16.842 Fundamentals of Systems Engineering Master Solution Mid­Term Exam Olivier de Weck 10/16/2009 10/16/2009 1. Please provide a succinct definition of Systems Engineering (in your own words): Systems Engineering is a disciplined approach for turning customer requirements into functioning products and systems that meet or exceed these requirements. This approach consists of a coherent set of methods and tools that map functionality to components of form, while carefully managing interfaces between parts. Systems engineering should place particular emphasis on human factors and safety. 2. The following activities are included as part of Systems Engineering (multiple correct answers, check all that you think are correct) Managing the interfaces between various components Analyzing test data to diagnose a complex vibration problem Ensuring that the displays in the cockpit are user friendly Tracking the gross takeoff weight (GTOW) of an aircraft during design Identifying potential failure modes of the system 3. You are asked to select from the following set of concepts that are characterized by two performance metrics J1 and J2. We will use the notation "X(2.1,3.2)" to indicate that concept X performs at a level of 2.1 for J1 and 3.2 for J2. Assume that we want to maximize both J1 and J2. The concepts are as follows: A(1.5, 2.2), B(1.6, 1.5), C(2.0, 1.0), D(3.0, 0.2), E(1.6,1.0), F(1.0, 1.0), G(0.5, 2.0), H(0,2.5). Which of these concepts are strongly dominated? F G 4. Which of the concepts are weakly dominated? E F G 5. Note: the following 5 questions are taken from the 2003 Vehicle Design and Performance doctoral qualifying exam at MIT Aero Astro Caution: There is not a single correct answer to this question. - Be as quantitative as you can. - Be brief and succinct. Don't spend more than 45 minutes. It is more important to answer all questions somewhat, than to dwell extensively one only one or two. - Demonstrate your ability to think like a vehicle designer or systems engineer. - - - Imagine a Mars surface mission rover (see here for an image: http://www-robotics.jpl.nasa.gov/images/mslRover540.jpg) that carries a research laboratory to a variety of sites and communicates scientific measurements back to Earth. 1) Perform a firstlevel functional decomposition of this system. Sensing Data Processing Communicating Navigating Transporting Self‐Testing 2) List subsystems that are important in the design, clearly rank their relative importance in determining performance and cost and briefly explain why. Instruments Power Source Avionics Software Antenna Camera Mast Robotic Arm Body Suspension Wheels These 10 subsystems are a rough decomposition of the rover by form. They are listed in rough order of importance, even though this cannot really be done since all these subsystems are essential and the failure of any one of them can lead to total mission failure. The key to delivering value though is the flow of information from the scientific instruments to the avionics/software and back to Earth through the antenna system. All of the subsystems contribute to cost in various amounts. The flight software has become a major cost driver and can make up >20% of mission cost. The instruments are also a major cost driver. 3) Map the functions you determined in 1) to the subsystems from 2). Which subsystem carries out what functions? Sensing > requires > instruments, avionics, power source, camera mast, body Data Processing > requires > avionics, power source, software Communicating > requires > avionics, power source, antenna Navigating > requires > antenna mast, avionics, power source, software Transporting > requires> wheels, suspension, body, power source avionics Self‐Testing > requires > avionics, power source Clearly this is only a partial mapping, but it hints at the complexity of this system. 4) Define a set of quantitative metrics that can be used to formulate requirements. Science data bandwidth (bits/sec) Spatial and spectral sampling rate (1/sec, 1/m) Range (m) Terrain features, e.g. max slope (deg) Lifetime (sols) 5) From among two or three sub-systems listed in 2) define a trade-off situation. What is the most important tradable parameter and how do cost, performance, and your metrics in 4) change as this parameter is varied? There is a tradeoff between science bandwidth (amount of data collected) and range. Collecting more science data will require more capable and therefore heavier and power‐intensive instruments. The larger the instruments, the less range will be available for a given total rover mass, since motors, wheels and the power will have to be sized smaller to fit within the overall mass constraint. Thus one could build a quasi‐static rover with very capable instruments or a sprinter/long‐range rover optimized for mobility with simpler instruments. The exact tradeoff requires a more detailed rover model. Given such a model one could tradeoff 1km of range versus X GBytes of science return. 6. Enter your analysis of the JPL image below. Spirit has been stuck in a sand dune at Mars since May 2009. The image shows a web URL: http://www.jpl.nasa.gov/freespirit/ During its first 90 day mission the rover was operated within its requirements/design envelope. Then during the extended operations the team became more aggressive and started operating the rover outside the guaranteed (conservative) operating envelope in terms of slope (the slope here is about 11 degrees which exceeds the requirement of 10 degrees), soil properties etc... This is not a failure of system engineering since the primary mission objectives were met, but shows the challenges of operating a vehicle outside its design envelope as defined by the requirements. 7. What are the main flaws in Figure 4.4-2 of the NASA Systems Engineering Handbook (p. 56) compared to a standard view of the spiral development process? The process should start inside and spiral outwards, indicating successively larger effort with each iteration There should be specific milestones shown as the radial lines 8. Read the following article about the Future Imaging Architecture (FIA) program to replace aging intelligence ('spy') satellites for the National Reconnaissance Office (NRO). This program has been called by some the greatest failure of systems engineering in the last decade. Do you agree? List the two most problematic parts of the FIA program based on what you have learned about systems engineering in 16.842 (16.899) so far. Keep your answer to 200 words. http://www.globalsecurity.org/intell/systems/fia.htm The two main problems with FIA from a systems engineering perspective were: 1. The requirements for the new system were too aggressive (> 10x improvement) compared to the current state of the art. Rather than evolving the system based on current capabilities, a utopian system was required that no one knew how to build within cost and budget constraints. 2. Stakeholder alignment and conflicts of interest. The main contractor (Boeing) might have been quite aware early on that this was an infeasible project, but proceeded with the project anyway to ensure a flow of work and increasing contractual scope, despite the high levels of technical and programmatic risk. MIT OpenCourseWare http://ocw.mit.edu 16.842 Fundamentals of Systems Engineering Fall 2009 For information about citing these materials or our Terms of Use, visit: http://ocw.mit.edu/terms.