DEVELOPMENT OF A COMPOSITIONAL MODEL FULLY COUPLED WITH GEOMECHANICS AND ITS APPLICATION TO TIGHT OIL RESERVOIR SIMULATION by Yi Xiong c Copyright by Yi Xiong, 2015 All Rights Reserved A thesis submitted to the Faculty and the Board of Trustees of the Colorado School of Mines in partial fulfillment of the requirements for the degree of Doctor of Philosophy (Petroleum Engineering). Golden, Colorado Date Signed: Yi Xiong Signed: Dr. Yu-Shu Wu Thesis Advisor Golden, Colorado Date Signed: Dr. Erdal Ozkan Professor and Interim Department Head Department of Petroleum Engineering ii ABSTRACT Tight oil reservoirs have received great attention in recent years as unconventional and promising petroleum resources; they are reshaping the U.S. crude oil market due to their substantial production. However, fluid flow behaviors in tight oil reservoirs are not well studied or understood due to the complexities in the physics involved. Specific characteristics of tight oil reservoirs, such as nano-pore scale and strong stress-dependency result in complex porous medium fluid flow behaviors. Recent field observations and laboratory experiments indicate that large effects of pore confinement and rock compaction have non-negligible impacts on the production performance of tight oil reservoirs. On the other hand, there are approximations or limitations for modeling tight oil reservoirs under the effects of pore confinement and rock compaction with current reservoir simulation techniques. Thus this dissertation aims to develop a compositional model coupled with geomechanics with capabilities to model and understand the complex fluid flow behaviors of multiphase, multi-component fluids in tight oil reservoirs. MSFLOW COM (Multiphase Subsurface FLOW COMpositional model) has been developed with the capability to model the effects of pore confinement and rock compaction for multiphase fluid flow in tight oil reservoirs. The pore confinement effect is represented by the effect of capillary pressure on vapor-liquid equilibrium (VLE), and modeled with the VLE calculation method in MSFLOW COM. The fully coupled geomechanical model is developed from the linear elastic theory for a poro-elastic system and formulated in terms of the mean stress. Rock compaction is then described using stress-dependent rock properties, especially stress-dependent permeability. Thus MSFLOW COM has the capabilities to model the complex fluid flow behaviors of tight oil reservoirs, fully coupled with geomechanics. In addition, MSFLOW COM is validated against laboratory experimental data, analytical solutions and results of a commercial simulator before conducting numerical studies. iii The numerical studies demonstrate the effect of capillary pressure on VLE, and further on production performance. The significant effect of capillary pressure on VLE leads to the suppression of bubble-point pressure and more light components dissolved in the oil phase. Consequently it is observed that there is smaller gas saturations, larger mole fractions of light components, and faster pressure decreasing at reservoir conditions; meanwhile less gas and more oil are produced at surface. The substantial decrease in reservoir pore pressure results in a large increase of effective stress, which induces the changes of rock properties and influences the production performance. The stress-induced degradation of permeability undermines the production performance, and the geomechanical effect on the permeability of natural fractures is mainly responsible for the undermined production performance. The reduction of pore size due to the geomechanical effect could increase the capillary pressure, which enlarges the influence of capillarity on VLE and further suppresses bubblepoint pressure. On the other hand, the effect of capillary pressure on VLE influences the fluid flow and therefore influences the effective stress through the flow-stress coupling process. Thus the interaction between pore confinement and rock compaction can be modeled with MSFLOW COM, and illustrated through numerical studies. This research provides a three-dimensional numerical tool for accurately modeling porous and fractured tight oil reservoirs. The developed simulator is able to assist scientists and engineers to study and understand the complex multiphase, multi-component fluid flow behaviors in tight oil reservoirs. iv TABLE OF CONTENTS ABSTRACT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv LIST OF SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv ACKNOWLEDGMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix CHAPTER 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Overview of Tight Oil Reservoirs . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Characteristics of Tight Oil Reservoirs . . . . . . . . . . . . . . . . . . . . . . . 3 1.3 1.4 1.2.1 Nano Pore Size and Ultra-low Permeability . . . . . . . . . . . . . . . . . 3 1.2.2 High Initial Reservoir Pressure . . . . . . . . . . . . . . . . . . . . . . . . 4 1.2.3 Large Fraction of Light Components . . . . . . . . . . . . . . . . . . . . 5 Complexities of Tight Oil Reservoir Modeling . . . . . . . . . . . . . . . . . . . 6 1.3.1 Pore Confinement Effect . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.3.2 Rock Compaction Effect . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1.3.3 Interactions Between Pore Confinement and Rock Compaction . . . . . 10 Current Status and Limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 1.4.1 1.4.2 Coupled Geomechanical Effect . . . . . . . . . . . . . . . . . . . . . . . 13 1.4.1.1 Approximation in reservoir simulators . . . . . . . . . . . . . 14 1.4.1.2 Summary of Geomechanical Coupling Methods . . . . . . . . 15 Effect of Capillary Pressure on VLE . . . . . . . . . . . . . . . . . . . . 17 v 1.4.3 1.5 1.6 Current Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Motivations and Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 1.5.1 Research Objectives and Tasks . . . . . . . . . . . . . . . . . . . . . . 20 1.5.2 Methodology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Thesis Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 CHAPTER 2 MATHEMATICAL MODEL . . . . . . . . . . . . . . . . . . . . . . . . 24 2.1 A General Compositional Model . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2.2 Coupled Geomechanical Model . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 2.3 Constitutive Relations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 2.4 2.5 2.3.1 Saturation and Volume Constraints . . . . . . . . . . . . . . . . . . . . 28 2.3.2 Composition Constrains . . . . . . . . . . . . . . . . . . . . . . . . . . 29 2.3.3 Capillary Pressure Functions . . . . . . . . . . . . . . . . . . . . . . . . 29 2.3.4 Relative Permeability Functions . . . . . . . . . . . . . . . . . . . . . . 30 Effects of Geomechanics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 2.4.1 Effective Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 2.4.2 Porosity and Permeability . . . . . . . . . . . . . . . . . . . . . . . . . 31 2.4.3 Mass Conservation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 2.4.4 Capillary Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 2.4.5 Relative Permeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Summary and Discussions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 CHAPTER 3 VAPOR-LIQUID EQUILIBRIUM CALCULATION . . . . . . . . . . . 35 3.1 Phase Equilibrium Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3.1.1 Theory of Phase Equilibrium Calculations . . . . . . . . . . . . . . . . 35 vi 3.1.2 Flow Chart of Phase Equilibrium Calculations . . . . . . . . . . . . . . 38 3.2 Saturation Pressure Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . 38 3.3 Calculation Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 3.4 Summary and Discussions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 CHAPTER 4 NUMERICAL METHODS AND SOLUTIONS . . . . . . . . . . . . . . 46 4.1 Discretized Governing Equations . . . . . . . . . . . . . . . . . . . . . . . . . 46 4.2 Boundary Conditions and Well Treatments . . . . . . . . . . . . . . . . . . . . 49 4.3 Numerical Solution Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 4.3.1 Residual Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 4.3.2 Degrees of Freedom and Primary Variables . . . . . . . . . . . . . . . . 50 4.3.3 Determination of Secondary Variables . . . . . . . . . . . . . . . . . . . 52 4.3.4 Solution Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 4.4 Program Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 4.5 Summary and Discussions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 CHAPTER 5 MODEL VALIDATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 5.1 VLE Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 5.2 Black Oil Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 5.2.1 Black Oil Model Simulation with Compositional Formulation . . . . . . 62 5.2.2 Buckley-Leverett Two-phase Vertical Flow . . . . . . . . . . . . . . . . 63 5.3 A General Compositional Model . . . . . . . . . . . . . . . . . . . . . . . . . . 65 5.4 One-dimensional Consolidation . . . . . . . . . . . . . . . . . . . . . . . . . . 70 5.5 Two-dimensional Compaction . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 5.6 Summary and Discussions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 vii CHAPTER 6 NUMERICAL STUDIES ON MATRIX ROCKS . . . . . . . . . . . . . 77 6.1 Simulation Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 6.2 Simulation Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 6.2.1 Above Saturation Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 80 6.2.2 Below Saturation Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 84 6.2.3 6.2.2.1 Effect of Capillary Pressure on VLE . . . . . . . . . . . . . . 85 6.2.2.2 Geomechanical Effect . . . . . . . . . . . . . . . . . . . . . . 93 Summary and Discussions . . . . . . . . . . . . . . . . . . . . . . . . . 97 CHAPTER 7 NUMERICAL STUDIES ON A FRACTURED RESERVOIR . . . . . . 99 7.1 A Fractured Reservoir With Double Porosity System . . . . . . . . . . . . . . 99 7.2 Geomechanical Effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 7.3 7.4 7.2.1 Simulation Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 7.2.2 Sensitivity Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Effect of Capillary Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 7.3.1 Simulation Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 7.3.2 Sensitivity Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Summary and Discussions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 CHAPTER 8 CONCLUSIONS AND RECOMMENDATIONS . . . . . . . . . . . . . 123 8.1 Summary and Contributions . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 8.2 Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 8.3 Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 REFERENCES CITED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 APPENDIX A - ANALYTICAL SOLUTIONS . . . . . . . . . . . . . . . . . . . . . . 137 viii A.1 Buckley-Leverett Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 A.2 1-D Consolidation Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 A.3 2-D Compaction Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 APPENDIX B - FORMAT OF INPUT AND OUTPUT OF MSFLOW COM . . . . 140 B.1 Compositional Data Input - ’COMPS’ Section . . . . . . . . . . . . . . . . . 140 B.2 Geomechanical Input - ’ROCKS’ Section . . . . . . . . . . . . . . . . . . . . 142 B.3 Water Properties and Non-Darcy Coefficients - ’FLOWS’ Section . . . . . . 142 B.4 Other Computation options . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 B.5 Number of Hydrocarbon Components . . . . . . . . . . . . . . . . . . . . . . 143 B.6 Output Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 ix LIST OF FIGURES Figure 1.1 (a) U.S. oil production by source, 1990-2040 . (b) U.S. tight oil production by geologic formation, 2008-2040 . . . . . . . . . . . . . . . . . . 2 Figure 1.2 Pore and pore-throat size spectrum (modified from Nelson, 2009). . . . . . 4 Figure 1.3 Pore-throat size distribution and nano-scale SEM image of Bakken matrix rock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 1.4 Molar fraction of oil composition of Bakken oil (Light components accounts for more than 50%). . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Figure 1.5 Average API gravity of U.S. domestic and imported crude oil supplies, 1990-2040 (◦ API). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 1.6 Comparison of the contribution from capillary and surface forces on the bubble-point pressure for different oil samples . . . . . . . . . . . . . . . . . 8 Figure 1.7 Phase envelop of binary mixtures in 10 nm and 20 nm pores . . . . . . . . . 9 Figure 1.8 Bakken compaction table (constructed by Chu et al., 2012). . . . . . . . . 10 Figure 1.9 Pore radius reduction related to effective stress of Bakken reservoir . . . . 11 Figure 1.10 The interactions among fluid flow, rock compaction and pore confinement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Figure 1.11 Bakken history match with suppressed bubble point pressure and adjusted PVT properties . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Figure 3.1 Two phase equilibrium calculation including the effect of capillary pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Figure 3.2 Saturation pressure calculation including the effect of capillary pressure. . 41 Figure 3.3 Saturation pressure (Bubble-point) of Eagle Ford oil. . . . . . . . . . . . . 43 Figure 3.4 Molar fraction of C1 + C2 in oil phase. . . . . . . . . . . . . . . . . . . . 44 Figure 3.5 Oil density and viscosity under capillarity effect. x . . . . . . . . . . . . . 45 Figure 4.1 Space discretization and geometry data in the integral finite difference method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Figure 4.2 Process for secondary variable calculation. . . . . . . . . . . . . . . . . . 53 Figure 4.3 Core modules and their relationships of MSFLOW COM. . . . . . . . . . 56 Figure 4.4 Simulation process of MSFLOW COM. . . . . . . . . . . . . . . . . . . . 57 Figure 5.1 Phase composition diagram at 500 psi and 160 ◦ F. . . . . . . . . . . . . . 61 Figure 5.2 Phase composition diagram at 1500 psi and 160 ◦ F. . . . . . . . . . . . . 61 Figure 5.3 Buckley-Leverett vertical flow problem and result. . . . . . . . . . . . . . 64 Figure 5.4 Compositional simulation example description. Figure 5.5 Comparison of reservoir pressure and gas saturation of Node 1 and 100. . 67 Figure 5.6 Comparison of oil and gas saturation of Node 1 and 100. . . . . . . . . . 68 Figure 5.7 Comparison of accumulated production in moles. . . . . . . . . . . . . . . 68 Figure 5.8 Comparison of accumulated production at surface condition. . . . . . . . 69 Figure 5.9 One-dimensional consolidation processes under constant load. . . . . . . . 71 Figure 5.10 Pore pressure profile during drainage process under constant load. . . . . 72 Figure 5.11 Problem description of two-dimensional compaction. . . . . . . . . . . . . 73 Figure 5.12 Pore pressure evolution of central node (Mandel-Cryer effect). . . . . . . . 75 Figure 6.1 Simulation domain of Bakken matrix. . . . . . . . . . . . . . . . . . . . . 77 Figure 6.2 Effective stress evolution and induced change of permeability. Figure 6.3 Comparison of oil production rate. . . . . . . . . . . . . . . . . . . . . . . 83 Figure 6.4 Comparison of pressure profile. . . . . . . . . . . . . . . . . . . . . . . . . 83 Figure 6.5 Comparison of accumulated oil and gas production between Run1 and Run2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Figure 6.6 Gas saturation at three locations of Run2-1 and Run2-2. . . . . . . . . . 86 xi . . . . . . . . . . . . . . 66 . . . . . . 82 Figure 6.7 Molar fraction of surface production. Figure 6.8 Simulation results of molar fraction at x = 1.0 m. . . . . . . . . . . . . . 88 Figure 6.9 Simulation results of molar fraction at x = 15.0 m. . . . . . . . . . . . . . 88 Figure 6.10 Simulation results of molar fraction at x = 30.0 m. . . . . . . . . . . . . . 88 Figure 6.11 Simulation results of reservoir pressure at three locations. . . . . . . . . . 89 Figure 6.12 Reservoir pressure profile at the 10, 000th and 15, 000th day. Figure 6.13 Oil phase composition at reservoir condition. . . . . . . . . . . . . . . . . 90 Figure 6.14 Capillarity effect on oil density and viscosity under reservoir pressure. . . 91 Figure 6.15 Capillary pressure involved in VLE calculation. . . . . . . . . . . . . . . . 92 Figure 6.16 Comparison of accumulated production between Run2-1 and Run2-2. . . 92 Figure 6.17 Oil phase composition at reservoir condition. . . . . . . . . . . . . . . . . 93 Figure 6.18 Capillarity effect on oil density and viscosity under reservoir pressure. . . 94 Figure 6.19 Capillary pressure involved in VLE calculation. . . . . . . . . . . . . . . . 95 Figure 6.20 Simulation results of effective stress. . . . . . . . . . . . . . . . . . . . . . 96 Figure 6.21 Reservoir pressure, effective stress and permeability profile at end of simulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Figure 6.22 Comparison of accumulated production. . . . . . . . . . . . . . . . . . . . 97 Figure 7.1 Schematic diagram of full reservoir: horizontal well, hydraulic fractures, and natural fractures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Figure 7.2 Mesh system of hydraulic fractured reservoir. . . . . . . . . . . . . . . . 101 Figure 7.3 Fracture continuum: hydraulic fracture, macro-fracture and micro-fracture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Figure 7.4 Stress-induced permeability change outside SRV (location A) and within SRV (location B). . . . . . . . . . . . . . . . . . . . . . . . . . . 104 xii . . . . . . . . . . . . . . . . . . . . 87 . . . . . . . 89 Figure 7.5 Effective stress evolution outside SRV (location A) and within SRV (location B). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Figure 7.6 Reservoir pressure evolution outside SRV (location A) and within SRV (location B). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Figure 7.7 Permeability contour diagram at the end of simulation. . . . . . . . . . 106 Figure 7.8 Comparison of oil production due to geomechanical effect. . . . . . . . . 107 Figure 7.9 Comparison of reservoir pressure at the end of simulation. . . . . . . . . 107 Figure 7.10 Sensitivity analysis of geomechanical effects of different rocks. . . . . . . 108 Figure 7.11 Pressure contour diagram of Day 1 in fracture continuum. . . . . . . . . 109 Figure 7.12 Gas contour diagram of Day 1 in fracture continuum. . . . . . . . . . . 110 Figure 7.13 Gas saturation contour diagram after 10 years in both matrix and fracture continuum (left: without capillarity effect; right: with capillarity effect; top: matrix system; bottom: fracture system). . . . . 111 Figure 7.14 Reservoir pressure contour diagram after 10 years in both matrix and fracture continuum (left: without capillarity effect; right: with capillarity effect; top: matrix system; bottom: fracture system). . . . . 112 Figure 7.15 Gas saturation contour diagram after 60 years in both matrix and fracture continuum (left: without capillarity effect; right: with capillarity effect; top: matrix system; bottom: fracture system). . . . . 113 Figure 7.16 Comparison of simulation results at location A (outside SRV). . . . . . 115 Figure 7.17 Comparison of simulation results at location B (within SRV). . . . . . . 116 Figure 7.18 Overall molar fraction after 60 years production. . . . . . . . . . . . . . 117 Figure 7.19 Molar fraction in oil phase after 60 years production. Figure 7.20 Comparison of oil production. . . . . . . . . . . . . . . . . . . . . . . . 118 Figure 7.21 Comparison of gas production. . . . . . . . . . . . . . . . . . . . . . . . 119 Figure 7.22 Sensitivity study of capillarity effect on production performance. . . . . 120 Figure B.1 Snapshot of MSFLOW COM input file . . . . . . . . . . . . . . . . . . 141 xiii . . . . . . . . . . 118 LIST OF TABLES Table 1.1 Summary of pressure gradient and depth of pay zones . . . . . . . . . . . . . 5 Table 1.2 Comparisons of different coupling approaches . . . . . . . . . . . . . . . . . 17 Table 3.1 Eagle Ford oil composition and component properties . . . . . . . . . . . . 42 Table 3.2 Eagle Ford oil binary interaction parameters . . . . . . . . . . . . . . . . . 43 Table 4.1 Primary variables and associated equations Table 5.1 Experimentally Determined Compositions Table 5.2 Component properties used for validation of VLE calculation . . . . . . . . 60 Table 5.3 Rock and fluid properties of Buckley-Leverett vertical flow problem . . . . 64 Table 5.4 Rock and fluid properties used for compositional simulations . . . . . . . . 66 Table 5.5 Hydrocarbon component properties used for compositional simulations . . . 67 Table 5.6 Rock and fluid properties of 1-D consolidation problem . . . . . . . . . . . 71 Table 5.7 Rock and fluid properties of 2-D compaction problem . . . . . . . . . . . . 74 Table 6.1 Bakken oil composition and properties . . . . . . . . . . . . . . . . . . . . 78 Table 6.2 Bakken oil binary interaction parameters . . . . . . . . . . . . . . . . . . . 78 Table 6.3 Input parameters of Bakken matrix simulation . . . . . . . . . . . . . . . . 79 Table 6.4 Simulation run information for above bubble-point pressure . . . . . . . . . 81 Table 6.5 Simulation run information for below bubble point pressure . . . . . . . . . 85 Table 7.1 The hydraulic properties of different types of rocks Table 7.2 The geomechanical properties of different types of rocks Table B.1 Additional output files by MSFLOW COM . . . . . . . . . . . . . . . . . 144 xiv . . . . . . . . . . . . . . . . . 53 . . . . . . . . . . . . . . . . . . 60 . . . . . . . . . . . . 102 . . . . . . . . . 103 LIST OF SYMBOLS Anm . . . . . . . . . . . . . . . . . . . . . . interface area of grid block n and m, m2 (ft2 ) bK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Klinkenberg coefficient, Pa (psi) cb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bulk compressibility, Pa−1 (psi−1 ) cp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pore compressibility, Pa−1 (psi−1 ) Def f,i . . . . . . . effective molecular diffusion coefficient of component i, m2 /s (ft2 /day) Dgi . . . . molecular diffusion coefficient of component i in bulk gas phase, m2 /s (ft2 /day) dnm . . . . . . . . . . . . . . . . . . . . . . . distance between grid block n and m, m (ft) Fb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . body force, Newton (lbf) Fi . . . mass flux per unit volume of reservoir of component i, mol/m3 /s (lbmol/ft3 /day) fio . . . . . . . . . . . . . . . . . . . . . . . fugacity of component i in oil phase, Pa (psi) fig . . . . . . . . . . . . . . . . . . . . . . . fugacity of component i in gas phase, Pa (psi) G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . shear modulus, Pa (psi) IF T . . . . . . . . . . . . . . . . . . . . . . . . . . . . interfacial tension, mN/m (lbf/in) K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bulk modulus, Pa (psi) Ki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . equilibrium ratio of component i k . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . absolute permeability, m2 (md) knm+ 1 . . . . . . . . . . . . averaging permeability between grid blocks n and m, m2 (md) 2 krβ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . relative permeability of phase β Ni . . . . . . . . . . . . . . mass accumulation of component i, mol/m3 /s (lbmol/ft3 /day) No , Ng . . . . . . . . . . . . . . . . . . . . . . . . moles of oil and gas phases, mol (lbmol) xv nc . . . . . . . . . . . . . . . . . . . . . . . . . total number of hydrocarbon components nm . . . . . . . . . . . . . total number of all mass components (water plus hydrocarbon) np . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . total number of fluid phases ño . . . . . . . . . . . . . . . mole fraction of oil phase in the whole hydrocarbon system ñg . . . . . . . . . . . . . . . mole fraction of gas phase in the whole hydrocarbon system P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pressure, Pa (psi) Pc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . critical pressure, Pa (psi) Pcgo , Pcgw , Pcow . . . . . . . . . . . . . . . . . capillary pressure between phases, Pa (psi) Psat . . . . . . . . . . . . . . . . oil saturation pressure (bubble-point pressure), Pa (psi) qi . . . sink/source per unit volume of reservoir of component i, mol/m3 /s (lbmol/ft3 /day) R . . . . . . . . . . . . . . . . . . . . . . ideal gas constant, JK−1 mol−1 (ft3 psiR−1 lbmol−1 ) r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pore or pore-throat radius, m (in) Sw , So , Sg . . . . . . . . . . . . . . . . . . . . . . . saturation of water, oil and gas phases T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . temperature, Kelvin (Rankin) Tc . . . . . . . . . . . . . . . . . . . . . . . . . . . critical temperature, Kelvin (Rankin) T M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . transmissibility multiplier t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . time, second (day) ui . . . . . . . . . . . . . . . . . . . . . . . . . . . . . displacement in direction i, m (ft) Vb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rock bulk volume, m3 (ft3 ) Vp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rock pore volume, m3 (ft3 ) Vn . . . . . . . . . . . . . . . . . . . . . . . . . . . Rock volume of grid block n, m3 (ft3 ) vw , vo , vg . . . . . . . . . . . . . . Darcy velocity of water, oil and gas phases, m/s (ft/day) vc . