UNIFIED ENGINEERING Lecture Outlines Fall 2003 Ian A. Waitz UNIFIED LECTURE #2: THE BREGUET RANGE EQUATION I. Learning Goals At the end of this lecture you will: A. Be able to answer the question “How far can an airplane fly, and why?”; B. Be able to answer the question “How do the disciplines of structures & materials, aerodynamics and propulsion jointly set the performance of aircraft, and what are the important performance parameters?”; C. Be able to use empirical evidence to estimate the performance of aircraft and thus begin to develop intuition regarding important aerodynamic, structural and propulsion system performance parameters; D. Have had your first exposure to active learning in Unified Engineering 1 II. Question: How far can an airplane (or a duck, for that matter) fly? OR: What is the farthest that an airplane can fly on earth, and why? We will begin by developing a mathematical model of the physical system. Like most models, this one will have many approximations and assumptions that underlie it. It is important for you to understand these approximations and assumptions so that you understand the limits of applicability of the model and the estimates derived from it. L L T DD T W W Figure 1.1 Force balance for an aircraft in steady level flight. 2 For steady, level flight, T = D, L = W or W=L=D L L = T D D The weight of the aircraft changes in response to the fuel that is burned (rate at which weight changes equals negative fuel mass flow rate times gravitational constant) dW ˙ f ⋅g = −m dt Now we will define an overall propulsion system efficiency: overall efficiency = what you get propulsive power = what you pay for fuel power propulsive power = thrust ⋅ flight velocity = Tu o (J/s) ˙ fh fuel power = fuel mass flow rate ⋅ fuel energy per unit mass = m (J/s) Thus ηoverall = Tu o ˙ fh m We can now write the expression for the change in weight of the vehicle in terms of important aerodynamic (L/D) and propulsion system (ηoverall) parameters: dW −W −Wu 0 −Wu 0 ˙ f ⋅g = = −m = = L T h L Tu h L dt η 0 overall D m ˙ f ⋅g g D m ˙ f ⋅h g D We can rewrite and integrate dW −u 0 dt = h L W η overall g D applying the initial conditions, ∴t = at ⇒ t=0 ln W = constant − W = Winitial −L h W ηoverall ln D gu 0 Winitial 3 tu 0 h L ηoverall g D ∴ const. = ln Winitial the time the aircraft has flown corresponds to the amount of fuel burned, therefore t final = −L h W ln final ηoverall D gu 0 Winitial then multiplying by the flight velocity we arrive at the Breguet Range Equation which applies for situations where overall efficiency, L/D, and flight velocity are constant over the flight. Range = h g Fluids (Aero) L D ηoverall ln Winitial Wfinal Propulsion Structures + Materials Note that this expression is sometimes rewritten in terms of an alternate measure of efficiency, the specific fuel consumption or SFC. SFC is defined as the mass flow rate of fuel per unit of thrust (lbm/s/lbf or kg/s/N). In the following expression, V is the flight velocity and g is the acceleration of gravity. Range = V(L D) Winitial ln g ⋅ SFC Wfinal 4 Thus we see that the answer to the question “How far can an airplane fly?” depends on: 1. How much energy is contained in the fuel it carries; 2. How aerodynamically efficient it is (the ratio of the production of lift to the production of drag). During the fluids lectures you will learn how to develop and use models to estimate lift and drag. 3. How efficiently energy from the fuel/oxidizer is turned into useful work (thrust times distance traveled) which is used to oppose the drag force. Thermodynamics helps us describe and estimate the efficiency of various energy conversion processes, and propulsion lets us describe how to use this energy to propel a vehicle; 4. How light weight the structure is relative to the amount of fuel and payload it can carry. The materials and structures lectures you will teach you how to estimate the performance of aerospace structures. 