www.ietdl.org Published in IET Power Electronics Received on 24th April 2012 Revised on 23rd October 2012 Accepted on 13th November 2012 doi: 10.1049/iet-pel.2012.0221 ISSN 1755-4535 Experimental evaluation of four-phase floating interleaved boost converter design and control for fuel cell applications Mohammad Kabalo1, Damien Paire1, Benjamin Blunier1, David Bouquain1, Marcelo Godoy Simões 2, Abdellatif Miraoui1 1 IRTES-SET, Université de Technologie de Belfort-Montbéliard, Belfort 90010, France Colorado School of Mines – Engineering Division, 1610 Illinois St., Golden, CO 804010-1887, USA E-mail: kabalomohammad@gmail.com 2 Abstract: Power electronic converters are essential part of hybrid fuel cell automotive application systems. The converter needs to provide high-voltage ratio for a wide range of input voltage. In addition, the converter should have high efficiency for a wide range of duty cycle control range. A four-phase floating interleaved boost converter (FIBC) is analysed and a small-signal AC model using an averaged pulse-width modulation (PWM) switch technique is used for supporting the feedback controller and aiding a frequency response design. The small-signal AC model as well as the current controller are validated by simulation and evaluated by experimental results. The proposed converter has competitive device ratings, the total inductance volume and weight is decreased, current ripple is minimised and converter efficiency and reliability are improved. Proof of concept of the proposed topology is demonstrated through an experimental prototype. 1 Introduction In the last few years, the fuel cell (FC) technology related to energy conversion has been showing a lot of promises for using hydrogen as a long-term energy storage vector, by converting its chemical energy into electrical energy, with higher efficiency than thermodynamical cycles [1]. In addition, FC-powered vehicles have been developed as a possible solution for transportation needs. However, the electrical system must use a low-voltage FC for supplying higher-voltage systems, particularly the electric vehicle powertrain system. Therefore it is mandatory to use a DC–DC boost converter in order to raise the voltage to a few hundred volts for a suitable and cost-effective vehicle drive system [2, 3]. The key requirements of a DC–DC converter for such application are the need of high-voltage ratio with low-input current ripple, because high-current ripple decreases the FC lifetime [4, 5]. Another aspect of current ripple is that it not only affects the lifespan, but also its capacity and fuel consumption [6]. It has been suggested that the current ripple should be limited to less than 10% of the nominal FC current [6]. In addition, volume, weight and efficiency of a DC–DC converter are very important characteristics for an overall improved system. The literature shows previous studies where batteries are used to prevent transient response of FCs, such as a multi-port transformer-based topology [7]. A cascade DC–DC converter composed of two-phase interleaved boost converter and three-level series boost converter is proposed in [8–11]. This solution suffers from low efficiency and poor reliability. In IET Power Electron., pp. 1–12 doi: 10.1049/iet-pel.2012.0221 [12–14], a parallel resonant converter with a capacitor as output filter is proposed. However, in this topology the determination of the leakage inductance and capacitance is very complex as well as the topology modelling. It is possible to increase the FC output voltage without using extra power electronic devices by using a Z-source inverter [15, 16]. The major problem related to this topology is that it requires an adequate control of the inverter to achieve the desired DC-bus voltage, because the boost action happens during modulation of the dead-time of the transistors [17, 18]. This paper proposes a four-phase floating interleaved boost converter (FIBC) as the best solution for matching the characteristics of an FC for an electric vehicle powertrain. The small-signal AC model of the proposed converter is developed using averaged PWM switch technique, and a current controller using frequency response technique is designed. The small-signal AC model, as well as the current controller, is validated by simulation and experimental results. 