Research Journal of Applied Sciences, Engineering and Technology 4(18): 3267-3273,... ISSN: 2040-7467

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Research Journal of Applied Sciences, Engineering and Technology 4(18): 3267-3273, 2012

ISSN: 2040-7467

© Maxwell Scientific Organization, 2012

Submitted: December 30, 2011 Accepted: January 25, 2012 Published: September 15, 2012

Analysis and Evaluation of Mechanized Greenhouse Construction Project using CPM Methods

1

Nasim Monjezi,

1

Mohammad Javad Sheikhdavoodi,

2

Hadi Basirzadeh and

1

Hassan Zakidizaji

1

Department of Agricultural Machinery, Faculty of Agriculture, Chamran University, Ahvaz, Iran

2

Department of Mathematics, Faculty of Mathematics and Computer Science,

Chamran University, Ahvaz, Iran

Abstract: In this study, the application of project scheduling for analysis and evaluation of mechanized greenhouse construction project was studied using Critical Path Method (CPM) with WinQsb software. This study was conducted in Khuzestan province of Iran. The results showed that the minimum completion time of this project, based on using CPM method, normal time and crash time is 201 and 137 days, respectively.

Normal cost and crash cost are 3102665000 and 3187740000 Rials, respectively. Also cost slope in CPM method is 1329300 Rials that it means cost of reducing one day of the project completion time is 1329300 Rials.

So results of CPM method showed that the cost of reducing the project completion time, to 180 days is 1600000

Rials.

Keywords: CPM method, mechanized greenhouse construction, project scheduling

INTRODUCTION

Careful planning is important before a greenhouse project is started. Building a greenhouse need to be expensive and time-consuming. Primary cost of greenhouse construction is high, so project scheduling is importance for management of these units construction.

Basic project scheduling: Schedule planning and control are major tasks of construction project management

(Yang, 2007). Traditional scheduling techniques, such as

Critical Path Method (CPM), have been widely applied for several decades (Foulds and Wilson, 2005). This model has been used extensively to calculate operation parameters, including: earliest starting time, latest starting time, earliest completion time, latest completion time, maximum available time and float time (Zargar, 2004).

However, schedule delays often occur in many of these construction projects. Effective project management techniques are important to ensure successful project performance; a poor strategy can easily turn expected profit into loss (Abdallah et al.

, 2009). The management of construction project involves planning of tasks from large numbers of disciplines which require different pieces of information at various times. This results in the production of a huge quantity of complex information, which must be managed efficiently. Network analysis provides a comprehensive practical system for planning and controlling large projects in construction and many other fields. Network is a graphical representation of a project. Network analysis provides a practical way to monitor the progress of the project till its accomplishment in the minimum time; it can also be used to assist in allocating resources and to minimize total cost (Chen and

Huang, 2007). The solution of network models is accomplished through a variety of network optimization algorithms. One of them is CPM.

Critical path method (CPM): CPM was developed by

Du Pont and the emphasis was on the trade-off between the cost of the project and its overall completion time

(e.g., for certain activities it may be possible to decrease their completion times by spending more money)

(Sabzehparvar, 2008). CPM models are extremely useful for the purpose of planning, analyzing, controlling the progress and the completion of large and complex projects

(Paul, 1978). The purpose of CPM is to identify critical activities on the critical path so that resources may be concentrated on these activities in order to reduce project length time (Burke, 2003). Besides, CPM has proved very valuable in evaluating project performance and identifying bottlenecks.

In this study, the application of project scheduling for analysis and evaluation of mechanized greenhouse construction project was studied using CPM methods with

WinQsb software. This study was conducted in Khuzestan province of Iran.

MATERIALS AND METHODS

Data were collected from variety sources such as reports and statistics of agricultural organization, opinions

Corresponding Author: Nasim Monjezi, Department of Agricultural Machinery,

3267

Res. J. Appl. Sci. Eng. Technol., 4(18): 3267-3273, 2012

Table 1: The activities list of project scheduling of mechanized greenhouse construction (classic CPM network)

Activity description

Immediate predecessor

----------------------------------

Activity code Immediate predecessor Normal Crash

Cost (1000 rials)

------------------------------------------

Crash Normal

Start

Land supply

Soil and water tests and analysis

Preparing of plans and maps

Getting greenhouse establishment license

S

1

2

3

4

Land excavation and leveling

Construct of wall and fencing

Raw material storage building

Greenhouse building

Office affairs building

5

6

7

Guarding building

Engine room building

Layout of lines and roads

Electrification (membership

fee, installation of transformers and cabling and wiring)

Power generator

Water supply (pump,

plumbing, etc.)