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi critical volume, m3 /mol (ft3 /lbmol) x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vector of primary variables xi . . . . . . . . . . . . . . . . . . . . . . . . . molar fraction in oil phase of component i yi . . . . . . . . . . . . . . . . . . . . . . . . . molar fraction in gas phase of component i Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vertical depth, m (ft) z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . compressibility factor zi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . overall molar fraction of component i α . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Biot coefficient β . . . . . . . . . . . . . . . . . linear thermal expansion coefficient, Kelvin−1 (Rankine−1 ) Γn . . . . . . . . . . . . . . . . . . . . . . . . . . . surface area of grid blocks n, m2 (ft2 ) γnm . . . . . . . . . . . . . . . transmissibility between grid blocks n and m, m3 (ft.md) εv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . volumetric strain εij . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . strain component in direction ij ηn . . . . . . . . . . . . . . . . . . . . . . a set of neighboring grid blocks of grid block n λ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lames constant, Pa (psi) µβ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viscosity of phase β, Pa.s (cp) µoi . . . . . . . . . . . . . . . . . chemical potential of component i in oil phase, Pa (psi) µgi . . . . . . . . . . . . . . . . chemical potential of component i in gas phases, Pa (psi) ν . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Poisson’s ratio ρw , ρo , ρg . . . . . . . . . . molar density of water, oil and gas phases, mol/m3 (lbmol/ft3 ) σ, σmean , σ 0 . . . . . . . . . . . . . . . . . . . stress, mean stress, effective stress, Pa (psi) τ0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . porous medium dependent tortuosity τg . . . . . . . . . . . . . . . . . . . . . . . . . . . . gas saturation dependent tortuosity Φoi . . . . . . . . . . . . . . . . . . . . . . fugacity coefficient of component i in oil phase xvii Φgi . . . . . . . . . . . . . . . . . . . . . fugacity coefficient of component i in gas phases φ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . rock porosity χi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parachor value of component i Ψβ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . flow potential of phase β, Pa (psi) ωi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . acentric factor of component i xviii ACKNOWLEDGMENTS First of all, I would like to express my deepest gratitude to my advisor, Dr. Yu-Shu Wu, for his constant guidance, caring, patience and encouragement to me in the past few years. I would never have been able to complete this dissertation without the research foundation and platform he offers to me. He also provides me a perfect amount of freedom to pursue the independent research work. His trust is one of the most important motivations for me to finish this dissertation. I also owe special thanks to my distinguished committee member: Dr. Tissa H. Illangasekare, Dr. Xiaolong Yin, Dr. Azra N. Tutuncu, and Dr. Steve A. Sonnenberg. Dr. Illangasekare provides me insightful comments and helpful suggestions since the first time I met him. The excellent courses I took from Dr. Yin, Dr. Tutuncu, and Dr. Sonnenberg are essentially valuable for completing this dissertation. I also would like to thank Dr. Philip H. Winterfeld for his knowledge, expertise and patient help. I also truly appreciate the excellent courses offered by Dr. Hossein Kazemi. His courses open the gate of reservoir simulation to me and provide me essential and fundamental concepts. I am grateful to the Energy Modeling Group (EMG) of petroleum engineering department, directed by Dr. Yu-Shu Wu, for the financial support and wonderful team spirit. I also appreciate the sponsors of EMG, especially Department of Energy (DoE), Foundation CMG, and China National Petroleum Corporation (CNPC), for granting my research funding. Last but not least, I would like to thank my wife, Yang. She is taking good care of me and our child while pursuing her Ph.D. I could not complete my graduate study and dissertation without her love, back and encouragement. My almost three-year-old daughter, Liu-liu, makes my life of graduate study much more joyful. I also sincerely appreciate the unconditional supports from my parents and parents-in-law. xix CHAPTER 1 INTRODUCTION This chapter provides the background related to the key objectives and methodology of this dissertation in five sections. Firstly the background of tight oil reservoirs and their current production status are introduced. The second section focuses on the characteristics of tight oil reservoirs, differentiating them from conventional reservoirs. These characteristics lead to corresponding complexities and challenges for modeling and simulation of tight oil reservoir, analyzed in the third section. The fourth section reviews the current efforts and limits on modeling and simulation for tight oil reservoirs. Finally the motivations, and the related objectives and methodology of this dissertation, are introduced in the last section. 1.1 Overview of Tight Oil Reservoirs Tight oil reservoirs have received great attention in recent years as a type of uncon- ventional resources because it is more economic than shale gas as well as technologies in horizontal drilling and massive hydraulic-fracturing advance. The term tight oil, however, is somewhat ambiguous in both industry and academia. According to US Energy Information Administration (EIA, 2013a), “the term tight oil does not have a specific technical, scientific, or geologic definition. Tight oil is an industry convention that generally refers to oil produced from very-low-permeability shale, sandstone, and carbonate formations.” Although the terms shale oil and tight oil are often used interchangeably in many contexts, shale formations are only a subset of all low-permeability tight formations. Thus tight oil is a more encompassing and accurate term with respect to the geologic formations producing oil (EIA, 2013b) than shale oil. Being consistent with EIA terminology, in this dissertation a tight oil reservoir refers to a petroleum reservoir generally with very-low-permeability rocks (including shale plays) and an initial liquid-phase hydrocarbon fluid; and shale oil, a subset of tight oil, only refers to the oil produced from shale formations. 1 Tight oil resources are enormous worldwide. EIA estimates the shale oil in-place and technically recoverable shale oil resources of the world to 6,753 billion barrels and 335 billion barrels, respectively (EIA, 2013b). Considering the fact that U.S. consumed 6.89 billion barrels of petroleum products in 2013 (EIA, 2014b), tight oil resources could serve as the primary energy supply for the next decades. U.S. production of tight oil has increased dramatically in the past few years, from less than 1 million barrels per day (MMbbl/d) in 2010 to more than 3 MMbbl/d in the second half of 2013 (EIA, 2014a). The continued growth in tight oil production is projected in Figure 1.1. Figure 1.1: (a) U.S. oil production by source, 1990-2040 (EIA, 2014a). (b) U.S. tight oil production by geologic formation, 2008-2040 (EIA, 2013a). Figure 1.1 (a) shows the oil production by source from 1990 and projected to 2040; Figure 1.1 (b) shows the tight oil production by geologic formations from 2008 and projected to 2040, both in million barrels per day. The projected U.S. total oil production increase from 2008 and reach the peak about 2020 in Figure 1.1 (a) due to the sharp increase of lower 48 onshore. The growth of crude oil production in lower 48 onshore is primarily a result of continued development of tight oil resources in Bakken, Eagle Ford, and Permian Basin formations as shown in Figure 1.1 (b). In addition to above three main geologic sources, 2 other formations, including but not limited to the Austin Chalk, Niobrara, Monterey, and Woodford formations accounts for remaining tight oil productions of U.S. (EIA, 2013a). Tight oil reservoirs have been considered as the game changer for crude oil market. The oil price has dropped by nearly half since August of 2014, and the increased oil supply due to large production from tight oil reservoirs is one of the factors contributing to the dramatic market change. In spite of some uncertainties of projections in Figure 1.1 due to substantial change in oil price, it has been widely recognized that tight oil resources could be the primary source for U.S. domestic oil production and energy supplies. EIA also claims a substantial decrease of U.S. imported crude oil thanks to tight oil production (EIA, 2014a). 1.2 Characteristics of Tight Oil Reservoirs A tight oil reservoir has the following characteristics differentiating itself from a con- ventional petroleum reservoir. In addition, these characteristics lead to the corresponding complexities and challenges for reservoir modeling and simulation described in Section 1.3. 1.2.1 Nano Pore Size and Ultra-low Permeability Tight oil reservoir rocks have very small pore and pore-throat sizes with the scale of nano-meters. For example, Kuila and Prasad (2011) pointed out that shale matrix has predominantly micro-pores with less than 2 nm diameter to meso-pores with 2-50 nm diameters. Nelson (2009) claims that the normal range of pore and pore-throat size for the shale matrix is from 5 to 50 nm, and publishes the pore-throat size spectrum for different types of rocks shown in Figure 1.2. The range of pore and pore-throat sizes of matrix rocks for tight oil reservoirs is ranged about from 5 - 100 nm and approximately marked in Figure 1.2. The Middle Bakken interval, pay zone of Bakken tight oil reservoir, consists of tight limestone and silt stones, with modal range of matrix pore sizes ranging from 10 nm to 50 nm (Chu et al., 2012; Nojabaei et al., 2013; Wang et al., 2013). This pore size distribution is also confirmed by Honarpour et al. (2012), who compare the pore-throat size distribution from mercury injection data on crushed vs. plug samples of Bakken rocks with results shown 3 Figure 1.2: Pore and pore-throat size spectrum (modified from Nelson, 2009). in Figure 1.3 (a); Figure 1.3 (b) shows the pore network at nano and sub-nano scale of Bakken matrix rock. Such small pore size described above results in ultra-low matrix permeability of tight oil reservoirs. Kurtoglu et al. (2014) tests the core plug permeability of Middle Bakken sample using the steady-state method with a supercritical fluid. It is found that the low, moderate and high permeability of Middle Bakken sample are 1.17×10−5 md, 6.27×10−4 md and 1.25×10−3 md respectively. 1.2.2 High Initial Reservoir Pressure The current economic producing tight oil reservoirs usually have very high initial reservoir pressure. Over-pressure is one of key factors contributing to successful development of tight oil reservoirs. For example, Bakken tight oil reservoir has the pressure gradient up to 0.75 psi/ft and initial reservoir pressure could reach as high as 7000 psi (Luneau et al., 2011) and 4 (a) Pore-throat radius distribution (b) nano-scale pore network Figure 1.3: Pore-throat size distribution and nano-scale SEM image of Bakken matrix rock (Honarpour et al., 2012). even higher. Similarly Eagle Ford formation has initial reservoir pressure of about 7500 psi at 10500 feet TVD (true vertical depth) with a pressure gradient over 0.7 psi/ft (Deloitte, 2014). Wolfcamp shale in Permian basin also has pressure gradient up to 0.7 psi/ft and very high initial reservoir pressure (Pioneer Natural Resource, 2013). Table 1.1 summarizes the pressure gradient and the common depth of pay zones (Pioneer Natural Resource, 2013) of U.S. major tight oil formations. Table 1.1: Summary of pressure gradient and depth of pay zones 1.2.3 Reservoirs Pressure gradient (psi/ft) TVD depth of pay zones (feet) Eagle Ford Bakken Permian Wolfcamp Shale 0.60 - 0.80 0.45 - 0.75 0.55 - 0.75 7,500-11,000 (oil window) 9,000-11,000 5,500-11,000 Large Fraction of Light Components Another distinguished feature of tight oil reservoirs is that the initial oil composition has a large molar fraction of light components. For example, the samples of Eagle Ford tight oil with low, medium and high gas solubility have molar fractions of light components (C1 and 5 C2) as high as 35%, 50% and 63% (Orangi et al., 2011); the Middle Bakken tight oil also has initial molar fraction of light components as high as 50% (Nojabaei et al., 2013; Wang et al., 2013) shown in Figure 1.4. Figure 1.4: Molar fraction of oil composition of Bakken oil (Light components accounts for more than 50%). The large molar fraction of light components leads to a very high API value of produced liquid. NRCan (Natural Resources Canada) calls tight oil as tight light oil (NRCan, 2014) for this reason. Three major tight oil reservoirs in U.S., Bakken, Eagle Ford and Permian, have most of produced liquid with API gravity above 40 ◦ API (Deloitte, 2014; Honarpour et al., 2012). Because of the production of light tight oil in U.S., EIA (2014a) projects API increase for U.S. domestic oil production and decrease for imported crude oil as shown in Figure 1.5, where the tight oil production explains the API increase of domestic oil and decrease of imported oil from 2008 to 2015. 1.3 Complexities of Tight Oil Reservoir Modeling The above characteristics of tight oil reservoirs lead to complex behaviors of subsurface fluid flow. Two of the main complexities in flow behaviors, the effects of pore confinement 6 Figure 1.5: Average API gravity of U.S. domestic and imported crude oil supplies, 1990-2040 (EIA, 2014a) (◦ API). and rock compaction, are discussed below. 1.3.1 Pore Confinement Effect Section 1.2.1 describes the sizes of pore and pore-throat in tight oil reservoirs in nanometers. Such small pores lead to significant interfacial curvature and capillary pressure between confined vapor and liquid phases. According to Zarragoicoechea and Kuz (2004), there is a difference in thermodynamic phase behaviors for the fluids in confined and bulk sizes. They point out that the phase behaviors and critical properties of the confined fluids must be altered as a function of the ratio of the molecule size to the pore size. In the other words, this pore confinement effect is non-negligible if the pore or pore-throat size is comparable to the molecule size of the confined fluid. Firincioglu et al. (2012) study the pore confinement effect on thermodynamic phase behaviors by including capillary pressure and surface forces in vapor-liquid equilibrium (VLE) calculation. The surface forces may contain structural, electrostatic and adsorbtive forces; for practicality Firincioglu et al. (2012) only include van der Waals forces together with capillary 7 pressure in the VLE calculation. It is found that the contribution of the surface forces is very small compared to the capillary force on the influence of phase behaviors. Figure 1.6 shows the comparison of the contribution from capillary pressure and surface forces to influence on the bubble point pressure. It shows that the contribution from surface forces is about a few magnitudes smaller than that from capillary pressure; thus it is sufficient to represent the pore confinement effect by including the capillary pressure in VLE calculation. (a) (b) (c) Figure 1.6: Comparison of the contribution from capillary and surface forces on the bubble-point pressure for different oil samples (Firincioglu et al., 2012). Researchers have been investigating the impacts of capillary pressure on fluid properties and phase behavior since the 1970s in oil and gas industry. It was found that the dew-point and bubble-point pressure were same in the 30- to 40-US-mesh porous medium and in bulk volume (Sigmund et al., 1973), and concluded that capillary effects on VLE is negligible for conventional reservoirs. However, this assumption is not valid for tight oil reservoirs due to nano-scale pore sizes. It is recognized that the bubble point pressures (oil saturation pressure) of tight oil reservoirs are suppressed due to the capillary pressure. In other words, the fluid bubble point pressure with same composition is lower in nano-pores than measured in bulk size in PVT laboratory. Nojabaei et al. (2013) studies phase behaviors of several binary mixtures in 20 nm and 10 nm pores with capillary pressure effect on VLE and shows the differences in Figure 1.7. Since there is a large fraction of light components in the oil composition discussed in Section 1.2.3, the suppression on saturation pressure results in more light components remaining 8 (a) Phase envelop of binary mixtures in 10 nm pores (b) Phase envelop of binary mixtures in 20 nm pores Figure 1.7: Phase envelop of binary mixtures in 10 nm and 20 nm pores (Nojabaei et al., 2013). in oil phase instead of forming gas bubbles. Consequently the fluid properties, such as fluid density and viscosity, are also affected, and it further complicates the fluid flow behaviors. Thus it is necessary to improve or modify the conventional VLE calculation method for capturing the effect of capillary pressure on phase behaviors for accurately modeling tight oil reservoir. 1.3.2 Rock Compaction Effect Since there is a very high initial pore pressure, and it is hard or even impossible to maintain the initial pore pressure through fluid injection due to the ultra-low permeability, the decrease of pore pressure is substantial during the production for tight oil reservoirs. The large decrease of pore pressure, resulting in the increase of effective stress, further leads to the rock compaction. The rock properties of tight oil reservoirs thus have a strong stress-dependency due to the influence of rock compaction. One of the major effects on rock properties is the degradation of absolute permeability. Chu et al. (2012) construct the compaction tables related permeability reduction factor and the change of effective stress for Bakken tight oil reservoir based on 9 laboratory measurements and history matches shown in Figure 1.8. (a) Bakken compaction table based on lab data (b) Bakken compaction table based on history matches Figure 1.8: Bakken compaction table (constructed by Chu et al., 2012). In addition to Bakken tight oil reservoirs, other tight oil reservoirs also show strong stress-dependent rock properties. For example, Orangi et al. (2011) performed a simulation study for Eagle Ford tight oil reservoirs including the rock compaction effect and concludes that the transmissibility could decrease by an order of magnitude due to degradation of the fracture permeability. Not only absolute permeability, other rock and fluid properties, such as porosity, relative permeability(Lai and Miskimins, 2010) and capillary pressure etc., are also affected by rock compaction and deformation. Therefore it is necessary to couple fluid flow and geomechanics in order to model rock compaction effect on the production performance for tight oil reservoir. 1.3.3 Interactions Between Pore Confinement and Rock Compaction The effects of pore confinement and rock compaction, discussed above, are two complexities for modeling tight oil reservoirs. Another modeling complexity is the interactions between pore confinement and rock compaction. On one hand, the rock compaction could reduce the size of pores and pore-throats and further enlarge the pore confinement effect. For example, Nojabaei et al. (2013) propose a pore radius reduction factor related to effective stress for Bakken tight oil reservoir shown in Figure 1.9. 10 Figure 1.9: Pore radius reduction related to effective stress of Bakken reservoir (Nojabaei et al., 2013). On the other hand, the pore confinement effect, mainly the influence of capillary pressure on VLE, suppresses the oil saturation pressure and correspondingly affects its fluid properties. Consequently other reservoir properties, especially pore pressure, are also affected by pore confinement effect during production. These influences resulting from pore confinement, in turn, affect the reservoir effective stress. Thus the interactions among pore confinement effect, rock compaction and fluid flow exist in tight oil reservoirs, and complicate the reservoir modeling and simulation. Figure 1.10 shows the interplays among fluid flow, rock compaction and pore confinement in tight oil reservoirs. Each arrow in the figure represents the relationship between them described by the numbers as follows. 1. Fluid flow effect on rock compaction: Fluid flow affects rock compaction through the substantial decrease of pore pressure therefore the increase of effective stress; 2. Rock compaction effect on fluid flow: Rock compaction affects the fluid flow through the stress-induced change on the rock properties, such as absolute permeability and porosity etc. 11 Figure 1.10: The interactions among fluid flow, rock compaction and pore confinement. 3. Pore confinement effect on rock compaction: Pore confinement suppresses the saturation pressure and influences the fluid properties, resulting in some effects on pore pressure during production, which in turn affects the effective stress and rock compaction. 4. Rock compaction effect on pore confinement: The rock compaction results in the reduction of pore radius and the corresponding increase of capillary pressure, thus enlarges the pore confinement effect. 5. Pore confinement effect on fluid flow: The pore confinement affects fluid flow behaviors because it suppresses the oil saturation pressure and further affects the fluid properties, such as fluid density and viscosity; 6. Fluid flow effect on pore confinement: The pore confinement, represented by the effect of capillary pressure on VLE, is related to the capillary pressure, thus is affected by the fluid flow, especially phase saturations. Therefore it is complicated to model tight oil reservoirs because of the interplays among fluid flow, pore confinement and rock compaction shown in Figure 1.10. In addition, the 12 multiple porous systems and the gas flow behaviors in tight reservoirs, such as Klinkenberg effect (Klinkenberg, 1941) and molecular diffusion etc., add more complexities for tight oil modeling. These complexities of fluid flow in multiple porous systems, and tight gas flow behaviors have been thoroughly addressed in the literatures related to shale gas modeling (Fakcharoenphol, 2013; Wu et al., 2014), thus not discussed in this dissertation. 1.4 Current Status and Limitation The tight oil reservoir modeling involves the interactive processes among fluid flow, rock compaction and pore confinement. The rock compaction modeling requires the coupling between fluid flow and reservoir geomechanics; and the pore confinement effect could be captured with a compositional model, where the VLE calculation includes the effect of capillary pressure. This section reviews the status and existing limitations of current research and engineering practices to solve above complexities of modeling tight oil reservoirs. 1.4.1 Coupled Geomechanical Effect Stress-dependency of reservoir rock properties, especially porosity and permeability, have been attracting intensive investigations through laboratory and modeling work for several decades. Fatt and Davis (1952) reported the reduction in permeability with overburden pressure back to 1950s. Dabbous et al. (1976, 1974) measured the air and water permeability of a large number of coal samples at various overburden stress. Jones and Owens (1980) performed laboratory study on low-permeability gas sands and claimed that the permeability from routine core analysis could be more than 100 times greater than the permeability under actual reservoir condition due to overburden stress. Ostensen (1986) studied the effect of stress-dependent permeability on gas production and well testing. Davies and Davies (2001) and McKee et al. (1988) investigated a large number of rock samples from different formations and summarized several correlations between effective stress and rock porosity and permeability. Rutqvist et al. (2002) applied the correlations between effective stress and rock properties to the numerical simulations. 13 The laboratory investigations have been extended to shale and tight rocks in the past few years because of the efforts on the development of unconventional resources. For example, Cho et al. (2013) measured pressure-dependent natural-fracture permeability in shale and its effect on shale-gas production; Mokhtari et al. (2013) studied stress-dependent permeability anisotropy for Eagle Ford, Mancos, Green River, Bakken and Niobrara shales. Han et al. (2013) investigated a nano-Darcy unconventional oil reservoir rock under true triaxial stress conditions, and claimed that stress-dependency is more pronounced in low permeability rock than in conventional reservoir rock. The coupling between fluid flow and geomechanics is required to model rock compaction effect on reservoir production performance. The remaining part of this section reviews the approximation method used in conventional reservoir simulator to model geomechanical effect, and a variety of proposed coupling methods. 