Problem #I: The Orientation of a Crystal is Inferred from Pour Samples Processed Differently A single crystal of an FCC metal is cut into four pieces and deformed uniaxially The resulting four orientations are shown below, where the location of the stress axis is shown at the end of the test. To complete this problem you need to do two things: Identify the most likely original orientation of the testing (the original position ofthe 1 stress axis-mark it in the blank stereographic triangle below) Identify the four different deformations that must have been applied to these crystals in order to achieve the configurations shown at the end of the test, 2. 10I un;n>ia( &e&wa4ibb ( m w p - s i 1~ w +em ,.J 410.i~ (~sim). l.q*k-rl O . i l a : ~;.r,me. 5L b * s + ~ h o ~ I 43 #\ sMkU : 0 3en5iM 0 -tosI'* 0 csw rrsslbT, B ~~~.~irnrna+'o' P Ia3r orn~~l-4 dwwpsSioiO J,4 : L u c y qwoh * i +Y t .C rn"3lw.n Problem #2: Lock, Stock, and a Barrel Full of Partials Consider two dislocations moving on different { I l l ) planes in an FCC crystal, which are coming together at the same position as shown. The two initial dislocations have Burgers vectors of a/2<110> type as shown; however, as the picture implies, these dislocations are actually separated into partials of a/6<211> type. Part A: Write out the correct Burgers vectors for the four partials in this problem (not just familiesmake sure all the signs and order of the digits hkl are correct, and make sure that they lie in the slip plane). Part B: Draw a picture showing the dislocation reaction that will occur when these dislocations meet. Will the reaction lead to a sessile or a glissile configuration? Problem 3: Twinning In class we analyzed twinning in HCP metals quite thoroughly. We mentioned that twinning can happen in FCC metals, although it is not as common. In fact, we discussed the fact that in FCC crystals, the twinning plane is (1 1I), and the twinning direction is (1 12) . Part A: Twinning involves two undistorted planes. The second undistorted plane is first undistorted plane? '1. What is the Part B: Knowing the twinning planes and twinning direction, do a simple calculation to determine the amount of shear strain that would be produced by a twin. (Hint: you may want to draw some pictures of the unit cell in order to get a feeling for the orientation of these planes and directions with respect to one another) ,=\m-wO y=-* (e-96*j*Z1 Part C: 0 - .L c 4o0 Do you think that twinning would have a sign dependence to it in an FCC crystal? In other words, will a positive stress cause twinning, but a negative stress not cause it (or vice versa)? Explain your thinking. Problem #4: Post-UROP Forensics Working in an MIT lab, you are studying deformation and annealing of single crystals. You have three identical specimens of the same metal, but which are cut with different crystal orientations. You carefully perform tensile tests to a fixed level of strain, and then unload them. You find: stress stress Specimen A strain Specimen B strain Specimen C strain Now take the three specimens and give them to your UROP, with the request that they all be annealed at the same temperature for the same amount of time. Your UROP dutifully follows your orders, but manages to forget which sample is which! Looking for clues to sort out this mess, you perform metallography to look at the microstructure. Here is what you see: Structure I Structure I1 Structure 111 Sort out which post-annealing microstructure belongs to which sample, and write a short explanation for your choices. Problem 5: Annealing in Stereo Below are five stereographic projections presented in the external reference frame. These projections show the distribution of crystal orientations in different samples of an HCP metal. The points represent the orientations of thec-axis (0001) of the crystals. Which of these projections corresponds to each of the following situations? Provide one sentence of explanation for each answer, please. a. A single crystal is bent and then annealed lightly > m e m y o T a r n C sign +poLy3m*. 5*nsl\m,,Dncm3q?icn r i* 0 ~ U ~ Dk 5C,$+ b w A ; - ~ dl P 7 -2 9 a n b. A single crystal is deformed slightly in compression and annealed lightly t bLit I0 4w a n ? D&wl.t*\;a- 55h5 rnc* J odm-hi,bn, 7 sx n u ? m,31h1 kxrs 5 Y c. A single crystal is deformed slightly in compression and annealed thoroughly ,.h ;~4-?- -> 5%-> I d. A single crystal is deformed heavily in compression and annealed 0 e. The sample from 'd' above is again deformed heavily and annealed + kL. s ~ , , US~m . n ~ w o e 5x**i m r t4om o*c-kj,oni I -b 3 Problem 6: In Which We Consider the Interaction Among Non-Parallel Dislocations, Including Those That are Crossed and Those That Form Intriguing Loop Configurations In class we dealt with the stress-field interactions between parallel dislocations only; we did not talk about whether dislocations feel each other in other configurations. Based on your understanding of dislocation stress fields, indicate whether the interaction in the following cases would be attractive, repulsive, or non-existent. In each picture below, the Burgers vectors are shown as arrows Case A: Two screw dislocations separated by a distance Ax, at 90' from one another. (The picture is drawn in perspective; the dislocations are parallel to the y and z axes) ""X Case B: Two edge dislocatlo s separated by a distance Ax, at 90' from one another. (The picture is drawn in perspective; the dislocations are parallel to the y and z axes) 7 -7, y73 GX* Case C: An edge and a screw dislocation separated (The is drawn in perspective; the dislocations are parallel to the y and z axes) lsyy ~pulri~ sL- in the plane of the loop, and one with it normal to the loop. i",LL4i- Helpful (?) Bonus Information Stress field around an edge dislocation: all other 0 components are = 0. Stress field around a screw dislocation: all other 0 components are = 0, and note that rZ= xZ+$ Forces between dislocations: Parallel edge: Parallel screw: JMAK Equation: f = 1-exp(-kvdtd+l ) 001 014 013 014 012 023 012 023 113 011 013 104 103 114 113 123 114 113 123 011 102 213 112 032 133 213 203 122 132 101 021 313 212 021 132 212 111 111 313 302 121 031 031 121 312 312 131 131 201 221 211 041 041 211 231 221 141 141 231 311 301 401 311 331 321 321 331 110 120 140 140 120 110 210 410 100 410 210 010 010 310 320 230 130 130 230 320 310 321 311 331 331 301 231 231 311 141 211 321 141 221 041 201 221 041 211 312 131 131 312 302 031 121 031 121 111 313 101 212 111 132 132 021 212 313 021 122 122 213 203 133 032 032 213 112 112 133 102 113 113 123 103 123 011 011 114 104 114 023 023 012 012 013 013 014 014 001 133 122 032 112 Figure by MIT OpenCourseWare. 112 123 213 011 101 113 114 023 132 012 013 331 221 121 104 014 123 203 102 313 103 001 114 113 213 312 212 211 112 311 113 114 104 014 112 411 103 114 013 141 111 123 111 213 231 321 012 212 102 113 221 023 221 122 313 203 112 331 133 331 312 123 213 011 132 101 321 313 121 211 133 231 212 032 302 122 201 312 110 111 132 021 110 131 311 320 031 301 121 411 401 211 221 131 041 141 230 310 311 141 410 120 140 411 321 331 231 210 130 310 320 110 120 140 100 010 410 141 411 231 321 230 130 210 131 411 141 041 411 321 331 401 231 311 311 131 031 301 121 211 221 211 121 021 201 131 312 302 101 312 212 313 213 111 114 132 221 113 112 032 132 331 011 123 Figure by MIT OpenCourseWare. MIT OpenCourseWare http://ocw.mit.edu 3.40J / 22.71J / 3.14 Physical Metallurgy Fall 2009 For information about citing these materials or our Terms of Use, visit: http://ocw.mit.edu/terms .