2 Operation principle and design The proposed four-phase FIBC is shown in Fig. 1. The floating output with interleaved input allows reduction of current rating and voltage stresses for the semiconductors, making this topology more cost-effective than the conventional boost and interleaved boost converter [19–21]. The concept of interleaving input (parallel connexion) and floating output (series connexion) permits the proposed 1 & The Institution of Engineering and Technology 2013 www.ietdl.org Fig. 1 Proposed converter topology topology to have the following benefits over DC–DC converters [22]: voltage-ratio and the efficiency of a standard boost converter, taking into account common parasitics, showing their strong dependence on non-ideal components [24]. † Increased overall converter efficiency. † Increased converter voltage-ratio. † Increased input and output ripple frequency without increasing the switching frequency (saving on losses). † Decreased input ripple current (contributing for longer FC lifespan). † Enhanced system reliability by paralleling phases (advantageous over paralleling multiple devices). † Decreased current and voltage ratings of power electronic devices (making possible the use of commercial-off-the-shelf components). † Reduced size of the passive components (decreasing the total volume and weight); ′ ′ VFC − DVS − DVD DR M (D) = ′ VFC x − rin VFC − DVS − DVD Details and analysis concerning the reduction of the input current ripple, plus discussions on the volume and weight of the passive component and efficiency improvement has been previously presented by the authors [23]. To ensure the minimum current ripple at the converter input, the four control signals have to be 90° out of phase. The power source specifications, the required DC-bus voltage and the switching frequency are listed in Table 1. The first design step is to determine the required voltage-ratio. Equations (1a) and (1b) show the ′ ′ VFC − DVS − DVD D 2R h= ′ VFC x − rin VFC − DVS − D VD (1a) where (1b) ′ ′ x = rL + rin + DrS + D rD + D 2R The voltage-ratio and the efficiency of a four-phase FIBC are given by (2a) and (2b), respectively. ′ ′ VFC − DVS − D VD 2RD (1 + D) M (D) = ′ VFC j − 2rin (1 + D)2 VFC − DVS − DVD ′ ′ 2RD 2 VFC − DVS − DVD h= ′ VFC j − 2rin (1 + D)2 VFC − DVS − DVD (2a) (2b) Table 1 System specifications Parameter Value FC-rated power, PFC FC-rated current, IFC input current ripple, Δiin FC-rated voltage, VFC DC-bus voltage, VBus switching frequency, fs 5 kW 70 A 5A 72 V 400 V 20 kHz 2 & The Institution of Engineering and Technology 2013 where ′ ′ j = (1 + D) rL + DrS + D rD + 2rin (1 + D) + 2RD 2 ′ where D is the duty-cycle, D = 1 − D, VS, VD are the switch and the diode on-state voltage drops, rin, rL, rS, rD, R are the internal source resistor, ESR inductor resistor, on-state switch IET Power Electron., pp. 1–12 doi: 10.1049/iet-pel.2012.0221 www.ietdl.org resistor, on-state diode resistor and the load resistor, respectively. It is very important to compare the voltage-ratio and efficiency of the proposed topology with a standard converter. Thus, Fig. 2a shows that for the same duty cycle, a four-phase FIBC has a higher-voltage gain than a traditional boost converter and Fig. 2b shows that the four-phase FIBC has a very high efficiency for a wider range of duty cycle, showing an improved performance when compared to a traditional boost converter with lower efficiency when increasing duty cycle. Using (2a) and neglecting common parasitics, the required duty-cycle can be calculated as follows D= VBus − VFC = 70% VBus + VFC (3) The current and voltage ratings of the power switches (S1, S2, S3, S4) and the diodes (D1, D2, D3, D4) of the proposed four-phase FIBC are given by Is = I D = IFC 2(1 + D) Vs = |VD | = Vbus (1 + D) (5) Taking into account the system specifications presented in Table 1, the current and voltage ratings of the power devices of four-phase FIBC are given by Is = ID = 20.6 A (6) Vs = |VD | = 235 V (7) The value of the semiconductor switch voltage is slightly higher than the half of the DC-bus voltage, which permits to reduce the switching losses and increase the power devices utilisation factor. In addition, the cost of the switches with high-voltage and current ratings is more than that of the switches with low voltage and current ratings (minimisation of total switch ratings leads to reduced loss, and to minimisation of total silicon area required to build the power devices