1.4.1.1 Approximation in reservoir simulators The conventional (uncoupled) reservoir simulator does not generally incorporate stressdependent reservoir properties, but only approximates the changes of porosity as function of pore pressure through pore volume compressibility defined as Equation (1.1). ! 1 ∂Vp cp = − Vp ∂P (1.1) where cp is the pore volume compressibility; Vp is the pore volume and P is pore pressure. By the definition of porosity φ, the ratio of pore volume over bulk volume, Equation (1.1) can be related to porosity as following: 1 cp = − Vb ∂Vb ∂P ! 1 ∂φ + φ ∂P ! = cb + cap (1.2) ! where Vb is the bulk volume and cb is rock-bulk compressibility; cap = 1 φ ∂φ ∂P is the ap- proximation of pore volume compressibility obtained by ignoring cb , which is usually much smaller than cp . For this reason, reservoir engineering literature usually considers pore vol- 14 ume compressibility same as rock compressibility(cR ) or formation compressibility(cf ) by ignoring cb (Ahmed, 2006; Ahmed and McKinney, 2011; Aziz and Settari, 1979; Craft et al., 1991; Ertekin et al., 2001). In other words, pore volume compressibility has an approximated definition as Equation (1.3) and it is usually used in reservoir engineering practices. ! ∂φ 1 cp ≈ cap = φ ∂P (1.3) Integrating above relation gives: φ = φ0 ecp (P −P0 ) ≈ φ0 [1 + cp (P − P0 )] (1.4) where P0 is the reference pore pressure at which the porosity is φ0 . Equation (1.4) is used to approximate the change of porosity as function of pore pressure with constant pore volume compressibility. It is one simplified method to capture rock deformation in conventional(uncoupled) reservoir simulators (Aziz and Settari, 1979; Ertekin et al., 2001). The above approximation to model the stress effect only includes the stress-induced change on porosity. In recent years, the commercial petroleum reservoir simulators approximate stress-induced change on permeability by assigning a coefficient to transmissibility γ, called transmissibility multiplier: γ = T M (P ) ∗ kmn+ 1 Amn 2 dmn (1.5) where T M is the transmissibility multiplier, which is a function of reservoir pore pressure P. 1.4.1.2 Summary of Geomechanical Coupling Methods The conventional simplification for rock deformation explained in previous section is not sufficient for stress-sensitive reservoir simulations. A variety of methods for coupling fluid flow and geomechanics have been proposed. (Dean et al., 2006; Gutierrez et al., 2001; Minkoff et al., 2003; Settari and Walters, 2001; Tran et al., 2009). From loose to tight, there are usually three types of coupling methods: 15 1. Explicit Coupling: For an explicit coupled method, the reservoir simulator performs fluid flow calculations at each time step and the flow solutions are passed to geomechanical model at selected time step for stress calculations. This approach is also called one-way coupling because only flow solutions are inputted for geomechanical calculations while geomechanical solutions do not feedback to flow calculations. 2. Iterative Coupling: Fluid flow and geomechanics sub-systems are solved separately and sequentially at each time step. Usually the fluid flow equation systems are solved first and the solutions are passed to geomechanics system. The solution of geomechanics equations then feeds back to fluid flow system until the total equation systems reach convergence. This approach is a two-way coupling. 3. Fully Coupling: For a fully coupled method, the fluid flow and geomechanics variables are solved simultaneously through one set of equation system. This is the most tight coupling method. Tran et al. (2009) proposed three aspects, accuracy, adaptability and running speed to evaluate each coupling approach. Accuracy refers to how close the numerical results to the real or benchmark solutions. Adaptability, in another word, flexibility, means how easy to couple the existing or mature flow simulators and geomechanics simulators without large code change or subsequent maintenance. Running speed is related to computational efficiency and it is an important factor for practical full-field simulations. Explicit coupling approach has very good adaptability and running speed because of loose coupling between two independent simulators but has poor accuracy due to one-way information transfer. Iterative coupling also has quite good adaptability but less running speed than explicit coupling because the geomechanics computations are performed at each time step instead selected time step in explicit coupling; but its two-way information transfer gives better accuracy than explicit coupling approach. Fully coupling approach has the best accuracy; but it requires much coding work for the coupling and does not run as fast 16 as the explicit method. Fully coupling is unconditionally stable compared to other coupling approaches. Table 1.2 summarizes the advantages and disadvantages for each coupling approach. Table 1.2: Comparisons of different coupling approaches Coupling Approaches Explicit Coupling Iterative Coupling Fully Coupling Adaptability Running speed Accuracy Good Fair Poor Good not as good as explicit coupling not as good as explicit coupling Poor Fair Good Table 1.2 is a general comparison for each coupling method and it may vary for specific simulators. In general, the looser coupling method gives higher adaptability and running speed but less accuracy, and vice versa. 1.4.2 Effect of Capillary Pressure on VLE The pore confinement effect on tight oil reservoirs, can be represented as the effect of capillary pressure on VLE based on the discussion in Section 1.3.1. It has been recognized that the effect of capillary pressure on VLE is non-negligible for tight oil reservoir modeling. Wang et al. (2014) performed experimental to study on the effect of pore size distribution on phase behaviors in nanopores, and found that the capillary pressure due to nanoconfinement increased the level of supersaturation and had a strong influence on the properties of produced fluids. In addition to experimental work, there also are several simulation practices including the effect of capillary pressure on VLE. For example, Nojabaei et al. (2013) incorporated the capillary pressure effects for Bakken reservoir simulation with suppressed bubble-point pressure and adjusted PVT properties, and found a better history match shown in Figure 1.11. In addition, Du and Chu (2012) studied the PVT properties with capillary pressure effect on phase behaviors for reservoirs with a variety of permeability and gas solubility. 17 (a) Bakken compaction table based on lab data (b) Bakken compaction table based on history matches Figure 1.11: Bakken history match with suppressed bubble point pressure and adjusted PVT properties (Nojabaei et al., 2013). Although the tight oil reservoir simulations performed by Nojabaei et al. (2013) and Du and Chu (2012) incorporated the effect of capillary pressure on VLE, it is only an approximation by adjusting the bubble-point pressure and PVT properties. Because the composition at reservoir condition is not constant but dynamic in time and location during production, the adjusted bubble-point pressure and PVT properties according to a designated oil sample is not sufficient to fully capture the pore confinement effect. Wang et al. (2013) performed compositional simulations for Bakken tight oil reservoir, and the effect of capillary pressure is captured through VLE calculation based on reservoir in-situ composition. In addition, Wang et al. (2013) also include dynamic capillary pressure by relating the pore radius with the change of reservoir pressure. 1.4.3 Current Limitations Although there are large efforts on both areas of geomechanical coupling and capillarity effect on VLE for solving the complexities for tight oil reservoir modeling, the following limitations still exist: 1. Currently the multiphase, multi-component reservoir simulators are usually not fully coupled with geomechanical effect. It is challenging to develop a petroleum reservoir 18 simulator involving in multiphase and multi-components because of the complexity of multiphase fluid flow, phase behaviors and VLE calculations. Since the fully coupling method requires large efforts on the change of source codes of the existing simulator, the approximation methods (pore compressibility and transmissibility multiplier) or other coupling methods (explicit or iterative coupling) are usually employed for modeling stress-sensitive reservoirs. 2. The current reservoir simulation practices for tight oil reservoirs do not fully capture the effect of capillary pressure on VLE. The simulations of tight oil reservoirs mentioned above are performed with black-oil model and include pore confinement effect through adjusting the bubble-point pressure and PVT properties. Because the composition at reservoir condition is dynamic and changing in time and location during production, the adjusted bubble-point pressure and PVT properties according to a designated oil sample is not sufficient to fully capture the pore confinement effect. 3. The interactions between rock compaction and capillary pressure are neglected. The rock compaction results in the reduction of sizes of pore and pore-throat, consequently increase of capillary pressure; thus the effect of capillary pressure on VLE is also dynamic during production. This dynamic changing capillary pressure then affects the VLE calculation and therefore fluid flows, which in turn influences the effective stress. Although Wang et al. (2013) simulated tight oil reservoirs with dynamic capillary pressure, he approximated the capillary pressure with reservoir pressure instead of the stress-induced change of pore size. 1.5 Motivations and Objectives The motivation of this dissertation is to remove above limitations for tight oil reservoir modeling by developing a compositional model fully coupled with geomechanics, with its VLE calculation including the effect of capillary pressure. 19 Therefore the objective of this research is to develop a reservoir simulation program with capabilities to capture the fluid flow characteristics of tight oil reservoirs, and to apply this program to quantitatively analyze the effects of rock compaction and pore confinement on the production performance of tight oil reservoirs. Eventually this research is to provide a numerical tool for accurately simulating tight oil reservoirs in order to assist understanding the complex multiphase, multi-component fluid flow behaviors in ultra-low permeability rock. 1.5.1 Research Objectives and Tasks In order to accurately model fluid flow behaviors and quantitatively analyze the effects of rock compaction and pore confinement on the production performance of tight oil reservoirs, this dissertation includes the following research tasks: 1. Develop a compositional model and implement it numerically so it can simulate a multiphase, multi-component hydrocarbon system. 2. Develop a robust vapor-liquid equilibrium (VLE) calculation method including the effect of capillary pressure, and apply this VLE calculation method to the compositional model for calculating phase equilibrium for oil and gas phases. 3. Fully couple reservoir geomechanics with the compositional model so that the effective stress can also be simulated. 4. Verify and validate the developed model with experimental data, analytical solution or existing simulators. 5. Apply the developed model for tight oil reservoir simulation and mainly study the following effects: • The geomechanical effect • The effect of capillary pressure on VLE calculation 20 6. Conduct sensitivity studies for above two effects and understand their influences on the production performance of right oil reservoirs. 1.5.2 Methodology The derived compositional model and coupled geomechanical model are solved with numerical methods. The numerical implementation is based on an existing black-oil simulation program MSFLOW (Wu, 1998), which provides the numerical framework and fundamental functions, such as time loop and linear solver, etc. The developed simulation program of this dissertation is named MSFLOW COM; it has the capabilities of compositional modeling coupled with geomechanical effects. In addition, the input parameters in the simulation examples, including initial composition, hydraulic properties, geomechanical properties, and fluid properties, are based on published literatures in order to capture the actual scenarios. 1.6 Thesis Organization This dissertation is divided into eight chapters. This chapter introduces the background related to the motivations and objectives of this dissertation. It firstly introduces the overview and the characteristics of tight oil reservoirs. The corresponding complexities of tight oil reservoir modeling are then discussed. The current research efforts and limitations for modeling tight oil reservoirs are reviewed. It finally introduces the research objective and detailed research tasks of this dissertation. Chapter 2 presents the mathematical model for a multiphase and multi-component flow system. The geomechanical model is also derived in this chapter. In addition, the constitutive relations and geomechanical effect on reservoir properties are also discussed. Chapter 3 dedicates to the vapor-liquid equilibrium (VLE) calculation method including the effect of capillary pressure. In addition to VLE calculation, this chapter also introduces and derived an algorithm for oil saturation pressure calculation with the effect of capillary pressure. An oil sample from Eagle Ford tight reservoirs, is taken as the example to demonstrate the VLE calculation method and the effect of capillary pressure on the oil saturation 21 pressure and phase compositions. Chapter 4 discusses the numerical scheme of space and time discretization for the mathematical model. The solution method for discretized equation system is then presented, including the selections of primary variables, the computation of secondary variables, and Newton/Raphson iterations. Besides, this chapter also addresses the program implementation of MSFLOW COM, such as the relationships among core modules, the procedure of Newton iteration and simulation processes. Chapter 5 verifies and validates the MSFLOW COM. The verification includes the validation of VLE calculation against laboratory results, the validation of compositional model against the Buckley-Leverett solution and results of commercial simulator, and the validation of geomechanical model against analytical solutions of one-dimensional consolidation and two-dimensional compaction problems. Chapter 6 performs numerical studies on a prototypical matrix rock of Bakken tight oil reservoirs. The studies mainly concentrate on the analysis of compositions of reservoir fluids, compositions of surface production, and related production performance due to the effects of geomechanics and capillarity on VLE. Chapter 7 extends the numerical studies from a matrix rock to a hydraulically fractured reservoir with double-porosity system, where there are macro-fractures within stimulated reservoir volume (SRV), micro-fractures outside SRV, both connected with matrix rocks. The concentration of numerical studies in this chapter switches from compositional analysis of last chapter to the final production performance under the effects of geomechanics and capillarity on VLE. Chapter 8 summarizes the content of this dissertation, and presents the conclusions and recommendations. The appendix provides the detailed analytical solutions involved in the model validation of this dissertation, including solutions for Buckley-Leverett problem, one-dimensional consolidation problem and two-dimensional compaction problem. 22 In addition, the input formats and output files of MSFLOW COM are also included in the appendix. It could help others apply MSFLOW COM for tight oil reservoir modeling, and further explore based on this dissertation. 23 CHAPTER 2 MATHEMATICAL MODEL This chapter presents the mathematical description for a general compositional model and a geomechanical model. It mathematically addresses the physical processes of multiphase, multi-component fluid flow coupled with geomechanical effects in tight oil reservoirs. 2.1 A General Compositional Model A general compositional model is derived based on the law of mass conservation. Equation (2.1) is the governing mass balance equation for each mass component and the mass is evaluated by moles. Fi + qi = ∂Ni ∂t (2.1) where subscript i is the index for mass component, i = 1, ..., nc , nw with nc being the total number of hydrocarbon components, and nw being the water component. It is assumed that there is no mass transfer between the hydrocarbon (oil and gas) and water phases in this dissertation. F is the mass flux term; q is the sink/source term per unit volume of reservoir; the right hand side N is mass accumulation term, denoting the moles per unit volume of reservoir. Accumulation term Ni can be evaluated as follows by relating to phase molar density ρ, saturation S and component mole fraction in oil and gas phases xi and yi : Ni = φ ρo So xi + ρg Sg yi (2.2) where i = 1, ..., nc donating hydrocarbon components and for water: Nw = φρw Sw (2.3) For tight oil and gas reservoirs, the mass flux from molecular diffusion of gas phase may not be negligible. Therefore for hydrocarbon component i, its mass flux can be evaluated: 24 Fi = −∇ · (ρo xi~vo + ρg yi~vg ) + ∇ · (Def f,i ∇ (ρg yi )) (2.4) where the first term describes the mass flux from Darcy flow, and the second term addresses the mass flux due to molecular diffusion in gas phase. The molecular diffusion in liquid phase is usually negligible compared to in gas phase. ∇ (ρg yi ) refers to the concentration gradient, which drives the molecular diffusion. The effective diffusion coefficient of multiphase flow in a porous medium is in general a function of rock porosity φ and tortuosity τ0 τg , which includes a porous medium dependent factor τ0 and gas saturation dependent coefficient τg = τg (Sg ). Thus the effective diffusion coefficient can be written as follows. Def f,i = φτ0 τg (Sg )Dgi (2.5) where Dgi is the diffusion coefficient of component i in bulk gas phase. The mass flux of water component w can be written as: Fw = −∇ · (ρw~vw ) (2.6) ~vβ is Darcy velocity of liquid phase β defined by Darcy’s law for multiphase fluid flow as ~vβ = − kkrβ ∇Pβ − ρβ g∇Z µβ (2.7) where β is gas, oil or water phase. For gas phase flow in tight reservoirs, the Klinkenberg effect (Klinkenberg, 1941) for gas permeability is corrected as follows. bK k = k∞ 1 + P (2.8) where k∞ is the permeability at ”infinite” pressure and bK is the Klinkenberg parameter. 2.2 Coupled Geomechanical Model The coupled geomechanical model is derived based on the classical theory of poro- thermal-elastic system (Jaeger et al., 2007; Zoback, 2007), and the equilibrium equation can be expressed as Equation (2.9). σij − (αP + 3βK∆T )δij = 2Gεij + λδij εv 25 (2.9) where σ is the total stress and subscript i, j represent the direction of stress; it is normal stress if i = j otherwise shear stress; δij is Kronecker delta, given by δij = 1 if i=j otherwise δij = 0. α is Biots coefficient; P is reservoir pore pressure; ∆T is the temperature change to the reference temperature at a thermally unstrained state; β is linear thermal expansion coefficient; K, G and λ are mechanical properties of rock, representing bulk modulus, shear modulus and Lames constant respectively. ε stands for strain and εv is volumetric strain evaluated as: εv = εxx + εyy + εzz (2.10) Equation (2.9) is essentially the extended Hookes law in poro-thermal-elastic system by including terms dependent on pore pressure and temperature. Another fundamental relation in the linear elasticity theory is the relationship between strain tensor and the displacement vector. 1 εij = 2 δui δuj + δxj δxi (2.11) And the condition of static equilibrium for a porous medium can be described as below. ∇ · σ + Fb = 0 (2.12) where u is displacements; S is stress tensor and F is body force vector. Combine Equations (2.9), (2.11) and (2.12) to obtain the thermo-poro-elastic Navier’s Equation as (2.13). ∇(αP + 3βKT ) + (λ + G)∇(∇ · u) + G∇2 u + F b = 0 (2.13) Equation (2.13) has two terms containing the displacement vector; taking the divergence of it results in the equation with only one term containing the divergence of the displacement vector as follows. ∇2 (αP + 3βKT ) + (λ + 2G)∇2 (∇ · u) + ∇ · F b = 0 (2.14) The divergence of displacement vector ∇ · u is the volumetric strain εv by the derivation below. 26 ∇·u= ∂ux ∂uy ∂uz + + = εxx + εyy + εzz = εv ∂x ∂y ∂z (2.15) On the other hand, the trace of the stress tensor is an invariant with the same value for any coordinate system. Thus Equation (2.9) gives the trace of Hooke’s law for a thermoporo-elastic medium as follows. 2 σmean − (αP + 3βK∆T ) = λ + G εv = Kεv 3 (2.16) where σmean is the mean stress with relationship with normal stress: σmean = σxx + σyy + σzz 3 (2.17) and the mean stress corresponds to uniform confining stress or hydrostatic stress in laboratory experiments (Zoback, 2007). Finally combining Equations (2.14), (2.15) and (2.16) yields an equation relating mean stress, pore pressure, temperatures and body force: " # λ + 2G ∇ · ∇(αP + 3βKT ) + ∇(σmean − αP − 3βK∆T ) + F b = 0 K (2.18) The temperature term of Equation (2.16) and Equation (2.18) can be neglected for the reservoir with the same initial temperature and following isothermal process during production. Thus above equation can be simplified as follows by removing temperature term for the tight oil reservoir. σmean − αP = Kεv (2.19) # λ + 2G ∇(σmean − αP ) + F b = 0 ∇ · ∇(αP ) + K (2.20) " The coefficient of above equation is related to the rock mechanical properties, and is only function of Poissons ratio ν. Thus the final governing equation for geomechanical model is therefore can be represented as follows . 2(1 − 2ν) 3(1 − ν) ∇· ∇σmean + F b − ∇αP = 0 1+ν 1+ν 27 (2.21) Equation (2.21) and (2.19) are the governing equations for the geomechanical model, and mean stress σmean and volumetric strain εv are the geomechanical variables associated with those equations. In other words, this geomechanical model is fully coupled with fluid flow and compositional model through the relationship between reservoir pressure, mean stress and volumetric strain. Above coupled geomechanical model with mean stress as the coupled variable has been successfully applied to other subsurface fluid systems. For example, Winterfeld and Wu (2015), Winterfeld et al. (2013), and Zhang (2013) have applied the mean stress model to simulate the geomechanical effect on CO2 geological sequestration. Hu et al. (2013) and Xiong et al. (2013) also apply it to model the temperature-induced geomechanical effect for enhanced geothermal reservoirs. 2.3 Constitutive Relations The mass conservation equation and coupled geomechanical equation need to be supple- mented with constitutive equations, which relate all the parameters as functions of a set of primary thermodynamic variables of interest. 2.3.1 Saturation and Volume Constraints Saturation constraint as Equation (2.22) relates three phases saturation; volume constraint as Equation (2.23) relates the moles per reservoir volume, phase molar density with porosity, which expresses that the sum of the phase volumes per unit reservoir volume equals to the porosity. Also phase saturations correspond to phase volume fraction and can be obtained in terms of moles and molar density of phases as Equation (2.24). Sw + So + Sg = 1 (2.22) Nw /ρw + No /ρo + Ng /ρg = φ (2.23) Nβ /ρβ Sβ = P Nβ /ρβ β 28 β = o, g, w (2.24) 2.3.2 Composition Constrains The molar fraction of hydrocarbon component i in oil and gas phases xi , yi and in both phases zi follows the compositional constrains below. nc X nc X xi = 1 i=1 yi = 1 i=1 nc X zi = 1 (2.25) i=1 Also the molar fraction of oil and gas phase obeys: ño + ñg = 1 (2.26) The above three relations can be extended to nc X Ni = No + Ng (2.27) i=1 zi = ño xi + ñg yi (2.28) Above compositional constrains supplement the vapor-liquid equilibrium calculation discussed in Chapter 3 and fluid properties calculations. 2.3.3 Capillary Pressure Functions The capillary pressures are needed to relate pressures between phases; and the capillary pressure between oil and gas phase also plays an important role on in-situ thermodynamic properties for tight oil reservoirs. The water and gas phase pressures are related by capillary pressure between them, Pcgw , which is assumed to be a function of water saturation only in a three-phase system. Pw = Pg − Pcgw (Sw ) (2.29) The oil phase pressure is related to gas phase pressure by assuming capillary pressure between them is a function of two saturations of water and oil phases respectively in a three-phase system. Po = Pg − Pcgo (Sw , So ) 29 (2.30) where Pcgo is the gas-oil capillary pressure in a three-phase system, which is a function of two saturations of water and oil phases respectively; and gas phase is always non-wetting phase. In a water wet system, the oil-water capillary pressure, Pcwo in a three-phase system is defined as below. For the oil wet system, the similar relation exists. Pcow = Pcgw − Pcgo = Po − Pw 2.3.4 (2.31) Relative Permeability Functions It is complex to determine the relative permeability in a three-phase fluid system accurately. It is usual to assume relative permeability of wetting and non-wetting phases are the function of their saturations only, and relative permeability of an intermediate-wetting phase is a function of both saturations of wetting and non-wetting phases (CMG, 2012; Wu, 1998). For example, there are the following relations in a water wet three-phase system since the gas phase is always considered as a non-wetting phase. krw = krw (Sw ) (2.32) krg = krg (Sg ) (2.33) kro = kro (Sw , Sg ) (2.34) The krw and krg data is usually determined from laboratory study on water-oil and oil-gas two-phase systems respectively. The intermediate-wetting phase kro can be obtained from correlations, such as Stone’s first and second model (Aziz and Settari, 1979), linear isoperm model and segregated model (CMG, 2012). For the oil-wet system, similar relationships exist and krw is considered as the relative permeability of intermediate-wetting phase. 