Simulating and Testing Ice Screw Performance in the Laboratory Final Presentation 04/28/03 Stefano A. Alziati Warren L. M. Bennett Advisors: Dr. Kim Blair Dave Custer Slide 1 Introduction • • • • • • Project Motivation Statement of Problem Description of Experiment Results & Discussion Conclusion Questions Ice screw being pulled from Specimen Slide 2 Project Motivation • The attraction of extreme sports is aiding its rapidly increasing popularity. • Present safety equipment ineffective more accidents • Project will be first step towards safer ice protection • Very little published research available: – Harmston & Luebben Study, 1997 Slide 3 Primary Hypothesis & Objectives • Primary Hypothesis: The structure and morphology of different types of ice formations can be characterized and simulated in a lab to provide a “test bed” useful for assessment of ice screws. • Primary Objective: To develop a repeatable means of reproducing ice in a lab and to characterize this ice using rheological data. • Success Criteria: a) If hypothesis 1 is true, then success is characterizing the critical properties of ice. b) If hypothesis 1 is false, then success is identifying why ice cannot be made successfully. Slide 4 Secondary Hypothesis and Objective • Secondary Hypothesis: If the first hypothesis is true, using the simulated ice, the variables affecting screw placement safety can be determined. • Secondary Objective: To use laboratory created ice to test simulated falls on ice screws in a manner useful to climbers. • Success Criteria: If hypothesis 2 is true, then success is the development of a test for ice screw safety that produces consistent and repeatable data for differing ice types. Slide 5 Description of Experiment Stage 1: The characterization of ice • Produced different types of ice using different methods. • Ice types chosen on ease of production and difference in characteristics Slide 6 Experiment (cont’d) Apparatus setup for stage 1 Slide 7 Preparing specimen for test Experiment (cont’d) Stage 2: Testing of ice screws in ice • Produced the two ice types on a larger scale. • Placed ice screws at different angles into each specimen and pulled at different load rates. Slide 8 Experiment (cont’d) Stage 2 Test Rig Slide 9 Close-up of Ice Screw/MTS interface Results – Stage 1 Compressive Tests: • ABS 1: – Compressive strength: 2203 lbs – Std Dev: 638 lbs 0 -500 0 5 10 Time (s ) 15 20 25 -1000 -1500 -2000 -2500 -3000 • ABS 2: – Compressive strength: 1802 lbs – Std Dev: 618 lbs -3500 Compressive load on ABS#1 0 -500 0 5 10 Time (s ) 15 -1000 -1500 -2000 • F-Stat: 9% chance of ABS1 being different to ABS2 Slide 10 -2500 -3000 -3500 Compressive load on ABS#2 20 25 Results – Stage 1 (cont’d) • Density: – ABS1: 913 kg m-3 – ABS2: 804 kg m-3 – F-Stat: 97% chance of ABS1 being different to ABS2. Slide 11 Discussion – Stage 1 • Compressive Test: – Means are different, however this is not statistically significant 0 -500 – Qualitatively different after testing • ABS1 still sticks to fingers • ABS2 feels wet to touch 0 • ABS1 peaks sharper • ABS2 peaks more rounded 10 Time (s ) 15 25 -1500 -2000 -2500 -3000 Compressive load on ABS#1 0 -500 0 5 10 Time (s ) 15 -1000 -1500 -2000 -2500 -3000 -3500 Slide 12 20 -1000 -3500 – Graphs are different: 5 Compressive load on ABS#2 20 25 Discussion – Stage 1 • Density: – Shows definite difference between ABS1 and ABS2. • Differentiated appearance between ABS1 and ABS2 • Relation to Hypothesis 1: – Valid hypothesis. Structure and morphology of different ice types were simulated and characterized in the lab successfully. Slide 13 Results – Stage 2 • Typical ice screw test data set. Slide 14 Results – Stage 2 Load ABS1 (low rate) ABS1 (high rate) ABS2 (low rate) ABS2 (high rate) - ve Previous study’s claim. Slide 15 0 + ve Screw angle Results – Stage 2 Peak Mean Failure Load vs. Screw Placement angle 3000 ABS 1 ABS 1 ABS 2 ABS 2 2500 (low rate) (high rate) (low rate) (high rate) Failure Load (lbs) 2000 1500 1000 500 0 -30 -20 -10 0 Angle Results from the experiment. Slide 16 10 20 30 Discussion – Stage 2 • Loading rate: – Loading rate more significant than screw placement angle or ice type. • Very useful for climbers. • loading rate can be controlled, using ropes that can stretch more and/or using a friction device for slowing fall. – No ice screw broken. Possibly due to: • • • • Slide 17 development in ice screws over last six years the length of screw Temperature of the ice Screws Loading rate of MTS machine not sufficient for breakage Discussion – Stage 2 • Screw placement: – Not much of an influence on the load taken. In general, zero angle is the one that will hold the most. Peak Mean Failure Load vs. Screw Placement angle 3000 ABS 1 (low rate) ABS 1 (high rate) ABS 2 (low rate) ABS 2 (high rate) 2500 Failure Load (lbs) 2000 1500 1000 500 0 -30 -20 -10 0 Angle Slide 18 10 20 30 Discussion – Stage 2 • Relation to Hypothesis: – Hypothesis proved. • Variables affecting screw placement safety identified and tested. • Ice type, loading rate and screw placement angle all affect safety. Slide 19 Conclusion • Compressive Testing is not necessarily a valid test to differentiate between ice types. • Fall Rate significantly affects failure load • Screws safest at zero degrees – Previous work not supported by study Slide 20 Further work • A test for assessing ice screw performance has been developed. Further improvements and developments possible: – Research on methods for making more different ice types. – Determination of other tests that can characterize ice – Research on the effect of screw length on load. Slide 21 Acknowledgements • Advisors Kim Blair & Dave Custer • 622 Faculty Staff – Earl Murman, Ed Greitzer & Jennifer Pixley. • Lab staff: – Dick Perdichizzi, John Kane, Don Wiener, Dave Robertson & Paul Bauer. Slide 22 Questions ? Slide 23 Results – Stage 2 Ice Type Slide 24 Rate Angle Mean Std. Dev. SD/ mean ABS1 0.01 -30 1394 309 22% ABS1 0.01 0 1660 294 18% ABS1 0.01 +30 1329 322 24% ABS2 0.01 -30 1220 410 34% ABS2 0.01 0 2375 75 3% ABS2 0.01 +30 810 243 30% ABS1 1.0 -30 229.75 47 21% ABS1 1.0 0 446 142 32% ABS1 1.0 +30 708 481 68% ABS2 1.0 -30 211 142 68% ABS2 1.0 0 697 25 4% ABS2 1.0 +30 547 276 51%