F) 0 0.5 -400 0 800 400 1200 1600 Strain E, yield E i ld and d ttensile il strength t th decrease with temperature Ductility usually increases with temperature 60 400 Modulus of elasticity (GPa) Figure by MIT OpenCourseWare. 70 Tungsten 50 300 40 Steel 200 30 20 Aluminum 100 10 0 -200 0 200 400 Temperature (oC) Figure by MIT OpenCourseWare. 600 800 0 Modulus of elasticity (106 psi) 200 Stress (103 psi) Stress (MPa) 600 Think of a rose or banana dipped in liliquid id nitrogen it 100 -200oC 400 Stress (MPa) 70 Tensile strength 450 MPa (65,000 psi) 60 103 psi A Yield strength 250 MPa (36,000psi) MPa 40 300 200 200 40 30 30 20 100 0 0 20 10 100 0 0.10 0 50 Stress (103 psi) 500 10 0 0.005 0.20 Strain 0.30 0 0.40 Figure by MIT OpenCourseWare. Do you notice anything strange about the stressstrain curve after a material exceeds its Tensile Strength? σ = F/A0 ε = ∆L / L0 σT = F/Ai εT = ln(Li / L0) • In elastic region, change in crosssectional area and length are negliligible ibl • As material deforms plastically, the initial cross-sectional area and length changes instantaneously • True stress and true strain are based on instantaneous crosssectional area and instantaneous length True Stress M' M Corrected Engineering If no volume occurs during deformation: σT = σ(1+ε) εT = ln(1+ε) Strain Figure by MIT OpenCourseWare. After plastic deformation until necking: σT = K εnT where K and n (strain hardening) are constants isotropic material y x z z σz ∆lz 2 l0x ∆lx 2 l0z z σz y x • Elastic strain in compression perpendicular to extension caused by tensile stress • Cannot be directly obtained from stress-strain curve • =0 0.26 26 to 0.35 0 35 for common metal alloys • < 0.25 for ceramics • has a maximum value of 0.50 (no volume change) ∆lz/2 εz = 2 l0z ∆lx/2 εx = 2 l0x Figure by MIT OpenCourseWare. Shear Stress, Ft Fs A0 Fs Shear Strain, A0 = tan Shear Modulus Modulus, G = G Fs Area, A where Fs is the shear load and A0 is the initial crosssectional area parallel to the loading direction F F Ft F F θ F Figure by MIT OpenCourseWare. Tensile Stress and Strain Shear Stress and Strain Fs A0 F A0 Li L0 L L0 L0 = tan =G G σ = Eε E = 2G((1+)) D σyi σyo Stress Unload Reapply load Strain Elastic strain recovery Figure by MIT OpenCourseWare. • Up pon release of load during a stress-strain test, some fraction of the strain is recovered as elastic strain • Reapplication of stress will traverse the same curve • Note the increase in the yield stress – strain hardening • Ductility decreases