2.4 Effects of Geomechanics The effects of coupled geomechanics feed back on fluid flow mainly through its influences on reservoir properties, which in turn affect mass accumulation and fluid flow discussed 30 below. 2.4.1 Effective Stress Terzaghi (1936) initially defined the effective stress as the difference between normal stress and pore pressure, and Biot (1957) generalize it as: 0 σ = σmean − αP (2.35) 0 where σ is the effective stress and α is Biot’s coefficient; and σmean is the stress variable in the coupled geomechanical equation (Equation (2.21)) 2.4.2 Porosity and Permeability Reservoir porosity and absolute permeability are the functions of effective stress, especially for stress-sensitive tight oil reservoirs. The general mathematical for can be expressed as: 0 φ = φ(σ ) (2.36) 0 k = k(σ ) (2.37) Some example correlations between effective stress and porosity and permeability are as follows. McKee et al. (1988) developed the relationships between porosity/permeability and effective stress from hydrostatic poroelasticity theory: 0 e−cp ∆σ φ = φ0 1 − φ0 (1 − e−cp ∆σ 0 ) (2.38) k = k0 e−3cp δσ (2.39) 0 where φ0 and k0 are initial porosity and permeability; ∆σ is the change of effective stress; cp is pore compressibility. Rutqvist et al. (2002) applied the following porosity and permeability correlations, obtained from laboratory experiments on sedimentary rock by Davies and Davies (2001), to the numerical studies. 31 φ = φr + (φ0 − φr ) e−a∆σ 0 k = k0 ec(φ/φ0 −1) (2.40) (2.41) where φ0 is the initial porosity and φr is the residual porosity under high effective stress; exponent a is parameter related to specific rock. Reyes and Osisanya (2002) and Mokhtari et al. (2013) point out that the absolute permeability of tight rocks and shale matrix is an exponential function of the change of effective stress. k = k0 ec∆σ 0 (2.42) where c is the coefficient to specific rock. Mokhtari et al. (2013) found that the exponential coefficient c is between -0.0002 to -0.0006 for unfractured tight rock in psi−1 unit through laboratory studies. 2.4.3 Mass Conservation The effect of geomechanics also influences the general mass conservation law described in Equation (2.1). Firstly, the volume of a grid block is subjected to change due to rock deformation, which is incorporated into model by volumetric strain, εv . Thus the accumulation term in Equation (2.1) should be evaluated as below to include volumetric strain. Ni = (1 − εv )φ (ρo So xi + ρg Sg yi ) (2.43) where i = 1, ..., nc donating hydrocarbon components and for water: Nw = (1 − εv )φρw Sw (2.44) In addition to accumulation term, the volumetric change also affects other geometric parameters, such as contact area and distances between grid blocks, which is essential to evaluate flux term of mass balance equation. Chapter 4 will address this issue again in the discussion of space discretization. 32 2.4.4 Capillary Pressure The capillary pressure between oil and gas phase is critical to model tight oil reservoirs because of its non-negligible effect on vapor-liquid equilibrium. It could be evaluated with well-known Young-Laplace equation (Equation (2.45)); and the interfacial tension IF T could be estimated with composition data and Parachor values (Weinaug and Katz, 1943) as Equation (2.46), known as Macleod-Sugden correlation(Danesh, 1998). Pc = 2IF T cosθ r Nc X 1 4 IF T = (2.45) χi (xi ρo − yi ρg ) (2.46) i=1 where pore radius r is subjected to change due to rock deformation and a function of effective stress: 0 r = r(σ ) (2.47) A common method to correlate pore radius is to associate it with rock porosity and permeability, which are functions of stress described above. A general form between pore radius, rock permeability and porosity can be written below: (Nelson, 1994, 2005) 0 k(σ ) r =c φ(σ 0 )b 2 (2.48) where c and b are coefficients specific to rock types; they are usually determined by laboratory test or petrophysical analysis. In addition, Leverett J-function (Leverett, 1940) can also be used to correct capillary pressure as follows. s Pc = C(xi , yi )Pc0 k0 φ kφ0 (2.49) where Pc0 is non-deformed capillary pressure; k0 and k are initial permeability and stressinduced permeability respectively; likewise φ0 and φ are porosities at initial and rock deformation states respectively. The coefficient C(xi , yi ) is a function of compositions of oil 33 and gas phases, which supplement the composition differences between the reference fluid for measuring Pc0 and current fluid. 2.4.5 Relative Permeability Although there are experimental studies (Lai and Miskimins, 2010) and observations on the change of relative permeability due to geomechanical effect as introduced in Chapter 1, there are rarely developed model for the relationship between effective stress and relative permeability. Lei et al. (2015) derived a fractal model; it relates relative permeability with not only phase saturation, but also pore radius and fractal dimensions. krβ = krβ (Sβ , r, D) (2.50) where r and D are pore radius and fractal dimensions, which are functions of effective stress. 2.5 Summary and Discussions This chapter introduces the mathematical model for a general compositional model and a coupled geomechanical model. The compositional model is essentially a mass conservation equation, which associates the mass flux and sink/source with mass accumulation. The way to evaluation of each term of mass balance equation is also presented, including the flow characteristics of tight reservoirs, such as gas molecular diffusion and Klinkenberg effect. The derived geomechanical model couples reservoir pore pressure and mean stress for the isothermal tight oil reservoir. In addition, the constitutive relations for the compositional model are discussed. And this chapter concludes with the geomechanical effect on fluid flow and rock properties. Besides the mathematical description of compositional model, a robust computation method for vapor-liquid equilibrium is required to calculate phase composition in order to evaluate each term of the governing mass balance equation (Equation (2.1)); and the next chapter will address this topic. 34 CHAPTER 3 VAPOR-LIQUID EQUILIBRIUM CALCULATION Vapor-liquid equilibrium (VLE) calculation is required in compositional model in order to obtain the phase composition and thermodynamic properties. This chapter discusses the VLE calculation method involving the effect of capillary pressure. In addition, the Eagle Ford tight oil is taken as the example to illustrate the VLE calculation procedure and the non-negligible effect of capillary pressure on it. 3.1 Phase Equilibrium Calculations Because of the assumption of no mass transfer between water and hydrocarbon phases, a two-phase (oil and gas ) equilibrium calculation is required to obtain the phase composition and finally to evaluate the general compositional model (mass balance equation). The theory and computation procedures for VLE calculation are discussed below. 3.1.1 Theory of Phase Equilibrium Calculations In a multi-component system under vapor-liquid equilibrium, the chemical potential µ of each component i throughout all co-existing phases should be equal. µoi = µgi i = 1, ..., nc (3.1) This general requirement becomes a practical engineering tool if the chemical potential can be related to measurable or calculable quantities, such as fugacity f (Danesh, 1998) as follows. fio = fig i = 1, ..., nc (3.2) The practical way to calculate fugacity of each component is to evaluate the dimensionless fugacity coefficient, Φ, which is defined as the ratio of fugacity to partial pressure of the corresponding phase for component i by Equation (3.3). 35 Φoi = fio xi P o Φgi = fig yi P g i = 1, ..., nc (3.3) The fugacity coefficient then can be calculated because it can be related rigorously to measurable properties, such as pressure, temperature and volume, with thermodynamic relations as Equation (3.4) (Danesh, 1998). Z ∞ h i ∂P 1 − RT /V dV − lnz lnΦi = RT V ∂Ni T,V,Nj6=i (3.4) where R is gas constant, Ni is the number of moles of component i; V is the total volume, and z is the mixture compressibility factor. Equation (3.4) can be determined with the aid of an Equation of State (EOS), relating pressure, temperature, volume and compositions. In this dissertation, Peng-Robinson (Peng and Robinson, 1976) Equation of State (PR EOS) as below is used to evaluate lnΦi . P = a RT − V − b V (V + b) + b(V − b) (3.5) With the aid of Equation (3.5) and plugging it to Equation (3.4), lnΦoi and lnΦgi can be calculated as Equation (3.6) and (3.7). bi bP o a lnΦoi = (z − 1) − ln z − + √ b RT 2 2bRT 2 nc P xj aij j=1 a 2 a bi bP g lnΦgi = (z − 1) − ln z − + √ b RT 2 2bRT nc P yj aij j=1 a ! ! √ o z + (1 − 2) bP bi √ RTo − ln (3.6) b z + (1 + 2) bP RT ! ! √ g z + (1 − 2) bP bi RT √ bP − ln (3.7) g b z + (1 + 2) RT where a and b are parameters defined by PR EOS; they are functions of components’ thermodynamic properties, such as critical pressure and temperature, composition, acentric factor, binary interaction coefficient, etc. Therefore fugacity coefficients are calculable with component’s thermodynamic properties and corresponding phase pressure and temperature. In addition to above method to calculate fugacity for the conditions of VLE, the method to calculate composition of each phase at the condition of VLE is also required. A general 36 method is to solve Rachford-Rice (R-R) equation (Equation (3.8)) (Rachford Jr and Rice, 1952) with the input of equilibrium ratio Ki of component i, defined as Ki = yi /xi . nc X i=1 zi (Ki − 1) =0 ño + Ki (1 − ño ) (3.8) Equation (3.8) takes overall molar fraction of oil and gas phases, zi , and equilibrium ratio, Ki , of component i as input to calculate the molar fractions of oil and gas phase and composition of each phase. In the non-ideal system at equilibrium, Ki is usually related to fugacity coefficient by combining of Equation (3.2) and (3.3) as follows. (fio = Φoi xi P o ) = (fig = Φgi yi P g ) ⇒ Ki = P o Φo P o Φoi yi = g ig = xi P Φi (P o + Pcgo )Φgi (3.9) In conventional reservoirs, Equation (3.9) is simplified to Ki = Φoi /Φgi by assuming P o ≈ P g . However, this assumption is not valid for tight oil reservoirs due to large capillary pressure Pcgo . Fugacity coefficient, Φ, in Equation (3.9) can be obtained with PR EOS as Equation (3.6) and (3.7). The overall VLE calculation requires iterative computation, because Equation (3.6) and (3.7) can only be solved after solving Equation (3.8) for results of phase composition, which in turn needs the Ki as input. Therefore an initial guess of Ki is required as the starting point. Wilson’s correlation (Wilson, 1969) below is usually used to generate the initial guess of Ki . h i Ki = (Pci /P ) exp 5.37(1 + ωi )(1 − Tci /T ) (3.10) where ωi is the acentric factor of component i. In addition, the capillary pressure between oil and gas phase Pcgo is also a function of phase composition, the iterative computation also requires the calculation of capillary pressure. 37 3.1.2 Flow Chart of Phase Equilibrium Calculations Based on above discussions, the process for two-phase equilibrium calculation is summarized in Figure 3.1. With initial values such as pressure, temperature and the thermodynamic properties of each components, the initial guess for K values are obtained with Wilson’s equation (Equation (3.10)). With those K values as input, Equation (3.8) generate the results of phase composition. With the phase composition, the phase compressibility factor Z is calculated with PR-EOS. Then the fugacity coefficient and fugacity are calculated with Equation (3.6) and (3.7) before check the convergence criteria as follows. nc X (1 − fio /fig )2 ≤ (3.11) i=1 where is a very small number as the convergence criteria. The convergence criteria are actually the condition where the oil and gas phases are at equilibrium described in Equation (3.2). If the convergence criteria is not met, K values and Pcgo are updated with the recent calculated phase composition; if the convergence criteria is met, it means VLE is reached and iteration stops. 3.2 Saturation Pressure Calculation The initial pore pressure for tight oil reservoir is usually far above saturation pressure at which there is no gas phase at reservoir condition. The VLE calculation procedure presented above is able to check whether reservoir pressure is below saturation pressure or not through calculating Σzi Ki (Danesh, 1998). However, the VLE calculation requires large computation efforts. This section presents a simpler method to calculate saturation pressure including the effect of capillary pressure with PR-EOS. Saturation pressure, or bubble-point pressure, is the pressure at which the first gas bubble forms in oil phase. It poses two conditions at saturation pressure: oil composition is same as the overall composition; and phases are at equilibrium. From the phase equilibrium 38 Figure 3.1: Two phase equilibrium calculation including the effect of capillary pressure. 39 condition, there are following relations. nc X yi = i=1 nc nc X X fig fio = g g g g = 1 Φ P Φ i iP i=1 i=1 (3.12) From above equation, there are also following relations: nc nc X X Φoi xi P o fio = P g = P o + Pcgo (xi , yi ) g = g Φi Φi i=1 i=1 (3.13) where Pcgo is the capillary pressure between oil and gas phases, which is also a function of phase composition xi , yi . Finally we obtain the following iterative relation for saturation pressure: o Piter+1 = o Piter nc X Φo xi i i=1 Φgi − Pcgo (xi , yi ) = o Piter nc X Φo zi i i=1 Φgi − Pcgo (xi , yi ) (3.14) where iter is the iterative step to solve the saturation pressure; Φgi and Φgi can be evaluated with the aid of PR-EOS. From the above iterative relation, Figure 3.2 summarizes the flow chart for the saturation pressure calculation. An initial guess for saturation pressure is given, and the initial K values can be calculated. Accordingly the phase composition can be easily obtained because xi is same as zi ; the phase composition is inputted to calculate fugacity and fugacity coefficients, which are used to update K value, capillary pressure and saturation pressure until the system reach equilibrium conditions. Compared with VLE calculation procedure in Figure 3.1, there is no need to solve R − R equation (Equation (3.8))) for phase composition, and the convergence speed is faster. Therefore the calculation procedure of saturation pressure is used to check if reservoir pressure decreases below saturation pressure; and the VLE calculation is only performed in the case of reservoir pressure below saturation pressure. 3.3 Calculation Examples A sample of Eagle Ford light oil is taken as the example to demonstrate above calculation methods of VLE and saturation pressure. This example also illustrates the effect of capillary 40 Figure 3.2: Saturation pressure calculation including the effect of capillary pressure. 41 pressure on saturation pressure and VLE. Table 3.1 and Table 3.2 lists the composition data and thermodynamic properties of component of the sample oil of Eagle Ford tight reservoir (Orangi et al., 2011). Table 3.1: Eagle Ford oil composition and component properties Component C1 N2 C2 C3 CO2 IC4 NC4 IC5 NC5 NC6 C7+ C11+ C15+ C20+ Molar Fraction Pc (psi) Tc ( ◦ R) 0.31231 0.00073 0.04314 0.04148 0.01282 0.0135 0.03382 0.01805 0.02141 0.04623 0.16297 0.12004 0.10044 0.07306 673.1 492.3 708.4 617.4 1071.3 529.1 550.7 483.5 489.5 439.7 402.8 307.7 241.4 151.1 343.3 227.2 549.8 665.8 547.6 734.6 765.4 828.7 845.6 914.2 1065.5 1223.6 1368.4 1614.2 vc Acentric Molar (ft /lbmole) Factor Weight 3 1.5658 1.4256 2.3556 3.2294 1.5126 4.2127 4.1072 4.9015 5.0232 5.9782 7.4093 10.682 14.739 26.745 0.013 0.04 0.0986 0.1524 0.225 0.1848 0.201 0.2223 0.2539 0.3007 0.3739 0.526 0.6979 1.0456 16.04 28.01 30.07 44.1 44.01 58.12 58.12 72.15 72.15 86.18 114.4 166.6 230.1 409.2 There are two methods for capillary pressure correlation discussed in Chapter 2, YoungLaplace equation and J-function. In this example, Young-Laplace method is used and interfacial tension is calculated with Macleod-Sugden correlation. Figure 3.3 presents the calculated saturation pressure for the oil sample in three scenarios: without effect of capillary pressure, 20 nm pore radius and 10 nm pore radius. It shows that the saturation pressure is suppressed due to capillary pressure, especially in the lower and middle temperature range. In the high temperature range, the difference of saturation pressure caused by capillary pressure is small because it is close to critical point, where there is no phase difference and interfacial tension becomes zero. The effect of capillary pressure on saturation pressure also results in more light components dissolving in oil phase at the pressure below bubble-point because those light compo- 42 Table 3.2: Eagle Ford oil binary interaction parameters C1 N2 C2 C3 CO2 IC4 NC4 IC5 NC5 NC6 C7+ C11+ C15+ C20+ C1 N2 C2 C3 CO2 IC4 NC4 IC5 NC5 NC6 C7+ C11+ C15+ C20+ 0 0.036 0 0 0.1 0 0 0 0 0 0.025 0.049 0.068 0.094 0.036 0 0.05 0.08 -0.02 0.095 0.09 0.095 0.1 0.1 0.151 0.197 0.235 0.288 0 0.05 0 0 0.13 0 0 0 0 0 0.02 0.039 0.054 0.075 0 0.08 0 0 0.135 0 0 0 0 0 0.015 0.029 0.041 0.056 0.1 -0.02 0.13 0.135 0 0.13 0.13 0.125 0.125 0.125 0.11 0.097 0.085 0.07 0 0.095 0 0 0.13 0 0 0 0 0 0.01 0.019 0.027 0.038 0 0.09 0 0 0.13 0 0 0 0 0 0.01 0.019 0.027 0.038 0 0.095 0 0 0.125 0 0 0 0 0 0.005 0.01 0.014 0.019 0 0.1 0 0 0.125 0 0 0 0 0 0.005 0.01 0.014 0.019 0 0.1 0 0 0.125 0 0 0 0 0 0 0 0 0 0.025 0.151 0.02 0.015 0.11 0.01 0.01 0.005 0.005 0 0 0 0 0 0.049 0.197 0.039 0.029 0.097 0.019 0.019 0.01 0.01 0 0 0 0 0 0.068 0.235 0.054 0.041 0.085 0.027 0.027 0.014 0.014 0 0 0 0 0 0.094 0.288 0.075 0.056 0.07 0.038 0.038 0.019 0.019 0 0 0 0 0 Figure 3.3: Saturation pressure (Bubble-point) of Eagle Ford oil. 43 nents evolves into gas phase at a lower pressure. Figure 3.4 shows the molar fraction of light components, C1 and C2, in oil phases under different pore radius at pressure of 1200 psi and 1500 psi, both below saturation pressure. Figure 3.4: Molar fraction of C1 + C2 in oil phase. The effect on composition of oil phase further leads to the influence on fluid properties, such as oil density and viscosity. The light components in oil phase lead to lighter oil density and smaller viscosity shown in Figure 3.5, where the viscosity is calculated with with Lohrenz-Bray-Clark(LBC) correlation (Lohrenz et al., 1964). The oil density and viscosity at 1200 psi and 1500 psi decrease as pore radius decrease due to an increase of capillary pressure. 3.4 Summary and Discussions This chapter presents the theory, methods and calculation procedures for VLE and sat- uration pressure, involving the capillary pressure effect. And a light oil sample from Eagle Ford reservoir is taken as the example to illustrate computation process and the effect of cap44 (a) Oil density (b) Oil viscosity Figure 3.5: Oil density and viscosity under capillarity effect. illary pressure. It is observed that the capillary pressure suppresses the saturation pressure, and accordingly influence the phase composition and fluid properties. However, the reservoir production is a dynamic process, where the overall composition z, reservoir pressure, and pore radius, etc. are changing during fluid depletion. Thus the compositional model with above VLE calculation method is required to simulate and capture the fluid flow behaviors of tight oil reservoir. The next chapter will address the numerical solution in order to solve the compositional model with numerical methods. 45 CHAPTER 4 NUMERICAL METHODS AND SOLUTIONS This chapter presents the numerical methods to discretize and solve the mathematical models in Chapter 2. The first section derives the governing equations in discretized form in space and time. Then the numerical solutions and related techniques are introduced. Finally the design of the simulation program, and simulation procedures are presented. 4.1 Discretized Governing Equations The integral finite-difference (IFD) method (Narasimhan and Witherspoon, 1976; Pruess, 1991), a finite-volume based method, is employed for space discretization in this dissertation. Figure 4.1 shows the space discretization and geometry data in IFD method. The left figure Figure 4.1: Space discretization and geometry data in the integral finite difference method (Pruess, 1991). shows a grid block or arbitrary REV (representative elementary volume) Vn , and it has flux Fnm at each surface area Anm ; the right figure shows the geometry of two neighboring grid blocks, Vn and Vm , their interface Anm , their distance to the interface dn and dm . With IFD method, make volumetric integration for the governing composition equation (Equation (2.1)) over REV, Vn , to obtain: 46 Z Z Z −∇ · (ρo xi~vo + ρg yi~vg )dV + Vn Vn ∇ · (Def f,i ∇ (ρg yi )) dV + qi dV Vn Z ∂φ(ρo So xi + ρg Sg yi )dV = ∂t Vn (4.1) Apply divergence theorem for above equation to convert volume integral to surface integral for flux term: Z Z −(ρo xi~vo + ρg yi~vg ) · n̂dΓ + Γn Γn Z Def f,i ∇(ρg yi ) · n̂dΓ + Z qi dV = Vn Vn ∂φ(ρo So xi + ρg Sg yi )dV ∂t (4.2) where Γn is the surface areas of the grid block and n̂ is the outward pointing unit vector normal to the boundary. Equation (4.2) is readily to be discretized as below. Volume integrals are replaced with volume average and surface integral is evaluated with discrete sum over surface average segments. X m∈ηn (ρo xi~vo nm + ρg yi~vg nm )Anm + X Def f,i ∇ (ρg yi )nm Anm + Vn qi m∈ηn d Vn φ(ρo So xi + ρg Sg yi ) = (4.3) dt where ~vo nm is the oil flow from grid block n to m, similarly for ~vg nm ; ηn is all neighboring grid blocks directly connecting grid blocks n and Anm is the interface area between them; ∇(ρg yi )nm is the concentration gradient between grid block n and m. Apply Darcy’s law (Equation (2.7)) to above equation, and the time is discretized fully implicitly to assure stability. The above equation is finally discretized in space and time as below. 47 Xh i t+1 t+1 t+1 t+1 t+1 t+1 t+1 (ρo xi λo )t+1 1 γnm (Ψom − Ψon ) + (ρg yi λg ) 1 γnm (Ψgm − Ψgn ) nm+ nm+ 2 m∈ηn 2 X + Def f,i At+1 nm m∈ηn + (V qi )t+1 = n t+1 (ρg yi )t+1 m − (ρg yi )n t+1 dt+1 n + dm t [V φ(ρo So xi + ρg Sg yi )]t+1 n − [V φ(ρo So xi + ρg Sg yi )]n (4.4) ∆t where λ is the phase mobility defined as λβ = krβ /µβ for phase β; Ψ is the flow potential t+1 t+1 1 including both pressure and gravity term Ψt+1 βn = Pβn −ρβnm+ 1 gZn ; subscript nm+ 2 denotes 2 a proper averaging at the interface between n and m; t + 1 is the current time step and t is the previous time step. γ is the transmissivity defined as !t+1 A nm knm+ 1 t+1 2 γnm = dn + dm (4.5) The water component has similar but simpler form of discretized equation as hydrocarbon component: Xh m∈ηn (ρw λw )t+1 γ t+1 (Ψt+1 wm nm+ 21 nm − i Ψt+1 wn ) + (V qw )t+1 n t (V φρw Sw )t+1 n − (V φρw Sw )n (4.6) = ∆t Equation (4.4) and (4.6) are the final equations discretized fully implicitly for hydrocarbon components and water. Different from conventional fully implicit method, the geometry of grid blocks, such as the volume V , interface area Anm , connection distance dn , dm are subjected to change due to geomechanical effect. Thus those geometry variable and flow transmissivity γnm are evaluated at each time step t + 1. The geomechanical governing equation can also be discretized with IFD method with similar procedure (Winterfeld and Wu, 2013; Xiong et al., 2013). Take volume integral on Equation (2.21) and apply divergence theorem on it to get the following surface integral form: Z Γn " # 3(1 − ν) 2(1 − 2ν) ∇σmean + F b − ∇αP · n̂dΓn = 0 1+ν 1+ν 48 (4.7) The surface integral can be evaluated with discrete sum over surface average segments at current time step. " X m∈ηn # t+1 3(1 − ν) σnt+1 − σm 2α(1 − 2ν) Pnt+1 − Pmt+1 t+1 + (F b · n̂)nm − Anm = 0 (4.8) 1+ν dnm 1+ν dnm Equation (4.8) is the discretized stress equation with mean stress σ as geomechanical variable and coupled with reservoir pore pressure P as the fluid flow variable. 4.2 Boundary Conditions and Well Treatments A similar method to MSFLOW, big-volume method, is taken to treat the first-type boundary conditions, denoting constant phase pressure and constant saturation conditions. The volume of boundary grid block is set to infinity, such as 1050 m3 , and the conditions of constant pressure and saturations are automatically met during the simulation. And the flux-type boundary conditions are simply treated as sink/source terms in Equation (4.4). For a grid block n connected to a well with constant production pressure Pwell , its sink/source term for hydrocarbon and water components can be evaluated as following. t+1 t+1 t+1 t+1 (qi )t+1 = (ρ x λ ) W I P − P + (ρ y λ ) W I P − P o i o well g i g well on gn n n n t+1 = (ρw λw )t+1 (qw )t+1 n W I Pwn − Pwell n (4.9) (4.10) where WI is the well index, mainly relating with the permeability and geometry of the grid block n, and well skin factor. The constant boundary condition is used to treat geomechanical model, where boundary grid blocks have constant mean stress. Usually boundary grid blocks are the borders of a reservoir. For a geomechanical boundary grid block n, Equation (4.8) is simplified to 3(1 − ν) σnt+1 − σn0 =0 1+ν 2dn to denote the constant stress of grid block n. 49 (4.11) 4.3 Numerical Solution Technique This section discusses how to solve above discretized equations, including residual form of discretized equations, freedom of degree analysis and primary variables selections. 