Gas supply (membership fee and gas pipe, etc.)

14

15

16

Membership fee for telephone 17

Fuel tank 18

Water reservoir

Heating establishments

19

20

21 Cooling establishments

(fan and pad)

Weighing machine

Fire equipment (2

22

23

8

9

10

11

12

13 capsules Fire)

Greenhouse electrical system(window and canopy electromotor )

24

Fogging and spraying nozzle systems

Thermometer and humidity gauge

CO

2

production system

Greenhouse canopy

24

26

27

28

Greenhouse monitoring panels 29

Greenhouse irrigation 30 equipment

Office equipment (desks,

chairs, files, phone, etc.)

Gardening tools (wheel-

31

Chemical fertilizer and farmyard manure supply

32 barrow, sprayer, etc.)

Pesticide and fungicide supply 33

34

35 Plastic pots and plastic boxes supply

Seed supply

Diesel fuel and gasoline

36

37 provide

Oil supply

Getting production and utilization license

End

38

39

E

-

S

1

1

2, 3

4

5

6

6

6

6

6

7, 8, 9, 10, 11

12

13

12

12

12

11

15

8

8

7

7, 9

13

8

8

8

8

20, 21, 24, 26

8

9

7

7

7

7

7

18

7

12, 18, 19, 20, 21

39

0

14

7

45

40

7

7

30

45

30

25

30

14

15

5

7

7

5

7

7

7

7

1

2

4

7

3

5

5

5

5

2

3

1

5

1

1

2

2

15

0

0

7

5

30

30

5

5

20

30

20

15

20

10

10

3

5

5

3

5

5

5

5

1

1

2

5

2

3

3

3

3

1

2

1

3

1

1

1

1

10

0

0

202500

1200

17500

1500

1200

59400

30000

1453000

3200

15000

30000

72000

70500

17000

65000

7400

2200

2700

64000

137000

106500

6000

200

42000

105500

3000

12500

217500

90300

44000

15000

11500

18900

11120

198000

17920

32500

1500

1500

0

0

200000

1000

16000

1000

1000

54000

28000

1418000

3000

14000

28000

66000

67500

17000

60000

6600

2000

2500

62500

135000

105000

6000

200

39600

105000

3000

12000

210000

88825

42500

15000

11500

18900

11120

198000

17920

32500

1500

1000

0

3268

Res. J. Appl. Sci. Eng. Technol., 4(18): 3267-3273, 2012 and comments of agricultural experts and advocators, contractors, consulting engineers and farmers. The collected data belonged to the 2010/11 year.

CPM is a vital tool for the planning and control of complex projects (Yao and Lin, 2000) . In this method, time of each activity is deterministic (Fahimifard and

Kehkha, 2009; Moder, 1988). These times are shown in

Table 1. All times are given in day. To identify the critical path, three parameters for each of its activities are determined:

C Earliest event time

C

Latest event time

C Slack time

Paths other than the critical path offer flexibility in scheduling because they take less time to complete less than the critical path. The program’s activities are either critical or non-critical. An activity is critical if a delay in its implementation delays project completion; while an activity is non-critical if the schedule shows that the difference between its latest completion date and its earliest start date is greater than the duration of the activity. In this latter case, the non-critical activity is considered as having slack or a degree of flexibility. The critical path is reached through two phases (Algarra and

Argilaga, 2005; Lu and AbouRizk, 2000):

Forward pass calculation: The first, which is prospective "forwards", runs from the first to the last node in the network and allows the operator to determine the earliest occurrence for each event, which is represented by

ES i

. The notation for the action (i, j) would be (Fig. 1): where, i represents the event that precedes the activity (i, j), j the event that follows the activity (i, j) and d ij

its duration.

If ES i

is the earliest occurrence of event i and ES j

is the earliest occurrence of event j, the calculations for the prospective phase are:

C Where, i = 1, the first node in the network is ES

C

For the remaining nodes in the network ES i

= 0 j

= max

[Es i

+ d ij

]

For all the arcs that begin at node i and terminate at node j. Thus, the procedure adopted in making the calculation ensures that when determining the earliest occurrence of event j, the earliest dates previously calculated for the events and directly preceding the j node are taken into account. These are known as early values.