of the converter). (4) 2.1 Inductors and capacitors sizing The multiphase structure reduces the effective (root mean square (RMS)) current per phase, thus reducing I 2R conduction losses, without paralleling multiple devices. Also, the reduction in RMS current permits the inductor volume to be reduced. The interleaving concept and the phase shift of (360/N)° (N is the number of phases) between the control signals permit the inductor current ripple to be increased and consequently the inductor value and volume have to be decreased. The reduction in passive components and heatsink also implies potential reduction in size and weight as well as savings in cost. The switches gate signals, the input current, the inductors current, the capacitors current and the output voltage for a duty cycle (50% < D < 75%) are depicted in Fig. 3. From Fig. 3 and during the interval (t4 < t < t5), the following equations can be written diL1 dt diL3 dt = = VFC diL2 VFC = ; L1 dt L2 VFC diL4 VFC − VC2 = ; L3 dt L4 −I dvC2 Iin − 3Io = o; = dt C1 dt 4c2 dvC1 (8a) (8b) The input current and the DC-bus voltage dynamic are given by diiin diL1 diL2 diL3 diL4 dio = + + + − dt dt dt dt dt dt (9a) Fig. 2 Voltage ratio and efficiency comparison dvBus dvC1 dvC2 dvFC = + − dt dt dt dt (9b) a Boost ratio against four-phase FIBC ratio b Boost efficiency against four-phase FIBC efficiency Using (8a), (8b), (9a) and (9b), the inductor and the capacitor IET Power Electron., pp. 1–12 doi: 10.1049/iet-pel.2012.0221 3 & The Institution of Engineering and Technology 2013 www.ietdl.org Fig. 3 Idealised waveforms of a four-phase FIBC value can be obtained as follows L= (3 − 4D)(D − 0.5)VBus = 100 mH (1 + D)Diin fs (10) (3 − 4D)(D − 0.5)VBus 2(1 − D)DvBus Rfs (11) C= The inductor current ripple can be obtained by DiL = D(1 − D)VBus (1 + D)Lfs (12) The critical value of the inductor current ripple keeping the converter in continuous conduction mode (CCM) can be calculated as follows DiLcri = IFC 1+D (13) The proposed converter is designed to be used in hybrid FC electric vehicle with a DC-bus battery pack of 400 V. The 4 & The Institution of Engineering and Technology 2013 battery will provide peak-power during the vehicle acceleration, and the DC–DC converter between the FCand the DC-bus will force this later to work in its optimal zone (it is the zone where the FC current varies between (50 A < IFC < 70 A)). As the FC output characteristic is non-linear, its voltage in the optimal zone vary between (72 V < VFC < 87 V). By using (3), one can see that the duty cycle varies between (64% < D < 70%). The inductor current ripple for (D = 64%) can be calculated from (12) DiL = 28 A The critical value of the inductor current ripple keeping the converter in CCM can be calculated by using (13) DiLcri = 30.48 A The inductor current ripple for (D = 70%) is DiL = 24.7 A IET Power Electron., pp. 1–12 doi: 10.1049/iet-pel.2012.0221 www.ietdl.org quantities could be given by (16) and (17). The critical value of the inductor current ripple is DiLcri = 41.17 A v1 (t) = Therefore the selected inductor value guarantees the CCM of the proposed converter for the previous variation of the duty cycle (under steady-state conditions). For stability reasons the capacitor value has been chosen to be (C = 1 mF). The RMS capacitor current of the proposed converter and the standard boost converter can be obtained from (14) and (15), respectively. i1 (t) = IRMSC1,C2 4D − 4D2 − 0.5 = IFC = 12 A 4(1 + D)2 IRMSC = IFC D(1 − D) = 27 A ′ 0, v′ 1 (t), 0 ≤ t ≤ dTs dTs ≤ t ≤ Ts (16) 0, i1 (t), 0 ≤ t ≤ dTs dTs ≤ t ≤ Ts (17) where Ts is the switching period and d is the duty cycle. ′ The averaged dependent generators kv1 (t)lTs and ki 1 (t)lTs are expressed as functions of the independent switch ′ waveforms ki1 (t)lTs , kv1 (t)lTs and the control input d(t). ′ ′ kv1 (t)lTs = d (t)kv 1 (t)lTs (14) ′ ki′1 (t)lTs = d (t)ki1 (t)lTs (19) ′ (15) The proposed topology has more important reduction in RMS capacitor current when compared to the classic boost converter, which reduces the electrical stress in the output capacitor and improve the converter reliability and lifespan. 