4.3.1 Residual Form The discretized governing equations for hydrocarbon components i, water w and mean stress σmean can be written in residual forms. Equation (4.4), (4.6) and (4.8) are rewritten as below. t+1 Ri,n = t [V φ(ρo So xi + ρg Sg yi )]t+1 n − [V φ(ρo So xi + ρg Sg yi )]n ∆t i Xh t+1 t+1 t+1 t+1 t+1 t+1 t+1 − (ρo xi λo )nm+ 1 γnm (Ψt+1 γ (Ψ − Ψ − Ψ ) + (ρ y λ ) ) 1 g i g nm om gm on gn nm+ m∈ηn 2 2 − X Def f,i At+1 nm m∈ηn t+1 Rw,n t+1 (ρg yi )t+1 m − (ρg yi )n − (V qi )t+1 = 0 (4.12) n t+1 t+1 dn + dm t i Xh (V φρw Sw )t+1 t+1 t+1 t+1 t+1 n − (V φρw Sw )n − (ρw λw )nm+ 1 γnm (Ψwm − Ψwn ) −(V qw )t+1 = =0 n 2 ∆t m∈η n (4.13) " t+1 Rσ,n = X m∈ηn # t+1 2α(1 − 2ν) Pnt+1 − Pmt+1 t+1 3(1 − ν) σnt+1 − σm + (F b · n̂)nm − Anm = 0 1+ν dnm 1+ν dnm (4.14) Equation (4.12), (4.13) and (4.14) are coupled non-linear equation system for one grid block Vn , and there are total nc + 2 independent equations (nc for hydrocarbon component, 1 for water and 1 for stress) for each grid block. 4.3.2 Degrees of Freedom and Primary Variables The degrees of freedom of a system means the number of variables required to fix the intensive state of the system. According to Gibbs phase rule, for a compositional system with 50 total number nm of components and np of phases, the thermodynamic degrees of freedom are nm + 2 − np . On the other hand, there are also np − 1 saturation degrees of freedom due to phase saturation constrained by ΣSβ = 1(β = 1, ..., np ). Thus the final degrees of freedom (Cao, 2002; Pruess, 1991) for an isothermal compositional system is the sum of thermodynamic degrees of freedom plus saturation degrees of freedom, and minus the temperature as follows. f = (nm + 2 − np ) + (np − 1) − 1 = nm (4.15) where nm is the number of total mass component and np is the number of phases in the system. In this dissertation nm = nc + 1, the sum of hydrocarbon and water components. Mean stress σmean is another degree of freedom in the coupled geomechanics model. Thus there are nc + 2 degrees of freedom for the compositional model coupled with geomechanics in this dissertation, which means there are nc + 2 variables required to solve in the system. The minimum number of independent variables needed to be solved is the same number of the degrees of freedom nc +2 in the system. There is a variety of ways to select the primary variables for a compositional model (Cao, 2002); some of them may need to switch primary variables during simulation dependent on the current number of phases in the system (Coats, 1980); some of them treat phase equilibrium variables as primary variables (Pan, 2009; Santos, 2013; Wang et al., 1997). Collins et al. (1992) pointed out that phase equilibrium calculation is by itself a difficult task and it added a high level of complexity to final solutions for solving flow and equilibrium simultaneously. The selection of primary variables in this dissertation minimizes the complexity introduced by phase appearance/disappearance and VLE calculation. Thus the primary variables chosen in this dissertation are water saturation, reservoir pressure, overall molar fraction of each component, and mean stress, described below. xn = (Sw , Po , z1 , ..., znc −1 , σmean ) where xn is the primary variable vector for grid block Vn . 51 (4.16) The above primary variables are independent from the existing number of phases of the system, and there is no need to switch primary variable during the simulation. It is robust to handle the phase appearance and disappearance. These variables are also independent from VLE calculations; thus it provides the flexibility to adapt different methods of VLE calculations in the numerical implementation. 4.3.3 Determination of Secondary Variables Other fluid and rock related properties interested in the model are considered as secondary variables, which can be determined with the constitutive relations discussed in Chapter 2 once the primary variables are solved. The phase composition xi , yi , ño and ñg can be determined with T , P , and overall composition zi as the input for VLE calculation. With phase composition solved, the phase viscosity can be calculated with correlations. In addition, the phase molar density ρo and ρg can be solved with PR EOS. After solution of phase molar fraction ño , ñg and phase molar density ρo , ρg , the volume fractions of oil and gas phase is determined, which are combined with the primary variable Sw to obtain oil and gas saturations So and Sg . With phase saturation in the place, the relative permeability and capillary pressure can be determined. The secondary variables related to rock deformation, such as volumetric strain, rock porosity and permeability etc., can also be calculated with primary variables of mean stress and reservoir pressure. Figure 4.2 shows the brief calculation process for secondary variables determination. 4.3.4 Solution Method With above nc + 2 primary variables of one grid block, the same number of independent equations are required to solve them. The discretized equations in residual form, Equation (4.12), (4.13) and (4.14) are the independent equations in the system to solve the corresponding primary variables. Table 4.1 summarizes the primary variables and corresponding non-linear residual equations. 52 Figure 4.2: Process for secondary variable calculation. Table 4.1: Primary variables and associated equations Equations Primary variables t+1 Equation (4.13): Rw,n (Water mass balance) Sw t+1 Equation (4.12): Ri,n (Hydrocarbon components mass balance) Po , z1 , ..., znc −1 t+1 Equation (4.14): Rσ,n (Mean stress equation) σmean 53 Physical Meaning Water saturation Oil phase pressure & Overall molar fraction Mean stress The above equations are solved with Newton/Raphson method. For the grid block n and t+1 one of its non-linear equation at time step t + 1, Rκ,n , where κ = 1, ..., nc + 2 is the index of the non-linear equation of grid block n, the Newton/Raphson scheme give rise to t+1 t+1 X ∂Rκ,n x p t+1 t+1 t+1 (xk,p+1 − xk,p ) = 0 Rκ,n xt+1 + p+1 = Rκ,n xp ∂x k k (4.17) where k is the index of primary variable of grid block n, and k = 1, 2, ..., nc + 2; p is the iteration level of current time step t + 1. Equation (4.17) can be written as t+1 X ∂Rκ,n xt+1 p t+1 xt+1 δxk,p+1 = −Rκ,n p ∂xk k (4.18) where δxk,p+1 = xk,p+1 − xk,p . Assume that there is total nb grid blocks in the simulation domain, there are total nb × (nc + 2) equations like Equation (4.18). Those equations stands for a linear equation system with the increments δxk,p+1 as the unknown to be solved; and the t+1 coefficients, ∂Rκ,n xt+1 /∂xk , forms a Jacobian matrix of size nb × (nc + 2) by nb × (nc + 2). p t+1 The derivatives, ∂Rκ,n xt+1 /∂xk , can be obtained with numerical differentiation method. p A small incremental value ∆xk is added to the corresponding primary variable, and the secondary variables are re-evaluated with the incremental primary variables; finally a new t+1 , is obtained to calculate the derivatives numerically as follows. residual value, Rκ,n t+1 t+1 t+1 ∂Rκ,n xt+1 + ∆xk − Rκ,n Rκ,n xt+1 xt+1 p p p = ∂xk ∆xk (4.19) In general, the derivatives with sufficient accuracy can be obtained with ∆xk set as 10−6 to 10−8 of current value of xk . 4.4 Program Implementation Based on above discussion about numerical discretization and solution methods, this section describes the implementation of the numerical program. The program is developed based on an existing black-oil simulation program MSFLOW (Wu, 1998); and the implemented program in this dissertation is named to MSFLOW COM with the capability of compositional and geomechanical modeling. 54 Figure 4.3 shows the core modules and their relationship for the implemented simulation program. Below is the brief description for each module. • Liner solver: it solves the linearized equation system (Equation (4.18)). • Jacobian matrix building & Newton iteration control: it assemblies the Jacobian matrix with numerical differentiation and controls the Newton/Raphson iterations. And the numerical differentiation requires the values of secondary variables for current primary variables. • VLE calculation & Secondary variable computation: this module is the implementation of Figure 4.2; it calculates the VLE and secondary variables. • Data input & Initialization: it read the input data and initialize them ready for the simulation. • Simulation control: it mainly controls the time steps. • Output: it outputs the simulation results. Figure 4.3 also shows one Newton/Raphson iteration involving building Jacobian matrix, solving the linear system and calculating VLE and secondary variables in the left box the figure. With above core modules, Figure 4.4 shows the whole simulation process. After the input data is initialized, the time loop starts. For each time step, it usually requires a variety number of Newton iterations until the convergence criteria are reached. And the convergence criteria are only reached if all the primary variables for all grid blocks in the simulation domain are converged. If the convergence criteria are not met, the iteration continues; and the time loop moves to next time step if the simulation results of current time step are converged. 55 Figure 4.3: Core modules and their relationships of MSFLOW COM. 56 Figure 4.4: Simulation process of MSFLOW COM. 57 4.5 Summary and Discussions The chapter addresses the numerical discretization, solution methods and program im- plementation. The governing equations in Chapter 2 are discretized in space and time with integral finite difference method. The discretized equations can be linearized with Newton/Raphson method. A set of primary variables are selected to describe the compositional system, and these primary variables are independent from the number of existing phases in the system. The numerical differentiation is used to build Jacobian matrix; it is robust to calculate derivatives but takes very large computational costs because VLE calculation is required for any increment of every primary variable. The program is implemented based on an existing simulation framework, MSFLOW. The developed simulation program, MSFLOW COM, has the capability for compositional modeling coupled with geomechanical effects. In addition, the VLE calculation is locally independent from the main simulation program in MSFLOW COM, which provides the flexibility to adapt different VLE calculation methods without much change on the existing program. Before applying MSFLOW COM for numerical studies on tight oil reservoirs, a thorough validation is performed and the validation examples are presented in the next chapter. 58 CHAPTER 5 MODEL VALIDATION This chapter presents the detailed validation examples for both compositional and geomechanical models. The compositional model is validated through three examples, a VLE calculation case, a black oil simulation case and a general compositional case. The VLE calculation case verifies the vapor-liquid equilibrium (VLE) accuracy by comparing with laboratory data. The compositional formulations are also applicable to black oil model; thus the black oil simulation result is compared with the analytical solution of two-phase Buckley-Leverett flow problem including gravity effect. A general compositional simulation example is used to verify the model against a commercial simulation program. In addition, two geomechanical benchmark examples, one-dimensional consolidation problem and two-dimensional compaction (Mandel-Cryer) problem are presented. These two examples involve the coupling processes between the fluid flow, pore pressure and stress. The simulation results are analyzed and compared with the analytical solutions. 5.1 VLE Calculation The phase behavior of methane-propane-n-pentane system is determined through labo- ratory studies by Dourson et al. (1943). The experimental method involved the withdrawal of samples of the coexisting gas and liquid phases under substantially isobaric-isothermal conditions. The compositions of coexisting phases at equilibrium are measured as the data in Table 5.1 for 500 psi and 1500 psi under 160 ◦ F. The compositions of liquid and gas phases at equilibrium lie on the bubble-point and dew-point lines of phase envelope. Therefore the phase envelopes for 500 psi and 1500 psi under 160 ◦ F can be determined from the experimental results of Table 5.1. Figure 5.1 and Figure 5.2 present the plotted experimental data (black points) and determined phase envelopes. 59 Table 5.1: Experimentally Determined Compositions (Dourson et al., 1943) Pressure (psi) Methane 500 1500 Gas Phase Propane n-Pentane Methane Liquid Phase Propane n-Pentane 0.768 0.736 0.661 0.563 0.524 0.485 0.352 0.106 0.152 0.238 0.350 0.406 0.439 0.595 0.126 0.112 0.101 0.087 0.070 0.076 0.053 0.119 0.121 0.116 0.107 0.103 0.098 0.075 0.141 0.175 0.259 0.421 0.474 0.522 0.693 0.740 0.704 0.625 0.472 0.423 0.380 0.232 0.798 0.679 0.634 0.105 0.223 0.272 0.097 0.098 0.094 0.401 0.414 0.434 0.181 0.321 0.357 0.418 0.265 0.209 In order to validate the VLE calculation of simulation program, a series of compositions of coexisting phases are calculated with the properties of each component as Table 5.2, where Pc and Tc are critical pressure and temperature respectively. Similarly the calculated compositions of liquid and gas phases at equilibrium should lie on the bubble-point and dew-point lines of phase envelope. The calculated results are also plotted in Figure 5.1 and Figure 5.2 as red points to compare with the experimentally determined phase envelope. It is shown that the calculated results match well with the phase envelopes under both 500 psi and 1500 psi at 160 ◦ F. Table 5.2: Component properties used for validation of VLE calculation Methane Propane n-Pentane Pc (MPa) Tc (K) Molar Weight (g/gmol) 4.599 4.248 3.370 190.56 369.83 469.70 16.043 44.096 72.150 Accentric Interaction Coefficients Factor Methane Propane n-Pentane 0.0115 0.1523 0.2515 60 0.0 0.0140 0.0236 0.0140 0.0 0.0120 0.0236 0.0120 0.0 Figure 5.1: Phase composition diagram at 500 psi and 160 ◦ F. Figure 5.2: Phase composition diagram at 1500 psi and 160 ◦ F. 61 5.2 Black Oil Model Compositional formulations presented in Chapter 2 can also be used to model black oil system where water, gas and oil at standard condition are considered as three pseudocomponents. Section 5.1 validates the accuracy of VLE calculation and this section further validates the computation accuracy of numerical simulation framework. 5.2.1 Black Oil Model Simulation with Compositional Formulation The general mass balance equation, Equation (2.1), holds for black oil system where water, gas and oil at standard conditions are treated as mass components. The method to evaluate accumulation, flux and sink/source terms for compositional model is also applicable to black oil model except that mass is evaluated in molars for compositional model and in bulk mass for black oil model. Therefore the black oil model can be treated as a simplified compositional model where there is no VLE calculation required to compute secondary properties, such as phase density, component mass fraction and viscosity etc. Instead those secondary properties can be calculated with given PVT properties, such as formation volume factors and gas solubility. Based on above analysis, the residual form of general compositional formulation, Equation (4.12) as below, still holds for black oil model. t [V φ(ρo So xi + ρg Sg yi )]t+1 t+1 n − [V φ(ρo So xi + ρg Sg yi )]n − Ri,n = ∆t h i X t+1 t+1 t+1 t+1 t+1 t+1 t+1 t+1 (ρo xi λo )nm+ 1 γnm (Ψom − Ψon ) + (ρg yi λg )nm+ 1 γnm (Ψgm − Ψgn ) − (V qi )t+1 =0 n m∈ηn 2 2 where i = ḡ and ō are gas and oil components at stand conditions. For a block oil system, the surface gas can exist in both gas and oil phases as free gas and dissolved gas under reservoir conditions. The surface oil can only exist in oil phase. Thus the secondary properties in above equation can be evaluated as following: ρg = ρḡ Bg (p) 62 (5.1) ρo = ρō + ρḡ Rḡ,o (p) Bo (p) (5.2) xḡ = ρḡ Rḡ,o (p) ρō + ρḡ Rḡ,o (p) (5.3) xō = ρō ρō + ρḡ Rḡ,o (p) (5.4) yḡ = 1 yō = 0 (5.5) where ρβ̄ is the density of phase β at standard conditions, which is usually given as input for black oil model. Phase formation volume factor, Bg and Bo , and gas solubility R are functions of pressure only, and usually given as table inputs. Thus the compositional simulation framework can be applied for black oil simulation with above equations to calculate secondary variables; accordingly the black oil model can be employed to validate the compositional simulation framework. 5.2.2 Buckley-Leverett Two-phase Vertical Flow The black oil model used in this dissertation to validate the compositional simulation framework is the classical one-dimensional Buckley-Leverett flow problem including gravity effect for which an analytical solution is available (Buckley and Leverett, 1941; Wu et al., 1993). In this analytical solution, both fluids and porous medium are assumed to be incompressible and capillary effects are neglected. The simulation example reproduces the Buckley-Leverett problem with water injection into a vertical porous medium column with 200 meter height and a unit cross-section area. Initially the porous medium is saturated uniformly with 80% oil, 20% water and no gas. Water is injected into the top boundary at a constant rate of 2.0 × 10−6 m3 /s. The rock and fluid properties are summarized in Table 5.3. The simulation domain is divided into 100 uniform grid blocks and the bottom boundary is described a constant pressure of 1 bar as shown in Figure 5.3 (a). The Brooks-Corey function (Honarpour et al., 1986) with the exponent equal to 1 is used to calculate relative 63 Table 5.3: Rock and fluid properties of Buckley-Leverett vertical flow problem Parameter Permeability Porosity Cross-section area Residual water saturation Irreducible oil saturation Water viscosity Oil viscosity Water density Oil density Water injection rate Oil formation volume factor Water formation volume factor (a) Buckley-Leverett vertical flow problem description Value Unit 1.0 × 10−12 0.3 1.0 0.2 0.2 1.139 × 10−3 4.0 × 10−3 1,000 864 2.0 × 10−6 1.0 1.0 m2 m2 Pa.s Pa.s kg/m3 kg/m3 m3 /s (b) Simulation results and analytical solution Figure 5.3: Buckley-Leverett vertical flow problem and result. 64 permeability of water and oil phases. It is noted that this simulation case is a simplified black oil model, where oil and water formation volume factors are constant as 1.0, and the three-phase formulation collapses into a two-phase one. However, the general compositional formulation and corresponding equations for black oil model, Equations (5.1) - (5.5), still hold. The numerical simulation gives the water saturation profile along the column after 100 days of water injection, which is compared with the analytical solution shown in Figure 5.3 (b). The numerical and analytical results are in good agreement in spite of some smearing at the sharp displacement front of the numerical solution. 5.3 A General Compositional Model A general compositional simulation case is studied with a commercial simulator GEM of Computer Modeling Group Ltd (CMG, 2012) and the developed program MSFLOW COM. The studied reservoir is a 200-meter by 200-meter square with 6-meter thick and divided into 100 grid blocks in two dimensions as shown in Figure 5.4. There are total four hydrocarbon components in the reservoir with initial pressure 2500 psi and constant temperature of 80 ◦ C. A production well is located at center of node 1 with constant flowing bottom hole pressure of 500 psi. Table 5.4 and Table 5.5 list the reservoir properties and thermodynamic properties of hydrocarbon components in the simulation. The effects of capillary pressure on VLE calculation are not included in the example because GEM neglects those effects. The same relative permeability curves are used in two simulators, where water relative permeability is the function of water saturation only, and gas relative permeability is sole function of gas saturation. The Stone method II (Aziz and Settari, 1979) is used to determine oil relative permeability from the two-phase relative permeability curves. A simple viscosity model is used in the simulations in which the oil and gas viscosity are assumed to be a function of component compositions. Total 1000 days simulation is performed; and simulation results, including reservoir pressure and phase saturations, of well node, Node 1, and observed node, Node 100 in Figure 5.4, 65 (a) Reservoir geometry and production well (b) Simulation domain and mesh Figure 5.4: Compositional simulation example description. and accumulated productions are plotted and compared. Table 5.4: Rock and fluid properties used for compositional simulations Parameter Value Permeability 20.0 Porosity 0.1 Residual water saturation 0.23 Initial water saturation 0.30 Irreducible oil saturation 0.36 Critical gas saturation 0.02 Constant bottom hole pressure 500 Water viscosity 1.139 Water density 62.43 Rock compressibility 1.0 × 10−6 Unit md psi cP lb/ft3 psi−1 Figure 5.5 compares the reservoir pressure and gas saturation of node 1 and 100 simulated by MSFLOW COM and GEM. The initial reservoir pressure is above bubble-point pressure with initial gas saturation as zero. The pressure of well node decreases very fast immediately after the production. And its gas saturation increases because its pressure quickly drops to below the saturation pressure. The water and oil two-phase flow of Node 100 evolves to three 66 Table 5.5: Hydrocarbon component properties used for compositional simulations Methane (CH4) n-Butane (NC4) n-Hexane (NC6) C11+ Pc (MPa) Tc (K) 4.600 3.799 2.969 2.122 190.56 425.20 507.40 679.78 Vc Molar Weight (m3/kg-mol) (g/gmol) 0.099 0.255 0.370 0.667 16.043 58.124 86.178 166.600 Accentric Factor Initial Global Composition 0.0115 0.2010 0.3007 0.5260 0.3 0.2 0.2 0.3 phases in about 70 days when its pressure drop to bubble-point pressure shown in Figure 5.5 (b). Figure 5.6 presents the comparisons of oil and water saturations of Node 1 and 100. The saturations quickly decrease in well node due to large drawdown pressure. Figure 5.5 and Figure 5.6 shows that the two simulators give almost same simulation results for pressure decrease, the gas evolution and decrease profile of oil and water saturations. (a) Reservoir pressure (b) Gas saturation Figure 5.5: Comparison of reservoir pressure and gas saturation of Node 1 and 100. In addition to the simulation results of Node 1 and 100, the accumulated mass production of each component is also compared to verify the mass conservations and computation accuracy of well production. Figure 5.7 presents the accumulated production of each hy67 (a) Oil saturation (b) Water saturation Figure 5.6: Comparison of oil and gas saturation of Node 1 and 100. (a) Accumulated production of Methane and n-Butane (b) Accumulated production of n-Hexane and C11+ Figure 5.7: Comparison of accumulated production in moles. 68 (a) Accumulated production of oil at surface condition (b) Accumulated production of gas at surface condition (c) Accumulated production of water at surface condition Figure 5.8: Comparison of accumulated production at surface condition. 69 drocarbon component in moles. In order to verify the accuracy of VLE calculation under surface condition of MSFLOW COM, I also compare the accumulated volumetric production of water, oil and gas at surface condition (15.555 ◦ C and 1 atm) as shown in Figure 5.8. Both Figure 5.7 and Figure 5.8 shows the good agreements between MSFLOW COM and CMG GEM for mass production and volumetric production at surface condition. 