The results of calculation are shown in Table 2.

Bacwarkward passing processing: The second, which is retrospective "backward", begins from the end node and works back to the network’s first node, allowing the operator to determine the latest occurrence for each event in the network, which is represented by LF i

. If LF i

is the

Fig.1: Notation given to events and activity latest occurrence of event i and LF j

is the latest occurrence of event j. The calculations for the retrospective phase are based on the ES n value found for i = n, or the terminal node in the network. From the terminal node one can then proceed towards the first node, using the following rules:

C LF n

= ES n

for the terminal node in the network

(Malcolm et al.

, 1959)

C

For the remaining nodes in the network:LF i

= min

[LF j

d ij

]

For all the arcs that begin at node i and terminate at node j. Thus, the procedure adopted in making the calculation ensures that when determining the latest occurrence of event i, all the j nodes coming after the i node are taken into account. These are known as last values. The results of calculation are shown in Table 2.

Having completed both phases of the calculation, the critical path activities can be easily identified. A project’s critical path is understood to mean that sequence of critical activities which connects the project’s start event to its end event cannot be delayed without delaying the project (Abdi et al.

, 2010). An activity (i, j) will belong to the critical path if it satisfies the following three conditions:

C ES

C

ES

C

ES j i

= LF j

= LF

!

ES i j i

= LF j

!

LF i

= d ij

This implies that there is no slack in the first or the last events of the activity (conditions 1 and 2) or in the activity itself (condition 3), which means the activity is critical.

Slack calculation: Difference between the latest time and the earliest time of an activity is the slack time for that activity. Slack is the amount of time an activity can be delayed without delaying the project completion

(Hajshirmohammadi, 2009). Slack times were calculated as:

(1) S = LS - ES = LF – EF

The results of calculation are shown in Table 2.

Minimum cost technique: In many programs, having access to all the resources required in order to optimize

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Res. J. Appl. Sci. Eng. Technol., 4(18): 3267-3273, 2012

Table 2: Computation results of project CPM network with normal and crash time

Activity code

Immediate predecess or

Crash time Normal time

--------------------------------------------------------------------------------------------------------------------------------

Earliest Latest Earliest Latest starts starts finishs finishs Slack

Earliest start Latest start Earliest Latest finish Slack finishs

14

15

16

17

18

19

20

9

10

11

12

13

4

5

6

7

8

2

3

S

1

-

S

1

1

2, 3

4

5

6

6

6

6

6

7, 8, 9, 10, 11

12

13

12

12

12

11

15

8

26

27

28

29

30

21

22

23

24

25

8

7

7, 9

13

8

8

8

8

20, 21, 24, 26

8

107

107

107

129

107

107

97

97

127

107

31

32

33

34

35

36

37

9

7

7

7

7

7

18

97

97

97

97

97

97

102

38

39

E

7

39

Project comple 137 tion time (day)

97

12, 18, 19, 20, 21 127

137

Total cost of project (rials)

3187740000

Project cost on 1937600000 critical path (rials)

Number of 2 critical path (s)