3 Development of a four-phase FIBC small-signal AC model The PWM-switch methodology can be used for finding the small-signal AC model of the four-phase FIBC leading to an equivalent model with time-invariant voltages and currents sources [25–28]. The waveforms of the voltage and current generators must be as the switches waveforms of the original converter. After the time-invariant circuit network is obtained, the converter waveforms are averaged over one switching period in order to remove the harmonics. Fig. 4 defines the switches networks and their terminals of the two non-floating versions of the four-phase FIBC. The terminal quantities of the first switch network are v1(t), ′ ′ i1(t), v′ 1 (t), i1 (t) and i1(t), i2(t), v′ 2 (t), i 2 (t) for the second switch network. Two terminal quantities of each switch network can be treated as independent inputs to the switch network and the remaining two terminal quantities are viewed as dependent signals, that is, as functions of the independent terminal inputs and the control input. By choosing i1(t) and v′ 1 (t) as the independent inputs and v1(t) ′ and i1 (t) as dependent sources, the instantaneous terminal where d (t) = 1 − d(t). The average value is found by evaluation of 1 kx(t)lTs = Ts t+Ts x(t) dt L1 dĩL1 (t) dt = ṽFC (t) − rL1 ĩL1 (t) + d̃ 1 (t)VC1 ′ ′ − D1 ṽC1 (t) − D1 rC1 C1 dĩL2 (t) dt ′ L3 dĩL3 (t) dt dṽC1 (t) dt = ṽFC (t) − rL2 ĩL2 (t) + d̃ 1 (t)VC1 ′ − D1 ṽC1 (t) − D1 rC1 C1 Fig. 4 Switch networks and their terminals of the two non-floating versions of the four-phase FIBC (20) t A similar approach is considered for the second switch network, as well as for the remaining two switches networks of the floating versions. By replacing the converter switches networks with their dependent voltages and current sources, the time-invariant circuit of the four-phase FIBC is illustrated in Fig. 5. The instantaneous duty-cycle d1(t) and d2(t) are sent to the floating and non-floating sub-systems of the four-phase FIBC. The averaged dependent voltages and current waveforms is valid for small signal and the model is non-linear because of the cross-multiplication of time-varying quantity d1(t) with other time-varying quantities such as ĩL1 (t) and ṽC1 (t). If the small AC variations are negligible when compared to their quiescent values, the linear small-signal AC model of the four-phase FIBC can be approximated, as shown in Fig. 6. The transfer functions relating the duty-cycle to output voltage Gdvo (s) and the duty-cycle to the inductor current Gid(s) are obtained from the linearised differential equations, developed from the small-signal AC circuit model. These equations are defined as follows L2 IET Power Electron., pp. 1–12 doi: 10.1049/iet-pel.2012.0221 (18) dṽC1 (t) dt = ṽFC (t) − rL3 ĩL3 (t) + d̃ 2 (t)VC2 ′ ′ − D2 ṽC2 (t) − D2 rC2 C2 dṽC2 (t) dt 5 & The Institution of Engineering and Technology 2013 www.ietdl.org Fig. 5 Time-invariant circuit of the four-phase FIBC Fig. 6 Small-signal AC circuit model of the four-phase FIBC L4 dĩL4 (t) dt ′ ′ − D2 ṽC2 (t) − D2 rC2 C2 C1 The duty-cycle to output voltage and the duty-cycle to inductor current small-signal transfer functions of a four-phase FIBC converter with resistive load are given by = ṽFC (t) − rL4 ĩL4 (t) + d̃ 2 (t)VC2 dṽC2 (t) dt Gdvo (s) = dṽC1 (t) ′ ′ = D1 ĩL1 (t) + D1 ĩL2 (t) − d̃ 1 (t)IL1 dt 1 − (s/wzr ) 1 + (s/wzl ) ṽo (s) = Kv 1 + (s/(wo Q)) + s2 /w2o d̃(s) (22) 1 + (s/wzi ) ĩL (s) = Ki 1 + (s/wo Q) + (s2 /w2o ) d̃(s) (23) GdiL (s) = − d̃ 1 (t)IL2 − ĩo (t) where C2 dṽC2 (t) dt ′ ′ = D2 ĩL3 (t) + D2 ĩL4 (t) − d̃ 2 (t)IL3 − d̃ 2 (t)IL4 − ĩo (t) 6 & The Institution of Engineering and Technology 2013 (21) Kv = Vin 2R(1 − D)2 − rL (1 + D) (1 − D)2 R(1 − D)2 + rL (24a) IET Power Electron., pp. 1–12 doi: 10.1049/iet-pel.2012.0221 www.ietdl.org wzr = 2R(1 − D)2 − rL (1 + D) L(1 + D) (24b) 1 rC C (24c) wzl = Ki = VFC (D + 3) 2(1 − D) R(1 − D)2 + rL 1 RC/(D + 3) + rC C 1 2R(1 − D)2 + 2rL wo = √ R + 2rC LC wzi = Q= wo (R + 2rC )LC RC rL + 2rC (1 − D)2 + 2(L + rC rL C) (24d) (24e) (24f) (24g) The transfer functions (22) and (23) are second-order systems with a double pole with corner frequency given by (25a), RHP zero (24a) and ESR zero (24a). The corner frequency and the right half plane zero are functions of nominal duty cycle D. In a closed-loop system, the system elements will change as the duty-cycle changes, which means that the transfer function changes accordingly. This makes controller design for the four-phase FIBC much more challenging from the stability and bandwidth point of view. 4 Fig. 8 shows the bode diagram of the uncompensated and compensated current loop gain. Fig. 