Introduction
Dr Jane Marshall
Product Excellence using Six Sigma
Module
PEUSS 2012/2013
Introduction
Page 1
People
• Module tutor: Jane Marshall
• Other tutors:
– Ian James aero-engine control systems
– Elliot Hirst IBM
– Kim Stansfield
PEUSS 2012/2013
Introduction
Page 2
1
Learning outcomes
•
•
•
•
•
Understanding the Design for Six Sigma (DFSS) approach to
product excellence
Understanding the importance of capturing customer
requirements and assessing compliance.
Understanding the fundamental concepts of technical and
business risk, its management, identification and reduction
Recognising the wide variety of factors that need to be
addressed when designing a product.
Understanding appropriate tool to aid product design for
reliability, life, maintainability, testability and environment.
PEUSS 2012/2013
Introduction
Page 3
Module outline
•
•
•
•
•
•
•
•
Design for Six Sigma Define, Measure, Analyse, Design and
Verify and associated tools.
Translation of Voice of the Customer (VOC) to design
requirements
Quality Function Deployment
Measuring Critical to quality characteristics using scorecards
of key characteristics
Design for X (X is life and reliability, manufacture and
assembly, maintainability, testability)
Identification of Technical and business risk
Eliciting expert judgement of engineering concerns and
developing project risk registers
Failure Modes Effects Analysis and Fault Tree Analysis
PEUSS 2012/2013
Introduction
Page 4
2
Module Format
• 1 week with pre-work
– Follows DFSS DMADV methodology
– Mixture of lectures, seminars, case studies, group
work and independent learning
– In-module group project
– All notes and slides published on intranet for
download
PEUSS 2012/2013
Introduction
Page 5
Assessment
• In- Module Assessment
– 30%
– Project topic work
• Post- Module Assessment
– 70%
– Questions handed out at the end of the module
– 6 weeks to complete
PEUSS 2012/2013
Introduction
Page 6
3
Pre-teaching week timetable
TIME
DAY
MONDAY
7th January 2013
9.00 - 10.30
10.45 - 12.30
Introduction to
DFSS
JM
DFSS miniproject
JM
Mini-project
Presentations
JM
Mini-project
Presentations
JM
12.30 1.30
1.30 - 3.00
3.15 - 4.45
Mini-project
Presentations
JM
Mini-project
Presentations
JM
TUESDAY
8th January 2013
WEDNESDAY
9th January 2013
THURSDAY
10th January 2013
FRIDAY
11th January 2013
Room IMC 004
PEUSS 2012/2013
Introduction
Page 7
Group A PEUSS Timetable
TIME
DAY
MONDAY
9.00 - 10.30
10.45 - 12.30
VOC
Elliot Hirst
VOC
Elliot Hirst
QFD
Kim Stansfield
QFD
Kim Stansfield
Design for X
JM
Reliability
Testing
JM
FMECA
JM
Expert
judgement
Ian James
12.30 1.30
1.30 - 3.00
3.15 - 4.45
Risk Management
Game
JM
Risk
Management
Game
JM
QFD
Kim Stansfield
QFD
Kim Stansfield
Life distributions
JM
Probability
plotting
JM
FMECA
JM
FTA
JM
FTA
JM
Scorecards
Ian James
Lessons Learned
JM
Module Review
and PMA
discussion
JM
14th January 2013
TUESDAY
15th January 2013
WEDNESDAY
16th January 2013
THURSDAY
17th January 2013
FRIDAY
18th January 2013
L
U
N
C
H
Room IMC 114
PEUSS 2012/2013
Introduction
Page 8
4
Group B PEUSS timetable
TIME
DAY
MONDAY
21st January 2013
TUESDAY
22nd January
2013
WEDNESDAY
23rd January 2013
THURSDAY
24th January 2013
FRIDAY
25th January 2013
9.00 - 10.30
10.45 - 12.30
VOC
Elliot Hirst
VOC
Elliot Hirst
QFD
Kim Stansfield
QFD
Kim Stansfield
Design for X
JM
Reliability
Testing
JM
FMECA
JM
Expert
judgement
Ian James
12.30 1.30
1.30 - 3.00
3.15 - 4.45
Risk Management
game
JM
Risk
Management
game
JM
QFD
Kim Stansfield
QFD
Kim Stansfield
Life distributions
JM
Probability
plotting
JM
FMECA
JM
FTA
JM
FTA
JM
Scorecards
Ian James
Lessons Learned
JM
Module Review
and PMA
discussion
JM
L
U
N
C
H
Room IMC 114
PEUSS 2012/2013
Introduction
Page 9
5