5.4 One-dimensional Consolidation In this one-dimensional consolidation problem, a constant stress is applied to the top of a porous permeable column fully saturated with water. The loaded stress instantaneously induces the rock deformation and pore pressure increase of the column. Then fluid is allowed to drain out of the column from top and the pore pressure increase dissipates. Accordingly there are two steps to simulate above process. The first step is to simulate the pore pressure increase due to the load on the top of the column, which is under undrained condition. The second step is to set sink on the top of the column to simulate draining process, where the dissipation of pore pressure increase happens. An analytical solution (Jaeger et al., 2007) is available for the dissipation of pore pressure increase, which is used to verify the numerical results. Figure 5.9 illustrates both undrained condition and the drained process. Figure 5.9 (a) is the initial state without external load and compaction. Figure 5.9 (b) is the equilibrated state of pore pressure increase induced by instantaneous loaded stress without fluid drainage. Figure 5.9 (c),(d) and (e) illustrate the drainage process, where a sink is set on the top of column to allow the fluid flow. The increase of pore pressure quickly vanishes due to fluid drainage and finally the pore pressures in the column return to the initial values. Table 5.6 lists the input parameters used for the simulation, including rock mechanical properties, fluid properties and initial and boundary conditions. The simulation domain is a 100-meter long vertical column divided into 400 nodes. The simulation captures the dissipation process of pore pressure increase and gives the pore pressure profile of the vertical column during the drainage process. Figure 5.10 presents the comparison of pressure profile 70 Figure 5.9: One-dimensional consolidation processes under constant load. Table 5.6: Rock and fluid properties of 1-D consolidation problem Parameter Value Unit Rock properties Permeability Porosity Rock compressibility Young’s modulus Poisson’s ratio Biot coefficient 1 × 10−13 0.1 7.4 × 10−10 5 × 109 0.25 1.0 m2 Pa−1 Pa Fluid Water Water Water 1000.0 0.89 × 10−3 4.5 × 10−10 kg/m3 Pa.s Pa−1 3.0 × 106 5.0 × 106 2.0 × 106 Pa Pa Pa properties density at standard condition viscosity compressibility Initial and boundary conditions Initial pore pressure Initial stress Additional stress on the top 71 after 500, 6000 and 10000 seconds fluid drainage. It shows good agreement between simulation results and analytical solutions for the dissipation process of pore pressure increase. Figure 5.10: Pore pressure profile during drainage process under constant load. 5.5 Two-dimensional Compaction The two-dimensional compaction problem is similar to one-dimensional consolidation example. A constant compressive force is applied to the top of a fluid-filled porous medium 72 and it induces an instantaneous uniform pore pressure increase and rock compaction. The lateral sides are free from either normal or shear stress. Afterwards, the material is allowed to drain laterally. The pore pressure near the edges of two sides must decrease due to drainage; therefore the material at the edges of two sides becomes less stiff and there is a load transfer to the center, resulting in a further increase of pore pressure in the center of the specimen. Thus the pore pressure in the center reaches a maximum and then declines. This behavior of pore pressure evolution in the center is called Mandel-Cryer effect (Cryer, 1963) and Abousleiman et al. (1996) present an analytical solution for it. (a) A constant stress on the top (b) Fluid lateral drainage Figure 5.11: Problem description of two-dimensional compaction. Figure 5.11 describes the two-dimensional compaction problem and Mandel effect. The specimen is a square with 1001 by 1001 meters in horizontal and vertical directions; (a) presents the constant load on the top and (b) presents the lateral drainage and the observed node in the center. The simulation process is similar to above one-dimensional consolidation with first step to simulate the induced pore pressure increase under the application of external force. We 73 start from the initial state where pore pressure and mean stress were initialized at 0.1 MPa and 0.1 MPa respectively. The additional stress of 5.0 MPa is then imposed and the pore pressure increase is calculated through simulation until system equilibrates. The second step is to simulate the fluid lateral drainage by setting sinks of the all nodes in the edges of two sides. Table 5.7 lists the properties of rock and fluid, and initial and boundary conditions in the simulation. Table 5.7: Rock and fluid properties of 2-D compaction problem Parameter Value Unit Rock properties Permeability Porosity Rock compressibility Young’s modulus Poisson’s ratio Biot coefficient 1 × 10−13 0.1 7.4 × 10−10 5 × 109 0.25 1.0 m2 Pa−1 Pa Fluid Water Water Water 1000.0 0.89 × 10−3 4.5 × 10−10 kg/m3 Pa.s Pa−1 0.1 × 106 0.1 × 106 5.0 × 106 Pa Pa Pa properties density at standard condition viscosity compressibility Initial and boundary conditions Initial pore pressure Initial stress Additional stress on the top The numerical results of pore pressure evolution at the central node is plotted in Figure 5.12 against the analytical solutions for 40000 seconds simulation of lateral drainage. The comparison shows the simulation program essentially produces almost same results as analytical solutions. 5.6 Summary and Discussions Five simulation examples are presented in this chapter to validate the developed numeri- cal model, MSFLOW COM, which fully couples compositional model with mean stress. The 74 Figure 5.12: Pore pressure evolution of central node (Mandel-Cryer effect). 75 validation covers three aspects, VLE calculation, compositional model and geomechanical model. The VLE calculation is verified against laboratory results. The Buckley-Leverett problem is simulated and compared with analytical solutions. A general compositional case is simulated and compared with commercial simulator, CMG GEM. Two flow-geomechanics coupling examples, one-dimensional consolidation and two-dimensional compaction, are simulated and both verified against analytical solutions. All five examples are successfully validated with laboratory measurement, commercial simulator, and analytical solutions. It gives creditability to the mathematical model, computational approach and numerical implementation in this dissertation. 76 CHAPTER 6 NUMERICAL STUDIES ON MATRIX ROCKS This and the next chapters present results and discussions of numerical studies for tight oil reservoirs through two simulation examples. The first example, presented in this chapter, shows a single-porosity porous medium to demonstrate the effects of geomechanics and high capillarity on fluid flow, fluid composition, and hydrocarbon recovery of matrix rocks in tight oil reservoirs. The second example extends the simulation from a porous medium to a double-porosity fractured reservoir. The rock and fluid data of Bakken tight oil reservoirs are used in both examples. 6.1 Simulation Setup This example describes a tight matrix rock with 30 m×10 m in x and y directions with 1m thickness as shown in Figure 6.1, assuming that left side of the matrix is open to produce, e.g. connected to fractures. This simulation is to reproduce a laboratory core test for capturing fluid flow in tight matrix with compositional analysis involving the effects of geomechanics and capillarity on VLE. Figure 6.1: Simulation domain of Bakken matrix. 77 Initially the matrix is filled with water and oil, and the oil composition and corresponding thermodynamic properties are listed in Table 6.1 and Table 6.2 (Nojabaei et al., 2013). The ”molar fraction” column in Table 6.1 refers to initial molar fraction of hydrocarbon at reservoir condition, which are treated as initial conditions of primary variables in the simulation. Other thermodynamic properties, such as critical pressure (Pc ) and temperature (Tc ), acentric factor, and binary interaction parameters are required for VLE calculations. The critical volume (vc ) is needed for the viscosity calculation with Lohrenz-Bray-Clark(LBC) correlation (Lohrenz et al., 1964), and the Parachor is determined with molecular weight according to the correlation proposed by Firoozabadi and Katz (1988). Table 6.1: Bakken oil composition and properties Component Molar Fraction Pc (MPa) Tc (K) MW (kg/kgmol) C1 C2 C3 C4 C5 − C6 C7 − C12 C13 − C21 C22 − C80 0.36736 0.14885 0.09334 0.05751 0.06406 0.15854 0.0733 0.03704 4.599 4.872 4.248 3.796 3.181 2.505 1.721 1.311 190.56 305.32 369.83 425.12 486.38 585.14 740.05 1024.72 16.04 30.07 44.10 58.12 78.30 120.56 220.72 443.52 Acentric vc Diffusivity factor (m3 /kgmol) (m2 /s) 0.0115 0.0995 0.1523 0.2002 0.2684 0.4291 0.7203 1.0159 0.0986 0.1455 0.2000 0.2550 0.3365 0.5500 0.9483 2.2474 2.8 × 10−7 2.5 × 10−7 1.9 × 10−7 1.6 × 10−7 1.2 × 10−7 1.2 × 10−7 1.0 × 10−7 0.9 × 10−7 Table 6.2: Bakken oil binary interaction parameters C1 C1 C2 C3 C4 C5 − C6 C7 − C12 C13 − C21 C22 − C80 C2 C3 C4 0.0 0.005 0.0035 0.0035 0.005 0 0.0031 0.0031 0.0035 0.0031 0 0 0.0035 0.0031 0 0 0.0037 0.0031 0 0 0.0033 0.0026 0 0 0.0033 0.0026 0 0 0.0033 0.0026 0 0 78 C5 − C6 C7 − C12 C13 − C21 C22 − C80 0.0037 0.0031 0 0 0 0 0 0 0.0033 0.0026 0 0 0 0 0 0 0.0033 0.0026 0 0 0 0 0 0 0.0033 0.0026 0 0 0 0 0 0 Kurtoglu et al. (2014) investigated rock and fluid properties of middle Bakken formation and measured moderate permeability to be 6.27 × 10−4 md (6.19 × 10−19 m2 ). They also reported residual water and oil saturations as 0.531 and 0.211 respectively. Yu et al. (2014) estimated matrix porosity of middle Bakken formation to be 0.056 and pore compressibility to be 1 × 10−6 psi−1 (1.45 × 10 −10 Pa−1 ) through history matching of numerical simulations. In addition, the geomechanical properties of middle Bakken formation have been intensively investigated by researchers. For example, Yang et al. (2013) tested middle Bakken core for Young’s modulus and Poisson’s ratio. He and Ling (2014) determined Biot’s coefficients of a large range of Bakken samples with a new proposed method. Table 6.3: Input parameters of Bakken matrix simulation Parameter Value Rock properties Permeability 6.19 × 10−19 (6.27 × 10−4 ) Porosity 0.056 Rock compressibility 1.45 × 10 −10 (1 × 10−6 ) Young’s modulus 26 (3.77×106 ) Poisson’s ratio 0.25 Biot’s coefficient 0.68 Brook-Corey pore size distribution index 1.0 Unit m2 (md) Pa−1 (psi−1 ) GPa (psi) Fluid properties Water density at standard condition Water viscosity Klinkenberg coefficient Residual water saturation Irreducible oil saturation Critical gas saturation 1,000.0 (62.4) 1.139 × 10−3 (1.139) 8.6 × 105 (125) 0.531 0.211 0.01 kg/m3 (lb/ft3 ) Pa.s (cP) Pa (psi) Initial and boundary conditions Initial pore pressure Initial mean stress Stress boundary Reservoir temperature Initial water saturation Production pressure 0 - 13.5 years Production pressure 13.5 - 40.5 years 47.23 (6,850) 60.67 (8,800) x = 30 m 115 (239) 0.55 18.62 (2,700) 10.34 (1,500) MPa (psi) MPa (psi) 79 ◦ C (◦ F) MPa (psi) MPa (psi) Our simulation takes above published data for rock, fluid and geomechanical properties as inputs and Table 6.3 summarized the simulation parameters in SI and field units. With the reported residual saturations, the extended Brooks-Corey type of functions for three-phase flow (Honarpour et al., 1986; Wu, 1998) is used to model relative permeability. The initial reservoir pressure is usually very high in tight oil reservoirs, far above saturation pressure. In this case, the initial pore pressure is 6,850 psi, much higher than initial saturation pressure of approximate 2,600 psi, calculated from the oil composition and reservoir temperature. Thus this simulation and discussions are performed in two parts: above and below saturation pressure. In the first part, the production pressure is set to be 2,700 psi, above saturation pressure, and 13.5 years (5,000 days) production is simulated. Then the production pressure is set to be 1,500 psi and another 27 years (10,000 days) simulation is performed, shown in the section of ”initial and boundary condition” of Table 6.3. In the total 40.5 years’ (15,000 days’) simulation, the geomechanical influences are observed in both first and second parts; while the effect of capillary pressure on VLE, only exists in the second part where gas phase appears coexisting with oil phase. 6.2 Simulation Results The simulation results are presented in two sections, categorized by undersaturated con- dition and saturated condition, or the production above and below oil saturation pressure. The simulation above oil saturation pressure addresses the geomechanical effect since capillarity influence on VLE does not exist at undersaturated condition. The simulation below oil saturation pressure focuses on both effects of capillary pressure and rock deformation. 6.2.1 Above Saturation Pressure To demonstrate geomechanical effect on the oil production of tight formation, two simulation runs, with and without stress coupling, are performed as shown in Table 6.4. Both runs are started from initial reservoir conditions. 80 Table 6.4: Simulation run information for above bubble-point pressure Run Number Coupled Geomechanics Production Pressure 1 2 Yes No 2700 psi 2700 psi Simulation Start Point Simulation Time Initial condition 0 - 5,000 days Initial condition 0 - 5,000 days As discussed in previous chapters, the rock properties are subjected to change due to increase of effective stress induced by oil production and decrease of pore pressure. In this simulation, rock porosity is correlated with effective stress with a relationship derived by McKee et al. (1988) from hydrostatic poroelasticity theory (Equation (2.38)). On the other hand, Mokhtari et al. (2013) also found that the exponential coefficient of permeability decrease is between -0.0002 to -0.0006 for unfractured tight rock in psi−1 unit. Thus this simulation takes exponential correlation between absolute permeability and change of effective stress with estimated coefficient -0.0003 (Equation (2.42)). Although the change of effective stress could affect the relative permeability and MSFLOW COM has the capability to include this effect, there rarely are available correlations between relative permeability and effective stress for tight rocks. Thus this simulation neglects the geomechanical effect on relative permeabilities. Figure 6.2 shows the simulation results of effective stress at three different locations of the matrix sample and the absolute permeability induced by the change of effective stress. The location of x = 1.0 m is adjacent to the production side; x = 15.0 m is in the middle and x = 30.0 m is at the end of matrix rock. The effective stress at x = 1.0 m quickly increase due to fluid depletion and resulting pore pressure decrease. Similarly the effective stress at the middle and end of matrix also increases during the production, but much slower than that at x = 1.0 m. The interesting observation is that the trend of effective stress at x = 15.0 m is not in the central of x = 1.0 m and x = 30.0 m but quite close to x = 30.0 m, which could be explained that the pressure propagation is very slow due to ultra-low permeability thus the drawdown pressure between x = 15.0 m and x = 30.0 m is always small. The 81 effect of change of effective stress on absolute permeability is shown in Figure 6.2 (b), and the increase of effective stress is about 3000 psi (approximately from 4000 psi to 7000 psi in Figure 6.2 (a)). The permeability evolution generally follows the trend of effective stress. (a) Effective stress evolution (b) Permeability evolution induced by the change of effective stress Figure 6.2: Effective stress evolution and induced change of permeability. The stress-induced decrease of absolute permeability could affect the production rate. The oil production comparison between Run1 (coupled geomechanics) and Run2 (no geomechanics effect) is shown in Figure 6.3 from 0 - 1000 days and 1000 - 5000 days. It shows that Run2 has higher oil production rate than Run1 from beginning till about 1500 days because the stress-induced permeability decease is included in Run1, and most decrease of rock permeability occurs from beginning to about 1500 days shown in Figure 6.2 (b). The two curves of production rate cross each other at about 1500 days shown in Figure 6.3 (b) and Run1 has higher production rate than Run 2 since then. This is because Run1 has higher reservoir pressure at this point due to slower production and the stress-induced decrease of permeability tends to stabilize. Figure 6.4 presents the pressure profile at the 2000th day and 5000th day for Run1 and Run2. It shows that Run1 has higher reservoir pressure due to lower production rate and the pressure difference reaches largest at x = 30.0 m. 82 (a) Oil production from 0 - 1000 days (b) Oil production from 1000 - 5000 days Figure 6.3: Comparison of oil production rate. (a) Pressure profile at the 2000th days (b) Pressure profile at the 5000th days Figure 6.4: Comparison of pressure profile. 83 Although Run1 has higher production from 1500 - 5000 days but the production rate is much smaller than that at the beginning of production, the accumulated oil and gas production of Run1 is still lower than Run2 shown in Figure 6.5. The gap between the curves shows the difference of accumulated production between the two runs; the gap increases from beginning to some point and then shrink, which means that the higher production rate of Run1 after about 1500 days offsets the previously accumulated gap. The accumulated gas production has same pattern and trend as accumulated oil production because reservoir pressure is above saturation pressure and the producing GOR is constant to be gas solubility. (a) Accumulated oil production (b) Accumulated gas production Figure 6.5: Comparison of accumulated oil and gas production between Run1 and Run2. 6.2.2 Below Saturation Pressure In this simulation study, the production pressure is further lowered from previous 2700 psi to 1500 psi, and the simulation continues from end point of Run1 and Run2 of previous section. The gas phase quickly appears and the effects of capillary on VLE, along with rock deformation, are studied. There are four simulation runs performed summarized in Table 6.5 in this part. The comparison study between Run2-1 and Run2-2 shows the capillary effect on VLE and its influence on the production performance. Since rock deformation leads to the 84 change of pore radius and capillary pressure, the simulation studies on Run1-1 and Run1-2 could illustrate the influence of rock deformation on capillary pressure, therefore on VLE and production performance. Table 6.5: Simulation run information for below bubble point pressure Run Number Coupled Geomechanics Capillarity Effect Run1-1 Run1-2 Run2-1 Run2-2 YES YES NO NO YES NO YES NO Production Pressure 1500 1500 1500 1500 psi psi psi psi Simulation Start Point Ending Ending Ending Ending state state state state of of of of Simulation Time (Days) Run1 5,000 - 15,000 Run1 5,000 - 15,000 Run2 5,000 - 15,000 Run2 5,000 - 15,000 The Young-Laplace equation (Equation (2.45)) is used to calculate the capillary pressure between oil and gas phase by assuming contact angle is zero. The interfacial tension between oil and gas phase is calculated with phase composition data and Parachor values of each component with Equation (2.46). Ayirala and Rao (2006) claim that the measured interfacial tensions are two to three times greater than those calculated with Macleod and Sugden correlation (Equation (2.46)) at moderate pressures; Nojabaei et al. (2013) uses three times of interfacial tension calculated with Equation (2.46) in the study of Bakken tight oil simulation. Thus a similar correction is taken in this study to correct the underestimated interfacial tension. The stress effect on capillary pressure is included by using the relationship between pore radius and rock porosity and permeability with Equation (2.48); its coefficients c and b are assumed so that the initial pore radius is about 30 nm. 6.2.2.1 Effect of Capillary Pressure on VLE As discussed in previous chapters, the capillary pressure could postpones the appearance of gas phase, and affect the thermodynamic properties of oil and gas phases through its effect on VLE calculations; eventually it influences the production performance. Figure 6.6 shows the simulation results of gas saturation at three locations of x = 1.0, 15.0 and 30.0 m. The gas saturation at all three locations is lower in Run2-1 with capillarity effect 85 on VLE. The gas saturation at x = 1.0 m quickly increases due to fluid depletion resulting pressure decrease. It is noted that the gas saturation at x = 1.0 m reaches a peak quickly and then decrease at beginning of production shown in Figure 6.6 (a). It’s because the formed gas at this location flows fast to surface and there is no sufficient gas formed in rest area to charge the gas production due to slow pressure propagation in ultra-low permeability rock. The comparison of gas saturation at x = 15.0 and x = 30.0 m demonstrates the postponed appearance of gas phase in Run2-1 with the effect of capillary pressure on VLE. For example, the first gas bubble comes out at x = 15.0 at approximate 5600 day in Run2-1 and 5200 day in Run2-2, about 400 days postpone shown in Figure 6.6(b). Similarly there is about 600 days delayed appearance of gas phase at x = 30.0 shown in Figure 6.6(c) (a) x = 1.0 m (b) x = 15.0 m (c) x = 30.0 m Figure 6.6: Gas saturation at three locations of Run2-1 and Run2-2. The higher gas saturation in reservoir condition of Run2-2 could lead to more light components transported in gas phase and therefore produced to the surface. In order to facilitate compositional analysis, C1 and C2 components are categorized as light components; C3 , C4 and C5 − C6 are categorized as intermediate components; C7 − C12 , C13 − C21 and C22 − C80 are categorized as heavy components in the following discussions. Figure 6.7 shows the molar fraction comparison of surface production between Run2-1 and Run2-2. It is observed that there is larger molar fraction of light components produced in the case without capillarity effect; and Run2-1, including capillarity effect on VLE, has large molar 86 fraction of intermediate and heavy components produced. (a) Molar fraction of C1 and C2 (b) Molar fraction of C3 , C4 and C5 − C6 (c) Molar fraction of C7 − C12 ,C13 − C21 and C22 − C80 Figure 6.7: Molar fraction of surface production. Since Run2-2 has more molar fraction of light components and less molar fraction of intermediate and heavy components produced to surface, the molar fractions in the reservoir condition are also difference between Run2-1 and Run2-2. Figure 6.8, Figure 6.9 and Figure 6.10 presents the comparisons of simulation results for the overall molar fraction in oil and gas phases at three locations of x = 1.0, 15.0 and 30.0 m. In the reservoir condition, Run2-1, with capillarity effect on VLE, has more molar fraction of light components and less molar fraction of intermediate and heavy components than Run2-2; because Run2-1 has less light components and more intermediate and heavy components produced to surface shown in Figure 6.7. The simulated reservoir pressures of Run2-1 and Run2-2 are presented in Figure 6.11 and Figure 6.12, respectively showing the pressure evolution at x = 1.0, 15.0 and 30.0 m, and pressure profile of matrix rock at the 10, 000th day and the 15, 000th day. Both Figure 6.11 and Figure 6.12 show that Run2-2, without capillarity effect on VLE, has higher reservoir pressure than Run2-1 except at x = 1.0 m, where the pressure is very close to the production pressure. The difference of reservoir pressure can be explained by the differences of appearance of gas phase and corresponding gas saturation. Run2-1 has postponed appearance of gas phase and less gas saturation, therefore faster pressure decrease. For example, the pressure of Run2-1 87 (a) Molar fraction of C1 and C2 (b) Molar fraction of C3 , C4 and C5 − C6 (c) Molar fraction of C7 − C12 ,C13 − C21 and C22 − C80 Figure 6.8: Simulation results of molar fraction at x = 1.0 m. (a) Molar fraction of C1 and C2 (b) Molar fraction of C3 , C4 and C5 − C6 (c) Molar fraction of C7 − C12 ,C13 − C21 and C22 − C80 Figure 6.9: Simulation results of molar fraction at x = 15.0 m. (a) Molar fraction of C1 and C2 (b) Molar fraction of C3 , C4 and C5 − C6 (c) Molar fraction of C7 − C12 ,C13 − C21 and C22 − C80 Figure 6.10: Simulation results of molar fraction at x = 30.0 m. 88 (a) Reservoir pressure at x = 1.0 m (b) Reservoir pressure at x = 15.0 m (c) Reservoir pressure at x = 30.0 m Figure 6.11: Simulation results of reservoir pressure at three locations. (a) Reservoir pressure profile at the 10, 000th day (b) Reservoir pressure profile at the 15, 000th day Figure 6.12: Reservoir pressure profile at the 10, 000th and 15, 000th day. 89 at x = 30.0 m in Figure 6.11 (c) decreases much faster between approximate the 5000th and 6000th day due to no gas phase in Run2-1 and forming of gas phase in Run2-2 during this period. The above differences of simulation results on gas saturation, reservoir and surface composition, and reservoir pressure between Run2-1 and Run-2 are due to the effects of capillary pressure between oil and gas phases on their phase equilibrium. This effect can be observed from Figure 6.13, showing the comparison of oil phase composition at equilibrium as function of reservoir pressure. Before reservoir pressure decreases to the saturation pressure, Run2-1 and Run2-2 have same and constant oil composition in reservoir condition as the overlap curves in Figure 6.13 from initial reservoir pressure to approximate 2500 psi. Once reservoir pressure decreases to saturation pressure, the molar fraction of light components decreases, and molar fractions of intermediate and heavy components increase. The difference of phase transition point in Figure 6.13 shows that the saturation pressure in the case of capillarity effect on VLE is about 200 psi lower than the case without capillarity effect. For same reservoir pressure below bubble point, there are more light components, but less intermediate and heavy components in oil phase due to capillarity effect on VLE. (a) Molar fraction of C1 and C2 in oil phase (b) Molar fraction of C3 , C4 and (c) Molar fraction of C5 − C6 in oil phase C7 − C12 ,C13 − C21 and C22 − C80 in oil phase Figure 6.13: Oil phase composition at reservoir condition. 