8 shows a good system performance as regarding ringing and overshoot due to the good phase margin (PM = 90°) [30, 31]. But the system may have steady-state error due to a very low gain at low frequency (∼0 dB) and a lag-controller must be used for compensation. The uncompensated closed-loop gain has a crossover frequency of wcross = 17.2 × 103 rad/s (this is the frequency at which the magnitude falls to 1.0 (0 dB)). This crossover frequency should be as high as possible (approximately an order of magnitude below the switching frequency) to allow the system to have good transient response. The crossover frequency of the compensated closed-loop gain has been chosen to be fc = 800 Hz. The transfer function of the lag-controller is given by Glag (s) = Klag 1 + wi /s fi = A(s) = Gc (s)Gp (s)GdiL (s) ĩL (s) = ĩLref (s) 1 + Gc (s)Gp (s)Gid (s)Hf (s) Klag = 2 × 10−3 (28a) fc = 400 Hz 2 (28b) Kf 1 + Tf s Fig. 7 Proposed current control loop IET Power Electron., pp. 1–12 doi: 10.1049/iet-pel.2012.0221 fi = The system sensitivity, S(s) of A(s) for variation in GdiL (s) is given by (30). S(s) = dA/A 1 = dGid /Gid 1 + Gc (s)Gp (s)Gid (s)Hf (s) (29) (25) where Gc(s) is the current controller transfer function, Gp(s) is the transfer function of the pulse-width modulator, which can initially be considered to be 1 (for peak-to-peak sawtooth magnitude equal to 1) and disregarding any transport time delay (it can be modified if such effects should be considered) and Hf(s) is the inductor current measurement filter transfer function Hf (s) = (27b) In order to increase the low-frequency gain of the system and to obtain a PM of 68° keeping the same crossover frequency, the lag-controller gain Klag and the inverted zero fi are found to be Controller design In order to achieve instantaneous power sharing between the phases of the four-phase FIBC and a good power management of the system, each converter phase has its own decoupled current control loop [29]. A current control loop for the floating and non-floating circuits for the four-phase FIBC is shown in Fig. 7. The current control closed-loop transfer function is expressed as follows wi f = c 2p K fi (27a) Fig. 9 shows the system sensitivity and the current loop gain, where very small low-frequency sensitivity (about –60 dB) indicates that A(s) is not impacted by variations in GdiL (s) and the high gain at low frequency (about 60 dB) of the (26) Fig. 8 Frequency response of compensated current loop gain 7 & The Institution of Engineering and Technology 2013 www.ietdl.org Fig. 9 Compensated system response and system sensitivity Table 2 Current control loop parameters Parameters Value 1 22 μs 2 × 10 − 3 2 400 Hz Kf Kf Klag Kfi fi compensated system response indicates that the system has no steady-state error, as specified. Table 2 summarises the current control loop parameters. The dynamic response of the proposed current controller for an inductor current step from 15 to 30 A is shown in Fig. 10. It can be observed that the proposed current regulator has very high performance and improved time response with low overshoot. 5 5.1 Experimental validation Experimental set-up An experimental set-up for the four-phase FIBC is depicted in Fig. 11. Each inductor current has a zero-flux Hall-effect current sensor for feedback control where the inductor current reference iLref is generated by a real-time board dSPACE DS1104 where the Matlab–Simulink control system has been transferred through the ControlDesk software. Experimental results have been obtained by an FC power emulator [32, 33]. The benefits of interleaving the input current ripple make the control signals of the main switches to be shifted 90° from each other. In the experimental evaluation implemented for this project, the control signals are shifted by means of an FPGA control card. It has to be noted that the value of the sampling and the switching frequencies are 15 and 20 kHz, respectively. The specification of the implemented four-phase FIBC are detailed in Table 3. 