5 Below are some data to allow you to make estimates for various aircraft and birds. MJ/Kg $/Kg $/MJ Prime Beef 4.0 20 5 Beef 4.0 8 2 Whole Milk 2.8 0.90 0.32 Comments 600 cal/quart Honey 14 4 0.29 Sugar 15 1 0.07 Cheese 15 6 0.40 Bacon 29 4 0.14 Corn Flakes 15 3.50 0.23 100 cal/ounce Peanut Butter 27 4 0.15 180 cal/ounce Butter 32 4.50 0.14 Vegetable Oil 36 2 0.06 240 cal/ounce Kerosene 42 0.40 0.010 0.82 kg/liter Diesel Oil 42 0.40 0.010 0.85 kg/liter Gasoline 42 0.40 0.010 0.75 kg/liter Natural Gas 45 0.24 0.005 0.8 kg/m3 100 cal/ounce Figure 1.2 Heating values for various fuels (from The Simple Science of Flight, by H. Tennekes) 0.1 40 F= 25 F= 10 F= sailplane 1 F= albatross 4 w [meters / second] human-powered airplane cabbage white budgie ultralight Fokker Friendship pheasant 10 Boeing 747 1 10 V [meters / second] 100 The Great Gliding Diagram. Airspeed, V, is plotted on the horizontal axis. Rate of descent, w, is plotted downward along the vertical axis. The diagonals are lines of constant finesse. The horizontal line represents the practical soaring limit, 1 meter / second. Figure 1.3 Gliding performance as a function of L/D (where L/D=F, from The Simple Science of Flight, by H. Tennekes) 6 25 F28-1000 F28-4000/6000 20 S360 A310-300 A320-100/200 RJ200/ER B757-200 B747-100/200/300 F27 B767-200/ER BAC111-200/400 F100 ATR72 S340A L/Dmax 15 MD11 B767-300/ER ATR42 BAE-ATP A300-600 L1011-1/100/200 D328 B737-300 EMB120 B737-500/600 MD80 & DC9-80 DC10-40 B737-400 BAE146-100/200/RJ70 BAE-146-300 SA227 J41 J31 DC10-30 B707-100B/300 B707-300B B737-100/200 DC9-30 DC10-10 B727-200/231A B777 B747-400 DHC8-300 L1011-500 10 Data Unavailable For: FH-227 EMB-145 Nihon YS-11 CV-880 SA-226 BAE RJ85 DHC-8-100 Beech 1900 L-188 CV-580 DHC-7 CV-600 5 Turboprops Regional Jets Large Aircraft 0 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 Year Figure 1.4 Aerodynamic data for commercial aircraft: L/D for cruise (Babikian, R., The Historical Fuel Efficiency Characteristics of Regional Aircraft From Technological, Operational, and Cost Perspectives, SM Thesis, MIT, June 2001) W S b (N) (m2) (m) A F House Sparrow 0.28 0.009 0.23 6 4 Swift 0.36 0.016 0.42 11 10 Common Tern 1.2 0.056 0.83 12 12 Kestrel (Sparrow Hawk) 1.8 0.06 0.74 9 9 Carrion Crow 5.5 0.12 0.78 5 5 Common Buzzard 8.0 0.22 1.25 7 10 8.1 0.13 1.06 9 10 0.21 1.43 10 11 8 9 Peregrine Falcon Herring Gull 12 14 0.36 1.73 White Stork 34 0.50 2.00 8 10 Wandering Albatross 85 0.62 3.40 19 20 7 8 2.6 4 Heron Hang Glider 1000 15 10 Parawing 1000 25 8 Powered Parawing 1700 35 10 2.7 4 Ultralight (microlight) 2000 15 10 7 8 Sailplanes Standard Class 3500 10.5 15 21 40 Open Class 5500 16.3 25 38 60 Fokker F-50 19 x104 70 29 12 16 Boeing 747 36 x 105 511 60 7 15 Figure 1.5 Weight and geometry for aircraft and birds (where L/D=F, from The Simple Science of Flight, by H. Tennekes) 7 80 70 C-7A C-12A C-123 UV C-9A -18 C-21A C-140 60 WE / WTO [%] 50 767 757 A310 L-1011 747 C-130 C-17 C-20A KC-10A C-141B 40 C-5B C-5A Concorde KC-135A 30 0 200 100 300 400 500 600 800 700 900 WTO [1,000 lbs] Weight Fractions of Cargo and Passenger Aircraft Figure 1.5 Weight fractions for transport aircraft in terms of empty weight over max take-off weight (Mattingly, Heiser & Daley, Aircraft Engine Design, 1987) 0.70 DHC8-100 J31 B727-200/231A CV600 0.60 BAC111-200 BAC111-400 DC9-10 F28-1000 FH227 DC10-10 B737-100/200 F27 0.50 DC9-40 L188A-08/188C OEW / MTOW DHC7 CV880 DC9-30 S360 BAE146-100/RJ70 SA227 EMB120 S340A BAE-ATP ATR42 D328 ATR72 J41 DHC8-300 RJ200/ER BAE146-200 B1900 SA226 B737-500/600 F100 MD80 & DC9-80 B737-300 BAE-146-300 L1011-1/100/200 B757-200 F28-4000/6000 A320-100/200 RJ85 B767-200/ER B737-400 A300-600 DC9-50 B747-200/300 A310-300 B747-400 DC10-40 B767-300/ER B777 L1011-500 DC10-30 MD11 EMB145 B747-100 0.40 B707-300B 0.30 0.20 0.10 Turboprops Regional Jets Large Aircraft 0.00 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 Year Figure 1.6 Structural efficiency data for commercial aircraft: Operating empty weight over maximum take-off weight (Babikian, R., The Historical Fuel Efficiency Characteristics of Regional Aircraft From Technological, Operational, and Cost Perspectives, SM Thesis, MIT, June 2001) 8 Takeoff weight W (tons) S (m2) b (m) Boeing 747-400 395 530 65 4 x 25.7 12300 900 12200 421 Boeing 747-300 378 511 60 4 x 23.8 13600 900 10500 400 Boeing 747-200 352 511 60 4 x 21.3 13900 900 9500 387 Douglas Dc-10-30 256 368 50 3 x 23.1 10400 900 9900 248 Airbus A310 139 219 44 2 x 22.7 5500 860 6400 200 Boeing 737-300 57 105 29 2 x 9.1 2700 800 4200 124 Fokker F-100 43 94 28 2 x 6.7 2400 720 1800 101 Fokker F-28 33 79 25 2 x 4.5 2500 680 1700 80 Sea-level Fuel Cruising thrust consumption speed Range T (tons) (liters/hour) V (km/hour) (km) Seats Figure 1.7 Aircraft