Critical path # 1 E-39-19-15-12-8-6-5-4-3-2-1-S

Critical path # 2 E-39-12-8-6-5-4-3-1-S

136

135

136

134

136

136

136

136

127

137

132

134

134

134

134

122

136

136

132

132

127

117

117

117

97

122

107

77

77

77

107

117

37

67

72

77

77

7

7

0

0

134

117

132

134

122

122

122

87

92

87

107

122

37

67

72

87

77

0

0

32

7

130

122

122

120

102

127

112

97

92

97

117

127

0

7

12

37

67

72

77

97

107

109

110

110

132

110

112

98

98

129

112

98

99

98

100

98

98

103

98

137

137

137

122

137

137

127

127

127

107

107

107

117

132

0

7

37

37

37

72

77

107

107

134

137

137

137

137

127

137

137

134

137

137

137

137

137

137

137

137

137

137

137

7

0

15

17

25

0

15

0

5

10

15

10

0

0

0

10

0

0

0

25

0

5

5

25

27

27

15

39

39

5

25

39

38

39

37

39

39

34

39

0

0

187

172

172

172

143

179

158

113

113

113

158

172

0

0

14

14

59

99

106

113

113

158

158

158

191

158

158

143

143

187

158

143

143

143

143

143

143

150

143

186

201

201

3102665000

1879500000

2

196

172

194

196

179

179

179

128

133

128

158

177

0

0

52

14

59

99

106

128

113

193

196

196

196

196

179

200

199

192

194

199

198

200

196

200

200

199

199

186

201

E-39-19-15-12-8-6-5-4-3-1-S

E-39-12-8-6-5-4-3-1-S

0

14

21

59

99

106

113

143

158

143

138

143

172

187

192

179

179

201

179

201

177

150

201

186

186 186

165 186

158

158

158

172

192

0

14

59

59

99

106

113

158

158

145

146

144

148

144

144

145

145

201

201

161

163

163

196

163

165 186

144 201

145 201

191

165

196

201

196

201

201

201

201

201

201

201

201

201

201

201

201

201

201

9

0

22

24

36

0

21

0

5

15

20

15

0

0

0

15

0

0

0

38

0

35

38

38

5

38

21

57

56

5

36

56

55

57

53

57

57

56

56

0

0 the plan is unthinkable. On the contrary and given the objectives of many programs, a schedule of program actions has to be chosen that ensures the minimization of costs. CPM is the best known minimum cost technique and was originally designed to consider the minimization of project costs under a series of initial hypotheses. The difficult part of the technique is to determine the activity or combination of activities whose duration should be reduced by one unit, so that total costs can be minimum for this duration. To be able to do this, the cost slope must first be known, that is the absolute value of the slope of the cost-duration function of each activity, which is made operative using the following formula (Algarra and

Argilaga, 2005; Chizari and Amirnejad, 1998): cos t slope

C f

C n

D n

D f

(2) where, C f

is the crash cost,C normal time and D f n

is the normal cost,D n

is the

is the crash time. The results are shown in Table 4. Consequently, the smaller increment in

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Res. J. Appl. Sci. Eng. Technol., 4(18): 3267-3273, 2012

Fig. 2: Mechanized greenhouse construction project CPM network model costs will lead to a one time unit reduction in the duration of the activity or combination of activities with the lower cost slope, which reduces the duration of the program by one time unit. The technique can be applied until it is impossible to reduce the overall duration anymore because of the existence of a critical path with all its activities with a record duration.

time. In addition, the Table 2 shows that the minimum project completion times using normal time and crash time are 201 and 137 days, respectively. In addition to total cost of project using normal time and crash time are

3102665000 and 3187740000 Rials.

RESULTS AND DISCUSSION

Using the data contained within Table 1, mechanized greenhouse construction project CPM network has been drawn in the shape of an arrow network (Fig. 2). Critical path, events and activities are known and represented in the network with lines (Fig. 2). Critical paths are represented in the network with red thick lines (Fig. 2).

CPM analysis: For the project with deterministic activity times, crashing analysis is a process of reducing the activity time to meet the desired completion time. The results of crashing analysis for project scheduling (normal time, crash time, suggested time, additional cost, suggested cost and total cost of reducing the project completion time to 180 days) by using of WinQsb software, have been shown in Table 3. The Table 3 shows that, the cost of reducing the project completion time to

180 days is 1600000 Rials.

Minimum project completion time (using normal time and crash time): The results of activity analysis for project scheduling (minimum project completion time, critical activities, earliest and latest start time, earliest and latest finish time and slack time) of mechanized greenhouse construction project, by using WinQsb software and based on using normal time and crash time, have been shown in Table 2.

The Table 2 shows that, there are 2 critical paths and the activities 1, 3, 4, 5, 6, 8, 12, 15, 19 and 39, respectively are critical. In this means that, delays in their commencement will delay the overall project completion

Cost slop: Normal time, crash time, normal cost and crash cost for each activity are shown in Table 1. For cost slope calculation, difference of crash and normal cost and difference of crash and normal time are shown in Table 4.