5.2 Experimental results Figs. 12 and 13 show the system dynamic response for step-up from 15 to 30 A and then step-down to 15 A, and 8 & The Institution of Engineering and Technology 2013 Fig. 10 Reference step-up from 15 to 30 A for input voltage of 72 V a b c d e Inductor current reference (ILref ) L1 current (IL1 ) L2 current (IL2 ) L3 current (IL3 ) L4 current (IL4 ) for step-down from 20 to 10 A and then step-up to 20 A for input voltage of 72 V. The currents follow their reference perfectly, without any noticeable ringing or overshoot. IET Power Electron., pp. 1–12 doi: 10.1049/iet-pel.2012.0221 www.ietdl.org Fig. 11 Experimental set-up for the four-phase FIBC a Implemented four-phase FIBC converter b Four-phase FIBC prototype c Test bench Fig. 14 shows the steady-state FC current, the current at the input of the converter and the inductors current for an inductor current reference of 18 A. It indicates that the proposed current control loop has excellent steady-state performance with negligible steady-state error ∼18 A. Table 3 Four-phase FIBC specification Device power IGBT: S1 to S4 diodes: D1 to D4 diodes: D0 inductors: L1 to L4 filter inductor: Lf capacitors: C1, C2 filter capacitor: Cf Specification 4 × CM100DUS-12F anti-parallel diodes of CM100DUS-12F MEK 75–12 DA 4 × (100 μH Cefem) 4 μH Cefem 2 × 2200 μF electrolytic 37 μF electrolytic IET Power Electron., pp. 1–12 doi: 10.1049/iet-pel.2012.0221 A second-order low-pass filter (Lf, Cf ) is used to filter the HF current ripple generated at the converter input. The FC current ripple becomes nearly negligible, which contributes for the FC lifespan to be increased and the fuel consumption to be decreased. An active method can be used to filter the HF current ripples generated by current-fed DC–DC converter as proposed in [34]. However, such a solution increases the system components and complexity. The FC current waveforms underline the great benefit of the four-phase FIBC from the current ripple reduction point of view. One can go from 22 A current ripple in the inductors to nearly zero current ripple of the FC current. The implemented converter has an efficiency of 94.7% at power demand of 5 kW (operating point). Such efficiency is very good for intensive current low voltage power source and much higher than an equivalent traditional DC–DC boost converter for the same application. 9 & The Institution of Engineering and Technology 2013 www.ietdl.org Fig. 12 Reference step-up from 15 to 30 A and then step-down to 15 A for input voltage of 72 V a b c d e Inductor current reference (ILref ) L1 current (IL1 ) L2 current (IL2 ) L3 current (IL3 ) L4 current (IL4 ) 6 Conclusion A floating interleaved DC–DC boost converter was designed and implemented for FC-powered vehicle systems. The proposed topology provides a strong mitigation of the input 10 & The Institution of Engineering and Technology 2013 Fig. 13 Reference step-down from 20 to 10 A and then step-up to 20 A for input voltage of 72 V a b c d e Inductor current reference (ILref ) L1 current (IL1 ) L2 current (IL2 ) L3 current (IL3 ) L4 current (IL4 ) current ripple, and allows current sharing between the phases for decreased semiconductor stresses, improving the converter efficiency and reliability. A four-phase FIBC converter was presented, analysed, simulated, implemented and compared to traditional boost converters, and system IET Power Electron., pp. 1–12 doi: 10.1049/iet-pel.2012.0221 www.ietdl.org Fig. 14 Current control loop steady-state response for inductors current reference of 18 A at input voltage of 72 V a FC current b Input current c Inductors current parameters such as voltage ratio, efficiency and input current ripple were improved by the proposed design. A small-signal AC -model was proposed using an averaged PWM switch method in order to support the design of the current feedback control using frequency response and a validation using Simulink–Simplorer co-simulation aided the final implementation. The prototype was evaluated experimentally and the theoretical methodology was fully validated for this design, and it is expected that it can easily retrofit any FC-powered electric vehicle system. 7 Dedication The authors dedicate this paper to the memory of their friend and co-author, Dr. B. Blunier, formerly an Associate Professor with the Université de Technologie de Belfort – Montbéliard, who passed away on February 23, 2012. 8 References 1 Blunier, B., Bouquain, D., Miraoui, A.: ‘Fuel Cells, Energy Management using Fuel Cells and Supercapacitors’. ‘Alternative Propulsion Systems for Automobiles’ (Expert Verlag, 2008), pp. 97–116 2 Lai, D.J.: ‘Energy management power converters in hybrid electric and fuel cell vehicles’, Proc. 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