performance (from The Simple Science of Flight, by H. Tennekes) For aircraft engines it is often convenient to break the overall efficiency into two parts: thermal efficiency and propulsive efficiency where the subscripts e and o refer to exit and inlet: m ˙ e u 2e m ˙ o u o2 − 2 rate of production of propellant k.e. 2 = ηthermal = ˙ fh fuel power m ηprop = propulsive power Tu o = 2 rate of production of propellant k.e. m ˙ o u 2o ˙ e ue m − 2 2 such that ηoverall = ηthermal ⋅ ηprop During the first semester thermodynamics lectures we will focus largely on thermal efficiency. In next semester’s propulsion lectures we will combine thermodynamics with fluid mechanics to obtain estimates for propulsive and thus overall efficiency. The data shown in Figure 1.6 will give you a rough idea for the conversion efficiencies of various modern aircraft engines. 9 Overall Efficiency 0.1 0.8 0.2 0.3 0.8 0.7 0.4 0.6 0.5 0.5 0.6 0.4 Future Trend Core Thermal Efficiency 0.7 '777' Engines 0.3 SFC Advanced UDF 0.6 CF6-80C2 Low BPR 0.5 UDF Engine Current High BPR Turbojets 0.4 0.3 Whittle 0.3 0.2 0.5 0.4 0.6 0.7 0.8 Propulsive x Transmission Efficiency Figure 1.8 Trends in aircraft engine efficiency (after Pratt & Whitney) 30 B707-300 B720-000 25 B727-200/231A DC9-40 BAC111-400 F28-4000/6000 BAE146-100/200/RJ70 TSFC (mg/Ns) CV880 F28-1000 DC9-10 BAE-146-300 DC9-30 B737-100/200 20 MD80 & DC9-80 B747-100 B747-200/300 F27 CV600 15 B737-300 DC9-50 DC10-10 RJ85 D328 EM170 F100 EMB145 B767-300/ER B737-400 B737-500/600 B757-200 RJ700 RJ200/ER B747-400 EMB135 B767-200/ER MD11 A300-600 B777 A320-100/200 A310-300 J31 B1900 SA227 J41 EMB120 S360 ATR72 D328 ATR42 DHC8-100 BAE-ATP DHC8-300 DHC8-400 S340A L1011-500 DC10-30 L1011-1/100/200 DC10-40 L188A-08/188C SA226 DHC7 CV580 10 5 0 1955 Turboprops Regional Jets Large Jets New Regional Jet Engines New Turboprop Engines 1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 Year Figure 1.9 Engine efficiency for commercial aircraft: specific fuel consumption (Babikian, R., The Historical Fuel Efficiency Characteristics of Regional Aircraft From Technological, Operational, and Cost Perspectives, SM Thesis, MIT, June 2001) 10 The accuracy of the range equation in predicting performance for commercial transport aircraft is quite good. The Department of Transportation collects and reports a variety of operational and financial data for the U.S. fleet in something called DOT Form 41. Operational data for fuel burned and payload (passengers and cargo) carried was extracted from Form 41 and combined with the technological data shown in Figures 1.4, 1.6 and 1.9 to estimate range. In Figure 1.10 these estimates are compared to the actual stage length flown (range) as reported in Form 41. The difference between the actual stage length flown and the estimated stage length is shown in Figure 1.11. Figure 1.11 shows that the percent deviation between the Breguet range equation estimates and the actual stage lengths flown is a function of the stage length. For long-haul flights, the assumptions of constant velocity, L/D, and SFC are good. However, for short-haul flights, taxiing, climbing, descending, etc. are a relatively large fraction of the overall flight time, so the steady-state cruise assumptions of the range equation are less valid. Calculated Stage Length (miles) (16 short- and long-haul aircraft) 6000 5000 4000 3000 2000 1000 0 0 1000 2000 3000 4000 5000 6000 Actual Stage Length Flown (miles) Figure 1.10 Performance of Breguet range equation for estimating commercial aircraft operations (J. J. Lee, MIT Masters Thesis, 2000) 11 160 140 120 100 80 60 40 20 0 0 1000 2000 3000 4000 5000 6000 Stage Length Figure 1.11 Deviation (%) of Breguet range equation estimates from actual stage length flown is a function of the stage length (J. J. Lee, MIT Masters Thesis, 2000) III. Questions: A. How far can a duck fly? B. Why don’t we fly on hydrogen-powered airplanes? Fuel properties are listed below. Fuel Jet-A H2 (gaseous, S.T.P.) H2 (liquid, 1 atm) Density (kg/m3) 800.0 0.0824 70.8 Heating Value (kJ/kg) 45000 120900 120900 C. Why is the maximum range for an aircraft on earth approximately 25,000mi? (Voyager: 3181kg of fuel is 72% of maximum take-off weight, flight speed 186.1km/hr = 9 days to circle the earth) D. What are the assumptions and approximations that underlie the Breguet Range Equation? 12