RFID Tagging of Seedlings JETOMA Design Team Matt Ringstad Thomas Mohr Jeremy Tryall Problem Owners • Mr. Doug St. John – Executive Director of the Precision Forestry Cooperative • Dr. Jim Fridley – Professor in the Mechanical Engineering and Forest Engineering Departments at the University of Washington Stakeholders • Dr. David Briggs – Director of the Stand Management Cooperative • Mr. Jeff Mehlschau – Resident Engineer at the Weyerhaeuser Regeneration Facility at Rochester, WA • Prof. Denise Wilson – Assistant Professor in the Electrical Engineering Department at the University of Washington • Mr. Sean Hoyt – Electrical Engineer in charge of developing the tag reader Expectations Problem Owners • Determine a method and process to attach RFID tags to seedlings • Consider factors such as manufacturing implementation, location on seedlings, mortality of seedlings, and newly developed technology to read RFID tags Professor Briggs • Concerned about stand reforestation issues • Represents stand managers’ and landowners’ expectations • Expects that tag attachment does not succumb to vandalism Jeff Mehlschau • Introducing a mortality rate that exceeds current mortality rates of planted seedlings is unacceptable • Tags should not hinder growth of seedlings in the field • Delaying production up to a week is unacceptable • Injection not viable Prof. Denise Wilson & Sean Hoyt • Attach a tag to a tree in such a way that it will not interfere with the reader’s abilities Problem Background • RFID Tagging of trees is a new field of interest • Want to be able to give a tree a serial number to develop a stand database – can record different management activities, such as pruning, PCT, date planted, etc. Different Tags Available • Nail Tags • Glass capsule tags (for animal identification) • Heavy duty tags Nursery Background • Two types of nurseries to focus on: – container – bareroot • Busy season starts right after Christmas and runs until late February • Whatever else happens, our process has to keep up with production! • Seedling types – 1-0 & 2-0 – 1D0 • leads to 1+1 (inexpensive, grows well) • one year at high density, one year at low density • 73% of seedlings – 2D0 • leads to 2+1, 2+2 • two years at high density, then one or two years at low density – Plug 1 Production rates • Container Nursery – – – – – 7 1/2 hour days 30,000 to 50,000 trees per day with 48 cavities 75,000 to 80,000 trees per day with 60 cavities up to 125,000 trees per day with 77 cavities hope to get production up to 80,000 to 100,000 trees per day with the 48 cavity boxes by automating the sorting system process • Mima Facility – largest Douglas fir nursery in the world • produces up to 50 million seedlings a year – seedlings are grown in beds out in the open • Once at sorting lines: – 7 conveyer lines – process between 9,000 and 17,000 seedlings per hour per line – two 7 1/2 hour shifts per day • After sorted – bundled, roots pruned, bagged, and put into the freezer at 28° F • Minimum Dimensions – 1+1 seedlings • 4mm caliper • 10” stem – 2+1 seedlings • 7-8mm caliper • 21-28” stem Functional Requirements • Choose a location for the RFID tag on the seedling • Develop a method for RFID tag attachment • Choose a time within the sorting process at which to apply the method • Tags must be durable Constraints • Above all, tagging process must keep up with the nursery processing rates • Seedling mortality rate is not to exceed 5 to 10 percent once planted in the field • The tag should somehow be inside the tree or under the ground • Tags must not slow the seedling’s growth to less than three feet in four years • The distance between the tag and the reader can be at maximum about 10 inches • Tagging orientation has to be perpendicular to the reader for maximum reading range • The tag needs to be of a certain type and dimension to be determined later, but should ideally be no larger than 4 mm wide We Propose the Following: • A process of attachment to bareroot seedlings that can be implemented at a typical nursery – Focus on 1+1, bareroot seedlings – Attachment done after the seedlings are sorted and before they are put in the freezer – Attachment done on the rootball – Use a tag with a staple/pin/nail/brad as a method of attachment Recommendation • We strongly recommend that a survivability study be done – We don’t know exactly how the seedlings will react to the tagging process – The idea is that we do not want to start tagging at a nursery and induce unacceptable mortality rates or severely hamper seedling growth – Acquire a test batch of bareroot seedlings – Tag and then plant them at a test plot at Pack Forest – Can construct a database and monitor seedlings for growth over the critical first four years