90 The difference of oil composition between Run2-1 and Run2-2 also leads to the difference of fluid properties of oil phase. Figure 6.14 presents the viscosity and density of oil phase under reservoir pressure between Run2-1 and Run2-2. It shows that Run2-1 and Run22 have same oil density and viscosity above saturation pressure, and capillarity effect on oil composition shown in Figure 6.13 leads to less density and viscosity below saturation pressure. (a) Oil density under reservoir pressure (b) Oil viscosity under reservoir pressure Figure 6.14: Capillarity effect on oil density and viscosity under reservoir pressure. The capillary pressure involved in VLE calculation is determined with Young-Laplace Equation (2.45) and surface tension between oil and gas is evaluated with compositional data with Equation (2.46). Figure 6.15 shows the calculated capillary pressure in simulation Run2-1, and the range of the capillary pressure involved in VLE calculation is between 90.0 psi and 116.0 psi for this reservoir rock. With above discussion on simulation results between Run2-1 and Run2-2, Figure 6.16 presents the effect of capillary pressure on the final production. The Run2-1, with capillarity effect on VLE, has more accumulated oil production but less accumulated gas production than Run2-2, due to the postponed gas phase appearance, less gas saturation, and less light components produced. On the other hand, Run2-2 has more gas produced. 91 Figure 6.15: Capillary pressure involved in VLE calculation. (a) Accumulated oil production (b) Accumulated gas production Figure 6.16: Comparison of accumulated production between Run2-1 and Run2-2. 92 6.2.2.2 Geomechanical Effect There are two main aspects of geomechanical effects on the production below saturation pressure. The first effect is same as that on the production above saturation pressure, which is the effect on rock permeability and porosity. Another effect is that the stress-induced change on rock properties leads to the change of capillary pressure between oil and gas phases and therefore affects the VLE. In other words, the effect of capillary pressure on VLE is enhanced by the increase of effective stress during the production. Figure 6.17 presents the oil composition as function of reservoir pressure for difference scenarios. It shows the comparisons among three cases: no capillarity effect on VLE, with capillarity effect on VLE only, with both capillarity and geomechanics effects. The capillary pressure between oil and gas phases is higher for the case including geomechanics effect due to increase of effective stress affecting pore radius. This higher capillary pressure further suppresses saturation pressure therefore Figure 6.17 shows there more light components and less intermediate and heavy components in oil phase than other two cases. Similarly the oil properties, such as oil density and viscosity at reservoir conditions are also difference for above three cases shown in Figure 6.18. (a) Molar fraction of C1 and C2 in oil phase (b) Molar fraction of C3 , C4 and (c) Molar fraction of C5 − C6 in oil phase C7 − C12 ,C13 − C21 and C22 − C80 in oil phase Figure 6.17: Oil phase composition at reservoir condition. 93 (a) Oil density under reservoir pressure (b) Oil viscosity under reservoir pressure Figure 6.18: Capillarity effect on oil density and viscosity under reservoir pressure. The geomechanical effect leads to higher capillarity pressure, and accordingly there is larger effect on VLE calculations, which explains the comparison in Figure 6.17 and Figure 6.18. Figure 6.19 shows the difference of capillary pressure induced by the change of effective stress at x = 1.0, 15.0 and 30.0 m. The capillary pressure without geomechanical effect in Run2-1 is between is between 90 and 160 psi, and it increases to between 150 and 190 psi due to stress-induced decrease of pore radius in the production above saturation pressure (from initial state to the 5000th day). In addition to geomechanical effect on capillary pressure, the capillarity effect on VLE also influences the computation of effective stress. As presented in Figure 6.12 of previous section, the reservoir pressure is different between the cases with capillarity effect on VLE and without this effect because higher gas saturation in reservoir in the case without capillarity effect on VLE leads to higher reservoir pressure. Consequently it affects the effective stress. Figure 6.20 shows the comparison of simulated effective stress between Run1-1 and Run12 at x = 1.0, 15.0 and 30.0 m. It shows that the case including capillarity effect on VLE has higher effective stress due to its lower reservoir pressure shown in Figure 6.21 (a). It is noted that the difference between reservoir pressure could reach as high as 300 psi between Run1-1 94 Figure 6.19: Capillary pressure involved in VLE calculation. and Run1-2, much higher than the difference between Run2-1 and Run2-2 in Figure 6.12 (b) of previous section. One reason for it is that the capillarity effect on VLE in the case with geomechanics is stronger therefore larger difference of reservoir pressure is observed in Figure 6.21 (a) than in Figure 6.12 (b). Figure 6.21 (b) shows the profile of effective stress for the matrix rock at the end of the simulation. Since the change of effective stress also affects the rock properties, especially absolute permeability of tight rock, Figure 6.21 (c) shows the profile comparison of absolute permeability between the cases whether to include capillarity effect. The accumulated production below saturation pressure is also compared for all the four simulation runs shown in Figure 6.22. The accumulated production of oil and gas in the cases with geomechanical effect, are less than the cases without geomechanical effect, because the absolute permeability decreases due to increase of effective stress. And the capillarity effect on VLE favors more liquid but less gas productions. 95 (a) Effective stress at x = 1.0 m (b) Effective stress at x = 15.0 m (c) Effective stress at x = 30.0 m Figure 6.20: Simulation results of effective stress. (a) Reservoir pressure profile (b) Effective stress profile (c) Permeability profile Figure 6.21: Reservoir pressure, effective stress and permeability profile at end of simulation. 96 (a) Accumulated oil production (b) Accumulated gas production Figure 6.22: Comparison of accumulated production. 6.2.3 Summary and Discussions This matrix rock example illustrates how the effects of geomechanics and capillarity on VLE influence the production performance. During the production above saturation pressure, there is no VLE calculation required and only geomechanical effect is observed. The increase of effective stress and consequently induced decrease of permeability leads to less oil and gas production compared with the case without geomechanics effect. For the production below saturation pressure, the effect of capillary pressure on VLE is observed through compositional analysis on produced fluids and oil composition at reservoir condition. The capillarity effect on VLE leads to suppressed saturation pressure and postponed appearance of gas phase. Thus there are less gas and more oil (less molar fraction of light components and more molar fractions of intermediate and heavy components) produced at surface due to capillarity effect. The oil composition at reservoir condition is also affected by the suppression of saturation pressure, which leads to more light components dissolved in oil phase, and the fluid properties, such as oil density and viscosity is accordingly influenced. The geomechanical effect not only affect fluid flow through induced change on absolute permeability, but also strengthen the capillarity effect due to stress-induced decrease of pore 97 radius and increase of capillary pressure. Therefore the further suppression of saturation pressure and postponed appearance gas phase is observed in the simulations. On the other hand, the capillarity effect on VLE in turn has impacts on the reservoir pressure and effective stress due to its influence on gas appearance and saturation. Therefore the effect of capillary pressure on VLE and geomechanics are interlinked and affect each other during the production below saturation pressure. It is also noted that the increase of effective stress mainly occurs during the production above oil saturation pressure because of very high initial pore pressure for tight oil reservoirs. In this example, the effective stress increases about 3000 psi during the production above saturation pressure, and about 500 psi during the production below saturation pressure. In other words, the geomechanical effect is prominent during the production above oil saturation pressure. The correlation between effective stress and absolute permeability varies from rock to rock, and a different correlation could give another simulation results. Still, the above effects of capillary pressure and effective stress on fluid composition and production performance exist and the corresponding analysis remains. In addition, a tight oil reservoir usually involves multiple porous media and fractured rocks besides tight matrix. The numerical study on the matrix rock is extended to the following tight reservoirs with multiple porous media and fractured rocks. 98 CHAPTER 7 NUMERICAL STUDIES ON A FRACTURED RESERVOIR The second numerical study example presented in this chapter addresses a hydraulicallyfractured horizontal well with a variety of rock types, including hydraulic fractures, natural fractures and matrix rocks; it extends numerical studies from a single-porosity matrix, simulated in last chapter, to a multiple-porosity tight reservoirs. 7.1 A Fractured Reservoir With Double Porosity System This section presents a tight oil reservoir with horizontal production well and multistage hydraulic fractures. Mayerhofer et al. (2010) introduced the concept of stimulated reservoir volume (SRV) to describe the size of created or enhanced fracture network by hydraulic fracturing. In this simulation example, an optimal case for creating SRV is considered where all the areas between hydraulic fractures are activated as fracture network. Figure 7.1 shows the schematic diagram of full reservoir, including a horizontal well, three-stage hydraulic fractures, and natural fractures within SRV and outside SRV. The natural fractures in SRV is enhanced by hydraulic fracturing thus we distinguish the natural fractures as macrofractures and micro-fractures within and outside SRV. In addition to the fractures network providing conductivity for fluid flow, the matrix rock mainly stores the subsurface fluids. Therefore a double porosity model (Barenblatt et al., 1960; Kazemi et al., 1976; Warren and Root, 1963) is employed in this simulation study. In classical double porosity model, the global flow occurs only through the fracture continuum, while the inter-porosity flow between fracture and matrix occurs locally through a transfer function. Warren and Root (1963) introduces a ”matrix shape factor” to characterize the local interactions between fracture and matrix. Wu and Pruess (1986) proves that the shape factor can be accommodated with geometric parameters in the integral finite difference 99 Figure 7.1: Schematic diagram of full reservoir: horizontal well, hydraulic fractures, and natural fractures. method. Thus the mathematical and numerical formulations developed in this dissertation are applicable to both single-continuum and double-continuum media (Wu and Qin, 2009). Figure 7.2 presents the mesh system and the corresponding hydraulic fractures. The half length of hydraulic fracture is 80 m with 60 m fracture spacing. The SRV area is a dual porosity system with macro-fractures and matrix rocks; the area outside SRV is also the dual porosity media including micro-fractures and matrix. Figure 7.3 is a simulation conceptual model of Figure 7.1; it shows the fracture continuum, including three types of fractures with permeability of 4000 md, 1.0 md and 0.1 md of hydraulic, macro and micro fractures. The mesh within SRV is refined with smaller scale; especially the grid blocks close to horizontal well and hydraulic fractures are also locally refined. All the grid blocks have dual continua of fracture and matrix, except that hydraulic fractures is simulated with single porosity medium. Points A and B, outside and within SRV respectively, are observation points for the simulation study. 100 Figure 7.2: Mesh system of hydraulic fractured reservoir. Figure 7.3: Fracture continuum: hydraulic fracture, macro-fracture and micro-fracture. 101 The compositional data used in this simulation is same as previous example shown in Table 6.1 and Table 6.2. The extended Brooks-Corey type of functions for three-phase flow (Honarpour et al., 1986; Wu, 1998) is also used to model relative permeability for different types of rocks. Table 7.1 lists the hydraulic properties of different scale of fractures and matrix rocks. Table 7.1: The hydraulic properties of different types of rocks Properties Value Unit 3.95 × 10−12 (4.0 × 103 ) 0.5 m2 (md) Macro-fractures Permeability Porosity 9.87 × 10−16 (1.0) 0.002 m2 (md) Micro-fractures Permeability Porosity 9.87 × 10−17 (0.1) 0.002 m2 (md) Hydraulic fractures Permeability Porosity Residual saturations of fracture rock Critical gas saturation Residual water saturation Residual oil saturation Matrix rock Permeability Porosity Critical gas saturation Residual water saturation Residual oil saturation 7.2 0.01 0.30 0.05 2.96 × 10−19 (3.0 × 10−4 ) 0.056 0.01 0.531 0.211 m2 (md) Geomechanical Effect We observe that the geomechanical effect on rock properties mainly occurs during the production above saturation pressure in Chapter 6, because there is a large pressure decrease from initial very high reservoir pressure to oil saturation pressure. Thus the simulation study of this section mainly focuses on the production above oil saturation pressure to analyze the 102 geomechanical effect. Table 7.2 lists the geomechanical properties of fracture and matrix rocks in the simulation; it is noted that the fracture rock is less stiff than matrix rock with smaller Young’s modulus, larger compressibility and Biot coefficient. Table 7.2: The geomechanical properties of different types of rocks Properties 7.2.1 Value Unit Hydraulic fractures Rock compressibility Young’s modulus Poisson’s ratio Biot coefficient 2.85 × 10 −10 (1.97 × 10−6 ) 10 (1.45×106 ) 0.25 0.85 Pa−1 (psi−1 ) GPa (psi) Natural-fractures Rock compressibility Young’s modulus Poisson’s ratio Biot coefficient 2.45 × 10 −10 (1.69 × 10−6 ) 16 (2.32×106 ) 0.25 0.80 Pa−1 (psi−1 ) GPa (psi) Matrix rock Rock compressibility Young’s modulus Poisson’s ratio Biot coefficient 1.45 × 10 −10 (1 × 10−6 ) 26 (3.77×106 ) 0.25 0.68 Pa−1 (psi−1 ) GPa (psi) Simulation Results The initial reservoir pressure and mean stress in this simulation is assumed to the same as previous example, 6850 psi and 8800 psi respectively. A constant production pressure is set to 3000 psi and 3 years simulation is performed. Two simulation runs, with and without geomechanical effect, are compared in this section. The stress-induced permeability change is the main factor affecting production performance discussed before. The exponential dependency of permeability on effective stress is usually observed in a fractured tight reservoir (Cho et al., 2013; Rutqvist et al., 2002; Wang et al., 2015); thus Equation (2.42) is used for the correlation between absolute permeability and effective stress. 103 Figure 7.4 , Figure 7.5 and Figure 7.6 presents the evolution of permeability, effective stress and reservoir pressure of both fracture and matrix rock at observation points, A and B, outside and within SRV respectively. The permeability decreases due to the increases of effective stress for both fracture and matrix rocks. The stress-induced decrease of permeability within SRV mainly occurs at the early of production because of the quick decrease of pressure in this area, especially for the fracture rock, shown in sub-figure (b) of Figure 7.4 , Figure 7.5 and Figure 7.6. On the other hand, a continuous stress-induced effect has been observed for the rocks outside SRV. (a) Permeability of matrix and fracture at A (b) Permeability of matrix and fracture at B Figure 7.4: Stress-induced permeability change outside SRV (location A) and within SRV (location B). The geomechanical effect on permeability is not only a function of simulation time, but also dependent on the location. Figure 7.7 presents the permeability contour diagram of matrix and micro-fractures after 3 years production. For both matrix and fracture rock, the more close to hydraulic fractures or SRV, the permeability is lower due to larger pressure decrease and corresponding larger increase of effective stress. Figure 7.8 shows the comparison of production performance with and without geomechanical effect. The oil production rate is plotted in log-log scale in figure (a) due to quick decrease of production rate in very short of time at the beginning. This shape of the oil rate 104 (a) Effective stress of matrix and fracture at A (b) Effective stress of matrix and fracture at B Figure 7.5: Effective stress evolution outside SRV (location A) and within SRV (location B). (a) Reservoir pressure of matrix and fracture at A (b) Reservoir pressure of matrix and fracture at B Figure 7.6: Reservoir pressure evolution outside SRV (location A) and within SRV (location B). 105 (a) Permeability contour diagram of matrix rock (b) Permeability contour diagram of micro-fractures Figure 7.7: Permeability contour diagram at the end of simulation. curve agrees with the approximate analytical solution to the double porosity model in an unconventional oil reservoir, derived by Ogunyomi et al. (2014). Figure 7.8 (a) shows the early production from fracture rock until 1 × 10−3 year, when the production starts to drain from matrix rock. The accumulated oil production is about 15% larger (18 MSTB vs. 16 MSTB) in the case without geomechanical effect because the stress-induced decrease of absolute permeability impedes oil production. The oil rate in the case without geomechanical effect is higher for most of production time, but becomes lower at the end because the reservoir pressure in the case with geomechanical effect is larger due to its less production. Figure 7.9 presents the comparison of the reservoir pressure at the end of simulation. It shows that the reservoir pressure in the case with geomechanical effect is higher in both matrix and fracture continuum. 7.2.2 Sensitivity Analysis The stress-induced decreases of absolute permeability reduce the production performance as above discussion. In order to study the differences of geomechanical effect on different types of rocks, a series of simulations are performed with permeability of only matrix, only natural fracture and only hydraulic fracture dependent on stress. 106 (a) Oil production rate (b) Accumulated oil production Figure 7.8: Comparison of oil production due to geomechanical effect. (a) Contour diagram of fracture (b) Contour diagram of fracture pressure in the case without pressure in the case with geomechanics geomechanics (c) Contour diagram of matrix pressure in the case without geomechanics (d) Contour diagram of matrix pressure in the case with geomechanics Figure 7.9: Comparison of reservoir pressure at the end of simulation. 107 (a) Oil production rate (b) Accumulated oil production Figure 7.10: Sensitivity analysis of geomechanical effects of different rocks. Figure 7.10 shows the production performance for the scenarios: (1) without geomechanical effect; (2) only permeability of natural fracture, kf , is dependent on stress (permeability of matrix and hydraulic fractures are not stress-dependent); (3) only permeability of matrix, km , is dependent on stress (permeability of natural fracture and hydraulic fracture are not stress-dependent);(4)only permeability of hydraulic fracture, kHF is dependent on stress (permeability of matrix and natural fracture are not stress-dependent); (5) permeability of all rocks are stress-dependent. From Figure 7.10, the accumulation production of scenario (2) is most close to scenario (5), and scenario (4) is most close to scenario (1). It means that the stress effect on natural fractures has the most influence on the production performance, and the stress effect on the hydraulic fractures has the least influence. 7.3 Effect of Capillary Pressure Since the effect of capillary pressure only exists during the production with reservoir pressure below saturation pressure, a constant production pressure is set to 1500 psi, below saturation pressure, in this simulation. It is also assumed the reservoir has been depleted for some time; the current pressure (initial pressure of this simulation) is 3000 psi. A total 108 60 years simulation is performed in this study so that the reservoir is fully drained at 1500 psi production pressure. Two simulation runs, with and without effect of capillary pressure on VLE, are performed and the simulation results are compared in this section. The range of the capillary pressure is similar to previous simulation example shown in Figure 6.19. And the effect of capillary pressure on VLE is only considered for matrix rocks because of very small capillary pressure in fracture continuum due to its large pore space. 7.3.1 Simulation Results At the very beginning of the simulation, the depletions are mainly from fracture continuum and thus the effect of capillary pressure on the flow behaviors cannot be observed. Figure 7.11 and Figure 7.12 shows the pressure and gas saturation contour diagram of fracture system after 1 day simulation, and there is no noticeable differences observed between the simulation runs with and without capillarity effect. (a) Pressure contour diagram without capillarity effect (b) Pressure contour diagram with capillarity effect Figure 7.11: Pressure contour diagram of Day 1 in fracture continuum. The figures also show that the fluid drainage barely reaches the fracture system outside SRV, where the reservoir pressure is almost same as initial and there is no gas phase formed. Accordingly the matrix continuum is almost not depleted at all at this moment (Day 1), with the same condition as initial state. 109 (a) Gas saturation contour diagram without capillarity (b) Gas saturation contour diagram with capillarity effect effect Figure 7.12: Gas contour diagram of Day 1 in fracture continuum. The capillary effect is observed as the production continues and reservoir pressure, especially matrix pressure decreases below saturation pressure. One of the main observed characteristics in the simulation runs with capillarity effect is the lower reservoir gas saturation due to suppressed saturation pressure. For example, Figure 7.13 presents the comparison of gas saturation at the end of 10 years simulation in both fracture and matrix system. The difference in gas saturation also leads to the other differences, such as reservoir pressure. Figure 7.14 shows the comparison of reservoir pressure after 10 years’ production in the cases with and without capillarity effect. It shows that the reservoir pressure of both matrix and fracture system is higher in the case without capillary effect at this moment. The differences of gas saturation in both fracture and matrix systems are observed throughout the whole 60 years simulation. Figure 7.15 shows the gas saturation contour diagram at the end of the simulation, where the gas saturation in the case without capillarity effect is about 0.02 higher in both fracture and matrix systems. The simulation results at observation locations A (outside SRV) and B (inside SRV) in Figure 7.2 are also plotted below to further demonstrate the capillarity effect. Figure 7.16 and Figure 7.17 shows the comparison of simulation results at location A and B respectively. 110 (a) Gas saturation contour diagram without capillarity (b) Gas saturation contour diagram with capillarity effect in matrix system effect in matrix system (c) Gas saturation contour diagram without capillarity (d) Gas saturation contour diagram with capillarity effect in fracture system effect of fracture system Figure 7.13: Gas saturation contour diagram after 10 years in both matrix and fracture continuum (left: without capillarity effect; right: with capillarity effect; top: matrix system; bottom: fracture system). 111 (a) Reservoir pressure contour diagram without capillarity effect in matrix system (b) Reservoir pressure contour diagram with capillarity effect in matrix system (c) Reservoir pressure contour diagram without capillarity effect in fracture system (d) Reservoir pressure contour diagram with capillarity effect in fracture system Figure 7.14: Reservoir pressure contour diagram after 10 years in both matrix and fracture continuum (left: without capillarity effect; right: with capillarity effect; top: matrix system; bottom: fracture system). 112 (a) Gas saturation contour diagram without capillarity (b) Gas saturation contour diagram with capillarity effect in matrix system effect in matrix system (c) Gas saturation contour diagram without capillarity (d) Gas saturation contour diagram with capillarity effect in fracture system effect in fracture system Figure 7.15: Gas saturation contour diagram after 60 years in both matrix and fracture continuum (left: without capillarity effect; right: with capillarity effect; top: matrix system; bottom: fracture system). 