At last, cost slope is calculated for each activity by formula No. 2 and it is presented in Table 4. For example, according to Table 1 normal cost and crash cost, normal time and crash time of activity No. 2 are 1000000 and

1200000 Rials, 7 and 5 days, respectively that difference of crash and normal cost and difference of crash and normal time are 200000 Rials and 2 days, respectively. As a result, cost slope is calculated 100000 that it means cost

3271

Res. J. Appl. Sci. Eng. Technol., 4(18): 3267-3273, 2012

Table 3: Crashing analysis for project completion in 180 day

Activity code

S

9

10

11

12

13

14

15

7

8

5

6

3

4

1

2

24

25

26

27

28

29

30

20

21

22

23

16

17

18

19

35

36

37

38

31

32

33

34

39

E

Overall project -

15

0

2

2

1

1

1

5

2

3

5

5

5

3

5

4

7

1

2

7

7

7

7

7

5

Normal time

0

30

25

30

14

15

5

7

7

7

30

45

14

7

45

40

1

1

1

1

1

3

1

5

10

0

-

3

3

3

2

3

2

5

1

1

5

5

5

5

5

3

Crash time

0

20

15

20

10

10

3

5

5

5

20

30

7

5

30

30

2

2

1

1

1

5

2

3

15

0

180

5

5

5

3

5

4

7

1

2

7

7

7

7

7

5

Suggested time

0

30

25

30

14

15

5

7

7

7

30

45

14

7

34

30

0

0

0

0

0

0

0

0

0

0

1600

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

Additional cost

(Thousand Rials)

0

0

0

0

0

0

0

0

0

0

0

0

0

0

1100

500

15000

11500

18900

11120

198000

17920

32500

1500

1000

0

3102665

6600

6600

2500

62500

135000

105000

6000

200

39600

105000

3000

12000

210000

88825

42500

Normal cost

(1000 Rials)

0

200000

1000

16000

1000

1000

54000

28000

1418000

3000

14000

28000

66000

37500

17000

60000

15000

11500

18900

11120

198000

17920

32500

1500

1000

0

3104265

6600

6600

2500

62500

135000

105000

6000

200

39600

105000

3000

12000

210000

88825

42500

Suggested cost cost (1000 Rials)

0

200000

1000

17100

1500

1000

54000

28000

1418000

3000

14000

28000

66000

67500

17000

60000

9

10

11

12

7

8

5

6

2

3

S

1

4

13

14

Table 4: Computation results of quantity time reduction (day) and cost of one unit time reduction (1000 Rials) for each of activities

Difference of Difference of crash and normal crash and normal

Activity code time (C f

!

C n

) time (D n

!

D f

) Cost slope Activity code

Difference of Difference of crash and normal crash and normal time (C f

!

C n

) time (D n

!

D f

)

0

2500

200

1500

500

200

5400

2000

35000

200

1000

2000

6000

3000

0

5

2

10

10

10

4

5

2

10

15

0

7

2

15

10

0

357.14

100

100

50

100

2700

200

2333.33

20

100

200

1500

600

0

24

25

26

27

20

21

22

23

15

16

17

18

19

27

28

5000

800

200

200

1500

0

0

2000

1500

2400

500

0

500

500

7500

1

1

2

2

0

1

2

2

1

2

2

2

2

2

2

Cost slope

2500

400

100

100

750

0

0

1000

750

1200

250

0

250

250

3750

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Res. J. Appl. Sci. Eng. Technol., 4(18): 3267-3273, 2012

Table 4: (Continue)

29

30

31

32

33

34

Difference of Difference of crash and normal crash and normal

Activity code time (C f

!

C n

) time (D n

!

D f

)

0

0

0

0

1475

1500

1

1

2

2

0

2

Cost slope

0

0

0

0

737.50

750

Activity code

35

36

37

38

39

E

Difference of Difference of crash and normal crash and normal time (C f

!

C n

) time (D n

!

D f

)

0

0

0

0

500

0

1

1

0

0

5

0

Cost slope

0

0

0

0

100

0 of reducing one day of activity No. 2 time is 100000

Rials.

CONCLUSION

Schedule planning and control are major tasks of construction project management. In this paper, the application of project scheduling for analysis and evaluation of mechanized greenhouse construction project was studied using CPM methods with WinQsb software.

Critical activities and paths were determined. The results showed that minimum completion time of this project, base on using normal time and crash time CPM method is

201 and 137 days, respectively. Also results of CPM method showed that the cost of reducing the project completion time of this project, to 180 days is 1600000

Rials.

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