113 The differences of simulation results in fracture continuum and matrix continuum are both observed in the two observation points in Figure 7.16 and Figure 7.17. The reservoir pressure of fracture and matrix rocks in location A follows a similar trend in Figure 7.16 (a) and (b); the pressure in the case with capillarity effect decreases much faster at the beginning because of delayed generation of gas phase in the matrix rock in Figure 7.16 (d), which shows about 1.5 years postpone on gas phase appearance under the effect of capillary pressure. The gas saturation of matrix rock clearly illustrates the capillarity effect that the gas saturation is always higher in the case without capillarity effect. Since the capillary pressure has no effect on fracture continuum, we observe a higher gas saturation in fracture continuum in the case with capillarity effect due to the faster decrease of reservoir pressure in Figure 7.16 (c). For the location within SRV, the fracture pressure quickly decrease and reach the production pressure due to higher permeability, shown in Figure 7.17 (a). Similarly the matrix pressure in the case with capillarity effect decrease faster at the beginning, and the matrix pressure in SRV reaches 1500 psi after 10 years production in Figure 7.17 (b). Figure 7.17 (c) shows the gas saturation of fracture continuum within SRV; the gas saturation increases immediately after production because of fast decrease of fracture pressure, and then deceases to some point mainly because the gas is produced to surface and there is no sufficient gas formed in its matrix rock in a short period of time. Again the matrix gas saturation in Figure 7.17 (d) shows the influences of capillary pressure on gas saturation, where a lower gas saturation is observed in the case with capillarity effect. The overall composition and the composition of oil phase are also analyzed at the end of simulation. The reservoir is almost fully depleted in both cases where the final reservoir pressure is almost same, close to production pressure 1500 psi. Figure 7.18 presents the overall composition after 60 years production; it shows that there are less light components left in reservoir in the case without capillarity effect; because there is more light components produced. Those light components with higher overall molar fraction are actually dissolved 114 (a) Fracture pressure (b) Matrix pressure (c) Fracture gas saturation (d) Matrix gas saturation Figure 7.16: Comparison of simulation results at location A (outside SRV). 115 (a) Fracture pressure (b) Matrix pressure (c) Fracture gas saturation (d) Matrix gas saturation Figure 7.17: Comparison of simulation results at location B (within SRV). 116 in oil phase, shown in Figure 7.19. Figure 7.18: Overall molar fraction after 60 years production. The effect of capillary pressure on the production performance is presented and analyzed as follows. Figure 7.20 presents the comparison of oil production rate and accumulated oil production. The oil rate decreases fast at the early stage of the production, when the production is mainly from fracture rock and the two cases have the same production rate during this time (from beginning to about 0.01 year). The oil production rate in the case with capillarity effect is always higher after about 5 years production shown Figure 7.20(a). However, there is some time (from 0.3 - 7 years) when the oil rate in the case without capillarity effect is higher; because the solution gas comes out earlier in the case without capillarity effect and it helps the oil production; as more gas comes out and gas saturation reaches critical gas saturation, the oil production decreases. The difference of oil production is also observed in the accumulated oil production in Figure 7.20(b), which shows about 27 MSTB and 25 MSTB oil recovery in the two cases. The shape of the oil production rate curve also reflects the flow behaviors of a double porosity system, where the fracture flow is observed at the beginning, approximately to 117 Figure 7.19: Molar fraction in oil phase after 60 years production. (a) Oil production rate (b) Accumulated oil production Figure 7.20: Comparison of oil production. 118 about 0.02 year when the oil rate decreases to a local bottom; the oil flow rate increases then due to starting production from matrix rock, and finally decreases. This shape also matches the approximate analytical solution to the double porosity model in an unconventional oil reservoir, derived by Ogunyomi et al. (2014). Figure 7.21 presents the accumulated gas production and producing gas oil ratio. It clearly shows that there are much more gas produced in the case without capillarity effect, 89 MMSCF compared 67 MMSCF. It is also noted that the gas oil ratio at very early time increases to about 7000 scf/stb and then quickly decreases to about 1500 scf/stb before steadily increases, which is due to the early production from fracture rocks. (a) Accumulated gas production (b) Producing gas oil ratio Figure 7.21: Comparison of gas production. 7.3.2 Sensitivity Analysis In the previous examples, the value of capillary pressure between oil and gas phases is estimated with Young-Laplace equation (Equation (2.45)); the interfacial tension is calculated with Macleod-Sugden correlation (Equation (2.46)); the pore radius is estimated from permeability and porosity with Equation (2.48). However, those correlations may not be accurate for tight oil reservoirs. For example, Nojabaei et al. (2013) claims the interfacial 119 tension calculated from Macleod-Sugden correlation is two to three times lower than real value for Bakken reservoirs; and currently there is no reliable experimental results to determine the coefficients of Equation (2.48) for tight reservoir rock. Thus it’s hard to obtain an accurate value of capillary pressure. In this section, the capillary pressure used in the example is scaled up 1.5 times to compare the production performance. (a) Oil production rate (b) Accumulated oil production (c) Accumulated gas production (d) Producing gas oil ratio Figure 7.22: Sensitivity study of capillarity effect on production performance. Figure 7.22 presents the results of sensitivity study of capillary effect on production performance. With higher capillary pressure on VLE, the oil production rate and final oil 120 recovery increase but not significantly (from 26.8 MSTB to 27.2 MSTB ); on the other hand, it has a prominent influence on the restriction of gas production (from 67 MMSCF to 60 MMSCF). 7.4 Summary and Discussions This chapter presents a hydraulically fractured tight reservoir with two types of natural fractures, macro-fractures within SRV and micro-fractures outside SRV, both connected to matrix rocks. The numerical simulations involving double-porosity are performed to study the influences on production performance due to geomechanical effect and the capillarity effect on VLE respectively. The geomechanical effect is modeled mainly through the stress-induced permeability decrease. The degradation of fracture permeability is much faster than matrix permeability within SRV, and the permeability of fracture and matrix outside SRV follows a similar trend of degradation. Also the decrease of permeability in the areas close to SRV is more prominent than the distant areas. The sensitivity study found that the stress-dependency of natural fractures plays significant role on the production performance; and the stress-induced permeability decrease for matrix rocks and hydraulic fractures has less impact on the final production. The capillarity effect on VLE influences the production when the reservoir pressure reduces below saturation pressure. At the very early of production, there is no differences observed between the cases with and without capillarity effect on VLE, because the production from fractures dominate the early production, and capillarity effect is negligible in fracture continuum. Similarly to the matrix rocks in Chapter 6, there is less gas saturation at reservoir condition in the case with capillarity effect on VLE, which leads to 30% less gas and 10 % more oil produced than the case without capillarity effect on VLE. In addition, the overall composition and the composition of oil phase are also different at the end of simulation in the two cases. The sensitivity study found that the increase of the capillarity pressure effect on 121 VLE has larger influence on suppression of gas production than on growth of oil production in this simulation case. 122 CHAPTER 8 CONCLUSIONS AND RECOMMENDATIONS This chapter summarizes the research results of this dissertation with a number of conclusions and recommendations made at the end. 8.1 Summary and Contributions This dissertation documents the development of a compositional model fully coupled with geomechanics, from physical processes, mathematical model, to numerical formulation and solution, for simulation of multiphase, multi-component fluid flow behaviors in tight oil reservoirs. The geomechanical formulation is derived from the theory of poro-elasticity with mean stress as additional primary variable. The VLE calculation in the compositional model includes the effect of capillary pressure variation from rock deformation, which is considered as the key to represent nano-pore confinement effect. The primary variables selected in this compositional model are independent from VLE calculation, which gives the flexibility to improve or change VLE calculation itself without affecting other parts of the model. The developed simulation program, MSFLOW COM, is thoroughly validated against experimental results, analytical solutions, and results from a commercial simulator. Thus the following contributions are made from the developed model and numerical studies: 1. The effects of pore confinement and rock compaction on production performance of tight oil reservoirs are qualitatively investigated. The pore confinement effect is represented with the capillarity effect on VLE, and rock compaction effect is captured with a fully coupled mean stress model. 2. The geomechanical effect is fully coupled with fluid flow and mass transport. The fully coupling method is numerically stable to solve flow and stress equations simultaneously 123 within each iteration, and it can be generally applied to model flow processes in stresssensitive petroleum reservoirs. 3. The VLE calculation includes the pore confinement effect. The nano-pore confinement effect is captured in VLE calculation by including the capillary pressure influences on phase equilibrium. The method of VLE calculation in this dissertation can be generally applied to study other nano-pore confinement phenomena, such as gas condensate systems in liquid-rich shale reservoirs. 4. The interaction between geomechanics and capillarity effect on VLE is accounted for in the model. The stress-induced reduction of pore size results in the change of capillary pressure and further affects the VLE. On the other hand, the capillarity effect on VLE influences both fluid flow and effective stress. This two-way interaction process can be rigorously modeled in this dissertation. 5. The simulator developed has the capabilities to model the complex multiphase, multicomponent fluid flow in tight oil reservoirs. The current simulation practices for tight oil reservoirs take over-simplified approximations to describe pore confinement effect by adjusting saturation pressure and PVT properties. This limitation is removed in this dissertation by the compositional model with VLE calculation under rock deformation in the in-situ fluid system at reservoir condition. 8.2 Conclusions Two numerical examples are studied with MSFLOW COM in this dissertation, includ- ing a single-porosity porous medium rock and a double-porosity fractured reservoir. The following conclusions can be drawn from the simulation results and sensitivity analysis: 1. The oil production from low permeability, tight reservoirs with very high initial pore pressure leads to substantial increase of effective stress; consequently the induced decrease in absolute permeability undermines the production performance. 124 2. The geomechanical effect on natural fractures has more significant impacts on the production performance from tight, naturally fractured reservoirs than its effect on hydraulic fractures and porous medium rocks. 3. The geomechanical effect is more prominent during the production in undersaturated condition or with reservoir pressure above oil saturation pressure than in saturated condition, because pore pressure decreases fast without gas phase presence at reservoir condition and the decrease in pressure is substantial due to very high initial pressure as well as low rock permeability. 4. The effect of capillary pressure on VLE suppresses the saturation pressure and results in more light components dissolved in the oil phase, which influences the oil properties, such as density and viscosity. This effect could be exaggerated due to productioninduced increase of effective stress. 5. The effect of capillary pressure on VLE leads to lower gas saturation at reservoir condition, less gas and more oil production, and larger molar fraction of light components remained in reservoir. 6. The effect of capillary pressure on VLE also leads to the different evolution of reservoir pressure during the production, compared to the case without this effect. Reservoir pressure decreases a little faster in the case with capillarity effect on VLE due to postponed gas phase appearance and lower gas saturation. This evolution difference in reservoir pressure could influence the effective stress. 8.3 Recommendations The following recommendations are proposed for the future work based on the current work conducted in this dissertation: 1. MSFLOW COM can be applied not only to tight oil reservoir (bubble-point system) simulation, but also to other scenarios involving compositional modeling and/or rock 125 compaction. For example, it can be applied to study the dew point system of liquid-rich shale reservoirs with the effects of pore confinement and stress-dependency. 2. The computational efficiency for the compositional model could be an issue to apply MSFLOW COM for large scale reservoir simulations. In addition to the linear solver, another big computational cost of MSFLOW COM is the Jacobian matrix assembly. Because each derivative of Jacobian matrix is calculated with numerical differentiation method, which requires the VLE calculation for each increment of each primary variable of each grid block. Therefore there are many VLE calculation tasks involved in the numerical differentiation, and VLE calculation itself is computationally costly. Analytical solution to calculate derivatives is not recommended because its complexity and the advantages of numerical differentiation, such as robustness and simplicity. One recommendation is to parallelize the Jacobian matrix assembly so that the numerical differentiation for different grid blocks can be performed simultaneously on different processors. Another recommendation is to build a comprehensive composition data base for a specific multi-component system beforehand, and the interpolation from the data base could get the approximate VLE results during the simulation. 3. The numerical studies show that the effect of capillary pressure on VLE has nonnegligible influence on the production performance. However, the reliable model or experiment data for capillary pressure in nano-pores are seldom available. Thus it is recommended that more experimental and theoretical work should be pursued to build an accurate model to predict or correlate the capillary pressure in nano-pores. 4. The geomechanical model of MSFLOW COM couples the mean normal stress with pore pressure. This coupling approach has the advantages of less computational workload and easier fully coupling with flow equations. It is rigorous and sufficient to model the rock compaction effect in flow-focused reservoir simulations. But it is unable to analyze shear stress related scenarios or strongly anisotropic reservoirs. 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D. thesis, Colorado School of Mines, Golden, Colorado. Zoback, M.D. 2007. Reservoir geomechanics. Cambridge University Press. 136 APPENDIX A - ANALYTICAL SOLUTIONS A.1 Buckley-Leverett Solution For a constant water saturation, Sw , its location at time t can be expressed as the following equation. xSw qt t = Aφ ∂fw ∂Sw (A.1) Sw The term ∂fw /∂Sw can be obtained as long as a relationship between water fraction flow fw and water saturation Sw is established. The water fraction flow fw is defined as fw = qw qw = qt qw + q o (A.2) where qw and qo is a function of Sw by relating their relative permeability and water saturation with Darcy’s law. A general solution method applicable to both Darcy and non-Darcy flow is also provided below for building the relationship between fraction flow fw and saturation Sw : (1) Given a Sw , get krw and kro ; (2) Plug flow rate equation (Darcy or non-Darcy flow) into objective function f (dp/dx) = qt − qw − qo = 0 (A.3) where qt is constant in Buckley-Leverett type problem. (3) Solve Equation (A.3) with bisection method to get qt , qw and qo , because objective function f (dp/dx) is a monotonic function of dp/dx and is readily solvable with bi-section method. (4) Obtain the value of fraction flow fw with Equation (A.2); the fw is found for the given Sw . (5) Repeat (1) to (4) to obtain more data of Sw vs. fw (Sw ). Once the data of Sw vs. fw (Sw ) is obtained with above steps, Buckley-Leverett solution is found with Equation (A.1). 137 A.2 1-D Consolidation Solution Jaeger et al. (2007) derives the analytical solution for one-dimensional consolidation problem. The pore pressure solution during the drainage process shown in Figure 5.9 (c),(d) and (e) is a function of time t and location z as follows. ∞ X nπz 4 sin exp p (z, t) = p0 nπ 2h n=1,3,... −n2 π 2 kt 4µSh2 (A.4) where p0 is the incremental pressure due to the load on the top of the column shown in Figure 5.9 (a) and (b) ; p(z, t) is the pressure profile as a function of location and time; h is total height of the column height; k is the absolute permeability of the column; µ is fluid viscosity; S is the storage coefficient defined as S= α2 1 + M λ + 2G (A.5) where M and α are Biot modulus (Jaeger et al., 2007) and Biot coefficient respectively. The rate of convergence of the series in Equation (A.4) deteriorates as t approaches 0; Jaeger et al. (2007) also gives an equivalent form Equation (A.4) with more computational convenience: ( p (z, t) = p0 1− ∞ X (−1)n erf c n=0 2nh + z (4kt/µS)0.5 + erf c 2(n + 1)h − z (4kt/µS)0.5 ) (A.6) where erf c(x) is the coerror function defined by 2 erf c(x) = 1 − erf (x) = √ π A.3 Z ∞ e−η dη (A.7) x 2-D Compaction Solution Abousleiman et al. (1996) derived the analytical solution of the pressure profile in the 2-D compaction problem shown in Figure 5.11. It is assume that the specimen is made of transversely isotropic poroelastic material, and small strain formulation is adequately captured the deformation of specimen. The pressure solution is derived as follows based on above assumptions. 138 ∞ 2F X ψi x ψi2 c1 t sin (ψi ) p (x, t) = cos − cos (ψi ) exp − 2 aA1 i=1 βi − sin (ψi ) cos (ψi ) a a (A.8) where 2a and 2F is dimension of specimen and the load applied to the top of the specimen respectively; x and t are the location of the specimen and lateral drainage time; ψi is an infinite series defined by A1 tanψi = ψi A2 (A.9) where A1 and A2 are mechanical parameters defined below. A1 = 2 α12 M33 − 2α1 α2 M13 + α32 M11 M11 M33 − M13 + α3 M11 − α1 M13 M (α3 M11 − α1 M13 ) A2 = α3 M11 − α1 M33 M11 where αi is Biot constant of direction i and Mij is drained elastic moduli defined as: M11 = 2 Ex (Ez − Ex νzx ) 2 ) (1 + νyn ) (Ez − Ex νyx − 2Ex νzx M13 = Ex Ez νzx 2 Ez − Ex νyx − 2Ex νzx M33 = Ez2 (1 − νyx ) 2 Ez − Ex νyx − 2Ex νzx In addition, c1 in the solution equation is related to fluid flow and mechanical properties of the specimen defined as: c1 = k1 M M11 u µM11 (A.10) where k1 is permeability in lateral direction, M is Biot modulus defined, µ is fluid viscosity, u u and M11 is undrained elastic modulus in lateral direction defined as M11 = M11 + α12 M . 139 APPENDIX B - FORMAT OF INPUT AND OUTPUT OF MSFLOW COM The developed compositional model in this dissertation, MSFLOW COM, is based on the framework of MSFLOW; thus the general format of input and output follows the user guide of MSFLOW (Wu, 1998). Accordingly this section only presents the input format for the parameters not covered by original user guide, such as compositional and geomechanical properties. Figure B.1 shows a part of snapshot of the input file for MSFLOW COM; the section ”COMPS” is specifically for compositional input, and geomechanical properties is inputted in ”ROCKS” section. B.1 Compositional Data Input - ’COMPS’ Section The compositional data, mainly including thermodynamic properties of each component and initial overall composition, z, are input in ”COMPS” section by lines; each line has the meaning as follows. • Line 1: Critical temperature of each component in Kelvin • Line 2: Critical pressure of each component in Pascal • Line 3: Molar weight of each component • Line 4: Acentric factor of each component • Line 5: Critical volume of each component in m3 /kgmol • From line 6 to the third line from last: Binary interaction coefficients • The last second line: Molecular diffusion coefficients of each component in m2 /s; input 0 to ignore molecular diffusion in the simulation. • Last line: Initial overall composition of each component zi 140 Figure B.1: Snapshot of MSFLOW COM input file 141 B.2 Geomechanical Input - ’ROCKS’ Section The ’ROCKS’ section follows the original user guide with added inputs of rock geomechanical properties and some other parameters in the second line. The parameters in second line of ’ROCKS’ section from left to right are: 1. Rock compressibility (1/Pa); 2. Young’s modulus (Pa); 3. Poisson’s ratio; 4. Biot’s coefficient; 5. Minimum capillary pressure of oil and gas phase (gas entry pressure) (Pa); 6. Klinkenburg coefficient (Pa). The last two lines in ’ROCKS’ section are specifically for MSFLOW COM to correlate porosity and permeability with effective stress respectively. The first integer in the line is the flag indicating which correlation is used; the other inputs in the line are related calculation parameters. B.3 Water Properties and Non-Darcy Coefficients - ’FLOWS’ Section MSFLOW COM is able to calculate the fluid properties of oil and gas phases through VLE calculation and related computations for secondary variables. The fluid properties of water phase are inputted in ’FLOWS’ section. The parameters in first line of ’FLOWS’ section from left to right are: 1. Water density at reference pressure (kg/m3 ) 2. Water compressibility at reference pressure (1/Pa) 3. Water viscosity at reference pressure (Pa.s) 142 4. Reference pressure (Pa) The last three lines in ’FLOWS’ section is reserved for the parameters of non-Darcy flow coefficients, which is not used in this dissertation. B.4 Other Computation options The computation options are save in array ’MOP’ in MSFLOW. MSFLOW COM uses several new MOP flag to set computation options as below. • MOP(8): if MOP(8) > 0, output composition information of each grid block for each time step. • MOP(9): if MOP(9) > 0, only perform VLE calculation and secondary variables initialization; no simulation. It is usually used to test VLE calculations. • MOP(10): if MOP(10) > 0, include geomechanical coupling; otherwise, no geomechanical coupling. For geomechanical coupling simulation, the following parameters should be specified in one FORTRAN header file of MSFLOW COM source codes: PARAMETER(MNEQ = MNHC + 2) PARAMETER(MNK = MNHC +2) PARAMETER(MXCOM= MNHC + 2) If there is no geomechanical coupling, above parameters should be changed to MNHC+1. • MOP(17): if MOP(17) > 0, include the effect of capillary pressure on VLE; otherwise, no capillarity effect. B.5 Number of Hydrocarbon Components The fluid system may vary in the number of hydrocarbon components from reservoir to reservoir. MSFLOW COM needs to specify the number of hydrocarbon components in one FORTRAN header file. For example, 143 PARAMETER(MNHC = 8) The above specification is to set 8 hydrocarbon components in the system for the examples of Bakken tight oil reservoir in this dissertation. B.6 Output Files In addition to the output files generated by original MSFLOW, there are several output files added specifically for MSFLOW COM summarized in Table B.1. Table B.1: Additional output files by MSFLOW COM File Name Description COMPOSITION.dat The composition data of each grid block, including overall composition, oil and gas composition. INITIAL.plt Initial state of simulation reservoir, including initial pressure, porosity, permeability, phase saturation and density etc. in Tecplot format. SURF COMP.dat Composition of surface production at each time step, including overall composition, oil and gas composition of surface produced hydrocarbon of each time step. SURF PRD.dat Surface oil, gas and water production at each time step, including current mass rate, volume rate, and accumulated production of oil, gas and water. TIME USER.dat Output the time-dependent output for user specified grid blocks. TPOUT.dat Simulated interested properties of each grid block in Tecplot format, including reservoir pressure, phases saturation, phase densities, saturation pressure, effective stress, etc. 144